Toro Sand Pro 2040Z Traction Unit User manual

Brand: Toro

Model: Sand Pro 2040Z Traction Unit

Type: User manual

FormNo.3426-322RevA

SandPro

2040ZTractionUnit

ModelNo.08706—SerialNo.403300001andUp

Registeratwww.Toro.com.

OriginalInstructions(EN)

*3426-322*A

ThisproductcomplieswithallrelevantEuropean

directives;fordetails,pleaseseetheseparateproduct

specicDeclarationofConformity(DOC)sheet.

ItisaviolationofCaliforniaPublicResourceCode

Section4442or4443touseoroperatetheengineon

anyforest-covered,brush-covered,orgrass-covered

landunlesstheengineisequippedwithaspark

arrester,asdenedinSection4442,maintainedin

effectiveworkingorderortheengineisconstructed,

equipped,andmaintainedforthepreventionofre.

Becauseinsomeareastherearelocal,state,or

federalregulationsrequiringthatasparkarresterbe

usedontheengineofthismachine,asparkarresteris

availableasanoption.Ifyourequireasparkarrester,

contactyourAuthorizedToroServiceDealer.

Theenclosedengineowner'smanualissupplied

forinformationregardingtheUSEnvironmental

ProtectionAgency(EPA)andtheCaliforniaEmission

ControlRegulationofemissionsystems,maintenance,

andwarranty.Replacementsmaybeorderedthrough

theenginemanufacturer.

WARNING

CALIFORNIA

Proposition65Warning

Theengineexhaustfromthisproduct

containschemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

Batteryposts,terminals,andrelated

accessoriescontainleadandlead

compounds,chemicalsknownto

theStateofCaliforniatocause

cancerandreproductiveharm.Wash

handsafterhandling.

Useofthisproductmaycauseexposure

tochemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

Introduction

Thismachineisaride-onpieceofutilityequipment

intendedtobeusedbyprofessional,hiredoperators

incommercialapplications.Itisprimarilydesigned

forconditioningsandtrapsonwell-maintainedgolf

coursesandcommercialgrounds.

Readthisinformationcarefullytolearnhowtooperate

andmaintainyourproductproperlyandtoavoid

injuryandproductdamage.Youareresponsiblefor

operatingtheproductproperlyandsafely.

Visitwww.Exmark.comforproductsafetyand

operationtrainingmaterials,accessoryinformation,

helpndingadealer,ortoregisteryourproduct.

Wheneveryouneedservice,genuineToroparts,or

additionalinformation,contactanAuthorizedService

DealerorToroCustomerServiceandhavethemodel

andserialnumbersofyourproductready.Figure1

identiesthelocationofthemodelandserialnumbers

ontheproduct.Writethenumbersinthespace

provided.

Important:Withyourmobiledevice,youcan

scantheQRcode(ifequipped)ontheserial

numberplatetoaccesswarranty,parts,andother

productinformation.

g234875

Figure1

1.Modelandserialnumberlocation

8111LyndaleAvenueSouth

Bloomington,MN55420

Contactusatwww.Toro.com.

PrintedintheUSA

AllRightsReserved

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhas

safetymessagesidentiedbythesafety-alertsymbol

(Figure2),whichsignalsahazardthatmaycause

seriousinjuryordeathifyoudonotfollowthe

recommendedprecautions.

g000502

Figure2

Safety-alertsymbol

Thismanualuses2wordstohighlightinformation.

Importantcallsattentiontospecialmechanical

informationandNoteemphasizesgeneralinformation

worthyofspecialattention.

Contents

Safety.......................................................................4

GeneralSafety...................................................4

SafetyandInstructionalDecals..........................5

Setup......................................................................10

1RemovingtheShippingBoard.........................11

2InstallinganAttachment..................................11

3InstallingtheFrontWeights.............................11

4ConnectingtheBattery..................................12

5ApplyingtheCEServiceDecal(CE

Only).............................................................12

6InstallingtheRollBar.....................................13

ProductOverview...................................................14

Controls...........................................................14

Specications..................................................16

Attachments/Accessories.................................16

BeforeOperation.................................................16

BeforeOperationSafety...................................16

BreakingintheMachine...................................17

InstallingandRemovingtheWeights................17

CheckingtheLeveloftheEngineOil.................17

FillingtheFuelTank..........................................19

CheckingtheLeveloftheHydraulic

Fluid..............................................................19

CheckingtheTirePressure...............................20

TorquingtheWheelLugNuts............................20

DuringOperation.................................................21

DuringOperationSafety...................................21

StartingandShuttingOfftheEngine.................22

UsingtheParkingBrake...................................22

UsingtheSafetyInterlockSystem....................23

DrivingtheMachine..........................................24

RakingaSandTrap..........................................25

AfterOperation....................................................26

AfterOperationSafety......................................26

PushingorTowingtheMachine........................26

TransportingtheMachine.................................28

LoadingtheMachine........................................28

InstallingaWirelessHourMeter.......................29

Maintenance...........................................................30

MaintenanceSafety..........................................30

RecommendedMaintenanceSchedule(s)...........30

DailyMaintenanceChecklist.............................31

Pre-MaintenanceProcedures..............................32

LiftingtheMachine...........................................32

Lubrication..........................................................32

GreasingtheMachine.......................................32

EngineMaintenance...........................................33

EngineSafety...................................................33

ServicingtheEngineOilandFilter....................33

ServicingtheAirCleaner..................................35

ServicingtheSparkPlugs.................................36

CheckingandAdjustingtheValve

Clearance.....................................................36

CleaningandLappingtheValve-Seating

Surface.........................................................36

FuelSystemMaintenance...................................37

ReplacingtheCarbon-CanisterFilter................37

ReplacingtheFuelFilter...................................37

ElectricalSystemMaintenance...........................38

ElectricalSystemSafety...................................38

Jump-StartingtheMachine..............................38

ReplacingtheFuses.........................................39

ServicingtheBattery.........................................39

DriveSystemMaintenance..................................42

CheckingtheTracking......................................42

AdjustingtheTracking......................................42

ReplacingtheDriveBeltandtheT ensioner

Pulley............................................................42

ControlsSystemMaintenance.............................43

AdjustingtheControl-HandlePosition..............43

AdjustingtheControl-HandleLinkage...............44

AdjustingtheControl-HandleDampers.............45

AdjustingtheNeutral-LockResistance.............45

AdjustingtheEngineControls...........................46

HydraulicSystemMaintenance...........................48

HydraulicSystemSafety...................................48

CheckingtheHydraulicSystem........................48

ChangingtheHydraulicFluidand

Filters............................................................48

CheckingtheHydraulicLinesand

Hoses............................................................50

Cleaning..............................................................50

InspectingandCleaningtheMachine...............50

Storage...................................................................51

StoringtheMachine..........................................51

Troubleshooting......................................................52

Safety

Thismachinehasbeendesignedinaccordance

withDirective2006/42/ECandANSIB71.4-2017.

However,whenyouinstallattachmentsonthe

machine,youmustaddadditionalweighttothe

machine,asspecied,tocomplytothestandards.

GeneralSafety

Thisproductiscapableofcausingpersonalinjury.

Alwaysfollowallsafetyinstructionstoavoidserious

personalinjury.

Usingthisproductforpurposesotherthanitsintended

usecouldprovedangeroustoyouandbystanders.

•Readandunderstandthecontentsofthis

Operator’sManualbeforestartingtheengine.

Ensurethateveryoneusingthisproductknows

howtouseitandunderstandsthewarnings.

•Donotputyourhandsorfeetnearmoving

componentsofthemachine.

•Useyourfullattentionwhileoperatingthe

machine.Donotengageinanyactivitythat

causesdistractions;otherwise,injuryorproperty

damagemayoccur.

•Donotoperatethemachinewithoutallguards

andothersafetyprotectivedevicesinplaceand

workingonthemachine.

•Keepthemachineasafedistanceawayfrom

bystanderswhileitismoving.

•Keepchildrenoutoftheoperatingarea.Never

allowchildrentooperatethemachine.

•Stopthemachineandshutofftheenginebefore

servicingorfuelingthemachine.

Improperlyusingormaintainingthismachinecan

resultininjury.Toreducethepotentialforinjury,

complywiththesesafetyinstructionsandalways

payattentiontothesafety-alertsymbol

,which

meansCaution,Warning,orDanger—personalsafety

instruction.Failuretocomplywiththeseinstructions

mayresultinpersonalinjuryordeath.

Youcanndadditionalsafetyinformationwhere

neededthroughoutthismanual.

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea

ofpotentialdanger.Replaceanydecalthatisdamagedormissing.

decal109-7232

109-7232

1.Fast3.Neutral

2.Slow

4.Reverse

decal115-8226

115-8226

1.Tippinghazard—readtheOperator'smanual;alwayswear

aseatbeltwhenoperating;donotremovetherollover

protectionsystem(ROPS).

decal116-5610

116–5610

1.Hourmeter4.Neutral

2.Powertake-off(PTO)5.Operator-presenceswitch

3.Parkingbrake6.Battery

decal116-5944

116-5944

decal133-8062

133-8062

decal125-0214

125–0214

1.Choke6.Slow

2.Headlight7.Engine—stop

3.Off

8.Engine—run

4.Headlightandtaillight9.Engine—start

5.Fast

decal127-0365

127–0365

1.Pressuptoraisethe

attachment.

3.ReadtheOperator’s

Manual.

2.Pressdowntolowerthe

attachment.

decal127-0371

127–0371

1.ReadtheOperator’sManualforinformationon

fuses—Headlights15A;Attachment10A;Enginestart25A;

Battery20A.

2.ReadtheOperator’sManual.

decal127-0392

127–0392

1.Warning—keepawayformhotsurfaces.

decal127-7868

127–7868

1.Warning—donotoperatethemachinewithoutthe

attachmentinstalled.

decal130-2620

130–2620

CEonly

1.ReadtheOperator’sManualforinformationonmaintenance.

15.Hydraulicoil

2.Checkevery8operatinghours.16.Fueltank/lter

3.Oillevel—engine17.Capacity

4.Oillevel—hydraulictank18.Serviceinterval

5.Neutralinterlockswitch19.Filterpartnumber

6.Airlter20.ReadtheOperator’sManualforinformationon

fuses—Headlights15A;Attachment10A;Enginestart25A;

Battery20A.

7.Tirepressure(0.48bar)

21.Beltrouting

8.Wheelnuttorque(61to75N∙m)22.Leftdrivenpulley

9.Battery

23.Belttensioner

10.Fuel—gasolineonly24.Drivepulley

11.Seatinterlockswitch

25.Rightdrivenpulley

12.Checkevery100operatinghours.26.Belttensioner—partnumber(replaceevery800operating

hours)

13.Lubrication

27.Belt—partnumber(replaceevery800hours)

14.Engineoil

decal132-4412

132-4412

1.Warning—readtheOperator’sManual.

6.Warning—wearaseatbelt.

2.Warning—donotoperatethemachineunlessyouaretrained.7.Warning—wearhearingprotection.

3.Warning—keepawayfrommovingparts;keepallguardsand

shieldsinplace.

8.Warning—keepbystandersaway.

4.Warning—donotoperatethemachinewithouttheattachment

installed.

9.Warning—readtheOperator’sManualbeforeperforming

maintenance;1)Engagetheparkingbrakes;2)Removethe

keyfromtheignitionandremovethewirefromthesparkplug.

5.Tippinghazard,slopes—donotturnathighspeed;slowdown

andturngradually.

decalbatterysymbols

BatterySymbols

Someorallofthesesymbolsareonyourbattery

1.Explosionhazard

6.Keepbystandersasafe

distanceawayfromthe

battery.

2.Nore,opename,or

smoking

7.Weareyeprotection;

explosivegasescan

causeblindnessandother

injuries.

3.Causticliquid/chemical

burnhazard

8.Batteryacidcancause

blindnessorsevereburns.

4.Weareyeprotection.9.Flusheyesimmediately

withwaterandgetmedical

helpfast.

5.ReadtheOperator's

Manual.

10.Containslead;donot

discard;recycle

Setup

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

Qty.

Use

Nopartsrequired

–

Removetheshippingboard.

Attachmentandrelatedparts(sold

separately)

–

Installanattachment.

Frontweights(asneededper

attachment)

–

Installthefrontweights.

Bolt(5/16x3/4inch)

Nut(5/16inch)

Connectthebattery.

Servicedecal(130-2620)

ApplytheCEservicedecal,ifrequired

(CEonly).

Rollbar1

Bolt4

Flangelocknut4

Springwasher

Bracket2

Installtherollbar.

MediaandAdditionalParts

Description

Qty.

Use

Operator'sManual

Engineowner’smanual1

Pre-deliveryinspectionsheet1

Readthesheetbeforeoperating.

CerticateofCompliance

ThecerticateindicatesCEcompliance.

Key2

Starttheengine.

Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.

Note:Removeanddiscardalltheshippingbracketsandfasteners.

RemovingtheShipping

Board

NoPartsRequired

Procedure

WARNING

Ifyoudrivethemachinewithouttheshipping

boardoranattachmentinstalled,themachine

cantipoverandinjuresomeoneordamage

property.

Drivethemachineonlyiftheshippingboard

oranapprovedattachmentisinstalled.

Beforeyoucaninstallanattachmentonthemachine,

youmustremovetheshippingboard.

1.Parkthemachineonalevelsurface,movethe

controlhandlestotheneutral-lockedposition,

engagetheparkingbrake,shutofftheengine,

andremovethekey.

2.Removethenuts,bolts,andwasherssecuring

theshippingboardtotherearofthemachine

(Figure3).

g023667

Figure3

3.Discardthefastenersandtheshippingboard.

InstallinganAttachment

Partsneededforthisprocedure:

–

Attachmentandrelatedparts(soldseparately)

Procedure

WARNING

Ifyoudrivethemachinewithoutanattachment

installed,itcantipoverandinjuresomeone

ordamageproperty.

Drivethemachineonlyifthereisanapproved

attachmentinstalled.

Parkthemachineonalevelsurface,movethecontrol

handlestotheneutral-lockedposition,engagethe

parkingbrake,shutofftheengine,andremovethe

key.

RefertotheattachmentInstallationInstructionsfor

informationoninstallingtheattachment.

InstallingtheFrontWeights

Partsneededforthisprocedure:

–

Frontweights(asneededperattachment)

Procedure

Thismachinehasbeendesignedinaccordancewith

2006/42/ECandANSIB71.4-2012.

However,whenyouinstallattachmentsonthe

machine,youmustaddadditionalweighttothe

machine,asspecied,tocomplytothestandards.

Usethechartbelowtodeterminetheadditionalweight

required.Themachinecomeswith4weights.Each

attachmentcomeswiththenecessaryadditional

weights,ifrequired.

Attachment

Numberofweightsrequired

Flextoothrake4

Flextoothrakewithnishbrush

Attachment

Numberofweightsrequired

Naildrag6

Naildragwithnishdragmat

RefertoInstallingandRemovingtheWeights(page

17).

ConnectingtheBattery

Partsneededforthisprocedure:

Bolt(5/16x3/4inch)

Nut(5/16inch)

Procedure

1.Cutthecabletiesecuringthebatterycablesto

theframe,anddiscardthecabletie(Figure4).

g023898

Figure4

1.Cabletie

2.Removetheredplasticcoverfromthepositive

batteryterminal(Figure5).

g023895

Figure5

1.Redcover4.Blackcover

2.Positivecable5.Negativecable

3.Boot

3.Slidetheredbootawayfromtheendofthe

positivebatterycable,anduseabolt(5/16x3/4

inch)andanut(5/16inch)tomountthepositive

cabletothepositivebatteryterminal.

4.Slidetheredbootovertheterminalandthe

fasteners.

5.Removetheblackplasticcoverfromthe

negativebatteryterminal.

6.Useabolt(5/16x3/4inch)andanut(5/16inch)

tomountthenegativecabletothenegative

batteryterminal.

ApplyingtheCEService

Decal(CEOnly)

Partsneededforthisprocedure:

Servicedecal(130-2620)

Procedure

IfthismachinemustbeCEcompliant(Europe),apply

theCEservicedecal(130-2620)overtheexisting

servicedecal(127–0371).

InstallingtheRollBar

Partsneededforthisprocedure:

1Rollbar

4Bolt

4Flangelocknut

Springwasher

2Bracket

Procedure

1.Removetherollbarfromthecrate.

2.Placetherollbaronthemachineasshownin

Figure6.

g026804

Figure6

1.Rollbar

4.Bracket(2)

2.Bolt(4)5.Flangelocknut(4)

3.Springwasher(4)

3.Installthebracketsontheframeofthemachine.

Important:Ensurethatthethrottlecable

andthechokecableareoutoftheway,so

thattheydonotgetpinchedbytherollbar

orabracket.

4.Aligntheholesinthebrackets,therollbar,and

theframe.

5.Installabolt,withaspringwasher,througheach

hole.

Important:Ensurethateachspringwasher

ispositionedsothattheconvexsidefaces

theboltheadasshowninFigure7.

g023904

Figure7

6.Installaangelocknutoneachbolt,andtorque

eachofthemto102N∙m(75ft-lb).

ProductOverview

g023439

Figure8

1.Control

handles

4.Attachment

switch

7.Parkingbrake

2.Raketube5.Battery

8.Attachmentlift

3.Fuel-tankcap

6.Controlpanel

9.Engine

Controls

g023443

Figure9

1.Chokecontrol

4.Ignitionswitch

2.Throttlelever5.Fuses

3.Hourmeter;

safety-interlockdisplay

6.Attachmentswitch

ControlHandles

Usethecontrolhandles(Figure8)todrivethe

machineforwardandbackward,andtoturnineither

direction.

IgnitionSwitch

Theignitionswitch(Figure9),usedtostartandshut

offtheengine,has3positions:OFF,RUN,andSTART.

RotatethekeyclockwisetotheSTARTpositiontostart

theengine.Releasethekeywhentheenginestarts.

ThekeywillmoveautomaticallytotheRUNposition.

Toshutofftheengine,rotatethekeycounterclockwise

totheOFFposition.

ChokeControl

Tostartacoldengine,closethecarburetorchokeby

pullingthechokecontrol(Figure9)uptotheCLOSED

position.Aftertheenginestarts,regulatethechoke

tokeeptheenginerunningsmoothly.Assoonas

possible,openthechokebypushingthecontroldown

totheOPENposition.

Note:Awarmenginerequireslittleornochoking.

ThrottleLever

Thethrottlelever(Figure9)controlsthespeedofthe

engine.Movingthethrottleleverforwardtowardthe

FASTpositionincreasestheenginespeed.Movingit

backwardtowardtheSLOWpositiondecreasesthe

enginespeed.

Note:Thethrottlelevercannotshutofftheengine.

AttachmentSwitch

Toraisetheattachment,presstheupperpartof

theattachmentswitch(Figure10);tolowerthe

attachment,pressthelowerpartoftheattachment

switch.

g020873

Figure10

1.Attachmentswitch

Note:Themachinehasadouble-actingliftcylinder.

Youcanapplydownpressuretotheattachmentfor

certainoperatingconditions.

ParkingBrake

Toengagetheparkingbrake(Figure8),pullbackon

theleveroftheparkingbrake.T odisengageit,push

theleverforward.

HourMeter

Thehourmeter(Figure9)indicatesthetotalhoursof

machineoperation.Thehourmeterrunswhenever

theignitionswitchisintheONposition,aslongasthe

batteryisfullycharged(13.8Vormore)oryouare

sittingintheseat,therebyactivatingtheseatswitch.

Anoptionalwirelesshourmeterisavailablethrough

yourAuthorizedT oroDistributor.T oinstallit,referto

InstallingaWirelessHourMeter(page29).

Seat-AdjustmentLever

Whilesittingontheseat,movetheleverinfrontofthe

seat(Figure11)totheleft,andslidetheseattothe

desiredposition.Releasethelevertolocktheseat

intoposition.

g008962

Figure11

Specications

Note:Specicationsanddesignaresubjecttochangewithoutnotice.

Machineonly

Withextoothrake

WithnaildragWithnaildragand

nishmat

Weight

399kg(880lb)*417kg(920lb)**439kg(970lb)**445kg(980lb)**

Width

147cm(58inches)213cm(84inches)182cm(71.5inches)198cm(78inches)

Length

186cm(73.3inches)226cm(89.0inches)215cm(84.8inches)297cm(117inches)

Height

185cm(73inches)

Wheelbase

147cm(58inches)

*with4weights,emptyfueltank,andnooperator

**withtheattachmentandweights,emptyfueltank,andnooperator

Attachments/Accessories

AselectionofT oroapprovedattachmentsand

accessoriesisavailableforusewiththemachine

toenhanceandexpanditscapabilities.Contact

yourAuthorizedServiceDealerorDistributoror

gotowww.Exmark.comforalistofallapproved

attachmentsandaccessories.

Tobestprotectyourinvestmentandmaintainoptimal

performanceofyourT oroequipment,countonT oro

genuineparts.Whenitcomestoreliability,T oro

deliversreplacementpartsdesignedtotheexact

engineeringspecicationofourequipment.Forpeace

ofmind,insistonTorogenuineparts.

Operation

Note:Determinetheleftandrightsidesofthe

machinefromthenormaloperatingposition.

BeforeOperation

BeforeOperationSafety

GeneralSafety

•Neverallowchildrenoruntrainedpeopleto

operateorservicethemachine.Localregulations

mayrestricttheageoftheoperator.Theowner

isresponsiblefortrainingalloperatorsand

mechanics.

•Becomefamiliarwiththesafeoperationofthe

equipment,operatorcontrols,andsafetysigns.

•Parkthemachineonalevelsurface;engagethe

parkingbrake,shutofftheengine,removethekey,

andwaitforallmovementtostopbeforeleaving

themachine.

•Knowhowtostopthemachineandenginequickly.

•Checkthatoperator-presencecontrols,safety

switches,andshieldsareattachedandfunctioning

properly.Donotoperatethemachineunlessthey

arefunctioningproperly.

•Beforeoperating,alwaysinspectthemachine

toensurethatthecomponentsandfasteners

areingoodworkingcondition.Replacewornor

damagedcomponentsandfasteners.

FuelSafety

•Useextremecareinhandlingfuel.Itisammable

anditsvaporsareexplosive.

•Extinguishallcigarettes,cigars,pipes,andother

sourcesofignition.

•Useonlyanapprovedfuelcontainer.

•Donotremovethefuelcaporllthefueltank

whiletheengineisrunningorhot.

•Donotaddordrainthefuelinanenclosedspace.

•Donotstorethemachineorfuelcontainerwhere

thereisanopename,spark,orpilotlight,such

asonawaterheaterorotherappliance.

•Ifyouspillfuel,donotattempttostarttheengine;

avoidcreatinganysourceofignitionuntilthefuel

vaporshavedissipated.

BreakingintheMachine

Newenginestaketimetodevelopfullpower.Drive

systemshavemorefrictionwhentheyarenew,

placingadditionalloadontheengine.

Allowtherst8hoursofoperatingtimeforthe

break-inperiod.

Sincethersthoursofoperationarecriticaltofuture

dependabilityofthemachine,monitorthefunctions

andperformancecloselysothatyoucannoticeand

correctminordifculties,whichcouldleadtomajor

problems.Inspectthemachinefrequentlyduring

thebreak-inperiod,forsignsofoilleakage,loose

fasteners,oranyothermalfunction.

InstallingandRemoving

theWeights

ThemachinecomplieswiththeANSIB71.4-2012

standardsatthetimeofproduction.However,

whenthefollowingattachmentsareinstalledonthe

machine,additionalweightisrequiredtocomplyto

thestandards.Usethechartbelowtodeterminethe

additionalweightrequired.Themachinecomeswith4

weights.Eachattachmentcomeswiththenecessary

additionalweights,ifrequired.

Attachment

Numberofweightsrequired

Flextoothrake4

Flextoothrakewithnishbrush

Naildrag6

Naildragwithnishdragmat

1.Removethe2boltsand2nutssecuringthe

existingweightsonthefrontofthemachine

(Figure12).

Note:Ifthemachineisequippedwiththelight

kit,removethenutandtheboltsecuringthe

frontlighttothemachine.Retainalloftheparts;

refertotheLightKitInstallationInstructions.

g023729

Figure12

2.Addorremoveweightsasnecessary.

3.Securetheweightswiththe2boltsandthe2

nuts.

•Formostoftheattachments,usetheexisting

bolts.

•Thenishdragmatincludes2longerbolts

toaccommodatetheadditionalweightsthat

itrequires.

Note:Ifthemachineisequippedwiththelight

kit,installthefrontlightbyinsertingthebolt

throughtheweightsandsecuringitwiththenut;

refertotheLightKitInstallationInstructions.

CheckingtheLevelofthe

EngineOil

ServiceInterval:Beforeeachuseordaily—Check

theleveloftheengineoil.

ToroPremiumEngineOilisavailablefromyour

AuthorizedT oroDistributor.

CrankcaseCapacity:1.8L(1.7USqt)withlter

change

Use4-cycleengineoilthatmeetsorexceedsthe

followingrequirements:

•APIservicecategory:SJ,SL,SM,orhigher

•Viscosity:SAE30;refertothefollowingchartfor

otherviscosities(Figure13):

Important:Usingmulti-viscosityoils,suchas

10W-30,increasesoilconsumption.Checkthe

oillevelmorefrequentlywhenusingthem.

g023445

Figure13

1.Parkthemachineonalevelsurface,lowerthe

attachment,movethecontrolhandlestothe

neutral-lockedposition,engagetheparking

brake,shutofftheengine,andremovethekey.

2.Removethedipstick(Figure14)andwipeitwith

acleancloth(Figure15).

g023517

Figure14

1.Dipstick

g008792

Figure15

3.Insertthedipstickintothelltubewithout

threadingitintotheport.

4.Removethedipstickfromthetubeandcheck

theoillevel.Iftheoillevelislow,slowlypour

onlyenoughoilintothelltubetoraisetheoil

leveltotheupper-limitmarkonthedipstick

Important:Keeptheengineoillevel

betweentheupperandlowerlimitsonthe

dipstick.Enginefailuremayoccurasaresult

ofrunningtheenginewithtoomuchortoo

littleengineoil.

5.Installthedipstickrmlyinplace.

Important:Thedipstickmustbefullyseated

inthetubetoprovidepropersealingof

theenginecrankcase.Failuretosealthe

crankcasemayresultinenginedamage.

FillingtheFuelTank

Fueltankcapacity:17L(4.5USgallons)

RecommendedFuel:

•Forbestresults,useonlyclean,fresh(lessthan

30daysold),unleadedgasolinewithanoctane

ratingof87orhigher((R+M)/2ratingmethod).

•Ethanol:Gasolinewithupto10%ethanol

(gasohol)or15%MTBE(methyltertiarybutyl

ether)byvolumeisacceptable.EthanolandMTBE

arenotthesame.Gasolinewith15%ethanol

(E15)byvolumeisnotapprovedforuse.Never

usegasolinethatcontainsmorethan10%ethanol

byvolume,suchasE15(contains15%ethanol),

E20(contains20%ethanol),orE85(contains85%

ethanol).Usingunapprovedgasolinemaycause

performanceproblemsand/orenginedamage

whichmaynotbecoveredunderwarranty.

•Donotusegasolinecontainingmethanol.

•Donotstorefueleitherinthefueltankorfuel

containersoverthewinterunlessafuelstabilizer

isused.

•Donotaddoiltogasoline.

1.Parkthemachineonalevelsurface,lowerthe

attachment,movethecontrolhandlestothe

neutral-lockedposition,engagetheparking

brake,shutofftheengine,andremovethekey.

2.Cleantheareaaroundthefuel-tankcap(Figure

16).

g023449

Figure16

1.Fuel-tankcap

3.Removethefuel-tankcap.

4.Fillthetanktoabout25mm(1inch)belowthe

topofthetank(bottomofthellerneck).Donot

overll.

5.Installthecap.

6.Wipeupanyfuelthatmayhavespilled,to

preventarehazard.

CheckingtheLevelofthe

HydraulicFluid

ServiceInterval:Beforeeachuseordaily—Check

thelevelofthehydraulicuid.

Important:Foraccuracy,checkthelevelofthe

hydraulicuidonlywhentheengineandthe

hydraulicsystemarecold.

Thereservoirsofthemachinearelledatthefactory

withhigh-qualityhydraulicuid.Thebesttimeto

checkthehydraulicuidiswhentheuidiscold.The

machineshouldbeinthetransportconguration.If

theuidlevelisbelowthetopofthehorizontalpartof

thecut-outsightwindowontherearofthehydraulic

reservoirs(Figure17),adduidtobringtheuidto

theacceptablelevel.Donotoverllthereservoirs.

Iftheuidlevelisatthetopofthehorizontalpartof

thesightwindow,nouidadditionisrequired.The

recommendedreplacementuidis:

FluidType:T oroPremiumTransmission/Hydraulic

TractorFluidorMobiluid

424

Capacity:

•Leftside—1.9L(2.0USqt)

•Rightside—2.0L(2.1USqt)

Alternativeuids:Ifthespecieduidisnotavailable,

otheruniversaltractorhydraulicuids(UTHF)may

beused,buttheymustbeonlyconventional,

petroleum-basedproducts,notsyntheticsor

biodegradableuids.Thespecicationsmustfall

withinthelistedrangeforallofthefollowingmaterial

propertiesandtheuidshouldmeetlistedindustry

standards.Checkwithyouruidsuppliertoseeifthe

uidmeetsthesespecications.

Note:T orowillnotassumeresponsibilityfordamage

causedbyimpropersubstitutions,souseonly

productsfromreputablemanufacturerswhowillstand

behindtheirrecommendation.

MaterialProperties:

Viscosity,ASTMD445cSt@40°C(104°F)55to62

ViscosityIndexASTMD2270

140to152

PourPoint,ASTMD97-37°Cto-43°C(-35°Fto-46°F)

IndustrySpecications:

APIGL-4,AGCOPoweruid821XL,FordNewHolland

FNHA-2-C-201.00,KubotaUDT ,JohnDeereJ20C,Vickers

35VQ25,andVolvoWB-101/BM

Note:Manyhydraulicuidsarealmostcolorless,

makingitdifculttospotleaks.Areddyeadditive

forthehydraulicuidisavailablein20ml(2/3oz)

bottles.Onebottleissufcientfor15to22L(4to

6USgallons)ofhydraulicuid.Orderpartnumber

44-2500fromyourAuthorizedT oroDistributor.

1.Parkthemachineonalevelsurface,lowerthe

attachment,engagetheparkingbrake,shutoff

theengine,andremovethekey.

2.Lookattheopeningineachoftheuid-reservoir

brackets,andcheckthelevelofthehydraulic

uid.

Note:Theuidlevelshouldbeatthebottomof

eachoftheopenings,asshowninFigure17.

g023450

Figure17

1.Hydraulic-uidreservoirs

3.Bracket

2.Fluid-reservoircap4.Fluidlevel

3.Iftheuidlevelislowineitherofthereservoirs,

adduidasfollows:

A.Cleantheareaaroundtheuid-reservoir

capstopreventdebrisfromenteringthe

system(Figure17).

B.Removethecapsfromthereservoirs.

C.Slowlyllthereservoirwiththeappropriate

hydraulicuiduntilthelevelreachesthe

bottomoftheopeningsinthebrackets.

Important:Topreventsystem

contamination,cleanthetopoftheuid

containerbeforeopeningit.Ensurethat

thepourspoutandthefunnelareclean.

Important:Donotoverllthereservoirs.

D.Installthereservoircaps.

CheckingtheTirePressure

ServiceInterval:Beforeeachuseordaily

Parkthemachineonalevelsurface,lowerthe

attachment,engagetheparkingbrake,shutoffthe

engine,andremovethekey.

Checkthetirepressurebeforeoperatingthemachine

(Figure18).

Pressure:48kPa(7psi)

g002706

Figure18

1.Valvestem2.Lugnut

TorquingtheWheelLug

Nuts

ServiceInterval:Aftertherst8hours

Every100hours

Parkthemachineonalevelsurface,lowerthe

attachment,engagetheparkingbrake,shutoffthe

engine,andremovethekey.

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Toro Sand Pro 2040Z Traction Unit User manual

Toro Sand Pro 2040Z Traction Unit User manual

Toro Sand Pro 2040Z Traction Unit User manual

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