Z Master Professional 6000 Series Riding Mower,

Toro Z Master Professional 6000 Series Riding Mower, User manual

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FormNo.3424-723RevA
ZMaster
®
Professional6000
SeriesRidingMower
with122cm,132cm,or152cmTURBO
FORCE
®
Mower
ModelNo.74902TE—SerialNo.403138033andUp
ModelNo.74919TE—SerialNo.403227085andUp
ModelNo.74925TE—SerialNo.403138045andUp
ModelNo.74942TE—SerialNo.402364843andUp
ModelNo.75969TE—SerialNo.403100000andUp
Registeratwww.Toro.com.
OriginalInstructions(EN)
*3424-723*A
ThisproductcomplieswithallrelevantEuropean
directives;fordetails,pleaseseetheseparateproduct
specicDeclarationofConformity(DOC)sheet.
GrossorNetTorque:Thegrossornettorque
ofthisenginewaslaboratoryratedbytheengine
manufacturerinaccordancewiththeSocietyof
AutomotiveEngineers(SAE)J1940orJ2723.As
conguredtomeetsafety,emission,andoperating
requirements,theactualenginetorqueonthisclass
ofmowerwillbesignicantlylower.
Pleaserefertotheenginemanufacturer’sinformation
includedwiththemachine.
WARNING
CALIFORNIA
Proposition65Warning
Theengineexhaustfromthisproduct
containschemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
Batteryposts,terminals,andrelated
accessoriescontainleadandlead
compounds,chemicalsknownto
theStateofCaliforniatocause
cancerandreproductiveharm.Wash
handsafterhandling.
Useofthisproductmaycauseexposure
tochemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
Introduction
Thisrotary-blade,ridinglawnmowerisintendedtobe
usedbyprofessional,hiredoperators.Itisdesigned
primarilyforcuttinggrassonwell-maintainedlawnson
residentialorcommercialproperties.Itisnotdesigned
forcuttingbrushorforagriculturaluses.
Readthisinformationcarefullytolearnhowtooperate
andmaintainyourproductproperlyandtoavoid
injuryandproductdamage.Youareresponsiblefor
operatingtheproductproperlyandsafely.
YoumaycontactTorodirectlyatwww.Toro.com
forproductsafetyandoperationtrainingmaterials,
accessoryinformation,helpndingadealer,orto
registeryourproduct.
FortheOperatorsManual,thecompletewarranty
details,ortoregisteryourproduct,usetheQR
codeorvisitwww.Toro.com.Youmayalsocallus
at1-888-384-9939torequestawrittencopyofthe
productwarranty.
Wheneveryouneedservice,genuineT oroparts,or
additionalinformation,contactanAuthorizedService
DealerorT oroCustomerServiceandhavethemodel
andserialnumbersofyourproductready.Figure1
identiesthelocationofthemodelandserialnumbers
ontheproduct.Writethenumbersinthespace
provided.
Important:Withyourmobiledevice,youcan
scantheQRcode(ifequipped)ontheserial
numberdecaltoaccesswarranty,parts,andother
productinformation.
g233771
Figure1
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhas
safetymessagesidentiedbythesafety-alertsymbol
(Figure2),whichsignalsahazardthatmaycause
seriousinjuryordeathifyoudonotfollowthe
recommendedprecautions.
g000502
Figure2
Safety-alertsymbol
Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanical
©2018—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
2
Contactusatwww.Toro.com.
PrintedintheUSA
AllRightsReserved
informationandNoteemphasizesgeneralinformation
worthyofspecialattention.
Contents
Safety.......................................................................4
GeneralSafety...................................................4
SlopeIndicator...................................................5
SafetyandInstructionalDecals..........................6
ProductOverview...................................................14
Controls...........................................................14
Specications..................................................16
MachineswithSideDischarge..........................16
MachineswithRearDischarge.........................17
BeforeOperation.................................................17
BeforeOperationSafety...................................17
PerformingDailyMaintenance..........................19
BreakinginaNewMachine..............................19
UsingtheRollover-ProtectionSystem
(ROPS).........................................................19
UsingtheSafety-InterlockSystem....................20
PositioningtheSeat..........................................22
UnlatchingtheSeat..........................................22
ChangingtheSeatSuspension.........................22
AdjustingtheMyRide™Suspension
System..........................................................23
DuringOperation.................................................24
DuringOperationSafety...................................24
EnteringtheOperatorsPosition.......................25
OperatingtheParkingBrake.............................26
OperatingtheMowerBlade-ControlSwitch
(PTO)............................................................26
OperatingtheThrottle.......................................26
OperatingtheChoke........................................27
StartingtheEngine...........................................27
ShuttingOfftheEngine.....................................28
UsingtheMotion-ControlLevers.......................28
DrivingtheMachine..........................................28
UsingtheSideDischarge.................................30
AdjustingtheHeightofCut...............................30
AdjustingtheAnti-ScalpRollers........................31
AdjustingtheAnti-ScalpRollers........................32
AdjustingtheSkid(s).........................................33
AdjustingtheFlowBafeCamLocks................33
PositioningtheFlowBafe................................34
OperatingTips.................................................35
AfterOperation....................................................35
AfterOperationSafety......................................35
UsingtheFuel-ShutoffValve.............................35
UsingtheDrive-Wheel-ReleaseValves............36
TransportingtheMachine.................................37
UsingtheZStand
TM
..........................................38
Maintenance...........................................................40
RecommendedMaintenanceSchedule(s)...........40
Pre-MaintenanceProcedures..............................41
MaintenanceSafety..........................................41
ReleasingtheMower-DeckCurtain..................41
RemovingtheSheet-MetalGuard.....................42
Lubrication..........................................................42
GreasingtheMachine.......................................42
AddingLightOilorSprayLubrication................42
GreasingtheMowerDeck................................43
LubricatingtheCaster-WheelHubs..................44
EngineMaintenance...........................................45
EngineSafety...................................................45
ServicingtheAirCleaner..................................45
ServicingtheEngineOil....................................46
ServicingtheSparkPlug...................................49
CheckingtheSparkArrester.............................50
FuelSystemMaintenance...................................51
ReplacingtheFuelFilter...................................51
ServicingtheFuelT ank.....................................51
ElectricalSystemMaintenance...........................51
ElectricalSystemSafety...................................51
ServicingtheBattery.........................................51
ServicingtheFuses..........................................53
DriveSystemMaintenance..................................54
CheckingtheSeatBelt.....................................54
CheckingtheRoll-BarKnobs............................54
AdjustingtheTracking......................................55
CheckingtheTirePressure...............................55
CheckingtheWheelLugNuts...........................55
CheckingtheWheel-HubSlottedNut................55
AdjustingtheCaster-PivotBearing...................56
UsingtheClutchShim......................................56
CoolingSystemMaintenance..............................58
CleaningtheEngineScreenandEngine-Oil
Cooler...........................................................58
CleaningtheEngine-CoolingFinsand
Shrouds........................................................59
CheckingandCleaningtheHydraulic-Unit
Shrouds........................................................59
BrakeMaintenance.............................................60
AdjustingtheParkingBrake..............................60
BeltMaintenance................................................61
InspectingtheBelts..........................................61
ReplacingtheMowerBeltforSide-Discharge
MowerDecks................................................61
ReplacingtheMowerBeltforRear-Discharge
MowerDecks................................................62
ReplacingtheHydraulicPump-Drive
Belt................................................................64
ControlsSystemMaintenance.............................65
AdjustingtheControl-HandlePosition..............65
AdjustingtheMotion-ControlLinkage...............65
AdjustingtheMotion-ControlDamper...............66
AdjustingtheMotion-ControlNeutral-Lock
Pivot..............................................................67
HydraulicSystemMaintenance...........................67
HydraulicSystemSafety...................................67
ServicingtheHydraulicSystem........................67
MowerDeckMaintenance....................................69
LevelingtheMowerDeck..................................69
ServicingtheCuttingBlades.............................72
RemovingtheMowerDeck...............................74
3
ReplacingtheGrassDeector..........................76
Cleaning..............................................................77
CleaningundertheMowerDeck.......................77
CleaningtheSuspensionSystem.....................77
DisposingofWaste...........................................77
Storage...................................................................77
StorageSafety..................................................77
CleaningandStorage.......................................77
Troubleshooting......................................................79
Schematics.............................................................81
Safety
Thismachinehasbeendesignedinaccordancewith
ENISO5395:2013.
GeneralSafety
Thisproductiscapableofamputatinghandsand
feetandofthrowingobjects.Alwaysfollowallsafety
instructionstoavoidseriouspersonalinjury.
Usingthisproductforpurposesotherthanitsintended
usecouldprovedangeroustoyouandbystanders.
Alwayskeeptherollbarinthefullyraisedand
lockedpositionandusetheseatbelt.
Donotoperatethemachineneardrop-offs,
ditches,embankments,water,orotherhazards,or
onslopesgreaterthan15degrees.
Readandunderstandthecontentsofthis
Operator’sManualbeforestartingtheengine.
Donotputyourhandsorfeetnearmoving
componentsofthemachine.
Donotoperatethemachinewithoutallguards
andothersafetyprotectivedevicesinplaceand
workingonthemachine.
Keepchildrenandbystandersoutoftheoperating
area.Neverallowchildrentooperatethemachine.
Stopthemachine,shutofftheengine,andremove
thekeybeforeservicing,fueling,orunclogging
themachine.
Improperlyusingormaintainingthismachinecan
resultininjury.Toreducethepotentialforinjury,
complywiththesesafetyinstructionsandalwayspay
attentiontothesafety-alertsymbol,whichmeans
Caution,Warning,orDanger—personalsafety
instruction.Failuretocomplywiththeseinstructions
mayresultinpersonalinjuryordeath.
Youcanndadditionalsafetyinformationwhere
neededthroughoutthismanual.
4
SlopeIndicator
g011841
Figure3
Youmaycopythispageforpersonaluse.
1.Themaximumslopeyoucanoperatethemachineonis15degrees.Usetheslopecharttodeterminethedegreeofslopeof
hillsbeforeoperating.Donotoperatethismachineonaslopegreaterthan15degrees.Foldalongtheappropriateline
tomatchtherecommendedslope.
2.Alignthisedgewithaverticalsurface,atree,building,fencepole,etc.
3.Exampleofhowtocompareslopewithfoldededge
5
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea
ofpotentialdanger.Replaceanydecalthatisdamagedormissing.
decalbatterysymbols
BatterySymbols
Someorallofthesesymbolsareonyourbattery
1.Explosionhazard
6.Keepbystandersasafe
distanceawayfromthe
battery.
2.Nore,opename,or
smoking
7.Weareyeprotection;
explosivegasescan
causeblindnessandother
injuries.
3.Causticliquid/chemical
burnhazard
8.Batteryacidcancause
blindnessorsevereburns.
4.Weareyeprotection.9.Flusheyesimmediately
withwaterandgetmedical
helpfast.
5.ReadtheOperator's
Manual.
10.Containslead;donot
discard
decaloemmarkt
Manufacturer'sMark
1.Indicatesthebladeisidentiedasapartfromtheoriginal
machinemanufacturer.
decal58-6520
58-6520
1.Grease
decal93-7818
93-7818
1.Warning—readtheOperator'sManualforinstructionson
torquingthebladebolt/nutto115to149N∙m(85to110
ft-lb).
decal99-8936
99-8936
1.Machinespeed4.Neutral
2.Fast5.Reverse
3.Slow
decal106-2655
106-2655
1.Warning-donottouchorapproachmovingbelts;remove
theignitionkeyandreadtheinstructionsbeforeservicing
orperformingmaintenance.
6
decal106-5517
106-5517
1.Warning—donottouchthehotsurface.
decal107-3069
107-3069
1.Warning–thereisnorolloverprotectionwhentherollbaris
down.
2.Toavoidinjuryordeathfromarolloveraccident,keepthe
rollbarintheraisedandlockedpositionandweartheseat
belt.Lowertherollbaronlywhenabsolutelynecessary;do
notweartheseatbeltwhentherollbarisdown.
3.ReadtheOperator'sManual;driveslowlyandcarefully.
decal107-3969
107-3969
1.Warning—readtheOperator'sManual.
2.Crushinghazard,mower—engagetheparkingbrake,shut
offtheengine,andremovethekeybeforeworkingunder
themower.
decal109-6036
109-6036
MachineswithRearDischargeOnly
1.ReadtheOperatorsManual.
2.Removethekeyfromthekeyswitchandreadthe
instructionsbeforeservicingorperformingmaintenance.
3.Heightofcut
decal110-2067
110-2067
decal110-2068
110-2068
1.ReadtheOperator'sManual.
7
decal112-9028
112-9028
1.Warning—stayawayfrommovingparts;keepallguardsin
place.
decal114-4466
114-4466
1.Main(25A)3.Charge(25A)
2.PTO(10A)4.Auxiliary(15A)
decal114-4470
114-4470
1.ReadtheOperator's
Manual.
3.Locked
2.Heightofcut
4.Unlocked
decal115-9625
115-9625
MachineswithMyRide™Only
1.Parking
brake—disengaged
2.Parkingbrake—engaged
decal116-1716
116-1716
1.Fuel6.Hourmeter
2.Empty
7.PTO
3.Half
8.Parkingbrake
4.Full9.Neutral
5.Battery
10.Operator-presenceswitch
decal116-5988
116-5988
MachineswithoutMyRide™Only
1.Parkingbrake—engaged2.Parking
brake—disengaged
8
decal116-8726
116-8726
1.ReadtheOperator’sManualfortherecommendedhydraulic
uid.
decal117-0346
117-0346
1.Fuelleakhazard—readtheOperator'sManual;donot
attempttoremovetherollbar;donotweld,drill,ormodify
therollbarinanyway.
decal117-3848
117-3848
1.Thrownobjecthazard—keepbystandersasafedistance
awayfromthemachine.
2.Thrownobjecthazard,mower—donotoperatethemachine
withoutthedeector,dischargecover,orgrasscollection
systeminplace.
3.Cutting/dismembermentofhandorfoot—stayawayfrom
movingparts;keepallguardsandshieldsinplace.
decal120-5897
120-5897
1.Chokecontrol4.Slow
2.Fast
5.Powertakeoff(PTO),
blade-controlswitch
3.Continuous-variable
setting
9
decal120-5898
120-5898
1.Choke4.Slow
2.Fast
5.Powertakeoff(PTO),
blade-controlswitch
3.Continuous-variable
setting
decal126-2055
126-2055
1.Wheellugnuttorque95ft-lb(129N∙m)(4x)
2.Wheelhubnuttorque235ft-lb(319N∙m)
3.ReadandunderstandtheOperatorsManualbefore
performinganymaintenance,checktorqueafterrst100
hoursthenevery500hoursthereafter.
decal126-4659
126-4659
1.Warning—hotpulley;allowtocool.
decal127-0326
127-0326
1.ReadtheOperator's
Manual.
3.Removethekeyfrom
theignitionandreadthe
Operator'sManualbefore
performingmaintenance
orservicingthemachine.
2.Height-of-cut
decal127-6662
127-6662
RearDischargeMowersOnly
1.Attention—readthe
Operator'sManual.
3.Removetheboltbyturning
itcounterclockwise.
2.Removethenutbyturning
itclockwise.
10
decal132-5063
132-5063
MachineswithMyRide™Only
1.Camlock2.Camunlock
decal136-5508
136-5508
1.Beltrouting
decal136-5522
136-5522
Rear-DischargeMachinesOnly
1.Beltrouting;readtheOperator’sManualforgreasing
information.
11
decal114-4468
114-4468
1.Warning—readtheOperator'sManual.5.Lossoftraction/controlhazard,slopes—lossoftraction/control
onaslope,disengagetheblade-controlswitch(PTO),and
proceedofftheslopeslowly.
2.Warning—donotoperatethismachineunlessyouaretrained.
6.Crushing/dismembermenthazardofbystanders—donotcarry
passengers,andlookforwardanddownwhenoperatingthe
machine,lookbehindanddownwhenreversing.
3.Warning—engagetheparkingbrake,shutofftheengine,
andremovethekey;readtheinstructionsbeforeservicing
orperformingmaintenance.
7.Cutting/dismembermenthazard;handorfoot—stayaway
frommovingpartsandkeepallguardsandshieldsinplace.
4.Thrownobjecthazard—Shutofftheengineandpickupdebris
beforeoperating,keepbystandersasafedistanceawayfrom
themachine,andkeepthedeectorinplace.
decal125-9383
125-9383
1.Checkthehydraulicuidevery50operatinghours.3.Checkthetirepressureevery50operatinghours.
2.ReadtheOperatorsManualforinformationonlubricating
themachine.
4.ReadtheOperatorsManualbeforeservicingorperforming
maintenance.
12
decal132-0871
132-0871
Note:Thismachinecomplieswiththeindustrystandardstabilitytestinthestaticlateralandlongitudinaltestswiththemaximum
recommendedslopeindicatedonthedecal.ReviewtheinstructionsforoperatingthemachineonslopesintheOperatorsManualas
wellastheconditionsinwhichyouwouldoperatethemachinetodeterminewhetheryoucanoperatethemachineinthoseconditions
onthatdayandatthatsite.Changesintheterraincanresultinachangeinslopeoperationforthemachine.Ifpossible,keepthe
cuttingunitsloweredtothegroundwhileoperatingthemachineonslopes.Raisingthecuttingunitswhileoperatingonslopescan
causethemachinetobecomeunstable.
1.Warning—readtheOperatorsManual;donotoperatethis
machineunlessyouaretrained;wearhearingprotection.
4.Ramphazard—whenloadingontoatrailer,donotusedual
ramps;onlyuseasingularrampwideenoughforthemachine
andthathasaninclinelessthan15°;backuptheramp(in
reverse)anddriveforwardofftheramp.
2.Cutting,dismembering,andentanglementhazard—keep
handsawayfrommovingparts;keepallguardsandshieldsin
place.
5.Bodilyharmhazard—donotcarrypassengers;lookbehind
youwhenmowinginreverse.
3.Thrownobjecthazard—keepbystandersaway.6.Tippinghazardonslopes—donotuseonslopesnearopen
water;donotuseonslopesgreaterthan15°.
decal132-5067
132-5067
MachineswithMyRide™Only
decal133-8062
133-8062
13
ProductOverview
g029631
Figure4
1.Side-dischargedeector
8.Rear-shockassembly
(machineswithMyRide™
only)
2.Height-of-cutdecklift
pedal
9.Seatbelt
3.Parking-brakelever10.Fuelcap
4.Transportlock11.Mowerdeck
5.Controls12.Casterwheel
6.Motion-controllevers13.Front-shockassembly
(machineswithMyRide™
only)
7.Rollbar
Controls
Becomefamiliarwithallthecontrolsbeforeyoustart
theengineandoperatethemachine(Figure4and
Figure5).
ControlPanel
g008951
Figure5
1.Blade-controlswitch
(powertakeoff)
4.Hour
meter/Safety-interlock
display
2.Chokecontrol
5.Keyswitch
3.Throttlecontrol6.Fuses
HourMeter
Thehourmeterrecordsthenumberofhoursthe
enginehasoperated.Itoperateswhentheengine
isrunning.Usethesetimesforschedulingregular
maintenance(Figure6).
FuelGauge
Thefuelgaugeislocatedwithinthehourmeter,and
thebarslightupwhenthekeyswitchisintheON
position(Figure6).
Theindicatorlightappearswhenthefuellevelislow
(approximately1gallonremaininginthefueltank).
Safety-InterlockIndicators
Therearesymbolsonthehourmeterthatindicate
withablacktrianglethattheinterlockcomponentis
positionedcorrectly(Figure6).
Battery-IndicatorLight
IfyouturnthekeyswitchtotheONpositionfora
fewseconds,thebatteryvoltagedisplaysinthearea
wherethehoursarenormallydisplayed.
Thebatterylightturnsonwhentheignitionisturned
onandwhenthechargeisbelowthecorrectoperating
level(Figure6).
14
g008950
Figure6
1.Safety-interlocksymbols4.Safety-interlocksymbols
2.Hourmeter
5.Lowfuelindicatorlight
3.Batterylight
ThrottleControl
Thethrottlecontrolstheenginespeed,andithasa
continuous-variablesettingfromtheSLOWtoFAST
position(Figure5).
ChokeControl
Usethechokecontroltostartacoldengine.
Blade-ControlSwitch(Power
Takeoff)
Theblade-controlswitch,representedbya
power-takeoff(PTO)symbol,engagesand
disengagespowertothemowerblades(Figure5).
KeySwitch
Thekeyswitch,usedtostartandshutofftheengine,
has3positions:OFF,RUN,andSTART.Referto
StartingtheEngine(page27).
Motion-ControlLevers
Usethemotion-controlleverstodrivethemachine
forward,reverse,andturneitherdirection(Figure4).
Neutral-LockPosition
UsetheNEUTRAL-LOCKpositionwiththe
safety-interlocksystemtoengageandtodetermine
theNEUTRALposition.
Fuel-ShutoffValve
Closethefuel-shutoffvalvewhentransportingor
storingthemachine;refertoUsingtheFuel-Shutoff
Valve(page35).
Attachments/Accessories
AselectionofT oroapprovedattachmentsand
accessoriesisavailableforusewiththemachine
toenhanceandexpanditscapabilities.Contact
yourAuthorizedServiceDealerorauthorizedT oro
distributororgotowww.T oro.comforalistofall
approvedattachmentsandaccessories.
Toensureoptimumperformanceandcontinuedsafety
certicationofthemachine,useonlygenuineToro
replacementpartsandaccessories.Replacement
partsandaccessoriesmadebyothermanufacturers
couldbedangerous,andsuchusecouldvoidthe
productwarranty.
15
Specications
Note:Specicationsanddesignaresubjecttochangewithoutnotice.
MachineswithSideDischarge
Width
122cm(48-inch)Deck132cm(52-inch)Deck152cm(60-inch)Deck
72-inchDeck
116cm116cm135cm150cm
Withoutthedeck
(46inches)(46inches)(53inches)(59inches)
137cm146cm157cm187cm
Deectorup
(54inches)(58inches)(62inches)(74inches)
161cm172cm192cm222cm
Deectordown
(64inches)(68inches)(76inches)(88inches)
Length
122cm(48-inch)Deck132cm(52-inch)Deck152cm(60-inch)Deck
72-inchDeck
201cm201cm211cm219cm
Rollbarup
(79inches)(79inches)(83inches)(86inches)
206cm206cm215cm223cm
Rollbardown
(81inches)(81inches)(85inches)(88inches)
Height
122cm(48-inch)Deck132cm(52-inch)Deck152cm(60-inch)Deck
72-inchDeck
179cm179cm179cm179cm
Rollbarup
(71inches)(71inches)(71inches)(71inches)
119cm119cm119cm119cm
Rollbardown
(47inches)(47inches)(47inches)(47inches)
Weight
ModelWeight
74902TE
556kg(1,226lb)
74919TE
537kg(1,183lb)
74925TE
590kg(1,301lb)
75969TE
583kg(1,285lb)
16
MachineswithRearDischarge
Width
152cm(60-inch)Deck
135cm
Withoutthedeck
(53inches)
168cm
Withthedeck
(66inches)
Length
152cm(60-inch)Deck
222cm
Rollbarup
(87inches)
226cm
Rollbardown
(89inches)
Height
152cm(60-inch)Deck
179cm
Rollbarup
(71inches)
119cm
Rollbardown
(47inches)
Weight
ModelWeight
74942TE
590kg(1,301lb)
Operation
Note:Determinetheleftandrightsidesofthe
machinefromthenormaloperatingposition.
BeforeOperation
BeforeOperationSafety
GeneralSafety
Neverallowchildrenoruntrainedpeopleto
operateorservicethemachine.Localregulations
mayrestricttheageoftheoperator.Theowner
isresponsiblefortrainingalloperatorsand
mechanics.
Becomefamiliarwiththesafeoperationofthe
equipment,operatorcontrols,andsafetysigns.
Knowhowtostopthemachineandshutoffthe
enginequickly.
Checkthatoperator-presencecontrols,safety
switches,andshieldsareattachedandfunctioning
properly.Donotoperatethemachineunlessthey
arefunctioningproperly.
Beforemowing,alwaysinspectthemachineto
ensurethattheblades,bladebolts,andcutting
assembliesareingoodworkingcondition.
Replacewornordamagedbladesandboltsinsets
topreservebalance.
Inspecttheareawhereyouwillusethemachine
andremoveallobjectsthatthemachinecould
throw.
Evaluatetheterraintodeterminetheappropriate
equipmentandanyattachmentsoraccessories
requiredtooperatethemachineproperlyand
safely.
FuelSafety
Toavoidpersonalinjuryorpropertydamage,use
extremecareinhandlingfuel.Fuelvaporsare
ammableandexplosive.
Extinguishallcigarettes,cigars,pipes,andother
sourcesofignition.
Useonlyanapprovedfuelcontainer.
Donotremovethefuelcaporaddfueltothefuel
tankwhiletheengineisrunningorwhilehot.
Donotrefuelthemachineindoors.
Donotstorethemachineorfuelcontainerwhere
thereisanopename,spark,orpilotlight,such
asonawaterheateroronotherappliances.
Donotllcontainersinsideavehicleoronatruck
ortrailerbedwithaplasticliner.Alwaysplace
17
containersontheground,awayfromyourvehicle
beforelling.
Removetheequipmentfromthetruckortrailer
andrefuelitwhileitisontheground.Ifthisisnot
possible,thenrefuelfromaportablecontainer
ratherthanafuel-dispensernozzle.
Donotoperatethemachinewithouttheentire
exhaustsysteminplaceandinproperworking
condition.
Keepthefuel-dispensernozzleincontactwith
therimofthefueltankorcontaineropeningat
alltimesuntilfuelingiscomplete.Donotusea
nozzlelock-opendevice.
Ifyouspillfuelonyourclothing,changeyour
clothingimmediately.Wipeupanyfuelthatspills.
Neveroverllthefueltank.Replacethefuelcap
andtightenitsecurely.
Storefuelinanapprovedcontainerandkeepit
outofthereachofchildren.Neverbuymorethan
a30-daysupplyoffuel.
Donotllthefueltankcompletelyfull.Addfuelto
thefueltankuntilthelevelis6to13mm(1/4to
1/2inch)belowthebottomofthellerneck.This
emptyspaceinthetankallowsfueltoexpand.
Avoidprolongedbreathingofvapors.
Keepyourfaceawayfromthenozzleandfuel
tankopening.
Avoidcontactwithskin;washoffspillswith
soapandwater.
AddingFuel
RecommendedFuel
Forbestresults,useonlyclean,fresh(lessthan
30daysold),unleadedgasolinewithanoctane
ratingof87orhigher((R+M)/2ratingmethod).
Ethanol:Gasolinewithupto10%ethanol
(gasohol)or15%MTBE(methyltertiarybutyl
ether)byvolumeisacceptable.Ethanoland
MTBEarenotthesame.Gasolinewith15%
ethanol(E15)byvolumeisnotapprovedforuse.
Neverusegasolinethatcontainsmorethan
10%ethanolbyvolume,suchasE15(contains
15%ethanol),E20(contains20%ethanol),orE85
(containsupto85%ethanol).Usingunapproved
gasolinemaycauseperformanceproblemsand/or
enginedamagewhichmaynotbecoveredunder
warranty.
Donotusegasolinecontainingmethanol.
Donotstorefueleitherinthefueltankorfuel
containersoverthewinterunlessyouuseafuel
stabilizer.
Donotaddoiltogasoline.
UsingStabilizer/Conditioner
Useafuelstabilizer/conditionerinthemachineto
providethefollowingbenets:
Keepsfuelfreshlongerwhenusedasdirectedby
thefuel-stabilizermanufacturer
Cleanstheenginewhileitruns
Eliminatesgum-likevarnishbuildupinthefuel
system,whichcauseshardstarting
Important:Donotusefueladditives
containingmethanolorethanol.
Addthecorrectamountoffuelstabilizer/conditioner
tothefuel.
Note:Afuelstabilizer/conditionerismost
effectivewhenmixedwithfreshfuel.Tominimize
thechanceofvarnishdepositsinthefuelsystem,
usefuelstabilizeratalltimes.
FillingtheFuelTank
1.Parkthemachineonalevelsurface.
2.Engagetheparkingbrake.
3.Shutofftheengineandremovethekey.
4.Cleanaroundthefuel-tankcap.
5.Fillthefueltanktothebottomofthellerneck
(Figure7).
Note:Donotllthefueltankcompletelyfull.
Theemptyspaceinthetankallowsthefuelto
expand.
18
g027726
Figure7
PerformingDaily
Maintenance
Beforestartingthemachineeachday,performthe
EachUse/DailyprocedureslistedinMaintenance
(page40).
BreakinginaNewMachine
Newenginestaketimetodevelopfullpower.Mower
decksanddrivesystemshavehigherfrictionwhen
new,placingadditionalloadontheengine.Allow
40to50hoursofbreak-intimefornewmachinesto
developfullpowerandbestperformance.
Usingthe
Rollover-ProtectionSystem
(ROPS)
WARNING
Toavoidinjuryordeathfromrollover,keep
therollbarinthefullyraised,lockedposition
andusetheseatbelt.
Ensurethattheseatissecuredtothe
machine.
WARNING
Thereisnorolloverprotectionwhentheroll
barisinthedownposition.
Lowertherollbaronlywhenabsolutely
necessary.
Donotweartheseatbeltwhentherollbar
isinthedownposition.
Driveslowlyandcarefully.
Raisetherollbarassoonasclearance
permits.
Checkcarefullyforoverheadclearances
(i.e.,branches,doorways,electricalwires)
beforedrivingunderanyobjectsanddo
notcontactthem.
19
LoweringtheRollBar
Important:Lowertherollbaronlywhen
absolutelynecessary.
1.Tolowertherollbar,applyforwardpressureto
theupperpartoftherollbar.
2.Pullbothknobsoutandrotatethem90degrees
sotheyarenotengaged(Figure8).
3.Lowertherollbartothedownposition(Figure
8).
g228804
Figure8
1.Rollbarintheupright
position
4.RotatetheROPSknob90
degrees.
2.ROPSknobinthelatched
position
5.ROPSknobinthe
unlatchedposition
3.PulltheROPSknobout.6.Rollbarinthefolded
position
RaisingtheRollBar
Important:Alwaysusetheseatbeltwiththeroll
barintheraisedposition.
1.Raisetherollbartotheoperatingpositionand
rotatetheknobsuntiltheymovepartiallyinto
thegrooves(Figure8).
2.Raisetherollbartothefulluprightpositionwhile
pushingontheupperrollbarsothatthepins
snapintopositionwhentheholesalignwiththe
pins(Figure8).
3.Pushontherollbarandensurethatbothpins
areengaged.
UsingtheSafety-Interlock
System
WARNING
Ifthesafety-interlockswitchesare
disconnectedordamaged,themachinecould
operateunexpectedly,causingpersonal
injury.
Donottamperwiththeinterlockswitches.
Checktheoperationoftheinterlock
switchesdailyandreplaceanydamaged
switchesbeforeoperatingthemachine.
Understandingthe
Safety-InterlockSystem
Thesafety-interlocksystemisdesignedtopreventthe
enginefromstartingunless:
Theparkingbrakeisengaged.
Theblade-controlswitch(PTO)isdisengaged.
Themotion-controlleversareintheNEUTRAL-LOCK
position.
Thesafety-interlocksystemalsoisdesignedtoshut
offtheenginewhenthemotion-controlleversare
movedfromtheNEUTRAL-LOCKpositionwiththe
parkingbrakeengagedorifyourisefromtheseat
whenthePTOisengaged.
Thehourmeterhassymbolstonotifytheuserwhen
theinterlockcomponentisinthecorrectposition.
Whenthecomponentisinthecorrectposition,a
trianglelightsupinthecorrespondingsquare.
20
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