WattAge MiG-15 EDF Instructions For Final Assembly

Category
Toys & accessories
Type
Instructions For Final Assembly
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Specifications:
Wing Span: 29.5 Inches
Wing Area: 163 Square Inches
Length: 28 Inches
Weight RTF: 19 Ounces
Functions: Ailerons, Elevator & Throttle (Steering Optional)
Power: Modified 380 Motor w/6 Blade Powerfan 400
Radio Required: 4Ch Micro w/3 Micro Servos (4 w/Optional Steering)
ESC Required: 15-30 AMP Depending on Number of Servos Used
Battery Required: 10C 1100Mah 2/3A NiMH or 10C 500Mah 2/3AR
INSTRUCTIONS FOR FINAL ASSEMBLY
The Wattage MiG-15 EDF is distributed exclusively by
Global Hobby Distributors 18480 Bandilier Circle,
Fountain Valley, CA 92708
All contents copyright © 2002, Global Hobby
Distributors Version V1.0 October 2002
Kit Product Number 128342
IMPORTANT The Wattage MiG-15 EDF is not intended for inexperienced pilots. It is in no way a trainer. If you are
not comfortable flying low-wing sport models, we strongly suggest returning the MiG-15 EDF (brand new, in the box
with all original packaging) to the place of purchase. If you are comfortable flying low-wing sport aircraft, and even if
this is your first EDF, you should find the Wattage MiG-15 EDF a pleasure to fly.
A Sport-Scale Model of the Famous Soviet-Designed Mikoyan-Gurevich MiG-15
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TABLE OF CONTENTS
This R/C airplane is not a toy! If misused or abused, it can cause serious bodily injury and/or damage to property. Fly only
in open areas and preferably at a dedicated R/C flying site. We suggest having a qualified instructor carefully inspect your
airplane before its first flight. Please carefully read and follow all instructions included with this airplane, your radio control
system and any other components purchased separately.
SAFETY WARNING
OUR GUARANTEE
Wattage guarantees this kit to be free from defects in both material and workmanship at the date of purchase. This does not cover any component
parts damaged by use, misuse or modification. In no case shall Wattage's liability exceed the original cost of the purchased kit.
In that Wattage has no control over the final assembly or material used for final assembly, no liability shall be assumed for any damage resulting from
the use by the user of the final user-assembled product. By the act of using the final user-assembled product, the user accepts all resulting liability.
FOR YOUR INFORMATION
To make your modeling experience totally enjoyable, we recommend that you get experienced, knowledgeable help with assembly and
during your first flights. Your local hobby shop has information about flying clubs in your area whose membership includes qualified
instructors. If there is no hobby shop in your area, we recommend that you contact the AMA at the address below. They will be able to
help you locate a flying field near you.
Academy of Model Aeronautics
5151 East Memorial Drive
Muncie IN 47302-9252
(800) 435-9262
www.modelaircraft.org
Safety Warning ...................................................................................... 2
Introduction ............................................................................................ 3
Section 1: Our Recommendations.......................................... 4
Section 2: Tools and Supplies Required ................................ 6
Section 3: Kit Contents ........................................................... 7
Section 4: Motor & EDF Fan Unit Assembly .......................... 8
Section 5: Fuselage Assembly ............................................... 9
Section 6: Wing Panel Installation ........................................ 12
Section 7: Horizontal & Vertical Stabilizer Installation ......... 15
Section 8: Control Systems Installation ................................ 20
Section 9: ESC & Receiver Installation ................................ 24
Section 10: Canopy & Nose Cone Installation ..................... 26
Section 11: Flight Battery Installation ................................... 27
Section 12: Optional Landing Gear Installation ................... 31
Section 13: Balancing the MiG-15 EDF ............................... 35
Section 14: Control Throws ................................................... 35
Section 15: Preflight Check & Safety ................................... 36
Section 16: Flying the MiG-15 EDF ...................................... 37
Section 17: Replacement Parts ............................................ 38
Product Evaluation Sheet ................................................................... 35
3
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This instruction manual is designed to guide you through the entire final assembly process of your new airplane in the
least amount of time possible. Along the way you'll learn how to properly assemble your new airplane and also learn
tips that will help you in the future. We have listed some of our recommendations below. Please read through them
before beginning assembly.
Please read through each step before beginning
assembly. You should find the layout very complete
and straightforward. Our goal is to guide you through
assembly without any of the headaches and hassles
that you might expect.
There are check boxes next to each step. After
you complete a step, check off the box. This will help
prevent you from losing your place.
Cover your work table with brown paper or a soft
cloth, both to protect the table and to protect the parts.
Keep a couple of small bowls or jars handy to put
the small parts in after you open the accessory bags.
We're all excited to get a new airplane in the air, but
take your time. This will ensure you build a straight,
strong and great flying airplane.
If you come across this symbol
, it means that
this is an important point or an assembly hint.
If you should find a part missing or damaged, or have any questions about assembly, please
contact us at the address below:
Global Services
18480 Bandilier Circle
Fountain Valley CA 92708
Phone: (714) 963-0329 Fax: (714) 964-6236 Email: service@globalhobby.net
INTRODUCTION
Thank you for purchasing the new Wattage MiG-15 EDF. Before completing the final assembly of your new
airplane, please carefully read through this instruction manual in its entirety. Doing so will ensure your success
the first time around!
Wattage MiG-15 EDF Special Features:
Completely Prebuilt from Molded Foam for Light Weight and Strength
All Airframe Parts Come Prepainted
Includes Wattage Modified 380 EDF Motor w/Wattage Power Fan 400 Ducted Fan Unit
Includes Optional Landing Gear & Hardware for Optional Steerable Nose Gear
Uses Dual Aileron and Separate Elevator Control for Crisp Control Response
Flight Battery is Easily Accessible from the Bottom of the Fuselage
Includes Clear Molded Canopy and Decal Set
All Hardware Included - Even a Servo Extension for the Elevator Servo
Quick, Easy Assembly. This Instruction Manual Includes Over 60 Digital Photos to Guide You
To serve your needs better, please include your email address with any correspondence you send to us. Your email
address will be added to our Customer Service Database so you will automatically receive free updates and tech
notices for your particular product. You will also receive repair status updates (if applicable) and other important
information about your product as it becomes available.
IMPORTANT INFORMATION ABOUT YOUR EMAIL ADDRESS
Global Hobby Distributors will not disclose the information it collects to outside parties. Global Hobby Distributors does not sell,
trade, or rent your personal information to others . Your privacy is important to us.
Visit Our Website
http://globalservices.globalhobby.com
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This section describes our recommendations to help you in deciding which types of accessories to purchase for your
new Wattage MiG-15 EDF. Please read through this entire section very carefully. We have provided you with tips
and recommendations that, if followed, will result in a great flying airplane. Failure to follow our recommendations
may result in a poorly flying airplane or an airplane that doesn't fly at all.
SECTION 1: OUR RECOMMENDATIONS
What Servos Do I Use?
The servos you use should be the lightest available, yet still have an adequate amount of torque. We suggest using servos
that weigh no more than 0.22 ounces and have a torque rating of no less than 7.0 ounces per square inch. Cirrus CS-10
servos or Hitec HS-50 servos would be a perfect choice.
What Receiver Do I Use?
The receiver should be as light as possible, preferably 1/2oz. or less. Most four-channel micro receivers would be a good
choice. If you plan on using the Hitec 555 Micro receiver, we suggest removing the case to reduce the receiver's overall
weight. If you do remove the case from your receiver we strongly suggest wrapping the receiver with heat-shrink material
to protect the internal components.
Important Note: We don't suggest using short-range receivers like the Hitec Feather or Cirrus MRX-4. The range
provided by these receivers will not be long enough for you to keep control of the airplane.
What Electronic Speed Control Do I Use?
The ESC you choose should be capable of handling 15 - 20 amps continuous current. Again, lighter is better. Your ESC
should weigh no more than 1 ounce including the wiring and switch.
Important Note: Although a 15 amp ESC may work with our recommended battery, motor and fan unit, it is right at
the low end of the scale. Since some customers may wish to experiment with other motors and batteries, chances are
a 20 - 30 amp ESC will then be necessary because of the higher current draw; therefore, we recommend just starting
with a higher capacity ESC. Also, some 15 - 20 Amp ESCs don't support the use of more than three servos. If you
choose to install the optional nose gear steering on your MiG-15 EDF, you will then be using four servos. Check the
specifications of the ESC you choose to make sure it will support the use of four servos.
Important Note: When choosing accessories for your MiG-15 EDF, such as servos, ESC, receiver and accesso-
ries, it's very important to take the weight of these items into consideration. Remember, the lighter the overall
weight of the finished airplane, the better the airplane will fly.
What Flight Battery Do I Use?
To get good flight performance you need to use the right type of flight battery. You need a flight battery that can
deliver enough voltage and be able to handle current draw up to approximately 15 amps. For the best performance
we suggest using the new Wattage 10 cell 1100Mah 2/3A NiMH flight packs. These flight packs work very well in this
application, providing as much power as 2/3A NiCD packs and about twice as much flight time. If you don't want to use
NiMH flight packs, good quality NiCD flight packs will also work well. We have had good success using 10 cell 600AE
flight packs and 10 cell 500AR flight packs.
Important Note: At the time of this writing, the majority of NiMH cells available do not produce the voltage
necessary, nor can they withstand the high current draw experienced with high-draw ducted fan motors. Our
optimized NiMH cells are the only ones we know of that do. We don't suggest using just ordinary NiMH cells in this
application, because poor flight performance will likely result.
5
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OUR RECOMMENDATIONS, CONTINUED....
We've provided some special tips for you to keep in mind when assembling your MiG-15 EDF. These tips are provided to
make your flights with your MiG-15 EDF successful. Please don't overlook this valuable information. If you don't
follow these special tips, we can't guarantee your success.
The motor included with your MiG-15 EDF has been specially designed for high RPM ducted fan use. It has been
run, tested and oiled for you at the factory before being included in your kit; therefore, motor break-in is not necessary.
Just test the motor/fan unit after wiring it up to make sure everything is working properly before installing it into
the airplane .
Every 10-15 flights we strongly suggest re-oiling the motor bushings using a good quality machine oil. This will keep
your motor running at its peak and prevent premature wear. To access the motor bushings, it's easiest to use a spray
oil with an extension wand.
You should charge and cycle the flight battery 2-3 times before your first flight. When new, NiMH and NiCD batteries
need to be cycled before they produce their peak power output and charge capacity.
Before every flight, you must "top off" the flight battery with your charger. Do not charge the flight battery the night
before and expect it to produce its full power output the next morning when you go to fly. If you charge your flight
battery the night before, top off the charge right before you fly.
Although the cheater hole in the bottom of the fuselage provides the EDF fan unit with most of the necessary airflow
to operate properly, it is still a good idea to keep the intake duct in front of the cheater hole as clean as possible. This
can easily be done by simply counter-sinking all of the wiring into the side of the duct so the intake duct stays smooth.
The battery tray does protrude into the bottom of the duct but this is okay. The battery tray is shaped to be as
streamlined as possible and at the same time provide airflow over the flight battery to keep it cool.
Do not close off the cheater hole in the bottom of the fuselage or performance of the EDF fan unit will be drastically
reduced and the airplane will not fly.
There is a long distance between the motor and the radio tray where the ESC will be installed; therefore, it's imperative
that you use high-quality silicon wire (no less than 14 gauge) to connect the motor to the ESC. Using high-quality
14 gauge wire will prevent current loss which will result in loss of power. We also strongly suggest cutting off the motor
connectors from your ESC and directly soldering the motor wires to the motor wires on your ESC.
As a second note to the above about current loss, it's also imperative that you use high-quality connectors to
connect the flight battery to the ESC. Do not use the Tamiya connectors that are likely installed on your flight battery
and ESC. We suggest using high-quality connectors, such as Dean's Ultra-Plugs.
Under no circumstances should you use slip-on connectors to connect the motor wires to the back of the motor. The
motor wires should be soldered onto the motor along with the noise-suppression capacitors.
If you decide to make your own flight packs from individual cells, you should use high-current NiCD or NiMH cells.
The cells should be able to handle current draw up to about 15 - 18 amps. When assembling the packs, it is of the
utmost importance to use high-quality battery bars to connect the cells and 14 gauge wiring for the battery plug wires.
We also suggest testing your flight battery with a voltage meter to make sure no cells have been damaged during the
soldering process.
Unlike propeller-driven airplanes that produce a lot of thrust right when you throttle up, ducted fans take a few
seconds to "spool up" and produce full thrust. Keep this in mind before hand-launching the airplane and while flying
the airplane. There will be a lag-time between the time the motor reaches full power and the EDF fan unit produces full
thrust. When hand-launching the airplane, you don't need to throw it too hard, but throw it firmly. You don't want to
launch it with a light toss like you would a slowflyer.
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Here's a List of What We Used to Finish Our MiG-15 EDF:
IMPORTANT The part numbers listed for the Hitec receiver, Cirrus servos, Cirrus Y-Harness and Hitec servo extension are
compatible with Hitec and JR (receiver is compatible with Hitec only) radio control systems. These items are also available with
connectors that are compatible with Futaba and Airtronics radio control systems. (Micro 555 receiver is also available for Airtronics,
Futaba and JR radio systems.) The Wattage IC-30A ESC is compatible with Futaba, JR, Hitec and Airtronics Z.
When you purchase the Hitec Micro 555 receiver, you must also purchase a Hitec brand crystal compatible with the receiver. The
crystal must also be on the same frequency as your transmitter. Note that the Micro 555 receiver uses a dual conversion FM
Hitec crystal.
QTY. 1 759118 Hitec Micro 555 5Ch. Receiver
Hitec Dual Conversion FM RX Crystal
QTY. 3 444052 Cirrus CS-10 Super-Micro Servos
QTY. 1 444728 Cirrus Y-Harness
QTY. 1 128486 Wattage IC-30A Micro ESC
QTY. 1 128552 Wattage 10 Cell 1100Mah 2/3A NiMH Flight Battery
QTY. 1 130108 Wattage PF-12 AC/DC Park Flyer Charger
QTY. 1 131175 Wattage 14 Gauge Silicon Motor Wire
QTY. 1 625085 Deans Ultra-Plug Connector
3M 3/4" Wide Clear Plastic Tape - Available at Most Hardware Stores
OUR RECOMMENDATIONS, CONTINUED....
If you want to utilize the optional nose gear steering, you'll also need these items:
QTY. 1 444052 Cirrus CS-10 Super-Micro Servo
QTY. 1 759637 Hitec 6" Servo Extension
Note: If you're wondering why we've recommended
using 14 gauge silicon motor wire and a Dean's
Ultra-Plug connector, please read the special tips
we've provided on page # 5. These two items are just
as important as a good ESC and flight battery.
Kwik Bond 5 Minute Epoxy # 887560
Pacer Z-42 Threadlocker # 339162
# 0 Phillips Head Screwdriver
# 1 Phillips Head Screwdriver
.050 Hex Wrench
Magnum Z-Bend Pliers # 237473
Wire Cutters
Needle Nose Pliers
Adjustable Wrench
Excel Modeling Knife # 692801
Scissors
Electric or Hand Drill
Assorted Drill Bits
Ruler
Pencil
220 Grit Sandpaper w/Sanding Block
Paper Towels
Rubbing Alcohol
NHP Epoxy Mixing Sticks # 864204
NHP Epoxy Mixing Cups # 864205
K&S 30 Watt Soldering Iron # 598120
Solder
Heat-Shrink Tubing (Assorted Sizes)
Prather Prop Balancer # 520429 (Optional)
SECTION 2: TOOLS AND SUPPLIES REQUIRED
The tools and supplies listed below will be necessary to finish the assembly of your MiG-15 EDF. We suggest having these
items onhand before beginning assembly.
7
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We have organized the parts as they come out of the box for easier identification during assembly. Before you begin
assembly, group the parts as we list them below. This will ensure that you have all of the parts before you begin assembly
and it will also help you become familiar with each part. If you find any parts missing or damaged, please contact us below:
AIRFRAME ASSEMBLIES
(1) Right & Left Fuselage Halves
(1) Right & Left Wing Panels
(1) Right & Left Horizontal Stabilizer Panels
(1) Vertical Stabilizer
SECTION 3: KIT CONTENTS
MISCELLANEOUS FUSELAGE & WING PARTS
(2) Fiberglass Wing Joiner Plates
(2) Prepainted Canopy Mounting Board
(1) Prepainted Servo Mounting Board (2 Parts)
(2) M2 x 5 Wood Screws
(1) Battery Tie-Down Strap
(1) M3 x 8 Wood Screw
(2) Brass Pins
(1) Double-Sided Foam Tape
(1) Decal Set
DUCTED FAN ASSEMBLY
(1) 380 Modified Motor
(1) Ducted Fan Shroud
(1) Impeller Fan
(1) Threaded Shaft Adapter w/Set Screw
(1) Impeller Nut
(2) M2 x 4 Machine Screws
(3) Noise-Suppression Capacitors
MISCELLANEOUS STABILIZER PARTS
(1) Prebent Elevator Joiner Wire
(2) Nylon Bushings
(1) Servo Extension Cord
(1) Prepainted Tape Strip
(1) Prepainted Servo Mounting Board
OPTIONAL LANDING GEAR ASSEMBLIES
(3) Lightweight Wheels
(2) Main Gear Wire Struts
(1) Nose Gear Wire Strut
(2) Nylon Main Gear Mounting Plates
(1) Plywood Nose Gear Mounting Plate
(1) Nose Gear Bushing Assembly
(1) Nose Gear Steering Arm Assembly w/Set Screw
(4) Wheel Collars w/Set Screws
(4) M3 x 8 Wood Screws
(4) M2 x 5 Wood Screws
Global Services
18480 Bandilier Circle
Fountain Valley CA 92708
Phone: (714) 963-0329 Fax: (714) 964-6236 Email: service@globalhobby.net
On the Web
http://globalservices.globalhobby.com
PLASTIC PARTS
(1) Clear Canopy
(1) Nose Cone
(1) Battery Tray
(1) Battery Cover
(1) Radio Tray
Note: Steering pushrod is made from scrap control
system pushrod wire.
CONTROL SYSTEM ASSEMBLIES
(3) M1.5 x 150 Threaded Wires
(3) Nylon Clevises
(3) Nylon Control Horns
(3) Nylon Control Horn Backplates
WARNING The MiG-15 EDF is constructed of foam. It is very important that you use no solvents, Cyanoacrylate (C/A) glue, or paint
that can damage foam. If any of these chemicals comes in contact with the foam parts, the parts will be destroyed and will not be
covered under warranty. Use only epoxy where glue is required. If you decide to add painted details to the airplane, use acrylic-
based paints and always test the paint on a scrap piece first.
We stock a complete line of replacement parts for your Wattage MiG-15 EDF. Please refer to page # 38 for more details.
8
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Pacer Z-42 Threadlocker
.050 Hex Wrench
Wire Cutters
YOU'LL NEED THE FOLLOWING PARTS FROM THE KIT:
(1) 380 Modified Motor
(1) Ducted Fan Shroud
(1) Impeller Fan
(1) Threaded Shaft Adapter w/Set Screw
SECTION 4: MOTOR & EDF FAN UNIT ASSEMBLY
(1) Impeller Nut
(2) M2 x 4 Machine Screws
(3) Noise-Suppression Capacitors
YOU'LL NEED THE FOLLOWING TOOLS AND SUPPLIES:
220 Grit Sandpaper w/Sanding Block
K&S 30 Watt Soldering Iron
Solder
Step 1: Installing the Capacitors & Motor Wires
Solder two 18" long 14 gauge hi-temp silicon motor wires
(not included) to the positive and negative terminals on the
back of the motor. Under no circumstances should you
attach the motor wires with slide-on connectors. Use solder!
The terminal with the red dot next to it is the positive
terminal.
IMPORTANT The motor wires must be 18" long to reach
the cockpit area and still have some extra left to work with.
Carefully solder the three noise-suppression capacitors
to the positive and negative terminals on the back of the
motor. Two capacitors are soldered between the terminals
and the motor can and one capacitor is soldered between
the two terminals.
So the solder will stick to the motor can, you should
roughen the side of the can with 220 grit sandpaper first.
Step 2: Installing the Motor & Impeller Assembly
IMPORTANT When installing the threaded shaft adapter in
the next procedure, we strongly suggest applying threadlocker
to the set screw. This will prevent the screw from loosening
during flight.
Slide the threaded shaft adapter onto the motor shaft and
tighten the set screw using a .050 hex wrench. There should
be about a 1/16" gap between the shaft adapter and the motor.
Make sure that the back of the shaft adapter does not
rub against the front of the motor.
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Slide the motor into the fan shroud and line up the holes
in the front of the motor with the matching holes in the shroud.
Install and tighten the two M2 x 4 machine screws to
secure the motor into place.
We suggest applying threadlocker to the screws before
installing them. This will prevent them from loosening during
flight.
Slide the impeller onto the shaft adapter, making sure
that the small sticker on the impeller hub is toward the front
of the shroud (Remove the sticker after installation).
Thread the impeller nut into place and tighten it firmly
using an adjustable wrench.
Very carefully push a small piece of wire between the
impeller blades and into the motor (not far in) to prevent the
motor from turning while tightening the impeller nut.
Important Tip: Before the impeller is installed in the next procedure, we recommend that you check the impeller's
balance. Usually our impellers will not need balancing, but it's a good idea to check. We suggest using a propeller
balancer to do this. If the impeller is out of balance, apply a small piece of electrical tape to the back side of the "light
blade" and re-test until you are satisfied that the impeller is balanced. We do not suggest sanding the blades to
balance the impeller because of the chance of blade distortion and/or damage.
Carefully examine the fan shroud for any mold flashing. If any is present, carefully cut it away using a modeling knife.
Kwik Bond 5 Minute Epoxy
Excel Modeling Knife
Scissors
Ruler
220 Grit Sandpaper w/Sanding Block
YOU'LL NEED THE FOLLOWING PARTS FROM THE KIT:
(1) Right & Left Fuselage Halves
(1) Radio Tray
SECTION 5: FUSELAGE ASSEMBLY
(1) Servo Extension Cord
YOU'LL NEED THE FOLLOWING TOOLS AND SUPPLIES:
Paper Towels
Rubbing Alcohol
NHP Epoxy Mixing Sticks
NHP Epoxy Mixing Cups
Step 1: Test-Fitting the EDF Fan Unit Assembly
Using 220 grit sandpaper with a sanding block, lightly sand the gluing surfaces on each fuselage half smooth and
straight. If any paint is oversprayed onto the gluing surfaces, be sure to sand it away for a stronger glue joint.
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Using a modeling knife, carefully cut a groove in the foam
in the right fuselage half to extend the small premolded groove
up to the cockpit area. Also, extend the groove backward and
up through the top of the fuselage, 6-1/8" in front of the back
of the fuselage.
The motor wires and elevator servo extension will lay in
this groove, keeping them out of the intake and exhaust ducts.
Test-fit the EDF fan unit assembly into the right fuselage
half. The molded lip at the front of the fan shroud fits into the
molded groove in the fuselage half and the motor wires should
be pulled forward and laid in the groove, as shown.
IMPORTANT The molded groove in the fuselage half is wider
than the flange on the EDF fan unit. Make sure that the front
of the flange is pushed against the front of the groove.
Using a modeling knife, carefully cut a groove in the
inside of the right fuselage half, 2-1/2" behind the front of the
cockpit cutout, from the base of the cockpit area to the top of
the battery area in the bottom of the fuselage. The groove
should be deep enough for the battery wires you plan on
using to lay flush with the surface of the intake duct.
The wires from your ESC to your flight battery will lay in
this groove, keeping them out of the intake duct.
Test-fit the fuselage halves together with the EDF fan unit
assembly in place. They should fit together with few or no
gaps between the two, and the outside edges of each half
should line up evenly.
If the fuselage halves don't fit together properly, carefully
remove any irregularities in the foam using 220 grit sandpaper
with a sanding block.
Step 2: Joining the Fuselage Halves
Lay the servo extension wire into the molded groove, next to the motor wires and around the fan shroud, making sure
that the female plug comes out the top of the groove you cut in the back of the fuselage half. When properly positioned,
about 1" of the extension (including the female plug) should be above the top of the fuselage half.
11
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Special Tip: Hold the fuselage halves firmly together around the fan assembly. While holding the fuselage halves
together, carefully spin the impeller using your finger. The impeller should spin freely and not touch the sides of the
shroud. If the impeller does touch the sides of the shroud, the shroud may be distorted. If this is the case release
some pressure on the fuselage halves and recheck the impeller.
IMPORTANT NOTICE! Before gluing the fuselage sides together in the next procedure, please realize that the EDF
fan unit assembly must be tack glued into place so it does turn inside the fuselage. Only tack glue the bottom of the
assembly to the fuselage halves so it can be easily removed in the future if it needs to be. If you glue the EDF fan unit
assembly into place from the top (or use a lot of glue), it may be impossible to remove it if you ever need to!
Even though the motor has been test-run and broken-in at the factory, we suggest testing the motor once more before
gluing the fuselage halves together. This will ensure that your wiring and soldering has been completed properly. Once
the EDF fan unit assembly is installed, it cannot be removed without cutting a hatch in the bottom of the fuselage.
Don't forget to make sure you've installed the elevator servo extension into the groove in the right fuselage half
before you glue the two halves together. Once they're glued together, you won't be able to install the extension.
Mix a generous amount of 5 minute epoxy and apply a thin layer to the gluing surfaces on both fuselage halves. Apply
a couple of dabs to the bottom of the fan shroud, too.
Fit the fuselage halves and EDF fan unit assembly back together and realign them. Remove any excess epoxy using
a paper towel and rubbing alcohol, and hold the fuselage halves together until the epoxy sets up.
Special Tip: We used about eight large, wide rubber bands to hold the fuselage halves together. If put over the
fuselage sides carefully, they won't damage the foam. We don't suggest using pieces of masking tape to hold the
fuselage side together because, when removed, the tape will pull away the paint.
After the epoxy has fully cured, apply a piece of clear tape over the front and back of the groove to hold the wires in
place. Doing this will keep the wires from drooping into the intake duct.
Special Tip: We actually used one long strip of clear tape to completely seal the groove, but it's difficult and takes
some time due to the limited amount of space inside the intake duct. It isn't absolutely necessary, either. If you want
a completely sealed intake duct, though, give it a try.
Step 3: Installing the Radio Tray
Using a pair of scissors, cut away the excess plastic from around the edge of the radio tray, making sure to leave a 1/8"
wide lip to use as a mounting surface.
Using 220 grit sandpaper with a sanding block, sand the edges of the radio tray smooth and even.
Using a modeling knife, carefully cut a small hole in the
back of the radio tray just large enough to allow the motor
wires and the elevator servo extension lead to pass through.
The back of the radio tray is pointed, not flat.
12
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Slide the motor wires and the servo extension lead through
the hole and test-fit the radio tray into the fuselage. The tray
should fit tightly and the lip around the edge of the tray should
be pushed down firmly against the top of the fuselage.
You may need to sand the inside edges of the fuselage
lightly, using 220 grit sandpaper, so that the radio tray will
fit properly.
Special Tip: Because it's a tight fit, it's not necessary to glue the radio tray into place. This will allow it to be removed
easily if you ever need to. If your radio tray does not fit tightly, though, we suggest tack gluing it into place using a couple
of small dabs of 5 minute epoxy.
Kwik Bond 5 Minute Epoxy
Excel Modeling Knife
Ruler
Pencil
220 Grit Sandpaper w/Sanding Block
YOU'LL NEED THE FOLLOWING PARTS FROM THE KIT:
(1) Right & Left Wing Panels
SECTION 6: WING PANEL INSTALLATION
(2) Fiberglass Wing Joiner Plates
YOU'LL NEED THE FOLLOWING TOOLS AND SUPPLIES:
Paper Towels
Rubbing Alcohol
NHP Epoxy Mixing Sticks
NHP Epoxy Mixing Cups
Step 1: Cutting Out the Ailerons
Using a modeling knife and a ruler, carefully cut 1/16" off
of the inboard section of the aileron on one wing panel.
Cutting the inboard section of the aileron shorter will
prevent the aileron from hitting the side of the fuselage when
the wing panel is glued into place.
Carefully flex the aileron up and down several times to free up the hinge line.
Repeat the previous procedures to shorten the aileron on the second wing panel.
Using 220 grit sandpaper with a sanding block, lightly sand the root end of each wing panel to remove any paint
overspray, being careful not to distort the angle.
13
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Using a ruler and a pencil, measure back 1-3/8" from the leading edge of one wing panel (at the root) and draw a mark
on the bottom of the wing at this location.
This mark shows the distance the servo's output shaft should be located behind the leading edge of the wing.
Place your servo onto the wing and align it. The servo
output shaft should be even with the mark you drew and the
side of the servo should be even with the wing root.
The servo output shaft should be toward the leading edge
of the wing, as shown.
While holding the servo in place, trace around the base
of it using a pencil.
Using a modeling knife, carefully cut a hole in the wing to
accommodate your servo. Don't cut the hole larger than the
outline. The servo needs to fit firmly in the hole.
IMPORTANT Remove the foam down only to the base of
the top wing skin, being careful not to accidentally cut through
the top of the wing.
Step 2: Cutting Out the Aileron Servo Mounting Holes
Step 3: Installing the Fiberglass Wing Joiner Plates
Repeat the previous procedures to cut out the aileron servo mounting hole in the second wing panel. Again, make
sure to cut the hole in the bottom of the wing panel and be careful not to cut through the top of the wing.
Using 220 grit sandpaper with a sanding block, carefully sand away the paint from the wing mounting platform on
each side of the fuselage, making sure not to distort the angle.
For the strongest joint possible, it's important to remove any paint from where epoxy will be used.
Using a ruler and a pencil, measure back 3-1/8" from the
front edge of one wing mounting platform and draw a mark.
Using a ruler and a pencil, measure back 1-3/8" from the
first mark you drew and draw a second mark, as shown.
14
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Using a modeling knife, very carefully cut a thin slot
through the wing mounting platform, between the two marks
you drew, being careful to make the cut along the bottom edge
of the wing mounting platform.
IMPORTANT Be careful to make the cut straight into the
wing mounting platform. This will ensure that the fiberglass
wing joiner plate is perpendicular to the wing mounting
platform when it's glued into place.
Using a ruler and a pencil, measure in 2-3/16" from the
outside edge of one fiberglass wing joiner plate and draw a
mark at that location on each side of the plate, as shown.
The outside edge of the fiberglass wing joiner plate is the
square edge.
Push the wing joiner plate into the slot you cut in the wing
mounting platform and align it. When aligned properly the
plate should be centered between the two marks you drew on
the wing mounting platform and it should be pushed into the
fuselage up to the two marks you drew on it.
IMPORTANT So that the wing joiner plate is square, make
sure both marks you drew on it are even with the outer edge
of the wing mounting platform. The plate should also be
perpendicular to the wing mounting platform when looking from
the front of the fuselage.
When satisfied with the alignment, remove the wing joiner plate and lightly sand the gluing surfaces to roughen the
fiberglass. This will make the epoxy stick to the fiberglass much better.
Glue the wing joiner plate into place using a thin layer of 5 minute epoxy. Remove any excess epoxy using a paper
towel and rubbing alcohol and allow the epoxy to set up before proceeding. After the epoxy sets up, repeat the previous
procedures to glue the second fiberglass wing joiner plate into the other side of the fuselage.
Test-fit one wing panel to the fuselage. To line up the
wing panel properly, the leading edge of the wing should be
even with the front of the molded wing mounting platform and
the top and bottom contour of the wing should be even with
the contour of the wing mounting platform. The fiberglass
wing joiner should also be flush against the bottom of the wing.
The dihedral angle is molded into the wing mounting
platform. To ensure the proper dihedral angle make sure that
the wing panel is pushed firmly against the mounting platform.
15
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While holding the wing panel aligned, turn the assembly
over and carefully trace around the edges of the fiberglass
wing joiner plate using a pencil.
Remove the wing panel and lightly sand the surface of the wing inside the outline you drew to remove the paint. Also
lightly sand the gluing surface of the fiberglass wing joiner plate.
Mix a generous amount of 5 minute epoxy and apply a thin layer to the root end of the wing panel, the wing mounting
platform, and to the gluing surface of the fiberglass wing joiner plate, making sure that you cover all of the gluing surfaces.
WARNING Do not apply epoxy to the end of the aileron. You don't want to glue the aileron to the fuselage!
Fit the wing panel back into place and realign it. Remove any excess epoxy using a paper towel and rubbing alcohol,
and hold the wing panel and fiberglass wing joiner plate firmly in place until the epoxy sets up.
Repeat the previous procedures to install the second wing panel.
Kwik Bond 5 Minute Epoxy
Excel Modeling Knife
Ruler
Pencil
220 Grit Sandpaper w/Sanding Block
YOU'LL NEED THE FOLLOWING PARTS FROM THE KIT:
(1) Right & Left Horizontal Stabilizer Panels
(1) Vertical Stabilizer
SECTION 7: HORIZONTAL & VERTICAL STABILIZER INSTALLATION
(1) Prebent Elevator Joiner Wire
(2) Nylon Bushings
YOU'LL NEED THE FOLLOWING TOOLS AND SUPPLIES:
Paper Towels
Rubbing Alcohol
NHP Epoxy Mixing Sticks
NHP Epoxy Mixing Cups
Step 1: Installing the Elevator Joiner Wire
Working with one horizontal stabilizer panel for now, turn
the panel upside down so the precut hinge line is facing up
toward you. This is the bottom of the stabilizer panel.
Using a modeling knife and a ruler, cut out the inboard
end of the elevator, making sure to make the cut parallel to
the inside edge of the stabilizer.
16
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Using a ruler and a modeling knife, make a second cut
through the elevator 1/8" out from the first cut, then carefully
remove this section. You will be left with a 1/8" gap between
the elevator and stabilizer, as shown.
IMPORTANT Do not cut in toward the root section of the
stabilizer. Cut out toward the tip of the elevator.
Repeat the previous procedures to the second horizontal stabilizer panel.
Turn the two stabilizer panels right side up and push them together, making sure the trailing edges are even.
Using a modeling knife and a ruler, carefully cut a shallow
horizontal groove across the top of the stabilizer panels, just
wide enough for the elevator joiner wire to lay in, as shown.
The groove should be even with the elevator hinge lines and
not be too deep. Only cut the groove about halfway down
through the stabilizers.
IMPORTANT Don't cut the groove too deep. You don't'
want to cut completely through the stabilizer panels.
Using a modeling knife, cut a 1/2" deep slot in the root
end of one elevator, then glue one nylon bushing into the slot
using a thin layer of 5 minute epoxy. The bushing should be
centered between the top and bottom of the elevator and the
front of the bushing should be 1/8" behind the hinge line.
Repeat the previous procedures to install the second nylon
bushing into the root end of the other elevator and allow the
epoxy to fully cure before proceeding.
Using a modeling knife, cut off the center stabilizer tab
on each stabilizer panel.
You must cut these pieces off so that the elevator joiner
wire can be installed. Do not discard the two pieces. They
will be glued back into place after gluing the stabilizer
panels together.
17
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We suggest applying a strip of clear plastic tape over
the top of each elevator hinge line. This will strengthen the
elevator hinge lines, especially over time.
Using a modeling knife, trim the loose ends of the plastic
tape even with the ends of the stabilizer panels.
To install the prebent elevator joiner wire, first deflect one
elevator up at a 90º angle, then slide one end of the elevator
joiner wire through the front of the nylon bushing, as shown.
IMPORTANT If you didn't reinforce the elevator hinge line
like we suggested in the previous procedure, the hinge line
will probably break when you bend it up at 90 degrees.
Repeat the same procedure to install the elevator/stabilizer
panel over the opposite end of the elevator joiner wire.
Step 2: Joining the Stabilizer Panels
Glue the two stabilizer panels together using a generous
amount of 5 minute epoxy. Remove any excess epoxy
before it sets up using a paper towel and rubbing alcohol,
and hold the stabilizer panels firmly in place and flat until the
epoxy sets up.
IMPORTANT Make sure that you don't get any epoxy on
the elevator joiner wire. It's also important that the stabilizer
panels be perfectly flat when you join them.
18
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After the epoxy fully cures, carefully glue back into place
the two stabilizer pieces that you cut off previously. Again,
make sure not to get any epoxy on the elevator joiner wire
and make sure that the two pieces are flat when you glue
them into place.
IMPORTANT When gluing the two pieces back into place,
make sure they are centered and don't touch the nylon bushings.
After the epoxy fully cures, pivot the elevator halves up and down several times to test the operation of the joiner
assembly. The elevator halves should pivot smoothly and the nylon bushings should not rub against the stabilizer.
Step 3: Installing the Horizontal Stabilizer Assembly
Using a modeling knife and a ruler, very carefully cut out
the stabilizer mounting slot and the elevator servo mounting
hole in the vertical stabilizer, using the molded scribe lines as
your guide.
IMPORTANT Work slowly, making several passes with your
knife on each side of the stabilizer. This will prevent you from
cutting the slot crooked or at an angle.
Carefully slide the stabilizer assembly into the mounting
slot, being careful not break off the delicate piece behind the
elevator joiner wire.
To align the stabilizer properly, the front and rear of the
stabilizer should be centered within the mounting slot and, when
viewed from the front, the stabilizer should be perpendicular
to the vertical stabilizer.
When satisfied with the alignment, use a pencil to lightly
draw a line on each side of the stabilizer (top and bottom)
where it meets the vertical stabilizer.
19
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Remove the horizontal stabilizer and lightly sand the area between the lines you drew to remove as much paint from
the area as possible.
Mix a small quantity of 5 minute epoxy and apply a generous amount between the lines you drew on the top and
bottom of the stabilizer only. Don't apply any epoxy into the mounting slot in the vertical stabilizer.
Special Tip: Because the stabilizer has to slide into place through the mounting slot, apply epoxy only to the top and
bottom of the stabilizer. This will prevent the epoxy from spreading over the entire length of one half of the stabilizer
when you slide it into place.
Slide the horizontal stabilizer back into place and realign it. Remove any excess epoxy using a paper towel and
rubbing alcohol, and hold the stabilizer in place until the epoxy sets up.
Step 4: Installing the Vertical Stabilizer Assembly
Using a ruler and a modeling knife, carefully cut a shallow
groove in the right side of the vertical stabilizer, from the
front corner of the servo mounting hole to the bottom of the
stabilizer. Cut the groove parallel to the leading edge so that
the bottom of the groove will line up with the servo extension
in the fuselage when the stabilizer assembly is glued into place.
Notice that the bottom of the groove is cut wider to ac-
commodate the plastic servo connectors.
Test-fit the vertical stabilizer assembly to the fuselage.
To be aligned properly, the trailing edge of the vertical stabilizer
should be even with the back edge of the fuselage and the
base of the vertical stabilizer should be centered over the
centerline of the fuselage. There should also be no gaps
between the base of the vertical stabilizer and the fuselage.
IMPORTANT The vertical stabilizer should be perpendicular
to the fuselage when looking from the front. The top of the
vertical stabilizer should not be angled to the left or right.
When satisfied with the fit, remove the vertical stabilizer and lightly sand the gluing surfaces to remove the paint.
Mix a small quantity of 5 minute epoxy and apply a generous layer to only the base of the vertical stabilizer, making
sure to cover the entire gluing surface.
Set the vertical stabilizer assembly back into place and realign it. Remove any excess epoxy using a paper towel and
rubbing alcohol, and hold the stabilizer assembly firmly in place until the epoxy sets up.
Special Tip: You may have to enlarge the groove in the base of the vertical stabilizer so that the servo extension
coming out the top of the fuselage does not prevent the stabilizer from being lined up correctly. Also, double-check
that there is enough of the servo extension beyond the top of the fuselage to plug into your elevator servo lead.
20
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# 0 Phillips Head Screwdriver
Magnum Z-Bend Pliers
Wire Cutters
Needle Nose Pliers
Excel Modeling Knife
Scissors
YOU'LL NEED THE FOLLOWING PARTS FROM THE KIT:
(1) Prepainted Tape Strip
(1) Prepainted Servo Mounting Board
(1) Prepainted Servo Mounting Board - 2 Parts
(3) M1.5 x 150 Threaded Wires
SECTION 8: CONTROL SYSTEMS INSTALLATION
(3) Nylon Clevises
(3) Nylon Control Horns
(3) Nylon Control Horn Backplates
YOU'LL NEED THE FOLLOWING TOOLS AND SUPPLIES:
Electric or Hand Drill
1/16" Drill Bit
Ruler
Pencil
Ernst Airplane Stand
Step 1: Installing the Aileron Servos
Using a modeling knife, cut a shallow groove (1/8" wide
and 1/8" deep) in one side of the fuselage, 1-1/8" behind the
leading edge of the wing (at the glue joint), from the top of the
wing to the middle of the cockpit area.
Repeat this procedure to cut an identical groove in the
other side of the fuselage.
Remove the protective backing from one piece of servo
mounting board and apply the piece of mounting board to the
bottom of the wing, centering it around the aileron servo
mounting hole you cut previously.
Notice that we cut the front corner of the mounting board
off so it doesn't overlap onto the leading edge.
Very carefully use the tip of your modeling knife to cut a small diameter tunnel from within the servo mounting hole (at
the front, inside edge) to the base of the groove you cut in the side of the fuselage.
Work slowly, taking care not to cut a hole in the top of the wing. A little patience here will result in a very clean
looking installation.
Special Tip: To make the next procedure easier, and to prevent us from having to cut a larger hole, we removed the
plastic plug from the aileron servo wire. If you do this, we strongly suggest taking note of the positions of the individual
wires so that you can reinstall the plug properly.
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WattAge MiG-15 EDF Instructions For Final Assembly

Category
Toys & accessories
Type
Instructions For Final Assembly

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