SICK Lector 64x Flex, Lector65x Flex Operating instructions

Type
Operating instructions
8018722/ZMG4/2017-06-06 • Subject to change without notice • SICK AG • Waldkirch • Germany • www.sick.com 1LECTOR64X, LECTOR65X | SICK
QUICKSTART
Lector64x Flex, Lector65x Flex
Image-based code reader
with manually adjustable focus
en
Correct use
The Lector64x Flex and Lector65x Flex image-based
code readers featuring a selectable application-spe-
cic optic kit (lens unit, integrable illumination with
spacers plus optics protective hood) are intelligent
SICK 4Dpro sensors.
Lector
®
64x Fle
x
+=
Optic kit
Camera housing
Lector
®
65x Flex
Fig. 1: Lector64x Flex and Lector65x Flex: camera housing
and optic kit (optional accessories)
The Lector64x Flex and the Lector65x Flex are used
for automatic, xed identication and decoding of
codes on moving or stationary objects. They read all
commonly used 1D codes (bar codes/stacked codes)
and 2D codes (matrix codes). The Lector64x Flex
and Lector65x Flex use their host interface to send
the read data to a higher-level computer for further
processing.
About this document
In this document, the Lector64x Flex and
Lector65x Flex are, together with their installed optic
kit, each referred to as a “device” for simplicity.
The purpose of this quickstart is to allow you to
commission the device quickly and easily and to
achieve initial read results. This quickstart describes
a stand-alone application for one device based on the
default settings. The optional CDB650-204 connec-
tion module is used for the industrial-standard signal
distribution of the device.
This quickstart is applicable for the variants according
to the type code. - See “Type code” on page 6.
Supplementary and other relevant documents
More information, such as application examples
and downloads of associated documents (operating
instructions) and associated software, can be found
on the SICK product page on the Internet:
www.sick.com/Lector64x
www.sick.com/Lector65x
Important information on the VI83I integrable il-
lumination unit and its variant-dependent LEDs in risk
groups RG 1 or RG 2 can be found in Technical in-
formation VI83I ring illumination unit (no. 8017270).
Information about conguration can be found in the
online help function of the SOPAS ET conguration
software.
Safety information
This chapter is about the safety of commissioning
personnel, as well as operators of the system in
which the device is integrated.
Read this quickstart carefully before commission-
ing the device in order to familiarize yourself with
the device and its functions. The quickstart must
be kept in the immediate vicinity of the device
where it can be accessed at all times.
During operation, the surface temperature of the
device (particularly on the rear where the cooling
ns are located) can reach 70 °C.
To comply with the IP 65 enclosure rating in opera-
tion, the following requirements must be met. If this
is not done, the device will not fulll any specied
IP enclosure rating.
The optics protective hood must be screwed
tightly onto the device.
The black cover for the microSD card slot at the
rear of the device must be screwed tightly onto
the device.
The SICK cables plugged into the M12 and M8
connections must be screwed tight.
Electrical connections that are not being used
must be tted with yellow protective caps or
plugs, which must be screwed tight (as they are
on delivery).
Only operate the device without the cover for
the microSD card slot for a short period while
inserting or removing the memory card. During
this time, protect the device against moisture
and dust.
Opening the device housing, which is screwed
closed – including the part that holds the electrical
connections – will invalidate any warranty claims
against SICK AG. For further warranty provisions,
see the General Terms and Conditions of SICK AG,
e.g., on the delivery note of the device.
Data integrity: SICK AG uses standardized data
interfaces, such as standard IP technology, in its
products. The emphasis here is on the availability
of products and their features. SICK AG always
assumes that the integrity and condentiality of the
data and rights affected by the use of these prod-
ucts will be ensured by the customer. In all cases,
appropriate security measures, such as network
separation, rewalls, virus protection, and patch
management, must be taken by the customer on
the basis of the situation in question.
Optical radiation
The Lector64x Flex and the Lector65x Flex comply
with laser class 1. The VI83I integrable illumination
unit included in the optic kits conforms to LED risk
group RG 1 or RG 2, depending on the variant.
- See “Technical data (excerpt)” on page 6.
- See Technical information VI83I ring illumination
unit (no. 8017270). For details of hazards and protec-
tive measures see below.
Laser radiation
Aiming laser
CAUTION
Optical radiation: Class 1 laser
The accessible radiation of the aiming laser does not
pose a danger when viewed directly for up to 100
seconds. It may pose a danger to the eyes and skin in
the event of incorrect use.
Do not open the housing. Opening the housing will
not switch off the laser. Opening the housing may
increase the level of risk.
Current national regulations regarding laser protec-
tion must be observed.
LED radiation
Risk group 1:
Color of illumination: white. Color of spot: green
CAUTION
Optical radiation: LED risk group 1, visible radiation,
400 nm to 780 nm
The LEDs may pose a danger to the eyes in the event
of incorrect use.
Do not look into the light source intentionally.
Do not open the housing. Opening the housing will
not switch off the light source. Opening the housing
may increase the level of risk.
Comply with the current national regulations
on photobiological security of lamps and lamp
systems.
Risk group 2:
Color of illumination: blue
CAUTION
Warning! Optical radiation: LED risk group 2, visible
radiation, 400 nm to 780 nm
Potentially dangerous optical radiation. Can be dam-
aging to the eyes.
Do not look into the light source for extended
periods of time.
Never point the light source at people.
Avoid light source reections caused by reective
surfaces. Be particularly careful during mounting
and alignment work.
Do not open the housing. Opening the housing will
not switch off the light source. Opening the housing
may increase the level of risk.
Comply with the current national regulations
on photobiological security of lamps and lamp
systems.
For laser and LED radiation:
It is not possible to entirely rule out temporary
disorienting optical effects, particularly in conditions
of dim lighting. Disorienting optical effects may come
in the form of dazzle, ash blindness, afterimages,
photosensitive epilepsy, or impairment of color vision
for example.
CAUTION – if any operating or adjusting devices
other than those specied here are used or other
methods are employed, this can lead to dangerous
exposure to radiation.
If the device is operated in conjunction with exter-
nal illumination systems, the risks described here
may be exceeded. This must be taken into consid-
8018722/ZMG4/2017-06-06 • Subject to change without notice • SICK AG • Waldkirch • Germany • www.sick.com 2LECTOR64X, LECTOR65X | SICK
eration by users on a case-by-case basis. It may be
advisable to consult the manufacturer.
- More information“Technical data (excerpt)” on
page 6.
Important!
Illumination unit with LEDs in risk group RG 2
This illumination unit variant comes with two black
and yellow self-adhesive warning labels for visible
optical radiation. - See “3. Attaching the warning
label for risk group RG 2” on page 2.
Commissioning and conguration
Camera housing scope of delivery
The version of the Lector64x Flex or Lector65x Flex
(camera housing) ordered, with a C-mount
threaded connection and two M5 sliding blocks.
Light inlet and electrical connections tted with
protective caps or plugs. Lens unit, illumination
unit, optics protective hood, and connecting cables
not included.
Self-adhesive laser warning label in French for the
laser output aperture in the camera housing
SW 2 hexagon key for opening and closing the
cover of the microSD card slot and mounting the
integrable illumination unit from the optic kit
SICK lens cloth no. 4003353
Printed quickstart in German (no. 8018721) and
English (no. 8018722). Other language versions
may be available in PDF format from the online
product page:
www.sick.com/Lector64x
www.sick.com/Lector65x
Optional accessories, such as the optic kit, brack-
ets, and connecting cables, are only supplied if
ordered separately
Step 1: Mounting and alignment
Equipment required
Two or four M5 screws for mounting the device on
a bracket supplied by the customer. Screw length
is dependent on the mounting base (wall thickness
of bracket). When using optional SICK brackets,
screws for the device are included with delivery.
Mounting requirements
The permissible ambient conditions for operating
the device must be observed (e.g., ambient tem-
perature, ground potential). - See “Technical data
(excerpt)” on page 6. - See warning “Risk of
injury and damage caused by electrical current!”
on page 3.
Dissipation of lost heat from the device:
It is important to ensure good heat transfer from
the device to the mounting base (e.g., prole) via
the bracket, particularly in the case of high ambi-
ent temperatures.
If the device is highly enclosed, make sure there
is enough space between the rear of the device
and the wall to allow the lost heat to be properly
dissipated into the air by means of convection.
Stable bracket with sufcient load-bearing capacity
and suitable dimensions for the device. Net weight
635 g (without optic kit and cables). - Dimen-
sional drawing, see “Device structure (camera
housing)” on page 4.
Shock and vibration-free mounting
Clear view of the codes to be detected on the
objects
Mounting the optic kit on the device
Fig. 2: Overview of how to mount the optic kit on the
camera housing
Optic kit scope of delivery
Application-specic lens unit
Application-specic VI83I illumination unit (ring
light), luminous eld appropriate for focal distance
of lens
Two spacers, one with a plated-through connection
for the electrical connection
Screws: 4 x M2.5 x 6 mm, 4 x M2.5 x 12 mm, all
screws have a hexagon cylinder head, SW 2
IP 65 optics protective hood with screw thread and
reading window
1. Mounting the lens unit
NOTE
Possible impairment of image quality!
Dust and ngerprints on optical boundary surfaces
can reduce image quality and may also affect the
decoding performance of the device.
When mounting the optic kit, always ensure that
the environment is free of dust and humidity.
Do not touch the image sensor (CMOS) in the light
inlet opening of the device or the glass lenses at
either end of the lens unit.
When mounting the optic kit on the camera hous-
ing, always ensure that there is no power to the
system.
1. Place the camera housing on a nonslip base.
2. If required for the country in question, stick the
French laser warning label supplied over the
English laser warning label in the camera housing
(Fig. 3, 7). Make sure to stick the label exactly
over the other one. For safety reasons, the Eng-
lish laser warning label must not be removed!
3. Remove the protective cap from the round light
inlet (Fig. 3 8).
4. If applicable, carefully insert the (optional) lter in
the light inlet.
5. Screw the lens unit into the C-mount thread. This
will also lock the optional lter in place at the
same time (if applicable).
2. Mounting the illumination unit (ring light)
NOTE
Risk of damage due to electrostatic discharge!
Electrostatic discharge from the human body may
damage parts of the illumination unit or the camera
housing.
The illumination variants for lenses with a focal dis-
tance of 12 mm or 16 mm do not feature any plastic
lenses in front of the LEDs in the round recesses.
Do not insert your ngers into the recesses.
Do not touch the open contacts of the electrical
connection (Fig. 3, item 3) for the illumination unit
on the camera housing.
1. Peel off the white protective sticker on the cam-
era housing that covers the electrical connection
3 for the illumination unit.
2. Take two pairs of long screws and screw them
into the threaded mounting holes to attach each
spacer (1 and 6) to the correct side of the
camera housing.
3. Use the 4 short screws to attach the illumination
unit 5 to the two spacers.
4. Manually adjust the sharpness and aperture of
the lens unit
5. Check the setting in the display window of the
SOPAS ET conguration software.
1
2
3
4
5
6
1 Distance holder, left
side, with electrical
connection
2 Screw, long (4 x)
3
Electrical connection
for ring light
4 Screw, short (4 x)
5 Ring light
6 Distance holder,
right side
7 Laser warning label
of laser output
aperture
8 Light inlet with
lens screw thread
8
7
Fig. 3: Mounting the integrable illumination unit on the
camera housing
6. Mount the optics protective hood.
3. Attaching the warning label for risk group RG 2
Two warning labels, in English and in French, are
included with delivery in the case of illumination
variants with LEDs in risk group RG 2. - See also
Technical information VI83I ring illumination unit
(no. 8017270).
Attach the country-specic warning label to the
optics protective hood, near the light outlet.
Fig. 4: LED risk group 2 warning label, here in English
Risk group 2 CAUTION – potentially hazardous opti-
cal radiation due to this product. Do not look into
the lamp for extended periods during operation.
Can be damaging to the eyes.
ICE 62471:2006-07; EN 62471:2008-09
Mounting the device
1. Connect the designated cable(s) to the device.
2. Optional: Attach the SICK bracket that has been
ordered separately (e.g., mounting bracket no.
2069169) to the device using the two sliding
blocks.
3. Otherwise, mount the device on a bracket using
M5 screws. To do this, either use the 4 threaded
mounting holes on the rear of the device or,
alternatively, use the two M5 sliding blocks in the
lateral slots.- Dimensional drawing, see “Device
8018722/ZMG4/2017-06-06 • Subject to change without notice • SICK AG • Waldkirch • Germany • www.sick.com 3LECTOR64X, LECTOR65X | SICK
structure (camera housing)” on page 4.
Insert the screws into the threaded mounting
holes or sliding blocks by a maximum of 5 mm.
Aligning the reading window of the device
with the code
Remember to consider the shape and alignment of
the eld of view in front of the device.
4 Mpx
1.7 Mpx / 2 Mpx
3
1
2
3
Fig. 5: Image sensor-dependent viewing ranges in front of
the device; size stretching is distance-dependent
1. Lector with image sensor 4 Mpx
2. Lector with image sensor 1.7 Mpx or 2 Mpx
3. Field of view
Taking account of the operating distance, depend-
ing on the resolution
Resulting reading ranges: - See “Field of view dia-
gram Lector64x Flex” on page 7. - See “Field of
view diagram Lector65x Flex” on page 7.
Taking account of the reading angle
t
ypical 10°... 20°
Fig. 6: Selection of the skew angle, depending on the
application
Tilt the device away from the plane that is per-
pendicular to the surface of the code to avoid as
many interfering reections as possible. Typically,
this angle will be between 10° and 20°.
In the case of codes created on metal, e.g., by dot
peening, an angle of between 0° (bright eld light)
and 45° (dark eld light) may be advisable.
Mounting the optional CDB650-204 connection
module
Mount the CDB650-204 connection module in
the vicinity of the device. When using the serial
data interfaces (RS-232), the recommended
cable lenght between the devices is max. 5 m.
Mount the CDB650-204 in such a way that the
device remains accessible at all times. To do this,
see the CDB650-204 connection module operat-
ing instructions.
Step 2: Electrical installation
The electrical installation must only be per-
formed by electrically qualied persons.
Standard safety requirements must be met when
working in electrical systems.
Electrical connections between the device and
other devices may only be created or disconnected
when there is no power to the system. Otherwise,
the devices may be damaged.
When using connecting or extension cables with an
open end, make sure that bare wire ends are not
touching (risk of short-circuit when the supply volt-
age is switched on). Wires must be appropriately
insulated from each other.
Wire cross-sections in the supply cable from the
customer's power system must be designed in ac-
cordance with the applicable standards.
If the supply voltage for the device is not sup-
plied via the CDB650-204 connection module,
the device must be protected by a separate max.
2.0 A slow-blow fuse at the beginning of the supply
circuit.
All circuits connected to the device must be
designed as SELV circuits (SELV = Safety Extra Low
Voltage).
WARNING
Risk of injury and damage caused by electrical
current!
The device is designed to be operated in a system
with professional grounding of all connected devices
and mounting surfaces to the same ground potential.
Incorrect grounding of the Lector64x Flex or the
Lector65x Flex can result in equipotential bonding
currents between the device and other grounded
devices in the system. This can lead to hazardous
voltages being applied to the metal housing, cause
devices to malfunction or sustain irreparable damage,
and damage the cable shield as a result of a heat
increase, causing cables to set alight.
Ensure that the ground potential is the same at all
grounding points.
If the cable insulation is damaged, disconnect the
supply voltage immediately and have the damage
repaired.
1. Connect the communication interface of the
device to the PC (Ethernet or USB, depending on
type).
2. Supply the device with voltage as per the type
label specications.
Connection module
CDB650-204
SOPASSOPAS
Lector
®
65x
Configuration
Image display
Diagnostics
“Power/...” “Ethernet”
“USB”
Cable (male connector /
female connector, M12,
17-pin, A-coded)
...
...
alternative connetion for V2D6xxR-MCxxAx only, USB cable
(male connector, M8, 4-pin / male connector, USB-A, 4-pin)
1
2
Supply
vo
ltage V
S
GND
USBUSB
EthernetEthernet
X1 P3
Lector
®
64x
Ethernet cable
(male connector
, M12, 8-pin, X-coded /
male connector, RJ45, 8-pin)
Fig. 7: Connection block circuit diagram for commissioning
a Lector64x Flex and Lector65x Flex with connec-
tion variant 1 (V2D6xxR-MCxxAx)
Step 3: Conguration
In case of error, the SOPAS ET conguration software
is used by default to adjust the device parameters to
the application and to the diagnostics.
The device supports this process by displaying the
images it has recorded in the SOPAS ET software
(requirement concerning SOPAS ET: V. 2.38 or higher).
If the reading performance of the device has been
adapted without a PC, SOPAS ET is generally used to
continue the conguration process (reading clock,
read result formats, data interface, etc.).
Installing and starting the conguration software
1. Download and install the latest version of the
SOPAS ET conguration software, as well as
current device description les (*.sdd), from the
online product page for the software by following
the instructions provided there.
www.sick.com/SOPAS_ET
In this case, select the “Complete” option as
selected by the installation wizard. Administrator
rights may be required on the PC to install the
software.
2. Select the required user interface upon startup:
“Standard” user interface for standalone ap-
plications
Advanced” user interface if the device is inte-
grated in a network (e.g., CAN bus).
3. Establish a connection between the software and
the device via Ethernet or USB (depending on
type). The connection wizard starts automatically.
4. The following IP address is congured by default
on the device:
IP address for P1: 192.168.1.1
IP address for P3: 192.168.0.1
Subnet mask: 255.255.255.0
5. Select the Lector64x Flex or the Lector65x Flex
from the list of available devices. SOPAS ET
establishes communication with the device and
loads the associated device description le for
the device. The program window, which is divided
into three sections, opens.
12 3
Fig. 8: SOPAS ET program window example
1. “Wizard and help” area
2. “Image display” area
3. “Conguration” area
6. In the Online image window, click the edit button.
The device now starts recording images consecu-
tively and uses the current settings to decode
them. The effects of any parameter changes are
directly visible.
The following functions are deactivated in
edit mode:
Switching inputs and outputs
Data output via the host interface.
7. Click the
Camera & illuminatiOn conguration bar.
You can now access key parameters for ne ad-
justment of the brightness and sharpness.
8. Align the device with the code.
Test Lector
Fig. 9: Code
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Adjusting the brightness and sharpness on the lens
unit
1. Set the aperture ring (upper ring) on the lens unit
to a value of 8, which is an appropriate starting
value.
To increase the depth of eld (value > 8) or the
image quality (value < 8), this value may need to
be adjusted in conjunction with the online image
display.
2. Adjust the sharpness ring (lower ring) on the
lens unit according to the approximate current
distance of the object bearing the code until you
can see a clear and non-distorted image of the
code on the online image display.
The reference point for the operating distance
is the center of the front screen on the screwed-
on optics protective hood (- see Fig. 10). If the
hood has been removed, the leading edge of the
illumination unit can be used instead.
3. If necessary, use the
Shutter timer, BrightneSS, and
Contrast slider controls to optimize the brightness
and contrast.
4. If you have trouble adjusting the sharpness
on the lens unit, you may wish to activate the
sharpness diagnostics bar on the bottom left of
the display window. To do this, click the diSplay
SharpneSS check box.
5. Keep adjusting the sharpness setting on the lens
unit until the color of the bar graph changes to
green.
6. Once the online image adjustment process has
been successfully completed, use the locking
screws to lock both adjusting rings of the lens
unit in place.
7. Attach the round optics protective hood and
screw it tight.
Continuing the conguration
1. Make settings for additional functions during
planned operation such as codes, reading clock,
read result formats, data interface, etc.
2. Go to the image display window (
Online imageS),
click the OperatiOn button, and test the settings in
read mode (real operation).
Completing the conguration
Permanently save the entire conguration:
Parameter set in the device: Click the
button.
Conguration le on the PC: Click the
button.
Structure and function
Device structure (camera housing)
ß
â
10221.6
75.6
90
0.2
21.4
14.2
97.2
142.8
7.2
12
3
4
5
7
à
8
9
ã
å
ä
á
46
6
Fig. 10: Structure Lector64x Flex and Lector65x Flex
(camera housing). All dimensions in mm
1. Connection P1, function and design dependent on type
2. Connection P3, function and design dependent on type
3. Connection X2, function and design dependent on type
4. Connection P2, function and design dependent on type
5. Connection X1, function and design dependent on type
6. Reference point for operating distance (center of front
screen) from device to object
7. Cover for the microSD memory card slot
8. M5 blind tapped holes, 5 mm deep (4 x), for mounting
the device
9. Sliding nut M5, 5.5 mm deep (2 x), pivoting, for an alter-
native method of mounting the device
ß Threaded mounting holes M2.5, 5.5 mm deep (4 x) for
mounting the illumination unit spacers
à Cover for illumination unit connection
á Light inlet with protective cap and threaded connection
for lens unit
â Outlet opening for light beam from aiming laser
ã Bar graph display (10 x LEDs)
ä Function buttons (2 x)
å LEDs for status display (2 levels), 10 x
Integrable illumination unit (accessory)
1
1
1
3
1
1
2
Fig. 11: Integrable illumination unit
1. Illumination = 11 x LEDs
2. Feedback LED, green (e.g., for “Good Read”), after a suc-
cessful read operation (default) it briey generates a light
spot on the object within the eld of view
3. Opening in illumination unit for targeting laser (align-
ment), 1 x red laser LED, can be disengaged. Generates a
red cross in the eld of view on the object
Status indicators, functions
0%
100%
Ready
Result
BF|ERR|MS
|Tst
|Tch
|Usr
|A-S
SF|RUN|NS
L/A P1 FB
L/A P2 FB
L/A P1 GbE
L/A P3 GbE
Funct
Light
Fig. 12: LED status indicators, function buttons and bar
graph display
1. Return button
2. Arrow button
Status indicators on the rst display level
Indica-
tor
LED Color Status
Ready
O
Green Device ready for reading
O
Red Hardware or software error
Result
O
Green Read operation successful
O
Red Read operation unsuccessful
Light
O
Green Read mode: Illumination on,
internal read gate open
Funct
O
Green Function can be dened by
user
O
Yellow Function can be dened by
user
O
Blue Function can be dened by
user
O
Red Function can be dened by
user
O = illuminated; Ö = ashing
Tab. 1: Status indicators on the rst display level
Status indicators on the second display level
Indica-
tor
LED Color Status
Tst
(Test)
O
Blue Test (reading diagnostics)
selected
Ö
Blue Test started
Tch
(Teach-
in)
O
Blue Teach-in selected (default:
match code)
Ö
Blue Teach-in started
O
Green Teach-in successful
O
Red Teach-in unsuccessful
(match code default setting:
unable to teach in any code)
A-S
(Auto-
Setup)
O
Blue Auto-Setup selected
Ö
Blue Auto-Setup started
O
Green Auto-Setup successfully
nished
O
Yellow Auto-Setup partially success-
ful (in at least one of the
3 parameter modules)
O
Red Auto-Setup was unsuccessful
Usr
(User)
O
Green Function can be dened by
user
O
Yellow Function can be dened by
user
O
Blue Function can be dened by
user
O
Red Function can be dened by
user
O = illuminated; Ö = ashing
Tab. 2: Status indicators on the second display level
Test (reading diagnostics)
Percentage analysis: The device records a series of
images and uses the current reading performance
settings to decode them. The read rate of the last 10
read operations is displayed in % using the bar graph.
Teach-in
When you teach in a match code, the device reads
the code that is presented and saves it permanently
(in accordance with the default setting) as a target
code for future code comparisons during read mode.
Pharmacode is only supported following activation
with SOPAS ET.
Auto-Setup
The device adjusts itself automatically to suit the
lighting conditions, operating distance, and quality
8018722/ZMG4/2017-06-06 • Subject to change without notice • SICK AG • Waldkirch • Germany • www.sick.com 5LECTOR64X, LECTOR65X | SICK
of the code presented. It saves the calculated values
permanently in accordance with the default setting.
Overview of electrical connections
- See “Connection variant overview, connections and
interfaces” on page 8.
- “Overview of design of connections and pin assign-
ment” on page 8
MicroSD memory card (optional accessory)
Function
With the optional plug-in memory card, the device
backs up the last permanently saved parameter set
externally as well (cloning). Furthermore, the device
has the option of recording images, e.g., in the case
of “no reads”. For the parameter safety concept and
other functions of the memory card, refer to the
online help for the device.
The memory card is not included with delivery.
To ensure that the memory card functions reliably,
only use types approved by SICK (see accessories on
www.sick.com/Lector64x, www.sick.com/Lector65x).
The device supports memory cards up to max 16 GB.
The memory card has no write protection that can be
activated.
NOTE
Possible data loss or irreparable damage to the
memory card!
The device does not signal the applicable type of ac-
cess to the memory card (read or write).
Do not remove the memory card or turn off the
supply voltage if there are parameter values in the
device that access the memory card and have been
set to “continuous” with the SOPAS ET congura-
tion software (e.g., image acquisition).
To remove the memory card safely during opera-
tion, select the remOve Card function under analySiS
tOOlS/miCrOSd Card in the SOPAS ET conguration
software and wait for SOPAS ET to provide conr-
mation.
Inserting the memory card
On the device, the card slot can be accessed at the
rear. It is located behind the black cover above the
type label. - See “Device structure (camera hous-
ing)” on page 4.
Maintaining the IP 65 enclosure rating: - See “Safety
information” on page 1.
1. To release the cover, use the socket key provided
(AF 2) to undo both (captive) hexagon socket
screws.
2. Push the cover away from the device until the
card slot can be accessed.
3. Making sure it is in the correct position (with the
contacts facing the device and pointing down),
insert the memory card into the slot until it locks
into place.
4. Screw the cover on tight.
Transport and storage
Transport and store the device in its original packag-
ing, ensuring that the protective caps and plugs have
been screwed onto the electrical connections. Do not
store outdoors. To ensure that any residual moisture
present can escape, do not store the device in airtight
containers. Do not expose to aggressive media (e.g.,
solvents such as acetone).
Storage conditions: dry, dust-free, no direct sun-
light, storage temperature –20 °C to 70 °C, as little
vibration as possible, relative air humidity max. 90%
(non-condensing).
Maintenance and care
The device is maintenance-free. No maintenance is
required in order to ensure compliance of the target-
ing laser with laser class 1 and LED risk group RG 1
or RG 2 for the illumination unit.
In order to obtain maximum read performance
from the device, the reading window in the optics
protective hood must be checked for contami-
nation at regular intervals (e.g., weekly). This
applies especially when using the device in harsh
environments (dust, abrasion, moisture, etc.). The
reading window must be kept clean and dry for
reading.
If the reading window is dirty, gently clean the
window with a soft, damp cloth (mild cleaning
agent).
Important!
If the reading window is scratched or damaged
(cracked, broken), the optics protective hood must
be replaced by SICK Service personnel. Contact SICK
Service to arrange this.
Static charge may cause dust particles to ad-
here to the reading window. This effect can be
avoided by using the SICK anti-static plastic cleaner
(no. 5600006) in combination with the SICK lens
cloth (no. 4003353).
Repairs
Repair work on the device may only be performed
by qualied and authorized service personnel from
SICK AG.
Disassembly and disposal
CAUTION
Risk of injury due to hot device surface!
In read mode, the surface of the device (particularly
at the rear) can reach temperatures of up to 70 °C.
Before commencing disassembly, switch off the
device and allow it to cool down as necessary.
Any device which can no longer be used must be
disposed of in an environmentally friendly manner in
accordance with the applicable country-specic waste
disposal regulations. The device is electronic waste
and must under no circumstances be disposed of
with general waste.
Sources for obtaining more information
Additional information about the device and its
optional accessories can be found on the following
online product page:
Image-based code readers Lector64x Flex and
Lector65x Flex
www.sick.com/Lector64x, www.sick.com/Lector65x
For example:
This Quickstart for Lector64x Flex and
Lector65x Flex in German (no. 8018721) and Eng-
lish (no. 8018722) as well as in other languages if
applicable
Lector64x/65 operating instructions in German
(part no. 8016184), English (part no. 8016185)
and French (part no. 8020972) as well as in other
languages if applicable.
EU declaration of conformity
Detailed technical specications (online data
sheet)
Dimensional drawing and 3D CAD dimension
models
Information on accessories (including cables,
brackets, trigger sensors, integrable and external
illumination units)
Publications dealing with accessories
CDF600-21xx PROFIBUS DP eldbus module
www.sick.com/CDF600-2
CDF600-21xx PROFIBUS DP eldbus module
operating instructions in German (no. 8015334)
and English (no. 8015335) as well as in other
languages if applicable
Technical information for the CDF600-21xx
PROFIBUS DP eldbus module in German
(no. 8015336) and English (no. 8015337)
CDF600-22x PROFINET IO eldbus module
www.sick.com/CDF600-2
CDF600-2200 PROFINET (M12 variant) Field-
bus Module Operating Instructions in German
(No. 8015921 and English (No. 8015922), in other
languages if required
Technical information for the CDF600-22xx
PROFINET eldbus module in German (part no.
8015923) and English (part no. 8015924)
Documents on request
Overview of command strings for the
Lector64x Flex and Lector65x Flex
Support is also available from your sales partner:
www.sick.com/worldwide.
Copyright notice for open-source programs
SICK uses open-source software in the
Lector64x, Lector65x. This software is licensed by
the rights holders using the following licenses among
others: the free licenses GNU General Public License
(GPL Version 2, GPL Version 3) and GNU Lesser
General Public License (LGPL), the MIT license, zLib li-
cense, and the licenses derived from the BSD license.
This program is provided for general use, but WITH-
OUT ANY WARRANTY OF ANY KIND. This warranty
disclaimer also extends to the implicit assurance
of marketability or suitability of the program for a
particular purpose.
More details can be found in the GNU General Public
License.
View the complete license texts here:
www.sick.com/licensetexts
Printed copies of the license texts are also available
on request.
8018722/ZMG4/2017-06-06 • Subject to change without notice • SICK AG • Waldkirch • Germany • www.sick.com 6LECTOR64X, LECTOR65X | SICK
Technical data (excerpt)
Type Lector64x Flex (V2D64xR-MCxxxx),
Lector65x Flex (V2D65xR-MCxxxx)
Focus Manual adjustment of the sharpness
and aperture on the optional lens unit
Illumination for
eld of view
Optional by means of, e.g., variants of
the VI83I integrable illumination unit:
11 x LEDs, visible light.
White (T = 6,000 ± 500 K)
Blue (λ = 455 ± 20 nm)
Red (λ = 620 ± 30 nm)
Feedback LED
(spot in eld of
view)
Optional by means of, e.g., variants of
the VI83I integrable illumination unit:
1 x LED, visible light.
Green (λ = 525 ± 15 nm)
LED risk group
of VI83I inte-
grable illumina-
tion unit
Risk group 1
Optional “white + feedback LED
(no. 2069006, no. 2074001,
no. 2069099)
Optional “blue – medium + feedback
LED” (no. 2074012)
Optional “blue – wide + feedback LED
(no. 2074009)
Optional “red + feedback LED
(no. 2066563, no. 2074005,
no. 2074003)
Risk group 1 (low risk) according to
IEC 62471-1: 2006-07/EN 62471-1:
2008-09.
Radiance:
L
B
: < 10 x 10
3
W/(m
2
sr) within
100 s; at a distance of ≥ 200 mm
L
R
: < 7 x 10
5
W/(m
2
sr) within 10 s;
at a distance of ≥ 200 mm
Risk group 2
Optional “blue – narrow
(no. 2074007)
Risk group 2 (moderate risk) ac-
cording to IEC 62471-1: 2006-07/
EN 62471-1: 2008-09 due to expo-
sure to blue light.
Radiance:
L
B
: < 10 x 10
3
W/(m
2
sr) within
50 s(RG 2); at a distance of ≥
200 mm
L
R
: < 7 x 10
5
W/(m
2
sr) within 10 s
(RG 1); at a distance of ≥ 200 mm
Risk RG 1 (low risk) corresponding to
L
B
< 10 x 10
3
W/(m
2
sr) within 100 s
for distances > 1 m.
Aiming laser
(eld of view)
1 x, visible light. Red (λ = 630 nm ...
680 nm), can be disengaged
Laser class Class 1 according to EN/IEC 60825-1:
2014 (class 1M according to EN/IEC
60825-1:2007).
Type Lector64x Flex (V2D64xR-MCxxxx),
Lector65x Flex (V2D65xR-MCxxxx)
Laser class
(contd.)
Complies with 21 CFR 1040.10 except
for tolerances according to Laser Notice
No. 50 from June 24, 2007 and its
followers. P < 1.40 mW
Code resolution ≥ 0.1 mm, depending on lens unit
Operating
distance
- See “Field of view diagram
Lector64x Flex” on page 7.
- See “Field of view diagram
Lector65x Flex” on page 7.
Lens unit
Application-specic - See“Type code”
on page 6.
www.sick.com/Lector64x
www.sick.com/Lector65x
Image sensor
resolution
- See“Type code” on page 6.
Image sensor
type
- See“Type code” on page 6.
Image recording
rate
Lector64x Flex
At 1.7 Mpx: 40 Hz
Lector65x Flex
At 2 Mpx: 70 Hz
At 4 Mpx: 40 Hz
Ambient light
compatibility
2,000 lx on code
Bar code types
(1D)
2/5 Interleaved, Codabar, Code 128,
Code 32, Code 39, Code 93, GS1 Da-
taBar GS1-128∕EAN 128, Pharmacode,
UPC∕GTIN∕EAN
Postal codes Postnet, Planet, USPS 4SCB, Australia
Post, Post Netherlands, Royal Mail, Post
Sweden
2D code types Data Matrix ECC200, GS1 Data Matrix,
MaxiCode, PDF417, QR code
Image memory Internally 512 MB, externally on op-
tional microSD card (max. 16 GB)
Serial
1)
RS-232/422
Host (300 Bd ... 115.2 kBd), for data
output
Serial RS-232
1)
Aux (57.6 kBd), for conguration or
diagnostics
USB
1)
Aux (USB 2.0), for conguration, diag-
nostics or image transmission
Ethernet Aux, Host, image transmission (FTP).
10/100/1,000 Mbit/s, TCP/IP, Ether-
net/IP. MAC address(es), see type label.
CAN 20 kbit/s ... 1 Mbit/s
Protocol: SICK CAN sensor network
PROFIBUS
1)
Optional via external eldbus module
CDF600-21xx
Type Lector64x Flex (V2D64xR-MCxxxx),
Lector65x Flex (V2D65xR-MCxxxx)
PROFINET IO
1)
Optional via external eldbus module
CDF600-2200
Digital switching
inputs
1)
2 x physical
2 x additional external via optional
CMC600 module in connection mod-
ule CDB650-204 or CDM420-0006
V
in
= max. 32 V, I
in
= max. 5 mA, opto-
decoupled, reverse polarity protected,
adjustable debounce time
Digital switching
outputs
1)
4 x physical
2 x additional external via optional
CMC600 module in connection mod-
ule CDB650-204 or CDM420-0006
V
out
= V
S
– 1.5 V, I
out
≤ 100 mA.
Short-circuit protected, temperature
protected.
Not galvanically isolated from the
supply voltage.
Electrical con-
nections
- See “Connection variant overview,
connections and interfaces” on
page 8.
Optical indica-
tors
10 x RGB LEDs: status indicators
1 x LED: feedback LED, green
10 x RGB LEDs: bar graph, blue
Acoustic indica-
tors
1 x beeper for signaling events, can be
deactivated
External backup
of conguration
data
Optional on plug-in microSD memory
card or via optional CMC600 module
in connection module CDB650-204 or
CDM420-0006.
Supply voltage
V
S
DC 24 V ± 20%,
SELV (EN 60950-1: 2014-08) and
LPS (EN 60950-1: 2014-08) or
Class 2 (UL 1310) required
Current
consumption
Max. 2.0 A (with switching outputs with
load)
Power
consumption
20 W (with switching outputs without
load)
Weight Max. 635 g, without optic kit
Mat. housing Aluminum die cast
Material
reading window
- See“Type code” on page 6.
Glass or plastic (PMMA), 2 mm thick,
with scratch-proof coating.
Electrical pro-
tection class
III according to EN 60950-1: 2014-08
Enclosure rating
- See“Type code” on page 6.
According to EN 60529: 2000-09
Maintaining the enclosure rating:
- See “Safety information” on
page 1
Type Lector64x Flex (V2D64xR-MCxxxx),
Lector65x Flex (V2D65xR-MCxxxx)
Vibration resis-
tance/Shock
resistance
According to EN 60068-2-6: 2008-02
According to EN 60068-2-27:
2009-05
EMC Electromagnetic immunity:
EN 61000-6-2:2005-08-01
Radiated emission:
EN 61000-6-3:2007-01-01 +
EN 61000-6-3/A1:2011-03-01
Ambient tem-
perature
Operation
2)
: 0 °C ... +50 °C
Storage –20 °C ... +70 °C
Permissible rela-
tive humidity
0% ... 90%, non-condensing
1) Does not apply to system variants of type V2D64xR-MCxxFx and
type V2D65xR-MCxxFx for systems, connection variant 2
2) Notes regarding adequate dissipation of lost heat: - See“Mounting
requirements” on page 2.
Tab. 3: Technical data
For additional technical data, see the online data sheet on
the product page:
www.sick.com/Lector64x,
www.sick.com/Lector65x
Type code
V 2 D 6 x x R M C X X x x
1 2 3 4 5 6 7 8 9 10 11 12 13
Position
Description
1 … 5 Product family
V2D64 Lector64x
V2D65 Lector65x
6 Image sensor resolution
V2D64 (Lector64x)
2 1.7 megapixels
(1,600 px x 1,088 px)
V2D65 (Lector65x)
2 2 megapixels (2,048 px x 1,088 px)
4 4 megapixels (2,048 px x 2,048 px)
7 Function
R Reading
8 Image sensor type
M Monochrome
9 Lens unit type
C C-mount thread
10 Illumination
X No illumination unit installed
11 Focal distance (lens unit)
X No lens unit installed
12 Connection variant
1)
A Connection variant 1
F Connection variant 2
H Connection variant 3
8018722/ZMG4/2017-06-06 • Subject to change without notice • SICK AG • Waldkirch • Germany • www.sick.com 7LECTOR64X, LECTOR65X | SICK
Field of view diagram Lector64x Flex
0
0 200 400 600 800 1000 1200 1400 1600 1800 2000 2200
Field of view in mm²
235 x 160
470 x 320
545 x 370
625 x 425
780 x 530
700 x 475
155 x 105
310 x 210
390 x 265
80 x 55
V2D642R
4
3
2
f = 12 mm
f = 16 mm
f = 50 mm
f = 75 mm
f = 25 mm
f = 35 mm
1D code
Working distance/focus position in mm
1
Min. resolution in mm
2D code
0.2
0.3
0.1
0.2
0.4
0.6
0.4
0.3
0.1
0.5
0.5
0.7
0.6
0.7
0.8
0.9
Interpreting the diagram
You can use the diagram to determine the following data:
The maximum operating distance for a selected code
resolution
The dimensions of the available eld of view
Example:
Given (in red):
Code resolution 1: 0.4 mm
Lens focal length 2: 35 mm
Read out (in green):
Maximum operating distance 3: 1,680 mm
Field of view V2D642R 4: approx. 430 mm x 292 mm
Field of view diagram Lector65x Flex
Field of view in mm²
1D code
Working distance/focus position
in mm
V2D652R
0
300 x 150
600 x 300
700 x 350
800 x 400
1000 x 500
900 x 450
200 x 100
400 x 200
500 x 250
100 x 50
0
V2D654R
300 x 300
600 x 600
700 x 700
800 x 800
1000 x 1000
900 x 900
200 x 200
400 x 400
500 x 500
100 x 100
1
45
3
2
f = 12 mm
f = 16 mm
f = 50 mm
f = 75 mm
f = 25 mm
f = 35 mm
0 200 400 600 800 1000 1200 1400 1600 1800 2000 2200
Min. resolution in mm
2D code
0.2
0.3
0.1
0.
2
0.
4
0.
6
0.4
0.
3
0.
1
0.5
0.
5
0.
7
0.6
0.7
0.
8
0.
9
Interpreting the diagram
You can use the diagram to determine the following data:
The maximum operating distance for a selected code
resolution
The dimensions of the available eld of view
Example:
Given (in red):
Code resolution 1: 0.4 mm
Lens focal length 2: 35 mm
Read out (in green):
Maximum operating distance 3: 1,680 mm
Field of view V2D652R 4: approx. 550 mm x 275 mm
Field of view V2D654R 5: approx. 550 mm x 550 mm
Position
Description
13 IP protection class and front screen
5 IP 65, front screen: plastic
6 IP 65, front screen: glass
1) - See “Connection variant overview, connections and interfaces”
on page 8.
8018722/ZMG4/2017-06-06 • Subject to change without notice • SICK AG • Waldkirch • Germany • www.sick.com 8LECTOR64X, LECTOR65X | SICK
8018722/ZMG4/2017-06-06 • 8M_TM/ITL (2015-07) • Printed in Germany • All rights reserved • Subject to change without notice
Connection variant overview, connections and interfaces
Overview Connection V2D6xxR-MCxxAx
Connection variant 1
V2D6xxR-MCxxFx
Connection variant 2 (for systems)
V2D6xxR-MCxxHx
Connection variant 3
(with Dual-Port PROFINET)
X1 X2 P3
P2 P1
X1 Power/SerialData/CAN/IO CAN IN Power/SerialData/CAN/IO
X2 USB Triggering of external illumination USB
P1 GB Ethernet GB Ethernet Ethernet (100 Mbit/s)
P2 CAN OUT Ethernet (100 Mbit/s)
P3 GB Ethernet GB Ethernet GB Ethernet
Overview of design of connections and pin assignment
Power/SerialData/CAN/IO CAN IN CAN OUT USB Triggering of external
illumination
GB Ethernet Ethernet
Connec-
tion
X1 X1 P2 X2 X2 P1/P3 P1/P2
3
1
7
2
6
5
4
8
13
14
17
15
9
10
12
16
11
1
43
5
2
1
43
5
2
1
43
2
4
1
3
1
7
2
6
54
3
8
1
43
2
Male connector, M12, 17-pin,
A-coded
Male connector, M12,
5-pin, A-coded
Female connector, M12,
5-pin, A-coded
Female connector, M8,
4-pin
Female connector, M8,
3-pin
Female connector, M12,
8-pin, X-coded
Female connector, M12,
4-pin, D-coded
Pin Signal Signal Signal Signal Signal Signal Signal
1 GND Shield Shield +5 V Sensor 1 TRD0_P TX+
2 Supply voltage V
S
Supply voltage V
S
Supply voltage V
S
Data– TRD0_N RX+
3 CAN L GND GND Data+ Result 4 TRD1_P TX–
4 CAN H CAN H CAN H GND SensGND TRD1_N RX–
5 TD+ (RS-422), Host CAN L CAN L TRD3_P
6 TD– (RS-422), Host
TxD (RS-232), Host
TRD3_N
7 TxD (RS-232), Aux TRD2_P
8 RxD (RS-232), Aux TRD2_N
9 SensGND
10 Sensor 1, switching input
11 RD+ (RS-422), Host
12 RD– (RS-422), Host
RxD (RS-232), Host
13 Result 1, switching output
14 Result 2, switching output
15 Sensor 2, switching input
16 Result 3, switching output
17 Result 4, switching output
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SICK Lector 64x Flex, Lector65x Flex Operating instructions

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Operating instructions

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