Model Shipways 28 User manual

Brand: Model Shipways

Model: 28

Category: Toys & accessories

Type: User manual

This manual is also suitable for

Bluenose

• CANADIAN FISHING SCHOONER 1921 •

TECHNICAL CHARACTERISTICS

SCALE: 3/16" = 1’0" (1:64)

Overall length: 32-3/4"

Overall height: 27"

Overall width: 5-1/4"

INSTRUCTION MANUAL

MODEL SHIPWAYS KIT NO. 2130

Bluenose

By the early 1900s, the fishing schooner had developed

into a fast, efficient vessel. American and Canadian

schooners were similar in design. Both operated on the

Grand Banks off Nova Scotia. They carried 10 or more

small dories from which two-man crews fished.

In the days before refrigeration, fishing schooners had to

be fast, or their catch would spoil before it reached market.

Grand Banks’ schooners were divided into two classes:

those carrying ice as a preservative and staying out two or

three weeks, and the salt bankers that fished until their

hulls were full. The latter made two or three trips a season

and were hauled out in winter.

In the United States, most schooners’ home port was

Gloucester, Massachusetts. These became known as

Gloucester fishermen, or just Gloucestermen. In Canada,

the boats hailed from Nova Scotia.

The Canadian fishing schooner Bluenose was designed by

William J. Roué and built in 1920-1921 at the Smith and

Rhuland Shipyard in Lunenburg, Nova Scotia. Launched

26 March 1921, she was 143 feet long, 112 feet at the

waterline, with a beam of 27 feet, and displacement

around 280 tons. She was a salt banker, carrying salt in

her bins rather than ice.

Bluenose is famous for beating Gloucestermen in the

International Fishing Schooner Races. She was twice

crowned queen of the Lunenburg fleet, and retains the

record of fastest fishing schooner in Canadian history.

Skippers had raced each other for years, but the friendly

rivalry took on its international flavor in 1920. H. W.

Dennis of the Halifax Herald and Halifax Evening Mail

offered a $4,000 prize and the Dennis Cup to the schooner

winning a series of 40-mile races. His motive was to pre-

serve the fishing schooner while stimulating development

of faster designs.

The first regatta was won by the Gloucesterman Esperanto

over the Canadian Delawanna. Seeking retribution, Captain

Angus Walters formed a Canadian syndicate to recapture

the Dennis Cup. This produced Bluenose. In 1921, she out-

sailed Elsie, and the following year she bested Henry Ford.

During the 1923 regatta, Captain Walters protested that

Columbia crossed the line ahead of the starting gun. When

race officials failed to resolve the issue, Walters became

angry and sailed back to Halifax. He returned in 1930 to

compete for the Thomas Lipton International Trophy, but

lost to Gertrude L. Thebaud. In 1931, Bluenose beat Thebaud

for the Dennis Cup. No more international regattas were

held until 1938, and that was the last one. Bluenose retained

her supremacy over Thebaud and kept the Dennis Cup in

Canada forever.

Bluenose was sold in 1942 to carry freight in the West

Indies. She sank four years later off Haiti.

In 1955, Captain Walters and the Bluenose were inducted

into the Canadian Sports Hall of Fame.

BLE

LE O

ONTENTS

NTENTS

Introduction and Credits 2

Brief History 4

Before You Begin 5

Tools needed to Start Construction 5

How to Work With Plans & Parts 6,7

Painting & Staining the Model 8,9

Stage 1: Framing the Plank-on-Bulkhead Hull 10

1. Bending Wood 10

2. Center Keel Assembly 11

3. Installing The Sternpost 11

4. Cutting the Rabbet 11

5. Tapering the Stem 11

6. Installing the Bulkheads 11

7. Installing the Stern Blocks & Transom Framing 12

8. Installing the Horn Timbers 12

9. Covering the Mast Slots 12

10. Installing the Waterway 12

11. Installing the Knightheads & Hawse Timbers 13

12. Installing the Main Rail 13

13. Installing the Buffalo Rail, Monkey Board

& Monkey Rail 13

14. Installing the Remaining Bulwark Stanchions 13

15. Installing the Great Beam & Deck Beam 14

Stage 2: Planking the Plank-on-Bulkhead Hull 14

1. Getting Started 15

2. Planking Battens and Belts 15

3. Planking Butts 15

4. Spiling 16

5. Fastening the Planks 16

6. Planking the Outer Hull 17

7. Planking Inboard (Ceiling Planks) 18

8. Planking the Decks 18

Stage 3: Completing the Basic Hull Structure 19

Stage 4: Mounting the Hull 19

1. Mounting Board with Two Pedestals 19

2. Launching Ways 19

Stage 5: Adding the Hull Details 20

1. Fishing & Racing Gear 20

2. Locating Deck Fittings and Structures 20

3. Deck Structures 20

4. Hatches 21

5. Bowsprit Bitts & Samson Post 21

6. Boom Sheet Buffers 21

7. Quarter Bitts 21

8. Unidentified Object 24

9. Main Boom Crutch 21

10. Fife Rail & Fore Boom Crutch 22

11. Galley Stack 22

12. Bilge Pumps 22

13. Windlass & Hoisting Machinery 22

& Jumbo Jib Boom Crutch

14. Catheads & Anchors 23

15. Mooring Chocks and Bow & Stern Chocks 23

16. Hawse Pipes 23

17. Eyebolts & Cleats 24

18. Rudder 24

19. Dories & Dory Kids 24

20. Schooner’s Name 24

21. Flags 24

Stage 6: Mast and Spar Construction 24

1. Shaping and Tapering Masts and Spars 24

2. Building and Installing the Masts 24

3. Building and Installing the Bowsprit 25

4. Building the Booms & Gaffs 26

Stage 7: General Rigging & Sailmaking Information 26

1. Rigging Options 28

2. Rigging Plans 28

3. Rigging Lines and Block Sizes 28

4. Treating the Lines 28

5. Belaying Pins 29

6. Rigging Tools 29

7. Blocks and Deadeyes 29

8. Sailmaking 29

9. Rigging the Model Without Sails 29

Stage 8: Standing Rigging 30

1. Shrouds 30

2. Fore and Aft Stays 31

3. Bowsprit Rigging 31

4. Footropes 31

5. Running Lights 31

Stage 9: Running Rigging 31

1. Jumbo Jib, Jib & Balloon Jib 32

2. Staysails 32

3. Fore and Main Topsails 32

4. Fore and Main Sails 33

5. Flag Halliards 33

Final Touches 33

Bibliography 34

Scale Conversion Table 34

Modelers Log 35-40

INSTRUCTION MANUAL

BLUENOSE

Canadian Fishing Schooner

1921

Model by Bob Evans

MODEL PLANS AND INSTRUCTIONS BY BEN LANKFORD

ASSISTED BY ERIK A.R. RONNBERG, JR.

Model Shipways developed the Bluenose kit in 1996. The model is based on several sources. In 1961,

John R. Stevens prepared plans for the Fisheries Museum of the Atlantic in Lunenburg, Nova Scotia.

He modified Roué’s original hull lines to include more forward sheer. This change, made during the

construction of Bluenose, gave the lower deck more headroom. Stevens’ lines were checked against a

similar set prepared by the late Howard Chapelle and now in the Smithsonian Institution. Sail plan

and spar dimensions are based on Roué’s 1922 sail plan and those taken from the ship

during her racing career.

Stevens’ deck plan was modified to agree with photographs of the ship. Ironwork and other rigging

details are based on photographs taken during Bluenose’s racing and fishing career, and on contempo-

rary fishing schooner practice. Details in a Lunenburg Foundry parts catalog supplemented some

photos. The foundry still manufacturers marine equipment.

Drawings are used with permission from the Fisheries Museum of the Atlantic.

Historian and modelbuilder Erik A. R. Ronnberg, Jr., of Rockport, Massachusetts, served as consul-

tant. He provided considerable data from his personal Bluenose research papers and photographs.

Ronnberg assisted in searching for photo details and reviewed the drawings for technical and histori-

cal accuracy. Regarding Model Shipways’ development of the Bluenose plans, he states:

“Bluenose has long been a favorite modeling subject with no sign of her popularity fading. For this

reason, one would expect knowledge of the vessel to be extensive and accurate plans available. This

was not the case. Changes to the schooner’s hull were ignored, while fittings, deck machinery, and

rigging hardware were assumed to be just like her New England counterparts.

“Ben Lankford’s research and examination of photographs revealed differences in virtually every detail,

from how the woodwork was finished to rigging leads. Consequently, Model Shipways’ plans show a

different Bluenose, one that accurately reflects the practices and traditions of her Canadian builders.”

Erik A.R.Ronnberg, Jr.

Model Shipways, A Division of Model Expo Inc.

Hollywood, FL 33020

Bluenose is a beautiful, inter-

esting ship and makes a

splendid model. Assembling

the plank-on-bulkhead hull

develops an understanding of

how real ships are built, while

laser-cut parts assure an accu-

rate shape. Although britan-

nia, brass, and wood fittings

facilitate construction, many

require final finishing prior to

installation. This is especially

true for the britannia castings

and is discussed later.

Take your time building the

model. It has a fair amount of

detail and small parts.

Complete one stage before

moving to the next. When

things go awry, consider doing

them over. A second attempt

usually surpasses the first.

Practice does make perfect.

A. Knives and saws

1. Hobby knife

2. No.11 blades

3. Razor saw or jeweler’s saw

B.Files and Planes

1. Set of needle files

2. Small block plane

C. Clamps

1. A few small C-clamps

2. Woodenspring-type

clothespins (craft shops

have small versions )

3. #16 and #33 rubber

bands

D. Carving Tools

Small woodcarving set,

or individual gouges and

chisels for carving keel

rabbets and tapering

the stem

E. Sharpening Stone

Keeps tools razor sharp

F. Boring Tools

1. #60 to #80 miniature bits

2. 1/16”, 3/32”, and 1/8”

drills

3. Pin vise

G. Miscellaneous

1. Tack hammer

2. Tweezers (a few)

3. Small fine pointed scissors

4. Miniature pliers

a. round nose

b. flat nose

5. Small bench vise

6. Soldering iron or torch

a. solder

b. flux

7. Sewing thread for seizing

(other rigging in kit)

a. black

b. tan

8. Beeswax block

(for treating rigging lines)

9. 1/2” or 3/4” masking

tape

10. Wire cutters (for cutting

fine wire and strip metal)

H. Sandpaper

1. Fine and medium grit

garnet or#100 to #220

aluminum oxide

2. #400 wet-or-dry sandpaper

I. Finishing

1. Paint Brushes

a. fine round point

for details

b. 1/4” to 1/2” flat

square for hull

J. Supplies

1. Paints

2. Primer

3. Stains and varnish

4. White (polyvinyl acetate

or PVA) or woodworker’s

glue (aliphatic resin)

5. Cyanoacrylates (generic

name is Super Glue)

6. Five-minute epoxy

7. Wood filler

Note: White or woodworker’s

glue in yellow or tan will suffice

for most of the model. Five-

minute epoxy provides extra

strength for affixing fittings.

Cyanoacrylates, such as Jet,

Flash, or Zap, produce quick

adhesion. For most applications,

the medium viscosity, gap-filling

variety is best. The thin type is

recommended for filling a nar-

row crack and tacking bulk-

heads to the keel or planking to

the bulkheads.

Tools needed to start ConstructionBefore You Begin

How to Work With the Plans & Parts

Before starting the model, carefully

examine the kit and study the plans.

First, determine if all the listed parts are

present. Handling them will produce a

better understanding of the kit’s

requirements. Try to visualize how every

piece will look on the completed model.

Also, determine ahead of time what

must be done first. The instructions will

help, but a thorough knowledge of the

plans at the outset is essential.

To avoid losing small fittings and hard-

ware, sort them into labeled boxes or

compartments. These should have lids

to keep out dirt.

1. The Plans

Six Plan Sheets are provided:

1. Laser-Cut Wood Patterns

2. Plank-On-Bulkhead Hull

Construction

3. Hull Plan and Profiles

4. Hull and Spar Details

5. Rigging Profile

6. Rigging Details

Sketches throughout the manual illus-

trate various construction techniques.

The Bluenose kit is manufactured to a

scale of 3/16” = 1’0” (1:64). Each plan

sheet is drawn to that scale, except areas

enlarged to show detail. Most dimen-

sions can be lifted directly off the plans

by using draftsman dividers or a “tick”

strip (piece of paper such as an adding

machine roll). Lay the paper strip over

the plan, carefully mark the item’s

length with a sharp pencil, then transfer

the marks to the wood.

A 3/16” architect’s or 1:64 metric scale is a

handy tool. Measuring and cutting parts

using the scale gives a better feel for real

sizes. Because these are modelbuilders’

plans, actual measurements have been con-

verted to the nearest 1/64”. For example, a

7/64” block is 7” on the real ship, and a

1/8” block is 8”. A3/16” architect’s or 1:64

metric scale is a handy tool. Measuring and

cutting parts using the scale gives a better

feel for real sizes.

Measurements are in inches, but Sheet 4

has a conversion table giving equiva-

lent real ship sizes in inches, decimals,

and millimeters.

2. Making Allowances

Along the Way

Try to be exact when following the

plans, but use common sense.

Adjustments may be necessary to com-

pensate for small differences in how

your model is shaping up; perhaps one

mast has too much rake (the angle at

which it sits). Lines should not drape

over fittings or conflict with other lines

when belayed (secured). If necessary,

move a belaying point or fairlead. Put

yourself on the ship, imagine perform-

ing the task, and use logic.

3. Understanding Hull Lines

Beginners may not be familiar with the

following hull lines. Buttock lines are

vertical longitudinal planes cutting

through the hull. Waterlines are horizon-

tal planes, and sections are transverse

vertical planes. Diagonals are planes cut

almost perpendicular to the station

lines. These lines define the hull’s shape

and are used by the draftsman to fair it

(create even curves).

A complete set of hull lines is not need-

ed for this model, because laser-cut

bulkheads and center keel define the

hull. Sheet 2 shows the bulkheads. They

are similar to a ship’s body plan or sec-

tions, and illustrate how the hull curves

from top to bottom.

4. Using Basswood Lumber

Basswood comes in 1/32”, 3/64”,

1/16”, 3/32”, 1/8”, 5/32”, 3/16”, 1/4”,

and 1/2” thick sheets and strips. Strip

widths are in the same increments, while

sheets may be 1”, 2”, 3”, or 4” wide.

Note: Model Shipways occasionally

substitutes lime (Tilia vulgaris), a

European wood, for basswood (Tilia

americana). Both have a fine, uniform

texture and straight grain. Lime, howev-

er, has superior steam-bending qualities.

It is often called basswood in Europe.

Based on Bluenose’s 3/16” = 1’0” scale,

1/64” equals 1” on the real ship, 1/32”

is 2”, and so on. Generally, basswood

strips or sheets can be used as is.

Occasionally, a strip must be thinner

than the supplied size. To maintain

scale, sand the strip to the required

thickness with a sanding block before

making the part.

Another way to reduce stock is with a

hobby sanding thickness planer (sold

commercially). Those who don’t own

one can chuck a sanding drum into their

drill press, clamp a block alongside the

drum to act as a fence, then insert the

strip between the drum and block. This

makeshift tool works quite well.

Sorting the wood in the kit by thickness

saves time. After selecting and cutting

what is needed, return the remaining

stock to the proper thickness pile. Don’t

worry about using a piece for one item

that was intended for another. Model

Shipways supplies enough extra wood to

complete the model before running out.

5. Britannia Metal Fittings

Before painting metal fittings, remove

any mold joint flash with a #11 hobby

blade, then file or sand smooth with

fine sandpaper. Clean parts in dish-

washing liquid and warm water to

remove traces of mold release agent and

any body oils your fingers have deposit-

ed. Rinse thoroughly and allow to dry

completely before applying primer.

6. Soldering & Working

with Brass

Although paper strips are simpler to

make, mast bands, chain plates, and

other metal fittings should be fashioned

from brass strip. Follow this advice

when working with brass:

Cut brass sheets and strips with a small

pair of tin snips or heavy scissors.

Thicker brass will require a jeweler’s

saw. After cutting, smooth the edges

with needle files followed by wet-or-dry

fine sandpaper used dry. Cutting slivers

from brass sheet curls and bends it side-

ways. To straighten, grip the ends with

a pair of small pliers and pull in

opposite directions. Thin brass sheets

can be scored with a utility knife and

metal straightedge, then snapped off.

Use two or three light passes, cutting

against a maple chopping block, birch

board, or glass backing.

Drilling holes in brass with a pin vise is

a slow process. The solution is to mount

a handpiece for flex-shaft machines in a

hobby drill press. Several companies

manufacturer this tool and it is worth

the cost. When working with brass, use

a 1/4” or thicker piece of maple or birch

for backing. (Avoid softwoods, as these

flare the exit hole.) To prevent the bit

from wandering, mark the spot with a

small center punch. Lubricate the bit

with light oil and drill slowly to avoid

breakage. Keep rpms under 2,000, or

excessive heat buildup will also break

the bit. Caution: The brass will become

hot, so clamp the pieces to the drill

press table or hold them down with a

wooden stick. Do not touch the brass!

Solder: Until recently, modelers used

pure silver solder to avoid the corrosive

qualities of lead in soft solder. Today,

many solders are lead free. They’re

composed of tin and antimony, are

strong, and melt at less than 450º F.

Some brands are mixed with 3% or 4%

silver, but still melt easily. Consequently,

no reason exists to use pure silver sol-

der (melts at 1300º F).

Flux: Purchase pure solder and buy flux

separately for additional control. Paste

fluxes apply more precisely than liq-

uids, which run to all the wrong places.

Soldering: The key to soldering is keeping

the brass clean. Use a solvent, lightly

sand, or both. Once the parts are cleaned,

don’t touch them. Your fingers will leave

greasy spots. Soldering is easy if your

work is set up properly. First, immobilize

the parts in a fixture or other holding

device, then add just enough flux to the

joint to do the job. Remember, solder

flows where flux is applied.

Next, cut a small piece of solder and lay

it on the joint before heating.

Experiment with various sizes to learn

how much solder it takes to just fill a

joint. The joint should look like the real

thing, not a big glob of fillets. Heat the

joint with a small torch or pencil solder-

ing iron. This sequence is important.

The larger the parts, the longer it takes

to heat the brass and melt the solder.

Remove excess solder with needle files.

Painting & Staining the Model

Beginning with directions on applying

finishes may seem strange, but it isn’t.

Much time and effort can be saved and

more professional results obtained if the

finishing process is carried out during

construction. Paint small parts, masts,

and spars before they are installed. The

painting sequence must be well thought

out; otherwise, assembly difficulties can

arise. For example, painting a cabin or

hatch coaming is easier if it isn’t glued

to the deck. Store parts in covered con-

tainers until needed. Proper timing

when applying finishes or using mask-

ing tape to define painted edges should

eliminate unsightly glue marks and

splotchy, stained surfaces. Take advan-

tage of these general suggestions:

1. Preliminaries

Sanding and cleaning: Rub down external

surfaces with 220 grit sandpaper, then

wipe off every speck of dust. Give

untreated surfaces two light coats of

primer. Sand very lightly after the last

application. Don’t sand down to bare

wood. After washing your hands, use a

soft brush and clean, soft rag or tack rag

to gently dust the hull. Use a hobby

spackling compound, such as Pic-n-

Patch or DAP, to fill any scratches and

defects, then sand and prime again.

Choosing paint: Glossy surfaces are not

desirable on ship models. A flat finish or

one with a slight sheen is best, because

it doesn’t reflect daylight or artificial

lights. Consequently, details show up

better. However, the undercoat or

primer should be dead flat. A primer

gives the surface a little tooth and helps

top coats adhere better.

Any of these hobby paints are satisfac-

tory; Floquil, Polly-S, Testors, Humbrol,

and Model Masters. Jo Sonja artists’

paints (used by bird carvers) or Holbein

Acryla Gouache are also acceptable.

They are a combination acrylic-gouache.

Hobby paints have a variety of

reflectance levels. For example, Floquil’s

model railroad and military colors are

basically flat. Its marine paints,

designed to match original ship colors,

vary from gloss to flat and have a

reflectance reducer. When using a

mixed group of reflectance levels, finish

the completed model with a flat, clear

coat. It provides durability and seals

any decals or rub-on lettering.

Use either Floquil’s model railroad or

marine colors. Spraying on a coat of

reducer will blend the colors and sub-

due a gloss to almost flat. Because of

resins in the reducer, subsequent appli-

cations raise the reflectance level from

flat to about semi-gloss or satin finish.

Consequently, for nearly dead flat, use

one coat of reducer. For a little more

sheen, apply several coats. If you start

with flat paint and want some gloss,

finish with a crystal or high gloss coat.

Jo Sonja paints are dead flat. To finish,

use either a flat acrylic varnish for dura-

bility or a gloss varnish to increase

reflectance. Other manufacturers have

similar paint mixes and flat or gloss fin-

ish coats. Always read the manufactur-

er’s instructions.

Brush painting: Painting with fine, soft

bristle brushes is probably best for the

beginner. Many skilled modelmakers

prefer the brushed-on technique,

because its subtle imperfections impart

a more lifelike appearance to the model.

Brushes must be soft and of the highest

quality. Artist grade sable or synthetics

are the best. Use wider brushes for

painting broad surfaces. If too narrow,

the bristles will cause excessive streaking.

When applying paint or stain with a

brush, lay down one thin coat in a single

stroke, then move to an adjacent area and

coat it with a single stroke. Never go back

over fresh paint. That will tear up the

surface. Wait until it has dried to a hard

finish before applying a second coat.

Spray Painting: Although slightly expen-

sive, a Paasche, Badger, Testors, Revell-

Monogram, or similar airbrush will pro-

duce a first-rate job and is worth the

investment. Airbrushes are either single

action (trigger controls only airflow) or

double action (trigger controls air and

paint) and easy to use. Spray patterns

can vary from thin to about 1/2” wide

by either adjusting the needle or

installing a different, sealed nozzle. In

some brands, paint travels through the

airbrush body to the needle. These

require disassembling to clean. Other

designs bypass the body and bring paint

directly to the nozzle. These clean by sim-

ply spraying solvent through them.

Paints are either water (acrylic) or sol-

vent based. Solvent-based paints spray

best. This includes Floquil’s lacquers

(thin about 25%) and Model Master’s

enamels. Polly-S and Model Master’s

acrylics are difficult to spray, and must

definitely be used with the manufactur-

er’s special thinner. Thinning water-

based paints with water creates surface

tension problems, resulting in poor cov-

erage and spray atomization.

Experiment with acrylics. Some model-

ers have success and others don’t.

When using solvent-based paints, work

outdoors or equip your shop with a

spray booth. These fumes are toxic.

Many brands of aerosol paints produce

good results. However, test them on

scrap wood before spraying the model.

Aerosols put out a lot more paint than

an airbrush, so be careful to avoid runs.

The Floquil paints spray very well when

thinned about 25%. You will find many

brands of paint available in aerosol cans

which can give quite good results. Test

them on a wood block as previously

described before using them on the

model.

Floquil, and other brands, has special

thinners for its various paint lines.

Follow each manufacturer’s recommen-

dations. Mixing brands is not a good

idea, because they may not be compati-

ble. Sometimes, however, no other

option exists. If so, apply each brand

separately and allow to thoroughly dry

before adding the next. Always test to

make sure the final flat or gloss clear coat

is compatible with the paint it covers.

Masking surfaces: Masking can be a

tricky process. Some brands of masking

tape are worthless, because they allow

paint to seep underneath their edges.

For masking fine stripes or straight and

curved lines, use a graphic arts tape

such as Chart Pak. It comes in widths as

fine as 1/32” and 1/64”. Chart Pak

tapes have superb adhesion and won’t

bleed when firmly applied (burnishing

is recommended). Black plastic electri-

cian’s tape and Scotch Removable

Magic Tape are also excellent. Scotch’s

tape has the same, low stick adhesive as

its famous Post-It pads. In fact, Post-It

Correction Cover-Up Tape can be used

for masking. Rolls are 58-feet long and

come in 1/6”, 1/3”, and 1” widths.

Scribing the waterline: This can be done

in a variety of ways. One method is to

mount the hull so the waterline is paral-

lel to the bench top, then mark the

waterline using a height gauge and

sharp pencil or scriber. With or without

the aid of masking tape, paint the bot-

tom and topside colors precisely to this

line. The scribed line acts somewhat as a

barrier against transgressions by either

color, but a steady hand is needed.

A second approach is to guess where

the waterline will lie, but deliberately

overrun it when spraying or brushing

on the bottom color. Once it has dried,

scribe the waterline onto the hull with a

height gauge, then paint down to it.

Those with shaky hands should first

apply masking tape to the waterline.

2. Bluenose

Color Scheme

The color scheme is shown on the plans.

Model Shipways’ paint kit approximates

the required colors. Purchase it separately.

Framing the

Plank-on-Bulkhead Hull

1. Bending Wood

Building a P-O-B hull requires bending

some wood without distorting its

desired position (doing so stresses glue

joints and fasteners). Although the term

steam bent is used to identify the

process, there are three ways to do it.

Steam bending: Hold the piece over a

kettle of boiling water and bend. Hold

the wood in position until it cools. It

should remain in that position, but may

spring back slightly.

Soaking:

Submerge the piece in warm

water for several hours. Try adding a

little household or pure ammonia. This

speeds up the soaking process and

makes the fibers slippery so the wood is

easier to bend. After soaking, hold the

piece in position with a fixture and let it

dry completely. Some neat devices are

available for holding steam-bent parts.

Soldering iron: Large soldering irons

with a tubular end are ideal. Clamp the

iron upright in a vise. While the iron

heats, soak the strip of wood in tap

water. Some modelers prefer bending

around the tube near the handle (it’s not

as hot), while others use the shank.

Move the strip back and forth against

the iron. Its heat turns water into steam

and drives it into the wood. The trick is

to wait until you feel the wood wanting

to yield before starting the bend. Begin

too soon or apply too much pressure

and the strip will break.

Wood dries rapidly, so care must be

taken to avoid scorching. Resoak and

reapply it to the iron until the desired

shape is achieved. Once the piece is

formed, it can go directly on the model.

Because the wood’s memory has been

permanently altered, it will never spring

back to its former shape, meaning no

stress on any timber or fasteners. Spend

some time acquainting yourself with

this method and you’ll never bother

with fixtures again.

Stage 1

Fig. 1-3 Cutting Bulkhead Bevels

Inboard Bevel

Cut Bevel

& Sand

Mark Bevel

Fig. 1-1 Center Keel Assembly

Building Board

Weight

Straight Edge

Wax Paper or Plastic Wrap

Fig. 1-2 Cutting the Rabbet into each Side of Center Keel

Fit a Scrap Piece of Plank as You Carve

Plank

Chisel Out

Amid Ships

Rabbet Cut Depth

Rabbet

Aft & Bow

Bearding Line

2. Center Keel Assembly

The first step in constructing the hull is

to assemble the laser-cut center keel.

With a sharp pencil, mark the reference

line and bulkhead stations on both sides

of the center keel. Be especially critical

when locating the reference line; it is a

key to proper alignment. Measure from

several points on the plans.

Lay a sheet of waxed paper or plastic wrap

over a flat building board or table, and

place the center keel halves on top. Affix

the joints with white or woodworker’s

glue. Use a steel or aluminum straightedge

to align the reference line. If necessary, add

weights to hold down the parts. Let the

adhesive dry at least overnight, preferably

24 hours (Figure 1-1).

3. Installing the Sternpost

The keel and stem are part of the center

keel, but the sternpost is a separate

piece. Taper the sternpost per the plans

and glue in position.

Option: Cut the rabbet before installing

the sternpost.

4. Cutting the Rabbet

Measuring from the P-O-B plans, mark

the rabbet and bearding lines on both

sides of the center keel with a pencil. At

the stern and bow, cut a 1/16” deep rab-

bet with a hobby knife. Now, using a

1/8” wide chisel, start at the bearding

line and cut toward the rabbet. The

1/16” thick hull planking must lie flush

against this cut area. Figure 1-2 shows

how the rabbet changes at midship. To

help judge the angle of the rabbet, posi-

tion a scrap piece of plank against the

keel as you cut.

5. Tapering the Stem

Taper the stem according to the plans.

6. Installing the Bulkheads

Laser-cut bulkheads include timber-

heads. These extend above the deck to

form bulwark stanchions. Compare the

bulkheads with the patterns on Sheet 1,

determine which is which, and label

them Athrough O. Test each to make

sure it slides into the center keel slots.

If the fit is too tight, sand the slots.

Bulkheads should fit snugly with a little

tolerance for glue.

Using a pencil, mark the reference line

on every bulkhead. It must align with

the reference line on the center keel.

This assures an accurate hull with each

bulkhead correctly related to the others.

Next, use a tick strip to transfer the

bevels from the plans to the bulkheads.

Mark them in pencil. Cut the bevels

with a #11 hobby blade (Figure 1-3).

Deck bevels and side bevels near amid-

ships are diminutive. Barely perceptible

ones are sanded in after the bulkheads

are installed.

Bulwark stanchion extensions: Bulkheads

are 3/16” thick, but the stanchion exten-

sions should be 1/8”, so cut them back

(Figure 1-4). Stanchions between bulk-

heads are added in Step 14.

Glue the bulkheads in place. Make sure

their reference lines match the one on

the center keel. Use a small machinist

square to set each bulkhead perpendicu-

lar to the center keel, then tack or tape a

temporary strip to the top of the bulk-

head to hold it in place while the glue

dries (Figure 1-5).

Model Expo sells the Fair-A-Frame

Building Slip (Ms 105), a device that

holds the center keel steady and bulk-

heads perpendicular to it. Purchase it

separately.

Once the bulkheads are installed, tack or

tape a temporary batten to the sides of

the hull just below the deck (Figure 1-6).

This is a critical step. Measure the spac-

ing between each port and starboard

bulkhead and retack the battens until the

hull is aligned. Although the center keel

was assembled flat, it could warp and

produce a banana-shaped hull. When it

looks correct, check it again.

Option: When the hull is aligned, add

permanent struts between bulkheads

close to the exterior, then remove the

battens. Now examine the bottom of

Cut to 1/8”

Fig. 1-4 Forming Bulwark

Stanchions

Fig. 1-5 Gluing Bulkheads

to Center Keel

Pin or Tape

Temporary

Wood Strip

Square

Glue

Fig. 1-6 Temporary Battens for Hull Alignment

Check Spacings

Check Keel With

Straight Edge

Tack Temporary

Strip Both Sides

Optional Permanent Strut

Between Bulkheads

Check Alignment Visually in

All Directions

every bulkhead. It should feather out

and lie precisely on the bearding line.

If not, trim until it does. Also check

that the top of each bulkhead at the

centerline is flush with the top of the

center keel. Since alignment is based

on the reference marks, slight errors

can occur. Sand or add shims until the

bulkheads and center keel surfaces are

flush (Figure 1-7).

Next, sand in the remaining bevels.

Check the hull’s fairness by laying a

1/8” square basswood batten against

the bulkheads at various locations

(Figure 1-8). Correct bumps and dips

by sanding or adding shims. This is

an important check, for manufactur-

ing or assembly errors can occur and

the hull planks must lie flat against

the bulkheads.

7. Installing the Stern Blocks

& Transom Framing

Port and starboard filler blocks butt

into Bulkhead O and the center keel.

They support the stern frames and

provide more area on which to glue

hull planking (Figure 1-9). Follow the

plans when carving them.

8. Installing the Horn Timbers

Install the 1/8” square horn timbers

on the center keel per the plans. They

support the ends of hull planks at the

counter (Figure 1-10).

9. Covering the Mast Slots

Cut the pieces shown on Sheet 2 from

scrap wood, then glue to both sides of

the two mast slots in the center keel.

Make sure they are securely fastened,

because access to them is impossible

after the deck is laid. Notice the two

methods shown. If a flat piece is used,

cut a tenon in the bottom of the masts

to fit the slots (Stage 6, Step 2).

10. Installing the Waterway

The waterway in the fore deck is

3/32” thick. First, fit the plank

between the bulwark stanchion exten-

sions, then the other two inboard

planks. Note: The third (innermost)

plank has a slight bevel on its inboard

edge (Figure 1-11).

Fig. 1-9 Stern Blocks and Frame

Fig. 1-8 Checking Hull Fairness With a Batten

Bulkhead

Batten

Needs

Shim

Needs Trim

Notch for

Frames

Needs Trim or Shim

Depending on Fairness

with Next Bulkhead

O.K.O.K.O.K.

Quarter

Frame

Block

Carve This

Fill to

Shape

Fake

Stanchion

Bulkhead O

Fig. 1-7 Correcting Bulkheads at Bearding Line

Flush

Bearding Line

Add Shim

Trim if Necessary

Smooth Flow in

to Rabbet

The waterway on the quarter deck is fit-

ted similarly, except it is flush with the

1/16” thick deck planks

11. Installing the Knightheads

& Hawse Timbers

Knightheads and hawse timbers are 1/8”

thick. On the real ship, hawse timbers

angle forward. After mounting them, drill

the hawse holes, then add the anchor

cable chafing block (Figure 1-12).

Option: Use a solid sheet for the hawse

timbers and knightheads.

12. Installing the Main Rail

The forward and aft main rails are laser

cut, but make the middle portions from

stripwood. Use a scarf joint about every 6

inches, and position the rail with pins

(Figure 1-13). Be careful how the rail is

aligned. Remember, it must evenly over-

hang the hull planking and bulwark stan-

chions. When properly positioned, glue

the segments to the stanchions.

Note: The main rail is wider where

belaying pins are located.

13. Installing the Buffalo Rail,

Monkey Board

& Monkey Rail

Only the forward and aft sections of

these rails are laser cut. Fashion the mid-

dle sections from stripwood. Install like

the main rail, keeping alignment in mind.

The forward buffalo rail is 1/8” thick.

However, it may be supplied as two 1/16”

pieces. Simply glue them together. After the

rail is in place, taper according to the plans.

The monkey rail has a round section at

the deck step. Carve this from stripwood.

When affixing the rails, be sure to clean

up any excess glue around the joints.

Clean joints are a must.

14. Installing the Remaining

Bulwark Stanchions

Fashion the three bulwark stanchions

between each bulkhead from 1/8” square

strip. Place a scrap plank outboard to main-

tain the proper alignment when mounting

them (Figure 1-14).

Fig. 1-10 Horn Timbers

Horn

Timber

Fig. 1-11 Fore Deck Waterway Planks

Bevel Edge

Deck Plank

Fig. 1-12 Knighthead & Hawse Timbers

Fill in for Hawse Timbers

Fake

Stanchion

Chafe Block

Bulkhead A Drill Hole Knighthead

15. Installing the Great Beam

& Deck Beam

The great beam (two laser-cut pieces)

at the quarter deck step sits atop

Bulkhead H. Glue the laser-cut deck

beam forward of Bulkhead H. This

beam provides a landing for the fore

deck planking (Figure 1-15).

That completes the basic hull framing.

Touch up rough spots with sandpaper.

Consider painting the bulwark

stanchions before continuing.

Planking the

Plank-On-Bulkhead Hull

Here are some shipbuilding terms used

in the planking process.

Plank: Single length of wood used to

plank a hull or deck. Astrake is a contin-

uous line of planks from wherever it

begins to where it ends.

Garboard: Planking strake adjacent to

the keel.

Sheer strake: Upper line of planking on

a hull.

Wale: Heavy layer of strakes below the

sheer strake. Bluenose has no wale.

Belts: Group of planks along the hull.

Belts are laid out using battens (tempo-

rary strips of flexible wood). Aribband is

also a batten. It holds frames in position

during planking. Ribbands are removed

as planking is completed.

Spiling: Process for marking and cutting

a plank to a given shape.

Edge-bending or springing: To bend a

plank edgewise.

Fair: Refers to smooth, gradual curves

when planking.

Nib or nibbing: Eliminates the tapered

edge of one plank from running into

another at a sharp angle by squaring off

the pointed end and inserting it into a

notch in the following plank. Nibbing

generally applies to decks, but some-

times hull planks are nibbed.

Fig. 1-13 Installing The Main Rail

Fig. 1-14 Installing Fake Bulwark Stanchions

Fig. 1-15 Great Beam & Deck Beam at Step

Laser Cut

Pin & Glue

BHD

Deck Plank

FWD

Laser Cut Beams

Bulkhead H

BHD

Fake Stanchions Batten to Help

Alignment

Cut From

Wide Strip

Stage 2

Equal Spaces

Stealer: Plank inserted into another

plank or between two adjacent planks

to reduce their width. Or, when two

planks taper toward a narrow end, both

may have to be cut off and a wider

plank substituted to leave enough wood

for fastening.

Counter: Underside of the overhanging

portion of a ship’s stern.

1. Getting Started

Most modelers find planking tedious.

Work slowly and think of each plank as

a project unto itself. Since hull sides are

identical, simultaneously cut one pair of

port and starboard planks to shape. Fit

the plank on one side, then the other.

Don’t rush. Speed results in frustration

and a poor job.

Before starting, secure the hull upside

down it in a vise or cradle. Something

portable that rotates is ideal. Model

Expo sells a planking vise (MX25) for

this purpose.

2. Planking Battens & Belts

Hulls are easier to plank when divided

into belts. Each is designed to lay the

planks against the bulkheads without

excessive edge bending. They gently

sweep up at the ends like the deck sheer.

Planks within a belt are usually evenly

spaced, tapered, and fitted. Belts prevent

errors from accumulating

When selecting a belt width and the num-

ber of planks it contains, consider how the

planks taper and lay against the bulk-

heads. Taper too much and not enough

stock is left for fastening. Then a larger

plank must be substituted for two planks

to increase the width. Planks too wide

won’t lay flat. In some areas, the distance

between planks widens rather than tapers.

If it becomes too wide, a stealer must be

added. While these alterations are accept-

able and employed on many ships, the

best run of planking limits their number.

(Figure 2-1 illustrates some inserts.)

Bluenose requires no stealers.

Sheet 2 shows the planking layout. Fore

and aft views plus a profile view pro-

vide a complete picture.

Fig. 2-1 Planking Shown Using Stealer Inserts

Stealer

Single

Plank

Insert

A. Planks Getting Too Wide

B. Planks Getting Too Narrow

Fig. 2-2 Staggering The Planking Butts

Bulkhead

Real Ship Must Have 3

Strakes Between Butts

on Same Frame (Model

Meets Rule With Plank

Length Selected)

Real Ship Must Be 5’ or More (Model Meets Rule)

Fig. 2-3

Spiling The Planks When Edge Bending Cannot Be Accomplished

3. Use Compass-Run Steel Point Along Plank in Place &

Mark Parallel Line on New Plank With Pencil End

4. Measure Width &

Mark, Draw Curve

Cut Out

Plank

1. Plank Already in Place

2. Wood: Lay Along Bulkheads Without Edge Bending

3. Planking Butts

Few trees grow as tall as ships are long.

Consequently, real planks were generally

20 or 30 feet in length. Some builders

think a plank as long as the model is easi-

er to use. They scribe in fake butts or omit

them. Although this can be done, working

with shorter planks has its advantages.

For example, tapers mark quicker and

only one hand is needed to hold and fas-

ten the plank. Should a mistake happen,

just a small piece is affected. So, the fol-

lowing is based on scale-length planks.

Because this is a plank-on-bulkhead

model, butts must occur on bulkheads

and won’t simulate shipwright practice.

Use a plank length (about 7” or 37 scale

feet) to cover four bulkhead spaces.

Occasionally, a longer or shorter plank

may be necessary to avoid stubby pieces

at the bow and stern.

To emulate shipwright practice, stagger

the butts (Figure 2-2). This also applies

to deck planking. Covering four bulk-

head spaces follows the rule; i.e., three

full plank widths between butts on a

single frame. One plank covering three

bulkhead spaces won’t work, because that

leaves only two full planks between butts.

4. Spiling

Edge bending planks on real ships

occurs on a limited basis. Wood is rigid,

so many planks must be cut to shape.

Spiling (Figure 2-3) is simply a matter of

transferring curves to a straight plank,

then sawing them out. To test if spiling

is required, lay a tapered strake against

the hull and see if it can be edge bent

into position without excessive force. If

not, then spile and cut the strake to shape.

In most cases, basswood strips are flexible

enough to edge bend in place.

5. Fastening the Planks

A commercial plank clamp is available,

but is more trouble than it is worth. It

screws into bulkheads, leaving a big

hole to contend with when installing

subsequent planks. Model Expo, how-

ever, sells a hull planking clamp

(MX103) that relies on side clamps to

hold planks in place. Or, use metal

push pins to position planks, but be

careful not to split the wood. If neces-

sary, drill a pilot hole first. Smear a

light film of white or woodworker’s

glue along the edge of the plank with

your finger, then touch each bulkhead

with thin cyano to quickly affix the

plank. Be careful not to glue your fin-

gers to the model.

While glue alone will secure a plank,

small brass brads or wooden treenails

provide additional holding power and

duplicate shipwright practice. If using

fine, brass brads, cut off and discard the

heads, then hammer in. Treenails are

commercially available, but making your

own is easy. Buy a package of long bam-

boo skewers, strip off short lengths, and

pull through a drawplate to the desired

diameter. Drill holes through the plank

into the frame, dip the treenail in white

or yellow glue, and drive in place. Nip

the dowel flush with the planking or buy

a treenail cutter. It mounts in a hand-

piece, and is an expensive accessory.

Another alternative is to whittle flat

toothpicks (round ones don’t work as

well) to a point. Place the entire tooth-

pick in the hole, rap sharply with a

10-inch bastard file, and break off the

remaining portion. Afile works better

than a hammer, because its serrated sur-

face catches and firmly holds the head

of the toothpick, permitting it to be dri-

ven in tightly. Exterior stubble is

dressed and sanded smooth when

treenailing is completed.

For more authenticity, add treenails

where each frame is located on the real

ship. Treenails are essential if the model

is left bright (unpainted).

Fig. 2-4 Hull & Transom Plank Intersections

Hull

Transom

OPTIONS

Fig. 2-5 Plank With Cove & Scuppers

Scupper

Bulwark Stanchion

Waist

Cove

Fig. 2-6 1st Two Strakes in Belt A Bulkheads

View Foreshortened

6. Planking the Outer Hull

Belt Layout: Planking from the deck to

the keel is tapered fore and aft.

Consequently, the hull is divided into

Belts A through D.

On Sheet 2, use a tick strip to mark the

belt seams along each bulkhead.

Transfer these points in pencil to the

model. Now temporarily tack four,

1/16” x 3/32” basswood battens along

the port and starboard belt lines.

Battens assure an accurate run of planks

by correcting any errors in drafting, tick

strip marking, or transferring.

Once the six battens are in place, check

their flow. Look at the model from the

side and from the bow and stern. Do the

battens have a pleasing, smooth curve?

Are they symmetrical? If necessary,

adjust the lower battens referring to the

planking profile on Sheet 2. When

everything is fair, make sure the belt

seams are clearly visible. Remark those

that aren’t. Now, either remove the bat-

tens or leave them in place until they

interfere with installing a plank.

Tapering Plank Edges: As planking pro-

ceeds, the edges of a particular plank

may require tapering to butt flush

against its neighbor. Properly machined

planks have square edges. Butting them

together on a hull may produce small

gaps. Most are sealed with glue or

wood filler, or caulked on a real ship.

Plank edges are often deliberately

sloped to ensure they butt against each

other, while providing a sufficient gap

for caulking. To create a perfectly

smooth hull without gaps, trim each

plank edge as it is fit. The decision to

taper or rely on filler is yours.

Planking the Transom: Cover the transom

with 3/64” planks. Transom and hull

planks most likely intersect in a miter.

However, one option is to butt the

planks at the joint (Figure 2-4).

Planking above the Waist: Planking is

1/32” thick from the rail to the waist,

and fairly uniform in width. Narrow

planks are used on Bluenose, but wider

ones are a modeling option.

Plank from Waist to Deck Level: This

1/16” thick plank (or several narrow

ones on the real ship) requires special

treatment before gluing in place. First,

either scribe or omit the cove (groove at

the top edge). Once the plank is paint-

ed, the cove will show up. Next, cut

small scupper slots in the plank at deck

level (even slightly oversize ones will still

look good). Each side of the bulwark

stanchions has scuppers (Figure 2-5).

Laying the Planks in Belt A: Planks below

deck level are 1/16” thick. Each belt is

done separately, so planking can start

with any one. However, it’s logical to

begin at the top and work down. Belt A

has eight, 1/16” thick strakes. The maxi-

mum plank width, at Bulkhead H, is

roughly 1/8” on the model (8” on the

real ship). Use 1/8” wide strips for the

midship area and 3/32” strips where

the taper permits.

Lift the plank widths from the hull

planking layout with a tick strip. If any

batten locations were changed, divide

the space on each bulkhead into eight

equal plank widths. Set the slide on

Fig. 2-7 Planks at Counter

Horn Timber

Stern Block

Counter - Sternpost Intersection View

From Below

Rabbet

Planks

This Plank

Goes on Counter

This Plank

Goes to Sternpost

in Rabbet Horn Timber

Fig. 2-8 Fashion Piece

Transom

Waist

Notch Over Waist

Fig. 2-9 Coaming Supports

Supports for Coaming

and End of Deck plank

Center Keel

Coaming

Bulkhead

your proportional dividers to the number

of planks in Belt A. Span the width of

Belt A with the long legs. The distance

between the points on the short legs is

the width of each plank in the belt. Mark

these lines on the bulkheads with a pen-

cil. Belt A is now completely marked.

The next step is to cut planks to fit

between the marks. Belt A doesn’t

require spiling, so make straight tapered

planks. Start at Bulkhead H. Use four

planks, one from Bulkhead H to

Bulkhead L, another from Bulkhead L

to the stern, Bulkhead H to Bulkhead

D, and Bulkhead D to the stem. First,

lay a piece of planking stock over

Bulkheads H through L. In pencil, mark

their overall length on the plank, then

the position of each bulkhead. Next,

using a set of dividers or tick strip, lift

the plank widths from the marks on the

bulkheads and transfer to the stock.

Draw a line through the points and cut

the plank. Trace this tapered plank to

obtain another for the other side of the

hull. Repeat for the remaining planks in

Belt A.

Install the planks. Repeat the process for

the next strake, but stagger the butts

(Figure 2-6). Use four planks, one from

Bulkhead G to Bulkhead C, another

from Bulkhead C to the stem, Bulkhead

Gto Bulkhead K, and Bulkhead K to

the stern. This last plank spans about

four-and-a-half bulkhead spaces.

Moving to the next planking strake,

stagger the butts starting at Bulkhead F.

Continue until the other strakes in Belt

Aare completed.

Note: Planks in Belt A and a few in Belt

Bextend to the counter and glue to the

horn timbers (Figure 2-7)

Laying the Planking in Belt B and Belt C:

These belts have eight strakes about the

same width as those in Belt A. If the

temporary batten is still in place, remove

it. Lay the planks for Belts B and C, but

remember to stagger the butts.

Laying the Planking in Belt D: This belt

contains the garboard strake (next to the

keel) and contains only seven strakes.

Note: Planks widen near the stern, so

use wider stock.

Sheet 2 shows a complete planking pro-

file. Follow it to determine plank widths

in Belt D aft. The hull planking layout

doesn’t show all the planks aft, so the

profile view is necessary.

Plank Variations within a Belt: Suppose a

belt has seven planks the same width,

but the eighth one must be wider to

complete the belt. Cause for worry?

Certainly not. No planking job, even on

real ships, is that precise. After all, these

are hand-cut planks and slight variances

will occur. The important thing is to

keep their flow smooth.

Fashion Piece: Once planking is complet-

ed, add the fashion piece at the stern

(Figure 2-8).

Natural Wood, Double Plank Option:

Most wooden ships have one layer of

external planking. However, many

builders are familiar with double-

planked European kits or want a natur-

al wood finish typical of Navy Board

models. Even though Bluenose should be

painted, its hull can be double planked

with the kit’s walnut strips.

To cover the exposed rails, cap them

with walnut, stain them a similar color,

or substitute walnut when making

them. Follow the basswood planking

process. Using longer strips will work

better now, because plank shapes are

already defined. Simply lift dimensions

from the hull and cut the walnut. When

completed, sand and finish the hull

with Floquil oil or glaze, or tung oil.

Finally, add a coat of wax, then polish.

7. Planking Inboard

(Ceiling Planks)

Only the inboard transom is ceiled with

3/64” planks.

8. Planking the Decks

Coamings: Before planking the deck,

decide how to treat the hatch, cabin,

skylight, and companionway coamings.

The recommended approach (follows

shipwright practice) is to glue the coam-

ings to their appropriate bulkheads,

then plank around them. Be sure to glue

and pin 1/8” thick scrap wood under-

neath each coaming’s free sides prior to

installation. This takes the place of deck

beams and provides a permanent land-

ing for the planks (Figure 2-9).

Fig. 2-10 Nibbing Ideas

Nibbing Strake

Planks

Optional Strip

Over Planks

Correct Nibs

No Nibs

Fake Nibs

Thin Wood

or Paper Strip

Over Planks

The alternative approach is to install

the coamings, hatches, and deck struc-

tures on top of the deck, but remem-

ber to reduce their height by 1/16”.

Deck Planks:

Deck planks are 1/16”

thick. They taper going aft on the

quarter deck, and run more parallel to

the cabin than the centerline. To omit

this detail, run planks parallel to the

centerline without tapering. While not

completely accurate, it will still look

presentable. Planks are parallel to the

centerline on the fore deck.

Prepare a deck plank by painting one

edge black or dark brown to simulate

caulking. Be careful! Too much paint

will penetrate too deeply with

unsightly results. Do a test first. If it

doesn’t work, edge glue the planks

with brown woodworker’s glue. This

adhesive dries dark enough to repli-

cate caulking.

Procedure:

Start deck planking at the

centerline and work outboard. Scrape

off any glue that squeezes out before

adding the next plank. Butts can be

included or omitted. On the real ship,

they don’t show up as readily as the

seams. Butts can also be scribed after

the plank is laid. If desired, fasten

planks with brads or treenails (see

hull plank discussion).

Nibbing Strakes:

A nibbing strake goes

where deck planks meet the waterways.

Installation is a little tedious, so the

strake could be omitted and the deck

planks feathered instead (Figure 2-10).

Completing the

Basic Hull Structure

Thoroughly examine the hull for

starved glue joints. Fill these with

wood glue or model spackling com-

pound, then smooth the hull,

buwarks, and deck with sandpaper.

Mounting the Hull

Mount the hull as soon as basic fram-

ing and planking are completed to

prevent damaging fittings when han-

dling the model. Proper mounting is

important, because future alignments

will require a true waterline. Two

brass pedestals and a baseboard are

supplied. Another approach to dis-

playing the model is on a launching

ways. Scratch build the platform or

purchase the kit. Model Expo sells

them (MSL0010, 0018, 0024).

Models should be cased to protect

them from dirt and damage.

Furthermore, most competitions

require entries to be cased. A case is a

cheap insurance policy. However, the

kit’s baseboard may be too small to

serve as the base for the case. A case’s

outside diameter should be 4” longer

than the model (2” fore and aft), 4”

wider (2” port and starboard) and 2”

higher. If the baseboard doesn’t mea-

sure 36-3/4” long by 9-1/4” wide,

make a new one to accept a case.

1. Mounting Board

with Two Pedestals

Round the top edges of the baseboard

or cut a simple chamfer. Those with

access to a router can cut mouldings

along the edges. Paint or stain the

baseboard. Alternatives: Prefinished

baseboards are available or make your

own from basswood, cherry, walnut,

bubinga, or rosewood.

Mount the model with the waterline

parallel to the baseboard. Because

Bluenose has a slight drag to her keel,

the forward pedestal is a little taller

than the aft one. Drill pilot holes in the

keel and baseboard for the pedestal

screws. If something goes awry and

the balance is off, add a brass shim

under one pedestal to correct it.

2. Launching Ways

Models without sails display best on a

launching ways. They are easy to

assemble and fasten to a baseboard.

With a large enough baseboard, a

builder can create a diorama based on

a shipyard activity. Drill holes in the

keel for the anchoring rods, then fol-

low the directions to achieve the prop-

er waterline level.

Note: Stain or paint the baseboard or

launching ways before mounting the hull.

Stage 3

Stage 4

Adding the Hull Details

1. Fishing & Racing Gear

On the plans are symbols of a fish

and pennant. The former identifies

equipment used primarily for fish-

ing. It was removed during a regatta

to reduce weight. The pennant sym-

bolizes racing gear. Fishing para-

phernalia is provided. Without

dories, anchors, and windlass hoist-

ing machinery, the model looks bare.

2. Locating Deck Fittings

& Structures

If hatch and companionway coam-

ings were not installed when plank-

ing the deck, locate them along

with the fife rail, boom crutches,

galley stack, samson post, bowsprit

and quarter bitts, windlass and

hoisting gear, bilge pumps, chocks,

and dory kids. To locate items, mea-

sure from a known bench mark

such as the centerline or center of a

mast. Lightly mark their positions

in pencil on the deck.

While eyebolts, ringbolts, and cleats

can wait, installing them now is a

good idea. Once they’re mounted,

clean and finish the deck. Then,

when rigging commences, these fit-

tings are ready and waiting.

3. Deck Structures

A companionway, skylight, deck-

house, and steering wheel box are

prominent deck features (Figure 5-1

and 5-2). Build them either as

planked structures or substitute

1/16” or 1/32” basswood sheets.

Another option is to make them from

basswood blocks (not provided).

Panes for the cabin skylight can be

glass (microscope slide cover) or

sheet plastic with the underside

painted light blue. Cut mullions and

stringers from brass wire; or, fake it

and paint on the dividing bars.

Fig. 5-1 Deck Structure Details

Optional Tabs to Secure

Sides of Coamings

Use About 2 Cabin Beams

Between Ends For Support

Groove

Plank or Sheet Top

Moulding

Typical Coaming

Typical Corner PostCabin Top

Simplified

Corner

Side

Deck Optional Corner

Post with Rabbets

1/16”or 1/32”

Plank or Sheet

Optional Rabbet in Coaming

Fig. 5-2 More Deck Structure Details

Steering Wheel Box

Cabin Skylight

Solid Block Option

Forward Companionway

Sill Frame

Groove

Chamfer

Top and

Moulding

Combined

Slides

Lift Out Panels,

Just Glue in

Place

Hinge-Brass, Paper or Paint

Brass Bars

or Paint

1/32” or 1/16”

Block to Hold

Steering

Wheel Shaft

Fig. 5-3 Hatch Detail

Eyebolt and Split Ring

Groove

Coaming

Option-Use Two Pieces to Avoid Rabbet

Hatch Covers 1/32”

Plank or Solid Sheet

Stage 5

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Model Shipways 28 User manual

Brand: Model Shipways

Model: 28

Category: Toys & accessories

Type: User manual

This manual is also suitable for

Bluenose

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Model Shipways 28 User manual

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Model Shipways 28 User manual

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