TABLE OF CONTENTS
0463 373 101 © ESAB AB 2015
1 SAFETY ................................................................................................................ 5
2 WARRANTY.......................................................................................................... 7
2.1 Conditions of intended use.................................................................................7
3 INTRODUCTION................................................................................................... 8
3.1 Overview welding torch systems .......................................................................8
4 TECHNICAL DATA ............................................................................................. 10
4.1 Welding torch ..................................................................................................... 10
4.1.1 Voltage rating ...................................................................................................10
4.1.2 Cooling circuit limits ......................................................................................... 10
4.2 Torch mount ....................................................................................................... 11
4.2.1 Torch mounts for standard RT system ............................................................. 11
4.2.1.1 KS-2 safety-off mechanism ............................................................................ 12
4.2.1.2 FL-1 intermediate flange ................................................................................ 12
4.2.2 Torch mounts for hollow wrist system ..............................................................12
4.2.2.1 KSC-2 torch mount with safety-off mechanism .............................................. 14
4.2.2.2 FLC-2 rigid torch mount ................................................................................. 15
4.3 Adaptor flanges..................................................................................................15
4.4 Cable assemblies ............................................................................................... 16
4.4.1 Cable assemblies for standard RT system .....................................................16
4.4.2 Cable assemblies for hollow wrist systems......................................................17
5 INSTALLATION................................................................................................... 19
5.1 Preparation ......................................................................................................... 19
5.2 Installing the adapter flange .............................................................................19
5.3 Installing the torch mount .................................................................................19
5.3.1 Torch mount in standard RT system ................................................................ 20
5.3.1.1 Direct mounting of KS-2 ................................................................................. 20
5.3.1.2 Mounting via mounting flange ....................................................................... 20
5.3.2 Torch mount in hollow wrist system.................................................................. 22
5.3.2.1 Mounting of KSC-2......................................................................................... 22
5.3.2.2 Mounting of FLC-2 ......................................................................................... 23
5.4 Installing the cable assembly ...........................................................................24
5.4.1 Installing the cable assembly in a standard RT system ...................................25
5.4.2 Installing the cable assembly in a hollow wrist system ....................................26
5.5 Installing the wire guide ....................................................................................29
5.5.1 Installing the neck liner..................................................................................... 29
5.5.2 Installing a split wire guide in the cable assembly............................................30
5.6 Installing the torch .............................................................................................31
5.6.1 Torch neck equipment ...................................................................................... 31
5.6.2 Aristo RT torch installation ............................................................................... 32