SICK Lector85x CAN I/O - Image-based code reader Operating instructions

Type
Operating instructions
OPERATING INSTRUCTIONS
Lector85x CAN I/O
Image-based code reader
Described product
Lector85x CAN I/O
Manufacturer
SICK AG
Erwin-Sick-Str. 1
79183 Waldkirch
Germany
Legal information
This work is protected by copyright. Any rights derived from the copyright shall be
reserved for SICK AG. Reproduction of this document or parts of this document is
only permissible within the limits of the legal determination of Copyright Law. Any modi‐
fication, abridgment or translation of this document is prohibited without the express
written permission of SICK AG.
The trademarks stated in this document are the property of their respective owner.
© SICK AG. All rights reserved.
Original document
This document is an original document of SICK AG.
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Subject to change without notice
Contents
1 About this document........................................................................ 5
1.1 Information on the operating instructions.............................................. 5
1.2 Symbols and document conventions...................................................... 5
1.3 Related applicable documents................................................................ 5
1.4 Further information................................................................................... 6
2 Safety information............................................................................ 7
2.1 Basic safety notes..................................................................................... 7
2.2 Intended use............................................................................................. 9
2.3 Improper use............................................................................................. 9
2.4 Cybersecurity............................................................................................ 9
2.5 Qualification of personnel........................................................................ 10
3 Product description........................................................................... 11
3.1 Scope of delivery....................................................................................... 11
3.2 Type label.................................................................................................. 11
3.3 Type code.................................................................................................. 12
3.4 Product overview....................................................................................... 12
3.5 Integrated illumination unit...................................................................... 13
3.6 Display and control elements.................................................................. 14
3.7 Working distance...................................................................................... 17
3.8 Assignment of codes to objects............................................................... 17
4 Mounting............................................................................................. 19
4.1 Planning for mounting.............................................................................. 19
4.2 Mounting the lens and illumination unit................................................. 19
4.3 Assembling the product........................................................................... 21
5 Electrical installation........................................................................ 22
5.1 Prerequisites for safe operation of the device........................................ 22
5.2 Pin assignment......................................................................................... 25
5.3 Network services and ports..................................................................... 27
5.4 CAN interface............................................................................................ 27
5.5 CAN connection principle......................................................................... 28
6 Commissioning.................................................................................. 30
6.1 Starting SOPASair..................................................................................... 30
6.2 Password management............................................................................ 30
6.2.1 Password assignment............................................................. 30
6.2.2 Changing password................................................................. 31
6.2.3 Resetting the password........................................................... 31
6.3 Starting SOPASET.................................................................................... 31
6.4 External data back-up............................................................................... 32
6.5 Inserting and removing memory card..................................................... 33
6.6 Saving the parameter set......................................................................... 33
CONTENTS
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6.7 Installing firmware updates...................................................................... 34
7 Maintenance...................................................................................... 35
7.1 Maintenance............................................................................................. 35
7.2 Cleaning the product................................................................................ 35
8 Troubleshooting................................................................................. 36
8.1 Troubleshooting........................................................................................ 36
8.2 Repair........................................................................................................ 36
8.3 Removing the product.............................................................................. 36
9 Decommissioning............................................................................. 37
9.1 Disposal of the product............................................................................ 37
10 Technical data.................................................................................... 38
10.1 Features.................................................................................................... 38
10.2 Mechanics and electronics...................................................................... 39
10.3 Dimensional drawing................................................................................ 40
10.4 Performance............................................................................................. 41
10.5 Interfaces.................................................................................................. 42
10.6 Ambient data............................................................................................. 43
10.7 Field of view diagram................................................................................ 43
11 Accessories........................................................................................ 47
12 Annex.................................................................................................. 48
12.1 Declarations of conformity and certificates............................................ 48
12.2 Licenses.................................................................................................... 48
CONTENTS
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1 About this document
1.1 Information on the operating instructions
Read these operating instructions carefully to familiarize yourself with the product and
its functions before commencing any work.
The operating instructions are an integral part of the product. Store the instructions so
they remain accessible to staff at all times. If the product is passed on to a third party,
these operating instructions should be handed over with it.
These operating instructions do not provide information on the handling and safe
operation of the machine or system in which the product is integrated. Information on
this can be found in the operating instructions for the machine or system.
1.2 Symbols and document conventions
Warnings and other notes
DANGER
Indicates a situation presenting imminent danger, which will lead to death or serious
injuries if not prevented.
WARNING
Indicates a situation presenting possible danger, which may lead to death or serious
injuries if not prevented.
CAUTION
Indicates a situation presenting possible danger, which may lead to moderate or minor
injuries if not prevented.
NOTICE
Indicates a situation presenting possible danger, which may lead to property damage if
not prevented.
NOTE
Highlights useful tips and recommendations as well as information for efficient and
trouble-free operation.
Instructions to action
The arrow denotes instructions to action.
1. The sequence of instructions is numbered.
2. Follow the order in which the numbered instructions are given.
The tick denotes the results of an action.
1.3 Related applicable documents
Related applicable documents from SICK
Document Title Part number Source
Technical
information
VI83I-xxxxxxHx illumination
unit
8027770 www.sick.com/8027770
ABOUT THIS DOCUMENT 1
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1.4 Further information
More information can be found on the product page.
The call is made via the SICK Product ID: pid.sick.com/{P/N}/{S/N}
{P/N} corresponds to the part number of the product, see type label.
{S/N} corresponds to the serial number of the product, see type label (if indicated).
The following information is available depending on the product:
Data sheets
This document in all available language versions
CAD files and dimensional drawings
Certificates (e.g., declaration of conformity)
Other publications
Software
Accessories
1 ABOUT THIS DOCUMENT
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2 Safety information
2.1 Basic safety notes
Please observe the safety notes and the warnings listed here and in other sections
of this product documentation to reduce the possibility of risks to health and avoid
dangerous situations.
Danger due to visible radiation is product-specific. See the technical data for more
information.
Laser notes
CAUTION
Optical radiation: Class 1 Laser Product
The accessible radiation does not pose a danger when viewed directly for up to 100
seconds. It may pose a danger to the eyes and skin in the event of incorrect use.
Do not open the housing. Opening the housing may increase the level of risk.
Current national regulations regarding laser protection must be observed.
LASER
1
IEC 60825-1: 2014
EN 60825-1:2014+A11:2021
Complies with 21 CFR 1040.10 and 1040.11 except for conformance with IEC
60825-1 Ed. 3., as described in Laser Notice No. 56, dated May 8, 2019.
Caution – Use of controls or adjustments or performance of procedures other than
those specified herein may result in hazardous radiation exposure.
No maintenance is required to ensure compliance with the laser class.
LED notes
CAUTION
Optical radiation: LED risk group 1, visible radiation, 400nm to 780nm
The LEDs may pose a danger to the eyes in the event of incorrect use.
Do not look into the light source intentionally.
Do not open the housing. Opening the housing will not switch off the light source.
Opening the housing may increase the level of risk.
Comply with the current national regulations on photobiological security of lamps
and lamp systems.
If the product is operated in conjunction with external illumination units, the risks
described here may be exceeded. This must be taken into consideration by users on a
case-by-case basis.
No maintenance is required to ensure compliance with the LED risk group.
For both radiation types:
SAFETY INFORMATION 2
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It is not possible to entirely rule out temporary disorienting optical effects, particularly
in conditions of dim lighting. Disorienting optical effects may come in the form of
dazzle, flash blindness, afterimages, photosensitive epilepsy, or impairment of color
vision, for example.
Mounting and electrical installation
CAUTION
Risk of injury due to hot device surface.
The surface of the device can become hot.
Before performing work on the device (e.g. mounting, cleaning, disassembly),
switch off the device and allow it to cool down.
Ensure good dissipation of excess heat from the device to the surroundings.
WARNING
Electrical voltage!
Electrical voltage can cause severe injury or death.
Work on electrical systems must only be performed by qualified electricians.
The power supply must be disconnected when attaching and detaching electrical
connections.
The product must only be connected to a voltage supply as set out in the require‐
ments in the operating instructions.
National and regional regulations must be complied with.
Safety requirements relating to work on electrical systems must be complied with.
WARNING
Risk of injury and damage caused by potential equalization currents!
Improper grounding can lead to dangerous equipotential bonding currents, which may
in turn lead to dangerous voltages on metallic surfaces, such as the housing. Electrical
voltage can cause severe injury or death.
Work on electrical systems must only be performed by qualified electricians.
Follow the notes in the operating instructions.
Install the grounding for the product and the system in accordance with national
and regional regulations.
Repairs and modifications
WARNING
Electric shock!
Non-insulated electrical conductors are located in the housing. Electrical voltage can
cause severe injury or death.
Do not open the housing.
Protect the housing from damage.
If the housing is damaged, disconnect the device from the voltage supply and do
not put it into operation.
2 SAFETY INFORMATION
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2.2 Intended use
The Lector85x image-based code reader is a SICK 4Dpro sensor. The product is used
for automatic, stationary identification and decoding of codes on moving or stationary
objects. The product reads 1D codes (barcodes, stacked codes) and 2D codes (matrix
codes). In read mode, the product sends the read results via the data interface to a
controller for coordinated further processing.
The base model of the product is a camera housing with C-mount thread. The product
can be assembled from individual components to suit the particular application. The
individual components can be ordered separately as accessories. Only certain lenses
and illumination units are compatible depending on the product type. Use only com‐
ponents from SICK intended for this product. Use a compatible variant of the VI83I
illumination unit as the integrated illumination.
As a complete device, the product is already equipped with pre-mounted optics (lens,
integrated illumination unit, spacer, optics protection hood).
The product is designed for use in industrial and logistics areas, and meets the require‐
ments for industrial ruggedness, interfaces and data processing.
Only use the product in industrial environments (EN 61000-6-4).
Incorrect use, improper modification, or tampering with the product will invalidate any
warranty offered by SICK AG. Furthermore, SICK AG shall not accept any responsibility
or liability for any resulting damage and consequential damage.
2.3 Improper use
Impermissible use
As a safety component as defined in the relevant applicable safety standards for
machines, e.g. Machinery Directive
Impermissible ambient conditions
Explosion-hazardous area
Corrosive environment
2.4 Cybersecurity
Overview
To protect against cybersecurity threats, it is necessary to continuously monitor and
maintain a comprehensive cybersecurity concept. A suitable concept consists of organi‐
zational, technical, procedural, electronic, and physical levels of defense and considers
suitable measures for different types of risks. The measures implemented in this
product can only support protection against cybersecurity threats if the product is used
as part of such a concept.
You will find further information at www.sick.com/psirt, e.g.:
General information on cybersecurity
Contact option for reporting vulnerabilities
Information on known vulnerabilities (security advisories)
Further topics
Interfaces
Network services and ports
Password management
SAFETY INFORMATION 2
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2.5 Qualification of personnel
Any work on the product may only be carried out by personnel qualified and authorized
to do so.
Qualified personnel are able to perform tasks assigned to them and can independently
recognize and avoid any potential hazards. This requires, for example:
technical training
experience
knowledge of the applicable regulations and standards
2 SAFETY INFORMATION
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3 Product description
3.1 Scope of delivery
No. of
units
Component Note
1 Device in the version ordered Camera housing with C-mount threaded connec‐
tion
Order individual components separately as
accessories and mount them independently.
Light inlet is sealed with a protective cap.
Electrical connections are sealed with protective
caps.
Without holders and connecting cables
2 Sliding nut, 5.5mm deep, M5
threaded mounting hole
Alternative mounting option for the device
instead of the threaded mounting hole
Use in pairs.
1 Hexagon key WAF2 For mounting the VI83I illumination unit
1 Commissioning sample For determining the camera position and adjusting
the focus and aperture
1 Printed safety notes, multilin‐
gual
Brief information and general safety notes
The actual scope of delivery may differ for special designs, additional orders or due to
the latest technical changes.
3.2 Type label
The type label contains information for identifying the product.
Lector85x
V2D8512R-1MCXXXALOSXXXX
Product ID: pid.sick.com/ 1120440 / 21010001
MAC P1/P2:
SICK AG, DE-79276 Reute Made in Germany Manufactured: September 2021
00:06:77:05:2E:13
00:06:77:05:2E:12
MAC P3:
DC 24 V ±20% 24 W Imax: 2 A
P/N S/N
Adjustable
F O C U S
MP
12
25
1
2
3
6
8
7
4
5
Connectivity
LA
R-41074764
IS 13252
E244281
I.T.E.
Figure 1: Lector85x type label (example)
1Product and type designation
2Product characteristics
3Product ID
PRODUCT DESCRIPTION 3
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4Conformity mark and certification mark
5Place and date of production
6Supply voltage and maximum power consumption
7MAC address
8QR code with a link to the product and more information
3.3 Type code
Type code structure
V2D a b c d – e f g h i j k l m n
Position Description Characteristic
a Product family 8: 8xx series
b Platform, housing 5: Advanced Line
c Resolution of the image sensor 05: 5megapixels (2,464px x 2,048px)
09: 9megapixels (4,096px x 2,176px)
12: 12megapixels (4,096px x 3,008px)
d Function R: Lector - Reading
e Generation 1: First generation
f Image sensor type/color M: Monochrome
g Optical/focusing system C: C-mount
h Illumination unit X: Without
i Focal length X: Without
j Filter X: Without
k CPU A: Advanced
l Connection modules L: CAN I/O
F: Fieldbus
m IP protection class and front screen 0: Without
n Temperature range S: 0°C…50°C (standard)
3.4 Product overview
Product overview
1C-mount thread
2Lens
3 PRODUCT DESCRIPTION
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3Illumination unit
4Spacer
5Optics protection hood not mounted
6Optics protection hood mounted
7USB (for temporary use as a service interface)
8Slot for a microSD memory card (accessory)
Further topics
Dimensional drawing
3.5 Integrated illumination unit
Overview
1
2
4
3
Figure 2: VI83I illumination unit
132 illumination LEDs
21 Feedback LED, e.g., for Good Read (not available)
31 Feedback LED, e.g., for No Read (not available)
4Laser alignment aid (not available)
Feedback LED (not available)
With the default settings, for example, the green feedback LED briefly produces a green
feedback spot within the field of view of the product after a successful read.
Laser alignment aid (not available)
The laser alignment aid produces a red spot (laser spot) in the field of view of the
product. The alignment aid can be switched off.
PRODUCT DESCRIPTION 3
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3.6 Display and control elements
Overview
1
1Status LEDs
Status LEDs
Display LED (color) Description Information
Ready O (Green) Product is switched on and
ready for use.
O (Red) Error
Ö (Green) Product is not ready for
operation.
Reasons
Firmware update
Parameter change by
the user
Parameter change by
another device (e.g.,
PLC)
O (Blue) Product is powering up.
Result Not available for the prod‐
uct variant.
Function Not available for the prod‐
uct variant.
L/A P1 GbE oNo Ethernet connection
O (Green) Connected to network
(10/100Mbit/s)
Ö (Green) Data transmission over the
network (10/100Mbit/s)
O (Blue) Connected to network
(1Gbit/s)
ÖData transmission over the
network (1Gbit/s)
3 PRODUCT DESCRIPTION
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Display LED (color) Description Information
L/A P2 GbE oNo Ethernet connection
O (Green) Connected to network
(10/100Mbit/s)
Ö (Green) Data transmission over the
network (10/100Mbit/s)
O (Blue) Connected to network
(1Gbit/s)
ÖData transmission over the
network (1Gbit/s)
L/A P3 GbE oNo Ethernet connection
O (Green) Connected to network
(10/100Mbit/s)
Ö (Green) Data transmission over the
network (10/100Mbit/s)
O (Blue) Connected to network
(1Gbit/s)
ÖData transmission over the
network (1Gbit/s)
SF/RUN/MS PROFINET: System failure (SF) Not available for the prod‐
uct variant.
EtherCAT: Run (RUN) Not available for the prod‐
uct variant.
EtherNet/IP™: Module status (MS) Not available for the prod‐
uct variant.
O (Green) Product is in operation.
Ö (Green) Standby: Product is not
configured.
Ö ÖÖ(Green,
red, green)
Self-test when switching on
ÖÖo (Red,
green, off)
Flash sequence for visually
identifying the product
MS and NS LEDs flash
simultaneously.
Ö (Red) Correctable error: e.g.
incorrect configuration
O (Red) Error: Device is not opera‐
tional.
oNo supply voltage or no
Ethernet/IP app installed.
PRODUCT DESCRIPTION 3
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Display LED (color) Description Information
BF/ERR/NS PROFINET: Bus failure (BF) Not available for the prod‐
uct variant.
EtherCAT: Error (ERR) Not available for the prod‐
uct variant.
EtherNet/IP™: Network status (NS) Not available for the prod‐
uct variant.
O (Green) IP address is configured
and CIP connection estab‐
lished.
Ö (Green) IP address is configured
but no CIP connection
present.
Ö Öo (Green,
red, off)
Self-test when switching on
ÖÖo (Red,
green, off)
Flash sequence for visually
identifying the product
MS and NS LEDs flash
simultaneously.
Ö (Red) Warning: Connection time‐
out.
Reset due to reset or
establishment of a new
connection.
O (Red) Error: IP address has
already been allocated to
another product.
oNo supply voltage, no IP
address present, or no
Ethernet/IP app installed.
L/A P1 FB oNo connection to the field‐
bus
Not available for the prod‐
uct variant.
O (Green) Connected to network
(10/100Mbit/s)
O (Yellow) Data transmission via the
network (10/100Mbit/s)
L/A P2 FB oNo connection to the field‐
bus
Not available for the prod‐
uct variant.
O (Green) Connected to network
(10/100Mbit/s)
O (Yellow) Data transmission via the
network (10/100Mbit/s)
o = off; O = illuminated; Ö = flashing
3 PRODUCT DESCRIPTION
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3.7 Working distance
Working distance and field of view size
1
2
3
1Working distance
2Depth of field
3Field of view size: horizontal x vertical (mm) in working distance 1
The perceived field of view area is determined by the focus position, the focal length of
the lens, and the working distance. The necessary working distance can be determined
from the field of view diagram.
Focus setting
The focus position can be adjusted manually on the lens.
The focus position is valid for one working distance. The device does not perform auto‐
matic tracking (auto focus) if, for example, the working distance changes significantly.
3.8 Assignment of codes to objects
Overview
Figure 3: Assignment of codes to objects
PRODUCT DESCRIPTION 3
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Assignment of codes to objects
A trigger (e.g. photoelectric sensor) controls the starting and stopping of the reading
process. Several objects with codes may be present in the field of view of the product
during the reading process. The product reads multiple codes simultaneously. The prod‐
uct uses the tracking function to correctly assign the codes it reads to the objects. An
object separation of at least 50mm is necessary for clear differentiation of successive
objects.
If the speed of the conveying equipment is variable, an external encoder is required for
the three-dimensional assignment of codes.
3 PRODUCT DESCRIPTION
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4 Mounting
4.1 Planning for mounting
Installation site
To prevent condensation, avoid exposing the device to rapid changes in tempera‐
ture.
The mounting site is suitable for the weight of the device.
Mount the device in a shock and vibration insulated manner.
Make sure the product has a clear view of the codes of the objects to be scanned.
Heat regulation
If the ambient operating temperature will be ≥45°C, ensure adequate heat
dissipation when mounting the device. For example, mount the product using a
mounting bracket on a suitable heat sink. A suitable heat sink is an aluminum
profile with minimum dimensions 40mm x 80mm x 665mm. To ensure air
circulation, mount the product, for example, at an adequate distance from walls,
ceilings and other devices.
Strong light sources, lasers and retro-reflectors
In order to avoid reflections from the surfaces to be scanned, mount the product
so that it is tilted from the perpendicular to the surface. An angle of 0° up to 45°
is appropriate depending on the application.
1 typical 10°... 20°
Figure 4: Mounting angle to use, depending on the application
1Typical angle 10° ... 20°
4.2 Mounting the lens and illumination unit
Overview
This mounting step is only required for the Lector85x Flex product variant (basic
device).
MOUNTING 4
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1
2
3
4
5
6
7
8
1Spacer, left with electrical connection
24 tapped blind holes, M2.5, 5.5 mm deep, for mounting the spacer
34 long screws
4Electrical connection for the integrated illumination unit
54 short screws
6Integrated illumination unit
7Spacer, right
8Light inlet with threaded connection for the lens
Important information
NOTICE
Risk of damage due to electrostatic discharge
Electrostatic discharge from the human body may damage parts of the illumination unit
or the camera housing.
Take the necessary ESD precautions when assembling the device.
Do not touch the open contacts of the electrical connection on the camera hous‐
ing and the illumination unit.
NOTE
Possible impairment of image quality
Contamination (e.g. dust, fingerprints) on the image sensor can impair the image
quality and decoding performance of the product.
Ensure a dust-free and dry environment when mounting components.
Do not touch the image sensor in the light inlet opening of the product with your
fingers.
Do not touch the glass lenses at either end of the lens unit with your fingers.
4 MOUNTING
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SICK Lector85x CAN I/O - Image-based code reader Operating instructions

Type
Operating instructions

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