Toro Sand Pro 2040Z Traction Unit User manual

FormNo.3445-515RevA

SandPro

®

2040ZTractionUnit

ModelNo.08706—SerialNo.407000000andUp

Registeratwww.Toro.com.

OriginalInstructions(EN)

*3445-515*

ThisproductcomplieswithallrelevantEuropean

directives;fordetails,pleaseseetheseparateproduct

specicDeclarationofConformity(DOC)sheet.

ItisaviolationofCaliforniaPublicResourceCode

Section4442or4443touseoroperatetheengineon

anyforest-covered,brush-covered,orgrass-covered

landunlesstheengineisequippedwithaspark

arrester,asdenedinSection4442,maintainedin

effectiveworkingorderortheengineisconstructed,

equipped,andmaintainedforthepreventionofre.

Becauseinsomeareastherearelocal,state,or

federalregulationsrequiringthatasparkarresterbe

usedontheengineofthismachine,asparkarresteris

availableasanoption.Ifyourequireasparkarrester,

contactyourAuthorizedToroServiceDealer.

Theenclosedengineowner'smanualissupplied

forinformationregardingtheUSEnvironmental

ProtectionAgency(EPA)andtheCaliforniaEmission

ControlRegulationofemissionsystems,maintenance,

andwarranty.Replacementsmaybeorderedthrough

theenginemanufacturer.

WARNING

CALIFORNIA

Proposition65Warning

Theengineexhaustfromthisproduct

containschemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

Batteryposts,terminals,andrelated

accessoriescontainleadandlead

compounds,chemicalsknownto

theStateofCaliforniatocause

cancerandreproductiveharm.Wash

handsafterhandling.

Useofthisproductmaycauseexposure

tochemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

Introduction

Thismachineisaride-onpieceofutilityequipment

intendedtobeusedbyprofessional,hiredoperators

incommercialapplications.Itisprimarilydesigned

forconditioningsandtrapsonwell-maintainedgolf

coursesandcommercialgrounds.Usingthisproduct

forpurposesotherthanitsintendedusecouldprove

dangeroustoyouandbystanders.

Readthisinformationcarefullytolearnhowtooperate

andmaintainyourproductproperlyandtoavoid

injuryandproductdamage.Youareresponsiblefor

operatingtheproductproperlyandsafely.

Visitwww.Toro.comforproductsafetyandoperation

trainingmaterials,accessoryinformation,helpnding

adealer,ortoregisteryourproduct.

Wheneveryouneedservice,genuineToroparts,or

additionalinformation,contactanAuthorizedService

DealerorToroCustomerServiceandhavethemodel

andserialnumbersofyourproductready.Figure1

identiesthelocationofthemodelandserialnumbers

ontheproduct.Writethenumbersinthespace

provided.

Important:Withyourmobiledevice,youcan

scantheQRcode(ifequipped)ontheserial

numberplatetoaccesswarranty,parts,andother

productinformation.

g234875

Figure1

1.Modelandserialnumberlocation

8111LyndaleAvenueSouth

Bloomington,MN55420

2

Contactusatwww.Toro.com.

PrintedintheUSA

AllRightsReserved

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhas

safetymessagesidentiedbythesafety-alertsymbol

(Figure2),whichsignalsahazardthatmaycause

seriousinjuryordeathifyoudonotfollowthe

recommendedprecautions.

g000502

Figure2

Safety-alertsymbol

Thismanualuses2wordstohighlightinformation.

Importantcallsattentiontospecialmechanical

informationandNoteemphasizesgeneralinformation

worthyofspecialattention.

Contents

Safety.......................................................................4

GeneralSafety...................................................4

SafetyandInstructionalDecals..........................5

Setup........................................................................9

1RemovingtheShippingBoard........................10

2InstallinganAttachment.................................10

3InstallingtheFrontWeights............................10

4ConnectingtheBattery...................................11

5InstallingtheRollBar......................................11

ProductOverview...................................................13

Controls...........................................................13

Specications..................................................15

Attachments/Accessories.................................15

BeforeOperation.................................................15

BeforeOperationSafety...................................15

BreakingintheMachine...................................16

InstallingandRemovingtheWeights................16

FillingtheFuelTank..........................................16

BeforeOperationChecks.................................17

DuringOperation.................................................17

DuringOperationSafety...................................17

StartingandShuttingOfftheEngine.................18

UsingtheParkingBrake...................................19

UsingtheSafetyInterlockSystem....................19

DrivingtheMachine..........................................20

RakingaSandTrap..........................................22

AfterOperation....................................................23

AfterOperationSafety......................................23

PushingorTowingtheMachine........................23

TransportingtheMachine.................................24

LoadingtheMachine........................................25

InstallingaWirelessHourMeter.......................25

Maintenance...........................................................27

MaintenanceSafety..........................................27

RecommendedMaintenanceSchedule(s)...........28

DailyMaintenanceChecklist.............................29

Pre-MaintenanceProcedures..............................30

LiftingtheMachine...........................................30

Lubrication..........................................................30

GreasingtheMachine.......................................30

EngineMaintenance...........................................31

EngineSafety...................................................31

CheckingtheEngine-OilLevel..........................31

ChangingtheEngineOil...................................33

ChangingtheEngineOilFilter..........................34

ServicingtheAirCleaner..................................35

ServicingtheSparkPlugs.................................35

CheckingandAdjustingtheValve

Clearance.....................................................36

CleaningandLappingtheValve-Seating

Surface.........................................................36

FuelSystemMaintenance...................................36

ReplacingtheCarbon-CanisterFilter................36

ReplacingtheFuelFilter...................................37

ElectricalSystemMaintenance...........................38

ElectricalSystemSafety...................................38

3

Jump-StartingtheMachine..............................38

ReplacingtheFuses.........................................39

ServicingtheBattery.........................................39

DriveSystemMaintenance..................................41

CheckingtheTirePressure...............................41

TorquingtheWheelLugNuts............................41

CheckingtheTracking......................................41

AdjustingtheTracking......................................42

ReplacingtheDriveBeltandtheT ensioner

Pulley............................................................42

ControlsSystemMaintenance.............................43

AdjustingtheControl-HandlePosition..............43

AdjustingtheControl-HandleLinkage...............44

AdjustingtheControl-HandleDampers.............45

AdjustingtheNeutral-LockResistance.............45

AdjustingtheEngineControls...........................46

HydraulicSystemMaintenance...........................48

HydraulicSystemSafety...................................48

CheckingtheHydraulicSystem........................48

CheckingtheHydraulic-FluidLevel...................48

ChangingtheHydraulicFluidand

Filters............................................................49

CheckingtheHydraulicLinesand

Hoses............................................................51

Cleaning..............................................................52

InspectingandCleaningtheMachine...............52

Storage...................................................................52

StoringtheMachine..........................................52

Troubleshooting......................................................54

Safety

Thismachinehasbeendesignedinaccordance

withDirective2006/42/ECandANSIB71.4-2017.

However,whenyouinstallattachmentsonthe

machine,youmustaddadditionalweighttothe

machine,asspecied,tocomplytothestandards.

GeneralSafety

Thisproductiscapableofcausingpersonalinjury.

Alwaysfollowallsafetyinstructionstoavoidserious

personalinjury.

•Readandunderstandthecontentsofthis

Operator’sManualbeforestartingtheengine.

Ensurethateveryoneusingthisproductknows

howtouseitandunderstandsthewarnings.

•Useyourfullattentionwhileoperatingthe

machine.Donotengageinanyactivitythat

causesdistractions;otherwise,injuryorproperty

damagemayoccur.

•Donotputyourhandsorfeetnearmoving

componentsofthemachine.

•Donotoperatethemachinewithoutallguards

andothersafetyprotectivedevicesinplaceand

workingonthemachine.

•Keepthemachineawayfrombystanderswhileit

ismoving.

•Keepchildrenoutoftheoperatingarea.Never

allowchildrentooperatethemachine.

•Stopthemachineandshutofftheenginebefore

servicingorfuelingthemachine.

Improperlyusingormaintainingthismachinecan

resultininjury.Toreducethepotentialforinjury,

complywiththesesafetyinstructionsandalways

payattentiontothesafety-alertsymbol

,which

meansCaution,Warning,orDanger—personalsafety

instruction.Failuretocomplywiththeseinstructions

mayresultinpersonalinjuryordeath.

4

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea

ofpotentialdanger.Replaceanydecalthatisdamagedormissing.

decalbatterysymbols

BatterySymbols

Someorallofthesesymbolsareonyourbattery

1.Explosionhazard6.Keepbystandersaway

fromthebattery.

2.Nore,opename,or

smoking

7.Weareyeprotection;

explosivegasescan

causeblindnessandother

injuries.

3.Causticliquid/chemical

burnhazard

8.Batteryacidcancause

blindnessorsevereburns.

4.Weareyeprotection.9.Flusheyesimmediately

withwaterandgetmedical

helpfast.

5.ReadtheOperator's

Manual.

10.Containslead;donot

discard;recycle

decal109-7232

109-7232

1.Fast3.Neutral

2.Slow

4.Reverse

decal115-8226

115-8226

1.Tippinghazard—readtheOperator'sManual;weara

seatbelt;donotremovetherollbar.

decal116-5610

116-5610

1.Hourmeter4.Neutral

2.Powertake-off(PTO)5.Operatorpresenceswitch

3.Parkingbrake6.Battery

5

decal116-5944

116-5944

decal133-8062

133-8062

decal125-0214

125-0214

1.Choke6.Slow

2.Headlight7.Engine—stop

3.Off

8.Engine—run

4.Headlightandtaillight9.Engine—start

5.Fast

decal127-0365

127-0365

1.Pressuptoraisethe

attachment.

3.ReadtheOperator’s

Manual.

2.Pressdowntolowerthe

attachment.

decal127-0392

127-0392

1.Warning—stayawayfromhotsurfaces.

6

decal127-7868

127-7868

1.Warning—donotoperatethemachinewithoutthe

attachmentinstalled.

decal132-4412

132-4412

1.Warning—readtheOperator’sManual.

6.Warning—wearaseatbelt.

2.Warning—donotoperatethemachineunlessyouaretrained.7.Warning—wearhearingprotection.

3.Warning—keepawayfrommovingparts;keepallguardsand

shieldsinplace.

8.Warning—keepbystandersaway.

4.Warning—donotoperatethemachinewithouttheattachment

installed.

9.Warning—readtheOperator’sManualbeforeperforming

maintenance;1)Engagetheparkingbrakes;2)Removethe

keyfromtheignitionandremovethewirefromthesparkplug.

5.Tippinghazard,slopes—donotturnathighspeed;slowdown

andturngradually.

7

decal144-1397

144-1397

1.Checkevery8hours14.Checkthegreasepointsevery100hours

2.ReadtheOperator’sManualbeforeperformingmaintenance.15.ReadtheOperator’sManual.

3.Neutralinterlockswitch16.Fluids

4.Seatinterlockswitch17.Capacity

5.Carboncanisterlter18.Fluidinterval(hours)

6.Greasepoints19.Filterinterval(hours)

7.Tirepressure(0.48bar)20.Checkevery800hours

8.Wheelnuttorque(100+/-14N∙m)21.RefertotheOperator’sManualforfuse

information—Headlights15A;Attachment10A;

Enginestart25A;Battery20A

9.Engineairlter22.Leftdrivepulley

10.Engineoillevel23.Belttensioner

11.Hydraulicuid

24.Drivepulley

12.Battery25.Rightdrivepulley

13.Fuel

8

Setup

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

Qty.

Use

1

Nopartsrequired

–

Removetheshippingboard.

2

Attachmentandrelatedparts(sold

separately)

–

Installanattachment.

3

Frontweights(asneededper

attachment)

–

Installthefrontweights.

Bolt(5/16x3/4inch)

1

4

Nut(5/16inch)

2

Connectthebattery.

Rollbar1

Bolt4

Flangelocknut4

Springwasher

4

5

Bracket2

Installtherollbar.

MediaandAdditionalParts

Description

Qty.

Use

Operator'sManual

1

Engineowner’smanual1

Pre-deliveryinspectionsheet1

Readthesheetbeforeoperating.

CerticateofCompliance

1

ThecerticateindicatesCEcompliance.

Key2

Starttheengine.

Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.

Note:Removeanddiscardalltheshippingbracketsandfasteners.

9

1

RemovingtheShipping

Board

NoPartsRequired

Procedure

WARNING

Ifyoudrivethemachinewithouttheshipping

boardoranattachmentinstalled,themachine

cantipoverandinjuresomeoneordamage

property.

Drivethemachineonlyiftheshippingboard

oranapprovedattachmentisinstalled.

Beforeyoucaninstallanattachmentonthemachine,

youmustremovetheshippingboard.

1.Parkthemachineonalevelsurface,movethe

controlhandlestotheNEUTRAL-LOCKEDposition,

engagetheparkingbrake,shutofftheengine,

andremovethekey.

2.Removethenuts,bolts,andwasherssecuring

theshippingboardtotherearofthemachine

(Figure3).

g023667

Figure3

3.Discardthefastenersandtheshippingboard.

2

InstallinganAttachment

Partsneededforthisprocedure:

–

Attachmentandrelatedparts(soldseparately)

Procedure

WARNING

Ifyoudrivethemachinewithoutanattachment

installed,itcantipoverandinjuresomeone

ordamageproperty.

Drivethemachineonlyifthereisanapproved

attachmentinstalled.

Parkthemachineonalevelsurface,movethecontrol

handlestotheNEUTRAL-LOCKEDposition,engagethe

parkingbrake,shutofftheengine,andremovethe

key.

RefertotheattachmentInstallationInstructionsfor

informationoninstallingtheattachment.

3

InstallingtheFrontWeights

Partsneededforthisprocedure:

–

Frontweights(asneededperattachment)

Procedure

Thismachinehasbeendesignedinaccordancewith

2006/42/ECandANSIB71.4-2012.

However,whenyouinstallattachmentsonthe

machine,youmustaddadditionalweighttothe

machine,asspecied,tocomplytothestandards.

Usethechartbelowtodeterminetheadditionalweight

required.Themachinecomeswith4weights.Each

attachmentcomeswiththenecessaryadditional

weights,ifrequired.

Attachment

Numberofweightsrequired

Flextoothrake4

Flextoothrakewithnishbrush

6

10

Attachment

Numberofweightsrequired

Naildrag6

Naildragwithnishdragmat

8

RefertoInstallingandRemovingtheWeights(page

16).

4

ConnectingtheBattery

Partsneededforthisprocedure:

1

Bolt(5/16x3/4inch)

2

Nut(5/16inch)

Procedure

1.Cutthecabletiesecuringthebatterycablesto

theframe,anddiscardthecabletie(Figure4).

g023898

Figure4

1.Cabletie

2.Removetheredplasticcoverfromthepositive

batteryterminal(Figure5).

g023895

Figure5

1.Redcover4.Blackcover

2.Positivecable5.Negativecable

3.Boot

3.Slidetheredbootawayfromtheendofthe

positivebatterycable,anduseabolt(5/16x3/4

inch)andanut(5/16inch)tomountthepositive

cabletothepositivebatteryterminal.

4.Slidetheredbootovertheterminalandthe

fasteners.

5.Removetheblackplasticcoverfromthe

negativebatteryterminal.

6.Useabolt(5/16x3/4inch)andanut(5/16inch)

tomountthenegativecabletothenegative

batteryterminal.

11

5

InstallingtheRollBar

Partsneededforthisprocedure:

1Rollbar

4Bolt

4Flangelocknut

4

Springwasher

2Bracket

Procedure

1.Removetherollbarfromthecrate.

2.Placetherollbaronthemachineasshownin

Figure6.

g026804

Figure6

1.Rollbar

4.Bracket(2)

2.Bolt(4)5.Flangelocknut(4)

3.Springwasher(4)

3.Installthebracketsontheframeofthemachine.

Important:Ensurethatthethrottlecable

andthechokecableareoutoftheway,so

thattheydonotgetpinchedbytherollbar

orabracket.

4.Aligntheholesinthebrackets,therollbar,and

theframe.

5.Installabolt,withaspringwasher,througheach

hole.

Important:Ensurethateachspringwasher

ispositionedsothattheconvexsidefaces

theboltheadasshowninFigure7.

g023904

Figure7

6.Installaangelocknutoneachbolt,andtorque

eachofthemto102N∙m(75ft-lb).

12

ProductOverview

g023439

Figure8

1.Control

handles

4.Attachment

switch

7.Parkingbrake

2.Raketube5.Battery

8.Attachmentlift

3.Fuel-tankcap

6.Controlpanel

9.Engine

Controls

g023443

Figure9

1.Chokecontrol

4.Ignitionswitch

2.Throttlelever5.Fuses

3.Hourmeter;

safety-interlockdisplay

6.Attachmentswitch

ControlHandles

Usethecontrolhandles(Figure8)todrivethe

machineforwardandbackward,andtoturnineither

direction.

IgnitionSwitch

Theignitionswitch(Figure9),usedtostartandshut

offtheengine,has3positions:OFF,RUN,andSTART.

RotatethekeyclockwisetotheSTARTpositiontostart

theengine.Releasethekeywhentheenginestarts.

ThekeywillmoveautomaticallytotheRUNposition.

Toshutofftheengine,rotatethekeycounterclockwise

totheOFFposition.

ChokeControl

Tostartacoldengine,closethecarburetorchokeby

pullingthechokecontrol(Figure9)uptotheCLOSED

position.Aftertheenginestarts,regulatethechoke

tokeeptheenginerunningsmoothly.Assoonas

possible,openthechokebypushingthecontroldown

totheOPENposition.

Note:Awarmenginerequireslittleornochoking.

13

ThrottleLever

Thethrottlelever(Figure9)controlsthespeedofthe

engine.Movingthethrottleleverforwardtowardthe

FASTpositionincreasestheenginespeed.Movingit

backwardtowardtheSLOWpositiondecreasesthe

enginespeed.

Note:Thethrottlelevercannotshutofftheengine.

AttachmentSwitch

Toraisetheattachment,presstheupperpartof

theattachmentswitch(Figure10);tolowerthe

attachment,pressthelowerpartoftheattachment

switch.

g020873

Figure10

1.Attachmentswitch

Note:Themachinehasadouble-actingliftcylinder.

Youcanapplydownpressuretotheattachmentfor

certainoperatingconditions.

ParkingBrake

Toengagetheparkingbrake(Figure8),pullbackon

theleveroftheparkingbrake.T odisengageit,push

theleverforward.

HourMeter

Thehourmeter(Figure9)indicatesthetotalhoursof

machineoperation.Thehourmeterrunswhenever

theignitionswitchisintheONposition,aslongasthe

batteryisfullycharged(13.8Vormore)oryouare

sittingintheseat,therebyactivatingtheseatswitch.

Anoptionalwirelesshourmeterisavailablethrough

yourauthorizedTorodistributor.T oinstallit,referto

InstallingaWirelessHourMeter(page25).

Seat-AdjustmentLever

Whilesittingontheseat,movetheleverinfrontofthe

seat(Figure11)totheleft,andslidetheseattothe

desiredposition.Releasethelevertolocktheseat

intoposition.

g008962

Figure11

14

Specications

Note:Specicationsanddesignaresubjecttochangewithoutnotice.

Machineonly

Withextoothrake

WithnaildragWithnaildragand

nishmat

Weight

399kg(880lb)*417kg(920lb)**439kg(970lb)**445kg(980lb)**

Width

147cm(58inches)213cm(84inches)182cm(71.5inches)198cm(78inches)

Length

186cm(73.3inches)226cm(89.0inches)215cm(84.8inches)297cm(117inches)

Height

185cm(73inches)

Wheelbase

147cm(58inches)

*with4weights,emptyfueltank,andnooperator

**withtheattachmentandweights,emptyfueltank,andnooperator

Attachments/Accessories

AselectionofT oroapprovedattachmentsand

accessoriesisavailableforusewiththemachineto

enhanceandexpanditscapabilities.Contactyour

AuthorizedServiceDealerorDistributororgoto

www.T oro.comforalistofallapprovedattachments

andaccessories.

Tobestprotectyourinvestmentandmaintainoptimal

performanceofyourT oroequipment,countonT oro

genuineparts.Whenitcomestoreliability,T oro

deliversreplacementpartsdesignedtotheexact

engineeringspecicationofourequipment.Forpeace

ofmind,insistonTorogenuineparts.

Operation

Note:Determinetheleftandrightsidesofthe

machinefromthenormaloperatingposition.

BeforeOperation

BeforeOperationSafety

GeneralSafety

•Parkthemachineonalevelsurface;engagethe

parkingbrake;shutofftheengine;removethekey;

andwaitforallmovementtostopbeforeleaving

themachine.

•Neverallowchildrenoruntrainedpeopleto

operateorservicethemachine.Localregulations

mayrestricttheageoftheoperator.Theowner

isresponsiblefortrainingalloperatorsand

mechanics.

•Becomefamiliarwiththesafeoperationofthe

equipment,operatorcontrols,andsafetysigns.

•Knowhowtostopthemachineandenginequickly.

•Checkthatoperator-presencecontrols,safety

switches,andshieldsareattachedandfunctioning

properly.Donotoperatethemachineunlessthey

arefunctioningproperly.

•Beforeoperating,alwaysinspectthemachine

toensurethatthecomponentsandfasteners

areingoodworkingcondition.Replacewornor

damagedcomponentsandfasteners.

•Inspecttheareawhereyouwillusethemachine

andremoveallobjectsthatthemachinecould

throw.

15

FuelSafety

•Useextremecareinhandlingfuel.Itisammable

anditsvaporsareexplosive.

•Extinguishallcigarettes,cigars,pipes,andother

sourcesofignition.

•Useonlyanapprovedfuelcontainer.

•Donotremovethefuelcaporllthefueltank

whiletheengineisrunningorhot.

•Donotaddordrainfuelinanenclosedspace.

•Donotstorethemachineorfuelcontainerwhere

thereisanopename,spark,orpilotlight,such

asonawaterheaterorotherappliance.

•Ifyouspillfuel,donotattempttostarttheengine;

avoidcreatinganysourceofignitionuntilthefuel

vaporshavedissipated.

BreakingintheMachine

Newenginestaketimetodevelopfullpower.Drive

systemshavemorefrictionwhentheyarenew,

placingadditionalloadontheengine.

Allowtherst8hoursofoperatingtimeforthe

break-inperiod.

Sincethersthoursofoperationarecriticaltofuture

dependabilityofthemachine,monitorthefunctions

andperformancecloselysothatyoucannoticeand

correctminordifculties,whichcouldleadtomajor

problems.Inspectthemachinefrequentlyduring

thebreak-inperiod,forsignsofoilleakage,loose

fasteners,oranyothermalfunction.

InstallingandRemoving

theWeights

ThemachinecomplieswiththeANSIB71.4-2012

standardsatthetimeofproduction.However,

whenthefollowingattachmentsareinstalledonthe

machine,additionalweightisrequiredtocomplyto

thestandards.Usethechartbelowtodeterminethe

additionalweightrequired.Themachinecomeswith4

weights.Eachattachmentcomeswiththenecessary

additionalweights,ifrequired.

Attachment

Numberofweightsrequired

Flextoothrake4

Flextoothrakewithnishbrush

6

Naildrag6

Naildragwithnishdragmat

8

1.Removethe2boltsand2nutssecuringthe

existingweightsonthefrontofthemachine

(Figure12).

Note:Ifthemachineisequippedwiththelight

kit,removethenutandtheboltsecuringthe

frontlighttothemachine.Retainalloftheparts;

refertotheLightKitInstallationInstructions.

g023729

Figure12

2.Addorremoveweightsasnecessary.

3.Securetheweightswiththe2boltsandthe2

nuts.

•Formostoftheattachments,usetheexisting

bolts.

•Thenishdragmatincludes2longerbolts

toaccommodatetheadditionalweightsthat

itrequires.

Note:Ifthemachineisequippedwiththelight

kit,installthefrontlightbyinsertingthebolt

throughtheweightsandsecuringitwiththenut;

refertotheLightKitInstallationInstructions.

FillingtheFuelTank

Fueltankcapacity:17L(4.5USgallons)

RecommendedFuel:

•Forbestresults,useonlyclean,fresh(lessthan

30daysold),unleadedgasolinewithanoctane

ratingof87orhigher((R+M)/2ratingmethod).

•Ethanol:Gasolinewithupto10%ethanol

(gasohol)or15%MTBE(methyltertiarybutyl

ether)byvolumeisacceptable.EthanolandMTBE

arenotthesame.Gasolinewith15%ethanol

(E15)byvolumeisnotapprovedforuse.Never

16

usegasolinethatcontainsmorethan10%ethanol

byvolume,suchasE15(contains15%ethanol),

E20(contains20%ethanol),orE85(contains85%

ethanol).Usingunapprovedgasolinemaycause

performanceproblemsand/orenginedamage

whichmaynotbecoveredunderwarranty.

•Donotusegasolinecontainingmethanol.

•Donotstorefueleitherinthefueltankorfuel

containersoverthewinterunlessafuelstabilizer

isused.

•Donotaddoiltogasoline.

1.Parkthemachineonalevelsurface,lowerthe

attachment,movethecontrolhandlestothe

NEUTRAL-LOCKEDposition,engagetheparking

brake,shutofftheengine,andremovethekey.

2.Cleantheareaaroundthefuel-tankcap(Figure

13).

g023449

Figure13

1.Fuel-tankcap

3.Removethefuel-tankcap.

4.Fillthetanktoabout25mm(1inch)belowthe

topofthetank(bottomofthellerneck).Donot

overll.

5.Installthecap.

6.Wipeupanyfuelthatmayhavespilled,to

preventarehazard.

BeforeOperationChecks

Performthefollowingdailyproceduresbefore

operatingthemachine:

•T estingtheSafetyInterlockSystem(page20)

•CheckingtheEngine-OilLevel(page31)

•CheckingtheTirePressure(page41)

•CheckingtheHydraulicLinesandHoses(page51)

•CheckingtheHydraulic-FluidLevel(page48)

DuringOperation

DuringOperationSafety

GeneralSafety

•Theowner/operatorcanpreventandisresponsible

foraccidentsthatmaycausepersonalinjuryor

propertydamage.

•Wearappropriateclothing,includingeye

protection;slip-resistant,substantialfoot

protection;longpants;andhearingprotection.Tie

backlonghairanddonotwearloosejewelry.

•Donotoperatethemachinewhileill,tired,or

undertheinuenceofalcoholordrugs.

•Nevercarrypassengersonthemachineandkeep

bystandersandpetsawayfromthemachine

duringoperation.

•Operatethemachineonlyingoodvisibilitytoavoid

holesorhiddenhazards.

•Avoidoperatingonwetgrass.Reducedtraction

couldcausethemachinetoslide.

•Beforeyoustarttheengine,ensurethatalldrives

areinneutral,theparkingbrakeisengaged,and

youareintheoperatingposition.

•Lookbehindanddownbeforebackinguptobe

sureofaclearpath.

•Usecarewhenapproachingblindcorners,shrubs,

trees,orotherobjectsthatmayobscureyour

vision.

•Donotoperateneardrop-offs,ditches,or

embankments.Themachinecouldsuddenlyroll

overifawheelgoesovertheedgeoriftheedge

givesway.

•Stopthemachineandinspecttheattachment

afterstrikinganobjectorifthereisanabnormal

vibrationinthemachine.Makeallnecessary

repairsbeforeresumingoperation.

•Slowdownandusecautionwhenmakingturns

andcrossingroadsandsidewalkswiththe

machine.Alwaysyieldtheright-of-way.

•Neverrunanengineinanareawhereexhaust

gassesareenclosed.

•Neverleavearunningmachineunattended.

•Beforeleavingtheoperatingposition,dothe

following:

–Parkthemachinealevelsurface.

–Lowertheattachments.

–Engagetheparkingbrake.

–Shutofftheengineandremovethekey.

17

–Waitforallmovingpartstostop.

•Donotoperatethemachinewhenthereistherisk

oflightning.

•Donotusethemachineasatowingvehicle.

•Whennecessary,wetsurfacespriortoconditioning

tominimizedustcreation.

•Useaccessories,attachments,andreplacement

partsapprovedbyToroonly.

RolloverProtectionSystem

(ROPS)Safety

•DonotremovetheROPSfromthemachine.

•Ensurethattheseatbeltisattachedandthatyou

canreleaseitquicklyinanemergency.

•Checkcarefullyforoverheadobstructionsanddo

notcontactthem.

•KeeptheROPSinsafeoperatingconditionby

thoroughlyinspectingitperiodicallyfordamage

andkeepingallthemountingfastenerstight.

•ReplaceadamagedROPS.Donotrepairoralter

it.

•TheROPSisanintegralsafetydevice.

•Alwayswearyourseatbelt.

SlopeSafety

•Establishyourownproceduresandrulesfor

operatingonslopes.Theseproceduresmust

includesurveyingthesitetodeterminewhich

slopesaresafeformachineoperation.Always

usecommonsenseandgoodjudgmentwhen

performingthissurvey.

•Slopesareamajorfactorrelatedtolossofcontrol

androlloveraccidents,whichcanresultinsevere

injuryordeath.Theoperatorisresponsiblefor

safeslopeoperation.Operatingthemachineon

anysloperequiresextracaution.

•Slopesareamajorfactorrelatedtoloss-of-control

andtip-overaccidents,whichcanresultinsevere

injuryordeath.Operatingthemachineonany

sloperequiresextracaution.

•Operatethemachineatalowerspeedwhenyou

areonaslope.

•Ifyoufeeluneasyoperatingthemachineona

slope,donotdoit.

•Watchforholes,ruts,bumps,rocks,orother

hiddenobjects.Uneventerraincouldoverturnthe

machine.Tallgrasscanhideobstacles.

•Choosealowgroundspeedsoyouwillnothave

tostoporshiftwhileonaslope.

•Arollovercanoccurbeforethetireslosetraction.

•Avoidoperatingthemachineonwetgrass.Tires

maylosetraction;regardlessifthebrakesare

availableandfunctioning.

•Avoidstarting,stopping,orturningthemachine

onaslope.

•Keepallmovementonslopesslowandgradual.

Donotsuddenlychangethespeedordirectionof

themachine.

•Donotoperatethemachineneardrop-offs,

ditches,embankments,orbodiesofwater.The

machinecouldsuddenlyrolloverifawheelgoes

overtheedgeortheedgecavesin.Establisha

safetyareabetweenthemachineandanyhazard

(2machinewidths).

StartingandShuttingOff

theEngine

1.MovethecontrolhandlestotheNEUTRAL-LOCKED

position(Figure14).

g004532

Figure14

1.Controlhandle(position)

4.Backward

2.Center,unlockedposition5.Frontofthemachine

3.Forward

2.Engagetheparkingbrake;refertoEngagingthe

ParkingBrake(page19).

18

3.PullthechokecontrolupwardtotheONposition

(whenstartingacoldengine),andmovethe

throttlelevertotheSLOWposition.

Important:Whenoperatingthemachine

intemperatureslessthan0°C(32°F)allow

themachinetimetowarmupbeforeusing

it.Thispreventsdamagetothehydraulic

system.

4.Insertthekeyintotheignitionswitchandrotate

itclockwisetostarttheengine.Releasethekey

whentheenginestarts.Regulatethechoketo

keeptheenginerunningsmoothly.

Important:Topreventoverheatingofthe

startermotor,donotkeeptheignitionkey

intheSTARTpositionforlongerthan10

seconds.After10secondsofcontinuous

cranking,wait60secondsbeforeusingthe

startermotoragain.

5.Toshutofftheengine,movethethrottlecontrol

totheSLOWposition,andturnthekeytothe

OFFposition.Removethekeyfromtheswitch

topreventaccidentalstarting.

Note:Inanemergency,simplyturnthekeyto

theOFFposition.

UsingtheParkingBrake

Alwaysengagetheparkingbrakewhenyoustopthe

machineorleaveitunattended.

EngagingtheParkingBrake

WARNING

Theparkingbrakemaynotholdthemachine

parkedonaslopeandcouldcausepersonal

injuryorpropertydamage.

Donotparkonslopesunlessthewheelsare

chockedorblocked.

Toengagetheparkingbrake,pullupwardonthe

handle(Figure15).

g016994

Figure15

DisengagingtheParkingBrake

Todisengagetheparkingbrake,pushdownwardon

thehandle(Figure16).

g016995

Figure16

UsingtheSafetyInterlock

System

CAUTION

Ifthesafetyinterlockswitchesare

disconnectedordamaged,themachinecould

operateunexpectedly,causingpersonal

injury.

•Donottamperwiththeinterlockswitches.

•Checktheoperationoftheinterlock

switchesdaily,andreplaceanydamaged

switchesbeforeoperatingthemachine.

Thesafetyinterlocksystemisdesignedtopreventthe

enginefromstartingunless:

•Theparkingbrakeisengaged.

•ThecontrolhandlesareintheNEUTRAL-LOCKED

position

Thesafetyinterlocksystemalsostopstheengine

whenyoumovethecontrolhandlesoutoftheposition

whileyouareoutoftheseatorwhiletheparking

brakeisset.

Thehourmeterhassymbolstonotifyyouwhenthe

interlockcomponentisinthecorrectposition.When

thecomponentisinthecorrectposition,atriangle

appearsinthecorrespondinglocation(Figure17).

19

g023660

Figure17

1.Trianglesappearwhentheinterlockcomponentsareinthe

correctposition.

Note:ThePTO(powertake-off)interlockisnotused

onthismachine.

TestingtheSafetyInterlock

System

ServiceInterval:Beforeeachuseordaily

Ifthesafetyinterlocksystemdoesnotoperateas

describedbelow,haveanauthorizedTorodistributor

repairitimmediately.

1.Sitontheseat,movethecontrolhandlesto

theNEUTRALposition,andengagetheparking

brake.

2.Starttheengine.

3.Getofftheseatandslowlymoveeachcontrol

handleforwardandbackward.

Theengineshouldshutoffin1to3secondsafter

movingeithercontrolhandleineitherdirection.

Ifitdoesnot,correcttheproblem.Repeatsteps

2and3fortheothercontrolhandle.

4.Sittingontheseat,engagetheparkingbrake.

Moveeithercontrolhandleoutoftheposition.

Trystartingtheengine;theengineshouldnot

crank.Repeatthisstepfortheothercontrol

handle.

DrivingtheMachine

CAUTION

Operatingthemachinedemandsattentionto

preventtippingorlossofcontrol.

•Usecarewhenenteringandleavingsand

traps.

•Useextremecautionaroundditches,

creeks,orotherhazards.

•Usecautionwhenoperatingthemachine

onasteepslope.

•Reduceyourspeedwhenmakingsharp

turnsorwhenturningonhillsides.

•Avoidsuddenstopsandstarts.

•Donotgofromreversetofullforward

withoutrstcomingtoacompletestop.

CAUTION

Themachinecanspinveryrapidly.Ifyou

misusethecontrolhandles,youmaylose

controlofthemachineandinjuresomeoneor

damagethemachineorotherproperty.

•Usecautionwhenmakingturns.

•Slowthemachinedownbeforemaking

sharpturns.

20

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Toro Sand Pro 2040Z Traction Unit User manual

Toro Sand Pro 2040Z Traction Unit User manual

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