Onyx BLACL DIAMOND SERIES User manual

Brand: Onyx

Model: BLACL DIAMOND SERIES

Category: Floor Machine

Type: User manual

Onyx BLACL DIAMOND SERIES is a professional-grade propane floor care equipment designed for high-speed buffing, burnishing, and polishing. With its powerful 18hp Kawasaki engine and 1400 RPM pad speed, it delivers superior high gloss floor finishes. The machine's compact design and portability make it ideal for both commercial and residential use.

Black Diamond

21”, 24”, 27” Propane Burnishers

Operator’s Manual

Manual Part#

This manual has important information for the use and safe operation of this machine. Failure to read

this manual prior to operating or attempting any service or maintenance procedure to your Onyx

machine could result in injury to you or to other personnel; damage to the machine or to other

property could occur as well. You must have training in the operation of this machine before using it.

If your operator(s) cannot read English, have this manual explained fully before attempting to

operate this machine.

Si Ud. 0 sus operadores no pueden leer ellngles, se hag an explicar este manual completamente

antes de tratar el manejo 0 servicio de esta maquina.

All directions given in this manual are as seen from the operator's position at the rear of the

machine.

For replacement manuals please call or email your request to:

Onyx Environmental Solutions

Phone: (800) 858-3533

Email: [email protected]

DANGER! It is the owner/operator's responsibility to ensure that the air-exchange system

installed in any location where a propane floor care machine is being operated is of sufficient

capacity and quality to support the use of such a machine. OSHA and other County, State, or

Federal Agencies publish guidelines on this subject that are usually most readily found in the

possession of the respective owners and/or parent companies of any location or chain of

locations. Failure on the part of the owner/operator to ensure that a propane floor care machine

can be operated safely in a given location may lead to injury, sickness or even loss of life.

RECORD THIS IMPORTANT INFORMATION FOR FUTURE REFERENCE:

DATE OF PURCHASE________________________________________________

PURCHASED FROM_________________________________________________

ADDRESS__________________________________________________________

CITY____________________________STATE_____________________ZIP_____

PHONE__________________________ CONTACT_________________________

MACHINE MODEL___________________________SERIAL#_________________

Table of Contents:

Machine Specifications…………………………………………………..Section (1)

Operator Safety Instructions……………………………………………..Section (2)

Machine Introduction………………………………………………………Section (3)

How To Operate the Machine……………………………………………Section (4)

Maintenance and Adjustments…………………………………………..Section (5)

Troubleshooting………………………………………...…………………Section (6)

Warranty Policy…………………………………………………………….Section (7)

Exploded Parts Diagram………………………………………………..…Section (8)

**For engine and emissions information, please reference the EnviroGard engine manual

provided.

This Operator’s Manual/Safety Procedures Guide has been prepared for the promotion of educational

purposes only and Onyx does not claim or assume any responsibility for the operator's actions or safety. To

be completely aware of what local authorities may require, contact the Fire Marshal of your community.

SECTION (1) MACHINE SPECIFICATIONS:

SECTION (2) OPERATOR SAFETY INSTRUCTIONS:

DANGER! means: Severe bodily injury or death can occur to you or other personnel if the DANGER

statements found on this machine or in this Operator’s Manual are ignored or are not adhered to.

Read and observe all DANGER! statements found in this Operator’s Manual and on your machine.

WARNING! means: Injury can occur to you or to other personnel if the WARNING statements found

on your machine or in this Operator’s Manual are ignored or are not adhered to. Read and observe all

WARNING statements found in this Operator’s Manual and on your machine.

CAUTION! means: Damage can occur to the machine or to other property if the CAUTION

statements found on your machine or in this Operator’s Manual are ignored or are not adhered to.

Read and observe all CAUTION! statements found in this Operator’s Manual and on your machine.

DANGER! Failure to read the Operator’s Manual prior to operating or attempting any service or

maintenance procedure to your ONYX machine could result in injury to you or to other personnel;

damage to the machine or to other property could occur as well. You must have training in the

operation of this machine before using it. If you or your operator(s) cannot read English then have this

manual explained fully before attempting to operate this machine.

MODEL 21" black Diamond 24" Black Diamond 27" Black diamond

PART NUMBER

S1ZBCN**** S4ZBCN**** S7ZBCN****

PAD SIZE

21" (53cm) 24" (61cm) 27" (68cm

ENGINE

Kawasaki FS481V 18hp 603cc

Twin-V

Kawasaki FS481V 18hp 603cc

Twin-V

Kawasaki FS481V 18hp

603cc Twin-V

CATALYTIC MUFFLER

Yes Yes Yes

EMISSIONS SHUT DOWN

Optional Optional Optional

CLUTCH

Optional Optional Optional

PAD SPEED (RPM's)

1800 1400 1400

PROPANE CYLINDER

20lb(9.1kg) 80% Safety Fill 20lb(9.1kg) 80% Safety Fill 20lb(9.1kg) 80% Safety Fill

AUTO FUEL SHUT OFF

Yes Yes Yes

LOW OIL SHUT DOWN

Yes Yes Yes

HOUR METER

Yes Yes Yes

SOUND LEVEL

87-89 db (A) 87-89 db (A) 87-89 db (A)

PRODUCTIVITY RATE

??? ??? ???

WEIGHT

195 lbs. 220 lbs. 230 lbs.

DEMENSIONS:

Length

Width

Height

21"

51.5" (131.8cm)

23.3" (59cm)

43" (109.2cm)

24"

51.5" (131.8cm)

26.25" (66.6cm)

43" (109.2cm)

27"

59" (149.9cm)

29.3" (74.4cm)

43" (109.2cm)

Warranty

See Warranty Policy included

in this manual

See Warranty Policy included

in this manual

See Warranty Policy

included in this manual

DANGER! Moving parts of this machine can cause serious injury and/or damage. Do not allow

contact of clothing, hair, hands, feet, or other body parts with the rotating pad. Keep other people

away from the machine while it's in operation.

DANGER! Injury to the operator or bystanders could occur if the machine's power is on while

changing the buffing pad or making machine adjustments. Never try to change the buffing pad or

attempt to make machine adjustments while the engine is running.

DANGER! Cigarette lighters, pilot lights and any other sources ignition can create an explosion if it

comes in contact with Propane gas. Propane is a highly flammable fuel. All sources of ignition should

be extinguished or removed entirely if possible from the work area. DO NOT SMOKE in the vicinity of

a Propane powered machine.

DANGER! This machine emits carbon monoxide. Asphyxiation could occur if the unit is used in an

area with poor or inadequate ventilation. Operate machine in a well ventilated area only. If a

headache develops, shut off the machine. Have it checked for carbon monoxide emissions by a

qualified technician before using it again.

DANGER! Dangerous carbon monoxide emissions from this machine are greatly increased due to a

dirty combustion air cleaner. Follow the engine's manufacturer’s air cleaner service instructions.

DANGER! Propane is highly flammable. If you smell propane gas, shut off the machine and move it

outside. Determine the source of the leak before using it again. NEVER vent propane gas inside a

building. It is UNLAWFUL to store a propane cylinder inside a building.

WARNING! Long or continuous exposure to high noise levels may cause permanent hearing loss.

Always wear hearing protection while using this machine.

WARNING! Injury to the eyes and/or body can occur if protective clothing and/or equipment is not

worn while using this machine. Always wear safety goggles and safety clothing while using this

machine.

WARNING! Severe burn or injury could occur if you touch the hot muffler or exhaust pipe. Do not

touch the hot muffler or exhaust pipe.

WARNING! Any alterations or modifications of this machine could result in damage to the machine

or injury to the operator or other bystanders. Alterations or modifications not authorized by the

manufacturer voids any and all warranties and liabilities.

WARNING! To avoid injury or property damage, do not leave the machine where it can be tampered

with or started by persons untrained in its operation. You must have training in the operation of this

machine before using it. DO NOT leave the machine running unattended.

WARNING! Substantial damage to the floor, the machine, or personnel may result if the machine is

operated with the pad off center, damaged or missing. Do not operate the machine if the pad is off

center, damaged or missing.

WARNING! Operating a machine that has loose parts could result in injury or property damage. Do

not operate this machine if there are loose parts. Inspect the machine for loose parts frequently. This

will promote safe operation and a long life for the machine.

WARNING! Vibration from machinery may cause numbness or tingling of the fingers in certain

people. Smoking, dampness, diet, and heredity may contribute to the symptoms. Wearing warm

clothing, gloves, exercising and refraining from smoking can reduce the effects of vibration. If the

symptoms still persist, discontinue operation of the machine.

SECTION (3) MACHINE INTRODUCTION:

ONYX propane floor care equipment is manufactured in two basic concepts: The high speed

buffer/burnisher/polisher and the floor stripper/grinder. Both of these designs are truly portable

equipment. Propane burnishers are best defined as ultra high speed burnishers with the staying

power to produce superior high gloss floor surfaces. Upon contact with the floor, the burnisher

should always be kept moving. The speed at which you walk will determine the results that you will

obtain. Slower speeds create more heat and therefore more shine. ONYX recommends a

moderate pace for best results and safe operation. NEVER RUN WITH THE BURNISHER! While

a credible shine will still result, the danger of trying to stop the machine in an emergency situation

is unacceptable. When buurnishing, avoid loose tile, electric outlets, door thresholds and any

object which may come in contact with the pad other than the floor itself. REMEMBER, the pad is

turning very rapidly.

Proper care and maintenance will protect your investment and keep your machine serving you for

many years to come. It is essential that these instructions are closely followed.

Battery Hour Meter Throttle Cylinder Fuel Valve Ignition Switch

Pic. 1

Handle Height Adjustment T-pin – Adjustment holes Throttle

Clutch Trigger Handles (IF EQUIPPED) Fuel Rego Coupler Propane Cylinder Valve

O2 sensor (IF EQUIPPED) Emissions Shut down Fuel Lock-off Fuel Regulator Battery Box

Oil Filter-Oil Drain Plug-Oil Dipstick/Fill-Battery connector Starting Solenoid-Starter-Bonnet filter-air Filter Cover

Pic. 2

Pic. 3

Pic. 4

Pic. 5

Pic. 8

Pic. 7

Pic. 6

Pic. 9

SECTION (4) HOW TO OPERATE THE MACHINE:

Preparing The Machine For Use:

BEFORE using any type of powered equipment, proper safety dictates you should visually inspect it

before each and every use.

1. Adjust the HANDLE to a comfortable height and insert T-pin into adjustment hole (Pic. 2)

2. BONNET FILTER - Make sure the bonnet air filter atop the engine is clean and secure. It

should be inspected before each use for cleanliness. Clean or replace as needed (Pic. 9)

3. Check engine OIL LEVEL. KAWASAKI - MUST screw the dipstick in to get reading (Pic. 8)

4. DANGER! Propane cylinder MUST be filled by a certified filling station.

5. PAD AND PAD HOLDER - Inspect the condition of the pad and pad holder. Is there a pad? Is

it properly attached? What is its condition? Ensure pad is clean and has at least a thickness

of 1/3 inch. DANGER! ALWAYS turn off engine to clean or replace pad.

6. PROPANE CYLINDER and FUEL LINES – Do the fuel lines show any sign of wear and tear,

such as cracks/dry rot or any corrosion?

Screw the brass fuel line fitting (Rego) onto the tank service valve hand tight only. DANGER!

, This connection MUST be secure because the service valve has a safety valve inside it which

will only open if the brass fuel fitting is COMPLETELY seated into the service valve (Pic. 5)

Starting the Engine:

1. Be sure the fuel (Rego) coupler is tight and secure to the propane cylinder and the battery is

connected.

2. Turn on the propane cylinder valve (counter clockwise) to the fully open (Pic. 5)

3. Set the throttle in the (pulled back) idle position (Pic. 3)

PRIMER BUTTON

4. It may be necessary to crank the engine for several seconds to allow the propane gas to

populate the fuel system.

5. Allow the engine to warm up at half throttle to operating temperature before placing under load

(beginning work). For best results and engine performance, run the machine at full throttle

while under load.

6. Push throttle lever to the full throttle position before engaging floor surface.

7. NOTE: If equipped with Emissions shut-down, the red LED light will light up for 8-10 seconds

when starting the machine and then go out if working properly.

Emissions Shut Down Operation (If Equipped):

The Onyx Emissions Shut-down System is a safety feature that serves multiple purposes. The

system is designed to shut the engine down when the emissions readings at the exhaust are too

high to safely operate the machine in an indoor environment. Secondly, the System is designed to

shut the engine down in the event that the O2 sensor has failed or the emissions sensor is lacking

communication with the O2 sensor (Pic. 6).

These two functions are indicated by:

1. Emissions too high: DANGER! The red LED indicator light on the emissions box will light

up (Solid/Constant) for about one minute before shutting the engine down. The reason for

the time delay is to allow the engine to begin running within the expectable emissions range

if the condition that triggered it was only temporary allowing the engine to continue running.

See the Trouble Shooting section in the EnviroGard manual for causes (pic. 6).

2. Communication failure with O2 sensor: DANGER! The red LED indicator light on the

emissions box will light up (Blinking/pulsing) for about a minute before shutting the engine

down. This indicates to the operator that either the O2 sensor has failed or the emissions

box is not receiving a signal from the O2 sensor which could be a loose connection or

damaged wiring between the two (Pic. 6).

SECTION (5) MAINTANENCE AND ADJUSTMENTS: (See EnviroGard manual for engine maintenance)

**SEE maintenance log near end of this manual (Advised to make copies)**

Emission Control Information

To protect the environment in which we will live, the manufacturer has incorporated (1)

crankcase emission and (2) exhaust emission control systems (EM) in compliance with

applicable regulations of the United States Environmental Protection Agency and

California Air Resources Board.

1. Crankcase Emission Control System. A sealed-type crankcase emission control system is

used to eliminate blow-by gases. The blow-by gases are led to the breather chamber

through the crankcase. Then, it is led to the air cleaner. Oil is separated from the gases

while passing through the inside of the breather chamber from the crankcase, and then

returned back to the bottom of crankcase.

2. Exhaust Emission Control System. The exhaust emission control system applied to this

engine consists of a carburetor and an ignition system having optimum ignition timing

characteristics. The carburetor has been calibrated to provide lean air/fuel mixture

characteristics and optimum fuel economy with a suitable air cleaner and exhaust system.

WARNING! Tampering with Emission Control System Prohibited: Federal law and

California State law prohibits the following acts or the causing thereof: (1) the removal or

rendering inoperative by any person other than for purposes of maintenance, repair, or

replacement, of any device or element at design incorporated into any new engine for the

purpose of emission control prior to its sale or delivery to the ultimate purchaser or while it

is in use, or (2) the use of the engine after such device or element of design has been

removed or rendered inoperative by any person.

Among those acts presumed to constitute tampering involve the parts/systems listed

below:

 Carburetor and internal parts

 Spark plugs

 Magneto or electronic ignition system

 Fuel filter element

 Air cleaner elements

 Crankcase

 Cylinder heads

 Breather chamber and internal parts

 Intake pipe and tube

General Maintenance and Adjustments

1. FUEL CONTROL SYSTEM. To ensure personal safety, adjustments should ONLY be made by

a qualified LPG system technician or an authorized service center using an exhaust gas

analyzer. Do not operate the machine if carbon monoxide levels exceed OSHA standards.

2. PAD REPLACEMENT. Tilt the machine back on its rear caster to reach the pad centering

device. Turn the outer ring counterclockwise to remove it. Remove the old pad. Install the

new pad by carefully centering it against the "harpoon hook" plastic gripper. Replace the

center locking ring. Check rotation of the pad driver. The pad should not protrude more than

¼ of an inch anywhere around from the pad driver. (Center the pad on the driver the best

you can).

3. BELT REPLACEMENT. Tilt the machine on its side (observing the following precautions) and

block securely.

**KAWASAKI twin cylinder. DO NOT tilt the machine on its nose as this is where the

carburetor is located. It is okay to turn this model on either its left or right side.

Remove pad.

 Use a suitable wrench to secure the top of the shaft and spin off the pad driver.

 Remove old belt carefully and completely.

 Install new belt and adjust the pressure of the tensioner

 Reinstall pad driver.

Recommended First 25 Hours and thereafter every 50 Hour Maintenance Items

 Change engine oil.

 Check pad driver for loose parts.

 Check belt for wear or slippage.

 Check engine pulley for tightness.

 Check wheel bolts.

 Check engine mount bolts.

 Check handle bolts.

 Check for leakage of engine oil at the various seals.

Recommended Oil Change Intervals

NOTE: You CANNOT manually reset the hour meter. The meter will stop indicating (Change oil)

automatically at a preset amount of time. Roughly after (5-6 hours) of indicating.

 DO NOT EXCEED THE 50 HOUR OIL CHANGE INTERVAL.

 The FIRST oil change MUST be performed at (25 hours) which WILL NOT be

indicated by the hour meter. This is important because it is necessary to remove

any debris from the break-in period that would be harmful to the engine.

 The second oil change MUST be performed at (50 hours) and WILL be indicated

by the hour meter. Continue to change the every (50 hours).

 Oil changes more frequent than 25 hours will give even longer engine life. In any

case, always use 30HD or 10W30 engine oil with all of the following ratings: SF,

SG, and CC. The various engines have different oil sump capacities. Make sure

the oil level is maintained at the "FULL" level.

Recommended 200 Hour Maintenance

Return machine to authorized service center for overall checkup.

PROCEDURE TO CHANGE MODES OF OPERATION FOR STRIPBUFF MACHINE

Note: If done correctly, this procedure should take no longer than 10 minutes.

1. Turn the machine over onto its right side (from the operator’s position)

2. Remove the pad holder or brush by spinning it off of the shaft.

 You may have to loosen the belt tensioner by loosening the tensioner bolt

about ¾ to one turn, which is located on the top of the frame, near the front

left corner of the engine. Push the tensioner, which is mounted below the

frame, towards the center of the machine.

3. Work the belt off of the small pulley on the engine shaft, then off the larger pulley on

the front end.

4. Place the belt on the proper pulley on the belt tensioner to line up the upper and

lower set of pulleys.

 STRIP MODE – LOWER SET OF PULLEYS: Place belt on lower pulley on

engine shaft and start the belt on the lower pulley on the front end. Turn the

front end pulley counterclockwise and the belt will slip into place.

 BUFF MODE – HIGHER SET OF PULLEYS: Place the belt on the front end

pulley first; the higher pulley next to the frame. Start to work the belt onto the

higher pulley on the engine shaft. If you have trouble working the belt on, try

using a 5/8” socket on the engine shaft bolt and turn clockwise only. This will

enable you to turn the shaft easily.

 Make sure the belt is on the proper tensioner pulley. Take your 15/16” wrench

or socket and place it in place on the tensioner. As you tighten the belt

tensioner, from the top of the frame, turn your 15/16” wrench or socket until

you achieve a proper (firm) tension on the belt.

5. Spin the pad holder or the stripping brush, depending on the application, back onto

the shaft.

 The large 10” grey wheels should be removed for the buffing mode, by

removing the axle clips at each end of the axles, then the washers and finally

the wheel assemblies. The axle may be left in place.

REMEMBER: It may be entirely unnecessary to loosen the tensioner to accomplish the

changeover. Experiment at first, without loosening the tensioner, and see if you can achieve

repositioning the belt with the tensioner activated. You’ll probably find, as most people do, that it is

no only quite possible, but the changeover is much easier as there is far less to do.

SECTION (6) TROUBLESHOOTING: (See EnviroGard manual for engine troubleshooting)

When troubles occur, be sure to check the simple causes which at first, may seem

too obvious to be considered. For example, a starting problem could be caused by fuel

starvation due to an empty propane cylinder or an unopened service valve. If you don't

check for this, starter burnout could result.

1. KAWASAKI ENGINE SURGING IDLE - To smooth out the engines idle characteristics,

adjustment is provided by an idle screw on the lower left side of the carburetor as viewed

from the operator's position. The screw is bright steel and 1/4" in diameter with a Phillips

head on it. Rotating the screw clockwise will increase the idle speed and this should cure

the "surging idle". IF IT DOES NOT, call our customer service department for assistance.

2. EXCESSIVE VIBRATION - Look for the following possibilities: .

 Pad is off center. Remove and reinstall.

 Pad Driver is cracked. (Possibly from striking a curb or bolt in the floor) Replace

at once with a new part.

 Bearings in Front End Assembly are worn. Place machine on its side where the

muffler is mounted. Grip Pad Driver and move up, down and from side to side to

check for slack in the bearings. If this is the case, then to affect a proper repair,

the bearings should be replaced and possibly the shaft.

3. ENGINE STARTS AND IDLES, BUT WILL QUIT AS THE THROTTLE IS ADVANCED - It is

possible that the propane tank's service valve is faulty. To check for this, close the valve

completely and then reopen very slowly while you listen for a "click" when the gas begins to

travel through the valve. If you hear this very slight noise, the valve is only partially opening.

This allows enough gas through to start and idle the engine, but not enough for full throttle

operation. As the throttle is increased, allowing more air to enter the intake, the engine will

quit from fuel starvation. Call your dealer or the factory for instructions on where to have the

service valve replaced. Meanwhile, to get by, you can continue to open the service valve

until you don't hear a “click" and then the engine will run normally. IF IT DOES NOT, call

our customer service department for further assistance.

4. THE BUFFER SEEMS TO RUN WELL BUT DIES DOWN WHEN THE PAD IS PLACED

ON THE FLOOR OR SOON THEREAFTER - Check for the same problem as in #3.

5. EXCESSIVE NOISE FROM UNDER BUFFER - If this problem has developed after use of

the machine from new, then the first place to check is the Tensioner. As a new belt

wears in, it naturally stretches a bit and the tensioner will begin to rattle. Place the buffer on

its side (with the muffler down) and reset by taking up the slack in the belt and tighten the

Tensioner.

6. STARTER BARELY TURNS THE ENGINE OVER or THE SOLENOID JUST CLICKS ON

12 VOLT MODELS –

The battery is likely low in charge. This can be remedied by recharging the battery using

a 12 volt battery charger at 4.12 amperes. The battery is located under the frame at the

rear of the buffer. The positive post is the one with the RED cable attached to it. Follow

the instructions that came with the battery charger. REMINDER: this will continue to

happen unless the buffer's engine is run for sufficient time between starts to recharge

the battery.

7. KAWASAKI V-TWIN – ENGINE BEGINS TO BACKFIRE REGULARLY/SUDDENLY -

Check the sparkplug boots. One is likely cracked, possibly due to contacting a corner of

a shelf or a door frame. Remove the sparkplug lead from the sparkplug and replace the

boot. The engine should now run smoothly. IF IT DOES NOT then contact our Technical

Support department for further assistance.

PROPANE POWERED ENGINE

SUPPLEMENTAL PARTS DIAGRAM

LPG FUEL SYSTEM COMPONENTS

EnviroGuard Component List

Item Number Description Part Number

1. Propane Cylinder (Vertical Depending on Application).……………………………..W2502

1. Propane Cylinder (Horizontal Depending on Application).………………………….W2512

2. High Pressure Hose…………………………………………………………………....W2670-15

3. Fuel Lock-Off………………………………………………………………………….W2608

4. Regulator……………………………………………………………………………….W2606

5. Low Pressure Hose………………………………………………………………….....W2689

6. Carburetor/LPG Mixer………………………………………………………………….W2628-V-603-C

7. Engine Kawasaki 603cc…………………………………………………………...........W3132

TROUBLESHOOTING CHART:

Note: When trouble occurs be sure to check for simple causes, which at first may seem too obvious to be considered. For example, a

starting problem could be caused by propane starvation due to an empty propane cylinder or an unopened service valve. If you don't

check for this, starter burnout could result.

SYMPTOM POSSIBLE CAUSE CORRECTIVE ACTION

Starter Motor Does Not Operate Weak or Dead Battery Recharge or Replace Battery

Ignition Switch Faulty Check or Replace Switch

Dead Man Switch Not Engaged*

Engage Dead Man Switch Prior to Engaging

Starter

Dead Man Switch Faulty* Check or Replace Dead Man Switch

For Additional Causes See Engine Manual or Dealer

Engine Turns Over But Does Not Start or Run Fuel Tank Not Connected Disconnect and Reconnect Tank

Fuel Tank Empty Refill or Replace Tank

No Fire at Spark Plug Replace Spark Plug

Engine Oil Pressure Low Check and Fill Oil To Correct Level

Oil Pressure Switch Faulty* Check or Replace Oil Pressure Switch

For Additional Causes See Engine Manual or Dealer

Engine Runs with Loss of Power or Excessive

Exhaust Fumes

Restriction in Air Cleaner Service Air Cleaner

Ignition System Misfire Check or Replace Ignition Coils

Poor Compression or Timing See Engine Manual or Dealer

Engine Running Hot or Over Heating Intake Screen or Bonnet Filter Clogged Clean Screen and or Bonnet Filter

Cooling Fins Clogged See Engine Manual for Cleaning

High Oil Consumption Numerous Causes See Engine Manual or Dealer

Engine Knocks and Other Engine Noises Numerous Causes See Engine Manual or Dealer

Electric Clutch Will Not Engage* Loose or Faulty Wiring Check Wiring

Clutch Switch Faulty Check or Replace Clutch Switch

Clutch Out of Adjustment See Your Dealer

(*If Unit Is Equipped With This Option)

MAINTENANCE LOG

DAILY 50-100 HOURS EVERY 200 HOURS AS NEEDED

DATE

OPERATOR

INICIALS

HOUR

METER

READING

CHECK OIL

LEVEL &

COND.

CHECK

AIR

FILTER

CHECK

PAD

HOLDER

CHECK

BELT

TENSION

CHECK

HOSES

CLEAN OR

REPLACE AIR

FILTER

CLEAN

DUST/DIRT

FROM ENGINE

TIGHTEN

BOLTS &

FITTINGS

CHANGE

ENGINE

OIL

REPLACE

OIL

FILTER

REPLACE

SPARK

PLUGS

ADJUST OR

REPLACE

BELT(S)

REPLACE

HOSES IF

NECESSARY

TEST

EMISSIONS

OUTPUT

HOUR

METER

READING

SECTION (7) WARRANTY POLICY & PROCEDURES:

LIMITED WARRANTY POLICY & PROCEDURES FOR ONYX FLOOR MACHINES

TO QUALIFY FOR WARRANTY CONSIDERATION:

1. Machine must be registered at the time of purchase via the ONYX website www.onyxsolutions.com/warranty

OR by providing the service center with The Proof of Purchase (ie. Purchase Receipt)

2. The machine must have been purchased from ONYX or an authorized ONYX Distributor.

3. This warranty extends to the end purchaser only and is not transferable to subsequent owners.

4. ANY WARRANTY REPAIRS TOTALING OVER $300 MUST BE PRE-AUTHORIZED BY CALLING TECHNICAL SUPPORT @ (800)858-3533

OR THE CLAIM WILL BE DENIED. THANK YOU.

WARRANTY TIME PERIODS: **ONE (1) YEAR OR 1000 HOURS WARRANTY – This includes: Propane components (except what is

listed under the (90) days), Regulator, Fuel Lock-off, Carburetor, Clutch, Frame, Deck, Cylinder carrier, and all non-expendable parts.

Machine warrantied to be free from defects in material and workmanship for a period of one (1) year from the date of purchase by

the original end user. (See Exclusions) **THREE (3) YEAR WARRANTY (KAWASAKI) – Kawasaki engines are warranted by engine

manufacturer through a certified Kawasaki service center unless it is diagnosed and determined to be a result of a warrantable

failure regarding Onyx’s fuel system or workmanship which would then result in Onyx taking the responsibility of the warranty

compensation. (See Engine Manual for Kawasaki warranty policy and procedures). **NINTY (90) DAYS OR (125) HOURS

WARRANTY (WEARABLE PARTS) – Belts, Deck Skirts, Pad Drivers, Front Spindle Assembly Bearings, Wheel Bearings & Wheels,

Hoses, Clutch Trigger Assembly, Battery, Starting Solenoid, Throttle & Choke Cables and REGO Fitting to Cylinder & Cylinder.

EXCLUSIONS (Not Covered by Warranty:

1. TRAVEL EXPENSES: The end user is responsible transporting the machine to a repair facility or paying the travel expenses.

2. Parts that fail through normal wear by reason of their characteristics (pads, brushes, bumpers, body molding, skirting, spark plugs,

filters, or other consumable parts.

3. This warranty does not extend to parts affected by misuse, neglect, abuse or improper maintenance. All defective parts must be

returned to ONYX for credit unless instructed otherwise.

THE OBLIGATION OF ONYX ENVIRONMENTAL SOLUTIONS INC.:

1. The obligation of ONYX under this Warranty is limited to repairing or replacing, at its option, any part which is proven to be

defective in material or workmanship under normal use for the applicable period stated above.

2. Warranty repairs will be made by your local ONYX Distributor without charge for parts and labor.

3. Parts repaired or replaced under this Warranty are warranted only during the balance of the original warranty period. All

defective parts replaced under these warranties become the property of ONYX and must be returned to ONYX (UNLESS OTHERWISE

ADVISED)

WARRANTY SERVICE: To obtain Warranty service, take your machine and proof of purchase to any authorized ONYX Distributor. ONYX will not

reimburse expenses for service calls or travel. To locate the Distributor in your area, call ONYX customer support at 1-800-858-3533 or 1-704-827-

9368. If you are dissatisfied with the service you receive, call or write ONYX customer service department for further assistance. *ONYX DEALERS

AND DISTRIBUTORS: YOUR COMPANY WILL BE BILLED FOR THE REPLACEMENT WARRANTY PART(S) INICIALLY. YOUR ACCOUNT WILL BE

CREDITED UPON RECEIVING THE DAMAGED PART(S) IF AND WHEN DEEMED WARRANTABLE. IF QUESTIONABLE, PLEASE CALL ONYX TECHNICAL

SUPPORT FOR AUTHORIZATION. 1-800-858-3533

DISCLAIMER OF CONSEQUENTIAL: ONYX ENVIRONMENTAL SOLUTIONS INC. DISCLAIMS ANY RESPONSIBILITY FOR LOSS OF USER TIME OF THE ONYX MACHINE OR

ANY OTHER INCIDENTAL CONSEQUENTIAL DAMAGE EXCEPT AS STATED IN THE WARRANTY APPLICABLE TO EACH MACHINE. EXCEPT AS STATED IN SUCH

WARRANTIES, THE COMPANY DOES NOT OTHERWISE WARRANT ANY MACHINE AND NO WARRANTY, EXPRESS, IMPLIED OR STATUTORYIS MADE BY THE

COMPANY. COPPYRIGHT 2008 – POLICY UPDATED 8/2013

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Onyx BLACL DIAMOND SERIES User manual

Brand: Onyx

Model: BLACL DIAMOND SERIES

Category: Floor Machine

Type: User manual

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Onyx BLACL DIAMOND SERIES User manual

Onyx BLACL DIAMOND SERIES User manual

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