Datsun 1980 200SX User manual

Datsun
Brand
Datsun
Model
1980 200SX
Type
User manual
v
I
DATSUN
I
0
o
1980
DATSUN
200
SX
rl1
SERVICE
MANUAL
A
J
i
I
I
h
t
fi
t
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t
i
CI
o
IIV
INI55ANI
HlUM
lOco
QUICK
REFERENCE
INDEX
GENERAl
INFORMATION
GI
DATSUN
200SX
MAINTENANCE
M
ENGINE
MECHANICAL
E
Model
S
J
JO
Series
ENGINE
LUBRICATION
COOLING
SYSTEMS
LC
ENGINE
FUEL
iF
FOREWORD
EMISSION
CONTROL
SYSTEM
E
This
service
manual
has
been
prepared
pri
marily
for
the
purpose
of
assisting
service
personnel
in
providing
effective
service and
maintenance
ofthe
1980
DATSUN
200SX
ENGINE
REMOVAL
INSTALLATION
E
ENGINE
CONTROl
FUEL
EXHAUST
SYSTEMS
F
This
manual
includes
procedures
for
main
tenance
adjustments
removal
and
installa
tion
disassembly
and
assembly
of
com
ponents
and
trouble
shooting
All
information
illustrations
and
specifica
tions
contained
in
this
manual
are
based
on
the
latest
product
information
available
at
the
time
of
publication
If
your
DATSUN
model
differs
from
the
specifications
con
tained
in
this
manual
consult
your
NISSANI
DATSUN
dealer
for
information
CLUTCH
C
MANUAL
TRANSMISSION
M
AUTOMATIC
TRANSMISSION
A
PROPELLER
SHAFT
DIFFERENTIAL
CARRIER
P
FRONT
AXlE
FRONT
SUSPENSION
F
The
right
is
reserved
to
make
changes
in
specifications
and
methods
at
any
time
with
out
notice
REAR
AXLE
REAR
SUSPENSION
R
BRAKE
SYSTEM
B
STEERI
NG
SYSTEM
S
NISSAN MOTOR
CO
LTD
BODY
B
HEATER
AIR
CONDITIONER
H
@
t
979
NISSAN
MOTOR
CO
LTD
Printed
in
Japan
Not
to
be
reproduced
in
whole
or
in
part
without
the
prior
written
permission
of
Nissan
Motor
Com
pany
Ltd
Tokyo
Japan
ELECTRICAL SYSTEM
E
v
w
I
HOW
TO
USE
THIS
MANUAL
This
Service
Manual
is
designed
as
a
guide
for
servicing
cars
This
manual
is
divided
into
19
sections
The
first
half
of
the
manual
presents
sections
which
concern
the
engine
and
the
second
half
presents
sections
which
deal
with
the
chassis
and
body
A
QUICK
REFERENCE
INDEX
is
provided
on
the
first
page
Refer
to
this
index
along
with
the
index of
the
particular
section
you
wish
to
consult
The
first
page
of
each
section
lists
the
contents
and
gives
the
page
numbers
for
the
respective
topics
SE
RVICr
DATA
AND
SPECIFICATIONS
are
contained
in
each
section
TROUBLE
DIAGNOSES
AND
CpRRECTIONS
are
also
included
in
each
section
This
feature
of
the
manual
lists
the
likely
causes
of
trouble
and
recommends
the
appropriate
corrective
actions
to
be
taken
A
list
of
SPECIAL
SERVICE
TOOLS
is
included
in
each
section
The
special
service
tools
are
designed
to
assist
you
in
performing
repair
safely
accurlltely
and
quickly
For
information
concerning
how
to
obtain
special
service
tools
write
to
the
following
address
Kent
Moore
Corporation
Kent
Moore
of
Canada
Ltd
29784
Little
ack
2395
Cawthra
RO
eville
Michigan
48066
Mississauga
Ontario
Canada
L5A
3P2
The
measurements
given
in this
manual
are
primarily
expressed
with
the
Sl
unit
International
System
of
Unit
and
alternately
expressed
in
the
metric
system
and
in
the
yard
pound
system
The
back
cover
of
the
manual
provides
maintenance
data
for
quick
reference
In
the
text
the
following
abbreviations
are
used
s
o
s Service Data
nd
Specifications
L
H
R
H
left
Hand
Right
Hand
f
J
Tightening
TorQue
MOrr
AiT
Manual
Transmission
Automatic
Transmission
The
captions
CAUTION
and
WARNING
warn
you
of
steps
that
must
be
followed
to
prevent
personal
injury
and
or
damage
to
some
part
of
the
car
N
IMPORTANT
SAFETY
NOTICE
I
The
proper
performance
of
service
is
essential
for
both
the
safetY
of
the
mechanic
and
the
efficient
functioning
of
the
car
The
service
methods
in
this
Service
Manual
are
described
in
such
a
manner
that
the
service
may
be
per
formed
safely
and
accurately
Special
service
tools
have
been
designed
to
permit
safe
and
proper
performance
of
service
Be
sure
to
use
them
Service
varies
with
the
procedures
used
the
skills
of
the
mechanic
and
the
tools
and
parts
available
Accordingly
anyone
using
service
procedures
tools
or
parts
which
are
not
specifically
recommended
by
NISSAN
must
first
completely
satisfy
himself
that
neither
his
safety
nor
the
car
s
safety
will
be
jeopardized
by
the
service
method
selected
DATSUN
200SX
Model
SIlO
Series
SECTIONGI
GI
GENERAL
INFORMATION
CONTENTS
GENERAL
VIE
WS
MODEL
VARIATION
IDENTIFICATION
NUMBER
LIFTING
POINTS
AND
TOWING
PANTOGRAPH
JACK
GARAGE
JACK
AND
SAFETY
STAND
GI 2
GI 3
GI
4
GI
5
GI 5
GI
5
TIE
DOWN
TOWING
SPECIAL
SERVICE
TOOLS
TIGHTENING
TORQUE
OF
STANDARD
BOLT
GI 5
GI 5
GI 6
GI 6
Genetal
Views
GENERAL
INFORMATION
Hardtop
l
I
r
I
O
II
JI1
Po
dI
V
Ll
34S
S3 0
1
680
66
1
ll
r
lU
I
11
hF
oi
11
LI
345
53
O
J
1
680
66
1
Unit
mm
in
Hatchback
t
c
iq
L
1
345
53
0
1
680
66
1
Unit
mm
in
GI
2
GENERAL
VIEWS
J
c
f
1
11
I
I
r
L
1
m
41
f
1
1
g
t
I
ll
t
X
990
39
0
2
400
94
5
1
090
42
9
480
176
4
SGIOO2
fT
d
r
Ii
r
b
t
I
I
J
I
t
iL
L
J
J
I
I
J
J
r
1
t
uJJ
Il
IY
1
T
2
400
94
5
t
090
42
9
4
480
t
76
4
990
39
0
5GI003
GENERAL
INFORMATION
Model
Variation
MODEL
VARIATION
Desti
Differential
Road
wheel
nation
Class
Model
Engine
Transmission
carrier
Size
Offset
Tire
size
mm
in
PI
SIIOFEV
FS5W71B
Hardtop
PLSIIOAEV
I
3N71B
California
KPLSIlOFEV
I
5J
14
25
185
FS5W71B
Hatchback
0
98
70
SR
14
KPLSllOAEV
I
3N71B
U
S
A
PLSIl
OFEU
I
FS5W71B
Hardtop
I
I
PLSllOAJ
iU
3N71B
5
1
2JJ
14
25
185
Z20E
HI65B
KPLSllOFEU
I
FS5W71B
0
98
70
SR14
Hatchback
Non
I
KPLSIIOAEU
I
3N71B
California
I
PLSllOFEN
I
FS5W71B
Hard
top
I I
2
PLSllOAEN
3N71B
4
T
x
16
35
T135
Canada
I
KPLSllOFEN
I
FS5W7IB
1
38
70D16
2
Hatchback
I
KPLSllOAEN
I
3N71B
Prefix
and
suffix
designations
K
o
P
L
Hatchback
I
Hardtop
J
Z20
engine
Left
hand drive
K
P
L
SIlO
J
I
0
PST
LT
0
means
no
indication
I
Aluminum
wheel
Option
2
Spare
tire
Sun
roof
Glass
Sport
Luxury
model
Power
steering
Sun
roof
Steel
Rear window
wiper
Air
conditioner
Non
California
model
for
U
S
A
V
California
model
N
Canada
model
E E
F
l
F
Manual
transmission
S
P
R
L
C
U
A
Automatic
transmission
GI
3
IdentificationNiJmber
GENERAL
INFORMATION
CAR
SERIAL
NUMBER
PLATE
CAR
SERIAL
NUMBER
Hatchback
Z20
engine
Model
ENGINE
SERIAL
NUMBER
The
engine
seria
number
is
stamp
ed
on
the
left
side
of
the
cylinder
block
I
Q
SGIOO6
GI
4
IDENTIFICATION
NUMBER
EMISSION
CONTROL
INFORMATION
LABEL
K
P
SlID
r
x
X X X X X
I
MANUAL
TRANSMISSION
NUMBER
The
transmission
seria
number
is
stamped
on
the
front
upper
face
of
the
transmission
case
TM235
SGI004
Car
serial
number
AUTOMATIC
TRANSMISSION
NUMBER
The
transmission
serial
number
plate
is
attached
on
the
right
hand
side
of
the
transmission
case
A
T344
GENERAL
INFORMATION
UftingPointsand
Towing
LIFTING
POINTS
AND TOWING
Towing
hook
UL
IW
I
@
A
@
I
il
Towing
hook
Jack
up
point
for
pantograph
jack
Jack
up
point
for
garage
jack
Supportable point
for
safety
stand
PANTOGRAPH
JACK
WARNING
a
Never
get
under
the
car
while
it
is
supported
only
by
the
jack
Always
use
safety
stands
to
support
frame
when
you
have
to
get
under
the
car
b
Place
wheel
chocks
at
both
front
and
back
of
the
wheel
diagonally
opposite
the
jack
position
Apply
the
pantograph
jack
fur
nished
with
the
car
to
the
position
indicated
below
in
a
safe
manner
t
GARAGE
JACK
AND
SAFETY
STAND
WARNING
a
When
carrying
out
operations
with
the
garage
jack
be
sure
to
support
the
car
with
safety
stands
b
When
jacking
up
the
rear
front
of
the
car
place
the
chocks
at
the
front
rear
of
the
front
rear
wheels
to
hold
them
CAUTION
Always
place
a
wood
block
between
safety
stand
and
car
body
when
supporting body
with
safety
stand
Apply
the
garage
jack
and
safety
stand
to
the
position
indicated
below
in
a
safe
manner
TIE
DOWN
FRONT
SIDE
Use
front
towing
hooks
for
tie
down
REAR
SIDE
Use
rear
towing
hooks
for
tie down
TOWING
CAUTION
a
It
is
necessary
to
use
proper
towing
equipment
to
avoid
possible
dam
age
to
the
car
during
a
towing
operation
Towing
is
in
accordance
with
Tow
ing
Procedure
Manual
at
dealer
side
Towing
hook
7
r
J
@
II
1I
6
Towing
hook
SG
1007
b
All
applicable
State
or
Provincial
in
Canada
laws
and
local
laws
regarding
the
towing
operation
must
be
obeyed
c
Before
towing
make
sure
that
the
transmission
axles
steering
system
and
power
train
are
in
good
order
If
any
unit
is
damaged
a
dolley
must
be
used
d
If
the
transmission
is
inoperative
tow
the
car
with
the
rear
wheels
off
the
ground
or
with
the
propeller
shaft
removed
e
When
the
car
is
towed
with
its
front
wheels
on
the
ground
secure
the
steering
wheel
in
a
straight
ahead
position
with
the
ignition
key
turned
in
OFF
position
f
When
towing
an
automatic
trans
mission
model
on
its
rear
wheels
do
not
exceed
30
km
h
20
MPH
and
a
distance
of
30
km
20
miles
g
Release
the
parking
brake
and
set
the
gearshift
lever in
Neutral
position
before
starting
to
tow
the
car
GI
5
Specia
Service
T
oo
s
Tightening
TO
1ueofStandardBolt
GENERAL
INFORMATION
SPECIAL
SERVICE
TOOLS
Special
Tools
play
very
important
role
in
the
maintenance
of
cars
These
are
essential
to
the
safe
accurate
and
speedy
servicing
The
working
times
listed
in
the
column
under
FLAT
RATE
TIME
in
FLAT
RATE
SCHEDULE
are
com
puted
based
on
the
use
of
Special
Tools
The
identification
code
of
mainte
nance
tools
is
made
up
of
2
alphabeli
calletteIS
and
8
digital
figures
The
heading
two
letters
roughly
classify
tools
or
equipment
as
STOOOOOOOO
Special
Tool
KVOOOOOOOO
Special
Tool
EMOOOOOOOO
Engine
Overhaul
ing
Machine
General
Gauge
Garage
Tool
Hand
Tool
GGOOOOOOOO
LMOOOOOOOO
HTOOOOOOOO
TIGHTENING
TORQUE
OF
STANDARD
BOLT
Grade
Bolt
or
nut
size
M6
M8
4T
MIO
MI2
MI4
M6
M8
7T
MIO
MI2
MI4
M6
M8
9T
MIO
MI2
MI4
1
Special
pam
are
excluded
2
This
standard
is
applicable
to
bolu
having
the
following
marks
embossed
on
the
bolt
head
Grade
Mark
4T
7T
9T
GI
6
Bolt
or
nut
diam
eter
mm
Pitch
mm
60
1
0
1
25
1
0
1
5
1
25
175
1
25
15
1
0
1
25
1
0
15
1
25
175
1
25
15
1
0
1
25
1
0
1
5
1
25
1
75
1
25
1
5
80
10
0
12
0
14
0
6
0
8
0
10
0
12
0
14
0
6 0
80
10
0
12
0
14
0
Nominal
diameter
4
7
9
M6
TT
Tightening
torque
N
m
kg
m
ft
Ib
2 9 3
9
03
0
4 2 2 2 9
7 8
10
8
0
8
Ll
5
8 8
0
7
8
10
8 0 8
Ll
5
8 8 0
16
22
1
6
2
2
12 16
16
22
1
6
2 2 12 16
26
36
27
3
7
20
27
30
40
3
1
41
22
30
46 62
4
7
63
34 46
5
9 6 9
0
6
0
7
43
51
I
14
18
1
4
1
8
10 13
I
14
1814
1
8
10 13
I
25
35
2
6
3
6
19
26
I
26 36
2 7
3
7
20
27
I
45
61
4
6
6
2
33
45
I
50 68
51
6 9
37
50
L
76
103
7 7
10
5
56 76
I
7 8
10
8
O
11
5 8 8
0
I
19
25
1
9
25
14 18
I
20
27
2
0
2
8
14
20
I
36 50
37
51
27
37
I
39
51
4
0
52
29
38
I
65 88
6 6
9
0
48
65
I
72
97
73
9
9
53 72
I
109
147
11
1
15
0
80
108
Nominal
diameter
of
bolt
threads
Unit
mm
Metric
screw
threads
DATSUN
200SX
Model
S
J
J
0
Series
II
MAINTENANCE
CONTENTS
MAINTENANCE
SCHEDULE
MA
2
MANUAL
TRANSMISSION
MA
23
LUBRICATION
CHART
MA
4
AUTOMATIC
TRANSMISSION
MA
24
RECOMMENDED
FUEL
AND
PROPELLER
SHAFT
AND
LUBRICANTS
MA
5
DIFFERENTIAL
CARRIER
MA
24
FUEL
MA
5
FRONT
AXLE
AND
LUBRICANTS
MA
5
FRONT
SUSPENSION
MA
24
SAE
VISCOSITY
NUMBER
MA
5
REAR
AXLE
AND
APPROXIMATE
REFILL
REAR
SUSPENSION
MA
27
CAPACITIES
MA
5
BRAKE
SYSTEM
MA
28
ENGINE
MAINTENANCE
MA
6
WHEEL
AND
TIRE
fVlA
29
BASIC
MECHANICAL
SYSTEM
MA
6
STEERING
SYSTEM
MA
33
IGNITION
AND
FUEL
SYSTEM
MA
9
BODY
MA
35
EMISSION
CONTROL
SYSTEM
MA
14
HEATER
AND
AIR
CONDITIONER
MA
36
MINOR
TROUBLE
DIAGNOSES
SERVICE
DATA
AND
AND
CORRECTIONS
MA
15
SPECIFICATIONS
MA
39
CHASSIS
AND
BODY
ENGINE
MAINTENANCE
MA
39
MAINTENANCE
MA
23
CHASSIS
AND
BODY
ENGINE
CONTROl
FUEL
MAINTENANCE
MA
39
AND
EXHAUST
SYSTEMS
MA
23
SPECIAL
SERVICE
TOOL
MA
40
CLUTCH
MA
23
Maintenance
Schedule
MAINTENANCE
MAINTENANCE
SCHEDULE
The
following
tabels
list
the
periodic
maintenance
servicing
required
to
ensure
good
emission
control
performance
good
engine
performance
and
good
mechanical
condition
in
DATSUN
The
fint
1
600
km
11
000
miles
service
is
one
of
the
most
important
services
uired
to
nsurw
the
maximum
mission
control
perfonnlnce
and
optimuin
engine
con
Iition
MAINTENANCE
OPERATION
MAINTENANCE
INTERVAL
Periodic
maintenance
should
be
performed
Kilometers
x
1
000
1
6
t2
24 36 48 60
72
at
number
of
kilometers
miles
or
months
Ref
rence
whichever
comes
first
Miles
x
1
0001
1
7
51
t51
22
5
301
37
5
451
page
Months
6
t2 t8
24
3D
36
Intake
exhaust
valve
clearance
Drive
belts
En
uine
oil oil
filter
Engine
coolant
Idle
rpm
Fuel
filter
Fuel
lines
hoses
piping
connections
etc
Air
cleaner
filter
Spark
plugs
EMISSION
CONTROL
MAINTENANCE
@
CALIFORNIA
@ @
j
A
So
NOTE
111
R
RO
R R
R
RO
@
So
NOTE
131
I
Soo
NOTE
121
@
@
Ignition
wiring
Air
induction
v8lv
filter
Vapor
lines
NOTE
III
121
131
41
So
NOTE
121
R
@
MA
6
MA
6
MA
7
MA
8
MA
12
MA
13
MA
13
MA
14
MA
9
MA
9
MA
t4
MA
t4
RO
Abbreviations
A
Adjust
A
Replace
I I
nspect
correct
replace
if
necessary
If
nhicla
is
under
sever
conditions
short
distance
driving
extensive
idling
or
driving
in
dusty
conditions
change
engine
oil
every
5
000
km
3
000
miles
or
3
months
whichever
comes
first
More
frequent
maintenance
is
required
und
dusty driving
conditions
If
the
vehic
le
is
operated
under
extreme
adverse
weather
conditions
or
in
ar
s
where
ambient
temperaturas
are
either
extremely
low
or
extremely
high
the
filter
might
become
clogged
In
such
an
event
replace
the
filt
immmiatefy
D
@
an
@
are
the
maintenance
intervals
required
by
California
Regulations
@
limits
the
warranty
COYII
to
these
re
placement
InterYals
and
R
the
uired
mainUNInce
intervals
Other
maintenance
items
and
intervals
are
recommended
by
NISSAN
MOTOR
CO
L
TO
EMISSION
CONTROL
MAINTENANCE
NON
CALlFORNIA
1
A A
I
R R
R
A
Intake
exhaust
valve
clearance
Drjve
bel
s
Engine
oil oil
filter
Engine
coolant
Idle
rpm
mixture
ratio
Fuel
filter
Fuel
lines
hoses
piping
connections
etc
J
Air
cleaner
filter
Ignition
timing
Spark
plugS
So
NOTE
151
R
R R
Idle
rpm
A A
Mixture
ratio
Soo
NOTE
7
So
NOTE
161
R
A
R
I
R
A
Ignition
wiring
Air
induction
valve
filter
except
Canada
Vapor
lines
MA
2
Soo
NOTE
61
A
MA
6
MA
6
MA
7
MA
8
MA
l0
MA
l0
MA
13
MA
13
MA
t4
MA
l0
MA
9
MA
9
MA
14
MA
14
R
A
A
51
161
171
81
Abbreviations
A
Adjust
R
Replace
I
Inspect
correct
replace
if
necessary
If
vehicle
is
operated
under
senre
conditions
short
distance
driving
extensive
idling
or
driving
in
dusty
conditions
chenge
engine
oil
every
5
000
km
3
000
miles
or
3
months
whichner
comes
fitst
Mor
frequent
maintenance
is
required
undar
dusty
driving
conditions
If
the
vehicle
is
opemed
under
extreme
adverse
weather
conditions
or
in
areas
where
ambient
temperatures
are
either
extremely
low
or
extremely
high
the
filter
might
become
dow
l
In such
IIn
event
replace
the
filter
immeduty
Maintenance
items
with
are
recommended
by
NISSAN
MOTOR
CO
L
TO
Other
maintenance
items
Ifll
required
MAINTENANCE
Maintenance
Schedule
Periodic
maintenance
should
be
performed
at
number
of
kilometers
miles
or
months
whichever
comes
first
MAINTENANCE
INTERVAL
Kilometers
x
1
000
1
6
t2
24
36 48 60
72
Reference
Miles
x
1
000
III
17
5
It51
122 51 130 137 51
451
page
Months
6
t2 t8
24 30
36
MAINTENANCE
OPERATION
UNDERHDOD
MAINTENANCE
Brake
fluid
Brake
booster
vacuum
hoses
connections
check
valve
Air
conditioning
system
hoses
connections
refrigerant
leaks
Power
steering
fluid
lines
R
MA
23
24
28 33
R R
MA
28
MA
28
MA
J7
I
I
MA
33
Brake
clutch
steering
gear
automatic
transmission
fluid
or
cillevel
leaks
UNDER
VEHICLE
MAINTENANCE
Brake
clutch
fuel
exhaust
systems
for
proper
attachment
leaks
cracks
chafing
abrasion
deterioration
etc
MA
23 28
Manual transmission
differential
gear
oil
See
NOTE
19
MA
23
24
MA
24
27
34
Steering
gear
box
linkage
suspension
parts
propeller
588
NOTE
10
shaft
for
damaged
loose
missing
parts
Underbody
flush
and
clean
every
12
months
OUTSIDE
AND
INSIDE
MAINTENANCE
Rotate
wheel
position
nspect
wheel
balance
wheel
alignment
MA
26 30
32
yJ
Disc
brake
pads
other
brake
components
for
wear
deterioration
leaks
See
NOTE
111
MA
28
Front
wheel
bearing
MA
25
Locks
hinges
hood
latch
Seat
betts
buckles
retractors
anchors
adjuster
Foot
brake
parking
brake
clutch
for
stroke
free
play
operation
See
NOTE
11
L
L
L
MA
35
MA
35
MA
23
28
Abbreviations
R
I
Replace
L
Lubricate
Inspect
correct
replace
if
necessary
NOTE
91
When
towing
a
trailer
change
oil
in
differential
gear
every
48
000
km
30
000
miles
or
24
months
whichever
comes
first
10
Steering
linkage
front
suspension
ball
joint
inspection
should
be
performed
every
96
000
km
60
000
miles
or
4
years
whichever
comes
first
111
If
vehicle
is
operated
in
areas
using
road
salt
or
other
corrosive materials
inspect
every
5
000
km
3 000
milesl
or
3
months
whichever
comes
first
The
above
charts
show
the
normal
maintenance
schedule
Depending
upon
weather
and
atmospheric
conditions
varying
road
surfaces
individual
driving
habits
and
vehicle
usage
additional
or
ore
frequent
maintenance
may
be
required
MA
3
3
0
j
f
liSl
CHANGE
ll
CHECK
LUBRICATE
QIQ
GREASE
UP
ENGINE
ANTIFREEZE
COOLANT
n
FRONT
WHEEL
BEARINGn
CLUTCH
FLUIO
BRAKE
FLUIO
6
STEERING
GEAR
OIL
LOCKS
HINGES
81
@
HOOD
LATCH
DIFFERENTIAL
GEAR
OIL@
@
If
vehicle
is
operated
in
ereai
u
ing
road
salt
or
other
corrosive
material
inspect
every
6
000
km
3
000
mile
or
3
month
whichever
cornel
fil
lt
km
mila
Month
EVERY
411
000130
000
@
EVERY
24
000
115
000
@
1
L
@
When
towing
l
I
trailer
change
011
in
differential
gear
every
48
000
km
30
000
miles
or
24
onth
whichever
cornel
fll
lt
@
If
the
vehicle
i
operated
under
extreme
adverse
wheather
conditon
or
in
erel
l
where
ambient
temperature
lIre
either
extremely
low
or
extreme
IV
high
the
filter
might
become
cloggltd
In
such
an
event
replICe
the
filter
Immediatelv
BATTERY
ELECTROLYTE
WINDSHIELD
AND
REAR
WINDOW
WASHER
FLUID
@
FUEL
FILTER
POWER
STEERING
GEAR
OIL
@OILFILTER
@ENGINEOIL
MANUAL
TRANSMISSION
AUTOMATIC
TRANSMISSION
@
If
vehicle
i
operated
under
sevare
conditions
short
dluance
driving
extensive
idling
or
driVing
dusty
conditions
change
engine
oil
every
6
000
km
3
000
miles
or
3
months
whichever
comes
1111t
I
c
m
JJ
o
bo
5
Z
ct
g
I
3
Z
l
m
Z zn
m
2
JJ
Recommended
Fuel
and
Lubricsnts
MAINTENANCE
Approximate
Refill
Capacities
RECOMMENDED
FUEL
AND
LUBRICANTS
FUEL
Use
an
unleaded
gasoline
only
of
at
least
91 research
octane
number
Anti
knock
index
87
Under
no
circumstances
should
a
leaded
fuel
be
used
ince
this
will
damage
the
catalytic
converter
LUBRICANTS
SAE
VISCOSITY
NUMBER
Lubricant
Specifications
Remarks
Gear
oil
Transmission
and
steering
API
GL4
Further
details
refer
to
recommended
SAE
viscosity
chart
ENC
EOIL
I
I
I I I
0
I
ICM
211
JGIIf4l
I
t
l
1
lo
r
Gasoline
engine
oil
APISE
Anti
freeze
Ethylene
glycol
base
II
I
or
v
rJ
dri
I
I
I
I
l
I
I
r
I
I
I
1
I
1
I
I
I
I
I
I
r
1
I
I
40
I
I
I
II
1
1
TI
c
nII
OlIl
ll4OlllC11lllllll101
11 F
T
Jl
Nut
O
Ch
Differential
API
GL
5
Automatic
T
M
and
power
steering
fluid
Type
DEXRON
Multi
purpose
grease
NLGI
No
2
lithium
soap
base
Brake
and
clutch
fluid
DOT
3
US
FMVSS
No
116
APPROXIMATE
REFILL
CAPACITIES
liter
us
measure
Imp
measure
Fuel
tank
Hardtop
53
14gal
II
5
8
gal
Hatchback
60
15
7
8
gal
13
1
4
gal
Coolant
With
heater
9
5
IOqt
8
3
8
qt
Without
heater
8 8 9
1
4qt
7
3
4
ql
Engine
With
oil
filter
4
1
4
3
8
qt
3
5
8qt
Without
oil
filter
3
9
4
1
8
qt
3
3 8
ql
Transmission
M
T
2 0
4
1
4
pt
3
1
2
pt
A
T
55
5
7 8
qt
4 7 8
qt
Differential
carrier
11
2
3
8
pi
2
pt
Power
steering
system
1
2
11
4ql
I
1
8
ql
Steering
gear
0
28
5
8
pt
1
2
pt
Windshield
washer
tank
2 0
21
8
ql
13
4qt
Rear
window
washer
tank
1
0
1 1
8
qt
7
8
qt
Air
conditioning
system
Compressor
oil
0
27
91
f
OZ
9
0
oz 95
f
OZ
9 0
oz
Refrigerant
0
9
11
kg
20
2
4lb
2 0 2
41b
MA
5
Engine
Maintenance
MAINTENANC
E
BASIC
MECHANiCAL
SYSTEM
ADJUSTING INTAKE
AND
EXHAUST
VALVE
a
EARANCE
Adjustment
should
be made
while
engine
is
hot
I
Start
engine
and
warm
up
engine
until
water
temperature
indicator
points
to
the
middle
of
gauge
then
stop
engine
Valve
clearance
adjustment
cannot
be made
while
engine
is
in
operation
2
Remove
valve
rocker
cover
3
Set
so
that
high
point
of
No
I
cam
lobe
points
down
No
1
earn
lobe
SMA005
When
turning
crankshaft
with
starter
remove
high
tension
cable
from
ignition
coil
then
turn
it
Adjust
clearance
of
half
of
the
valves
Adjust
only
CD
@ @
and
j
valves
CD
4
Front
o
1lJf
Dt
DFJ
000
SMA049
MAS
ENGINE
MAINTENANCE
Valve
clearance
Hod
Intake
CD
@
0
30
mm
0
012
in
Exhaust
@
j
0
30
mm
10
012
i
n
I
Using
feeler
gauge
measure
clear
ance
between
valve
stem
end
and
rocker
arm
screw
Feeler
gauge
should
move
with
a
very
slight
drag
8M
AQSO
2
If
the
clearance
is
not
within
spec
ified
value loosen
rocker
arm
nut
and
turn
rocker
ann
screw
to
provide
pro
per
clearance
3
Hold
rocker
arm
screw
and
tighten
rocker
arm
nut
SMA051
dl
Rocker
arm
nut
16
22
N
m
1
6
2
2
kg
m
12
16
ft
b
4
Recheck
clearance
4
Turn
crankshaft
and
set
so
that
high
point
of
No
I
cam
lobe
points
above
0
No
1
earn
lobe
SMA001
Adjust
ID
ID
@
and
@
valves
using
same
procedure
as
for
Step
3
@ @
Front
kG
D
tDf
OO
ID
SMA052
Valve
clearance
Hod
Intake
@ @
0
30
mm
0
012 in
Exhaust
ID ID
0
30
mm
0
012 in
5
Install
valve
rocker
cover
CHECKING
AND
ADJUSTING
DRIVE
BELTS
I
Visually
inspect
for
cracks
or
damage
Th
belts
should
not
touch
the
bottom
of
the
pulley
groove
2
Check
bell
tension
by
pushing
The
belts
should
deflect
by
the
spe
cified
amount
Drive
belt
deflection
8
12
mm
0
31
0
47
in
Applied
prening
forc
98
N
10
kg
22lb
A
Loosen
to
adjust
I
t
f
J
r
Checking
point
of
drive
belt
deflection
3
Adjust
belt
tension
as
follows
Fan
and
alternator
belt
I
Loosen
the
upper
and
lower
alter
nator
securing
bolts
until
the
alterna
tor
can
be
moved
slightly
2
Move
the
alternator
with
a
prying
bar
until
the
belt
tension
is
within
the
specified
range
Then
tighten
the
bolts
securely
Air
conditioner
compressor
and
power
steering
011
pump
belts
Loosen
the
idler
pulley
lock
nut
2
Adjust
the
adjusting
bolt
until
the
belt tension
is
within
the
specified
amount
3
Tighten
the
idler
puUey
lock
nut
securely
MAINTENANCE
Engine
Maintenance
Alternator
t
ilJ
J
Idler
puUey
LoCk
nut
Adjust
Loosen
Compressor
pulley
Crank
pulley
Idler
pulley
Adjusting
bolt
Adjust
8M
A053
CHANGING
ENGINE
OIL
AND
OIL
FILTER
1
Start
engine
and
warm
up
engine
until
water
temperature
indicator
points
to
the
middle
of
gauge
then
stop
engine
2
Remove
oil
pan
drain
plug
and
oil
fiUer
cap
and
allow
oil
to
drain
A
milky
oil
indicates
the
presence
of
cooling
water
Isolate
the
cause
and
take
corrective
measure
An
oil
with
extremely
low
viscosity
indicates
dilution
with
gasoline
3
Clean
and
install
oil
pan
drain
plug
with
washer
WARNING
Be
careful
not
to
burn
yourself
as
the
engine
oil
may
be
hot
IiJ
Oil
pan
drain
plug
20
29
N
m
2 0 3 0
kg
m
14 22
ft
lb
4
Using
Tool
remove
oil
fIlter
1
1
01
I
1
E0036
SLC028
MA
7
Engine
Maintenance
MAINTENANCE
5
Wipe
oil
fIlter
mounting
surface
with
a
clean
rag
6
Smear
a
little
engine
oil
on
rubber
gasket
of
new
fIlter
SMA010
7
Install
new
oil
fIlter
Hand
tighten
ONLY
DO
NOT
use a
wrench
to
tighten
the
filter
8
Refill
engine
with
new
recom
mended
engine
oil
referring
to
RE
COMMENDED
LUBRICANTS
Check
oil
level
with
dipstick
Oil
Capacity
With oil
filter
4
1
lite
4
3
8
US
qt
35
8
Imp
qt
Without
oil
filter
3 9
lite
4
18
US
qt
33
8
Imp
qt
E0038
9
Start
engine
Check
area
around
drain
plug
and
oil
fIlter
for
any
sign
of
oil
leakage
If
any
leakage
is
evident
these
parts
have
not
been
properly
installed
10
Run
engine
until
it
reaches
oper
ating
temperature
Then
turn
it
off
and
wait
several
minutes
Check
oil
level
If
necessary
add
engine
oil
MA
8
When
checking
on
level
park
the
ear
on
a
level
surface
v
SMA163
CHANGING
ENGINE
COOLANT
WARNING
To BVoid
the
danger
of
being
scalded
never
attempt
to
change
the
coolant
when
the
engine
is
hot
When
changing
engine
coolant
on
heater
equipped
model
set
heater
TEMP
control
lever
at
fully
HOT
position
I
Open
drain
cock
at
bottom
of
radiator
and
remove
radiator
cap
r
l
ild
1xrC
rl
1
rli
I
v
t
III
1
4
il
I
I
ll
LOOSEN
CS015
2
Remove
cylinder
block
drain
plug
located
at
left
rear
of
cylinder
block
W
F
O
3
Drain
coolant
completely
Then
flush
cooling
system
4
Close
drain
cock
and
plug
5
Fill
radiator
with
coolant
up
to
fIller
opening
observing
instructions
attached
to
anti
freeze
container
for
mixing
ratio
of
anti
freeze
to
water
Cooling
water
capacity
9 5
lite
10
US
qt
83
8
Imp
qtl
6
Run
engine
for
a
few
minutes
If
necessary
add
coolant
7
Fill
reservoir
tank
with
coolant
up
to
MAX
level
I
t
CS021
8
Install
radiator
cap
Check
drain
valve
and
plug
for
any
sign
ofleakage
CHECKING
DiGINE
COMPRESSION
PRESSURE
I
Warm
up
engine
until water
tem
perature
indicator
points
to
the
middle
of
gauge
2
Remove
au
spark
plugs
on
one
side
for
California
models
3
Disconnect
all
harness
connectors
at
injector
4
Properly
attach
a
compression
tester to
spark
plug
hole
in
cylinder
being
tested
8M
A042
S
Depress
accelerator
pedal
to
open
throttle
valve
fully
6
Crank
engine
and
read
gauge
indi
cation
Run
engine
at
about
350
rpm
Engine
compression
measurement
should
be
made
as
quickly
as
possi
ble
Compression
pressure
kPa
kg
em
ps
at
rpm
Standard
1
177
12
0
171
350
Minimum
883
9 0
1281
350
7
Cylinder
compression
in
cylinders
should
not
be
less
than
80
of
the
highest
reading
If
cylinder
compression
in
one
or
more
cylinders
is
low
pour
a
small
quantity
of
engine
oil
into
cylinders
through
the
spark
plug
holes
and
retest
compression
If
adding
oil
helps
the
compres
sion
pressure
chances
are
that
piston
rings
are
worn
or
damaged
If
pressure
stays
low
valve
may
be
sticking
or
seating
improperly
If
cylinder
compression
in
any
two
adjacent
cylinders
i
low
and
if
adding
oil
doe
not
help
the
com
pression
there
is
leakage
past
the
gasketed
surface
Oil
and
water
in
combustion
cham
bers
can
result
from
this
problem
IGNITION
AND
FUEL
SYSTEM
REPLACING
SPARK
PLUGS
I
Disconnect
spark
plug
wire
at
boot
Do
not
pull
o
the
wires
O
K
N
G
SMAO
1
7
2
Remove
spark plugs
with
spark
plug
wrench
3
Using
feeler
gauge
check
new
spark
plug
gap
If
it
is
not
within
specified
range
set
gap
by
bending
side
ele
trode
Side
electrode
if
Gap
08 09mm
10
03t
0
035
1
SMA019
MAINTENANCE
Engine
Maintenance
SPARK
PLUG
Re
sistor
Standard
built
iJl
type
Standard
BP6ES
BPR6ES
type
Hot
type
BPSES
BPRSES
Cold
type
BP7
ES
BPR7ES
4 Install
new
spark
plugs
and
re
connect
high
tension
cables
All
cable
are
marked
to
identify
their
original
locations
iYJ
Spark
plug
15 20
N
m
1
5
2 0
kg
m
11
14
ft
Ibl
CHECKING
IGNITION
WIRING
I
Visually
check
wiring
for
cracks
damaged
and
burned
terminals
2
Using
an
ohmmeter
measure
the
resistance
between
cable
tenninal
on
the
spark
plug
side
and
corresponding
electrode
inside
cap
Resistance
Less
than
30
000
ohms
SMA
166
Shake
the
wire
while
measuring
re
sistanee
to
check
for
intermittent
brake
3
If
the
resistance
is
more
than
the
limit
remove
cable
from
cap
and
check
the
cable
resistance
only
If
resistance
is
still
more
than
the
limit
replace
cable
assembly
MA
9
Engine
Maintenance
MAINTENANCE
ADJUSTlNGIDLERPM
ADJUSTING
IGNITION
TIMING
AND
CHECKING
MIXTURE
RATIO
Non
California
models
Preparation
1
Mako
sure
thauhofollowing
parts
are
in
good
order
Battery
Ignition
system
Maintenance
procaclure
MA
l0
Efl
ilrness
cOi
riecti
ri
Vacuum
hoses
Air
intako
system
Oil
filler
cap
oil
level
gauge
etc
2
Connect
engine
tacho
ter
and
timing
light
in
dieir
proper
pOsitions
3
On
air
conditioner
equipped
mode
s
checks
should
be
carried
out
whilo
tho oi
conditioner
is
OFF
4
On
automatic
transmiuion
equip
peel
modols
checks
should
be
carried
out
while
s
ift
lever
is
in
O
position
START
Start
engine
and
wann
up
engine
until
water
temperature
indicator
points
to
the
middle
I
of
gauge
Open
engine
hood
Run
engine
at
about
2
000
rpm
for
abou
2
undet
no
load
WARNING
a
WIlen
selector
lever
is
shifted
to
0
position
apply
parking
brake
and
block
both
front
and
reanvheels
with
chocks
b
When
racing
engine
on
auto
matic
transmission
equipped
modelsimake
sure
that
shift
lever is in
N
or
P
position
and
depress
brake
pedal
to
pre
vent
forward
SUI
8
of
car
c After
tha
adjustment
has
been
made
shift thelever
to
the
N
or
P
position
and
remove
wheel
chocks
E
1
Run
engine
at
idle
speed
For
Canada
For
U
S
A
I
Di
nnect
hose
from air
induction
pipe
and
amtall
proper
cap
on
air
induction
pipe
t
Race
engine
two
or
three
times
under
no
load
Then
run
engine
for
one
minute
at
idle
speed
Check
idle
speed
M
nuai
lransmiRion
7oo
t
100
tpm
Autom
w
ic
Transmission
700
100
rpm
in
D
position
O K
j
N
G
I
Adjust
idle
SPeed
by
turning
idle
opeed
adjusting
screw
j
b
this
maintenance
operation
at
1
600
km
I
1
000
miles
service
or
rechecking
idle
CO
INO
@
YES
I
I
b
g
@
r
Note
a
When
measuring
CO
iniert
probe
I
into
tail
pipe
more
than
04
m
16
in
J
b
Use
CO
meter
alter
engine
is
fully
warmed
up
e
When
adjusting
idle CO
at
high
altitude
adjust
to
obtain
following
valua
Altitude
Unit
m
ft
fdte
00
2
7
600
t
200
2
000
4
000
1
200
1
800
4
000
6
000
Above
1
800
6
000
3 8
5
0
L
J
N
G
I
Adjust
ignition
timin
g
by
turn
g
di
tri
ut
r
1
after
loosening
bolts
which
secure
distributor
i
of
Check
ignition
ti
ing
with
ir
ning
t
8
f
20
B
T DC
O
K
I
Race
erigine
two
or
three
times
under
00
I
load
then
run
engine
at
idle
speed
Check
CO
with
CO
meter
1
3
t
1
O
K
I
Turn
off
engine
and
connect
air
induction
rhose
to
air
induction
pipe
i
Start
engine
Race
engine
two
or
three
times
under
no
load
then
run
engine
at
idle
speed
I
Check
idle
speed
M
nu
1
Transmission
700
t
100
rpm
Automatic
Tr
nsmission
7 1 100
rpm
in
0
position
OK
I
N G
END
MAINTENANCE
Engine
Maintenance
@@
f
SMA059
If
SMA061
Adjust
CO
by
turning
air
by
pass
screw
on
air
flow
meter
When
adjusting
CO
remove
blind
plug
from air
by
pass
screw
After
adjustment
install
the
plug
on
air
flow
meter
r
r
SMA263
I
Adjust
idle
speed
by
turning
idle
speed
ad
justing
screw
L
l
MA
ll
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Datsun 1980 200SX User manual

Datsun
Brand
Datsun
Model
1980 200SX
Type
User manual
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