SICK TRACK-AND-TRACE-CABINET TTC100-2 Operating instructions

Type
Operating instructions
O P E R A T I N G I N S T R U C T IO N S
Track and trace cabinet
TTC100-2
2
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Subject to change without notice
Product described
TTC100-2 track and trace cabinet
Document No.
8025175
Manufacturer
SICK AG
Erwin-Sick-Str. 1 · 79183 Waldkirch · Germany
www.sick.com
Legal notes
This work is protected by copyright. The associated rights are reserved by SICK AG.
Reproduction of this document or parts of this document is only permissible within
the limits of the legal provisions of copyright law. Any modification, abridgment, or
translation of this document is prohibited without the express written permission of
SICK AG.
The trademarks mentioned in this document are the property of their respective
owners.
© SICK. All rights reserved
Original documents
This document is the translation of the original document from SICK AG.
CONTENTS
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Contents
1 About this document ............................................................................................................ 6
1.1 Limitation of liability ................................................................................................. 6
1.2 Purpose of this document ....................................................................................... 6
1.3 Target groups ............................................................................................................ 7
1.4 Abbreviations ............................................................................................................ 7
1.5 Further information .................................................................................................. 8
1.6 Other relevant technical documentation/information......................................... 8
1.7 Document conventions ............................................................................................ 8
2 Safety information................................................................................................................. 9
2.1 Intended use ............................................................................................................. 9
2.2 General safety notes ................................................................................................ 9
2.3 Requirements for the qualification of personnel ...............................................10
2.4 System warranty .....................................................................................................10
2.5 RoHS Directive ........................................................................................................10
2.6 Standard IP technology..........................................................................................10
2.7 Cybersecurity...........................................................................................................11
2.8 Safety conventions .................................................................................................11
2.9 Sources of hazard...................................................................................................12
2.10 Warning symbols on the system components ....................................................13
2.11 Mandatory symbols ................................................................................................13
3 Product description.............................................................................................................14
3.1 Scope of delivery ....................................................................................................14
3.2 Components ............................................................................................................15
3.2.1 Cabinet layouts .......................................................................................15
3.2.2 Controller .................................................................................................19
3.2.3 Components for voltage supply ............................................................20
3.2.4 Ethernet switches ...................................................................................21
3.3 Interfaces.................................................................................................................22
3.3.1 Overview...................................................................................................22
3.3.2 Data interfaces for setting up an internal sensor network ...............23
3.3.3 Digital inputs and outputs .....................................................................24
3.3.4 Interfaces for data and image output to the customer system........24
3.4 Operating principle .................................................................................................26
3.4.1 Basic principle of the measuring and reading process .....................26
3.4.2 Triggering and tracking ..........................................................................27
3.4.3 Data processing and data output.........................................................28
3.5 Configuration with SOPAS .....................................................................................30
3.6 Alibi saving...............................................................................................................31
3.7 System requirements .............................................................................................32
3.8 Status indicators.....................................................................................................33
3.8.1 Status indicators on the MSC800 ........................................................33
3.8.2 Status indicators on the SIM2000 .......................................................36
3.8.3 Status indicators on the power supply modules ................................38
3.8.4 LEDs on the fuse modules ....................................................................40
4 Mounting...............................................................................................................................41
CONTENTS
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5 Electrical installation .........................................................................................................43
5.1 Overview...................................................................................................................44
5.1.1 Connection areas....................................................................................44
5.1.2 Cable entries ...........................................................................................46
5.2 Notes on electrical installation .............................................................................47
5.2.1 Required wire cross-sections ................................................................47
5.2.2 Recommended cable lengths ...............................................................47
5.2.3 Shield .......................................................................................................48
5.2.4 Terminal blocks.......................................................................................49
5.2.5 RCD and fuse module ............................................................................51
5.3 Voltage supply connection ....................................................................................53
5.3.1 Mains voltage ..........................................................................................53
5.3.2 24 V power supply to the controllers and sensors.............................54
5.4 Connections on the controller...............................................................................57
5.4.1 MSC800 connection overview ..............................................................57
5.4.2 SIM2000 connection overview .............................................................63
5.4.3 Connection examples.............................................................................68
6 Commissioning ....................................................................................................................70
6.1 Starting up the cabinet ..........................................................................................70
6.1.1 Establishing the voltage supply ............................................................70
6.1.2 Checking the operational readiness of the controllers .....................70
6.2 Connecting the configuration PC ..........................................................................71
6.2.1 Establishing a connection with the configuration PC ........................71
6.2.2 Installing SOPAS .....................................................................................72
6.2.3 Launching SOPAS ...................................................................................73
6.2.4 Starting the device search.....................................................................73
6.2.5 Transferring the controller to a SOPAS project...................................75
6.2.6 Loading device drivers into the SOPAS project ..................................75
6.2.7 Changing the IP address........................................................................76
6.2.8 Opening the configuration interface ....................................................77
6.3 Configuration in SOPAS .........................................................................................78
6.3.1 Configuration interface ..........................................................................78
6.3.2 Logging into the controller.....................................................................78
6.3.3 Configuring the parameters ..................................................................79
6.3.4 Saving the parameters permanently ...................................................80
6.3.5 Restart the system controller................................................................80
6.4 Restoring the default .............................................................................................80
6.5 Deactivating TCP/IP CoLa protocol server ..........................................................81
6.6 Changing password ................................................................................................83
7 Maintenance and repair.....................................................................................................84
7.1 Monitoring and cleaning work ..............................................................................84
7.2 Replacing the controller.........................................................................................85
7.2.1 Removing connecting cables ................................................................85
7.2.2 Replacing the MSC800..........................................................................86
7.2.3 Replacing the SIM2000.........................................................................87
7.2.4 Putting the replacement device into operation ..................................88
7.3 Replacing the battery in the MSC800 system controller ..................................89
7.4 Replacing the power supply unit ..........................................................................90
CONTENTS
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8 Fault diagnosis ....................................................................................................................92
8.1 Displays on the system controller ........................................................................92
8.1.1 Checking system readiness ..................................................................92
8.1.2 Checking the triggering ..........................................................................93
8.1.3 Checking the incremental encoder ......................................................94
8.1.4 Checking the CAN cabling .....................................................................95
8.2 Detailed fault analysis ...........................................................................................96
9 Technical data......................................................................................................................97
9.1 Data sheet ...............................................................................................................97
9.2 Dimensional drawings............................................................................................98
9.3 Compliance with EU directives..............................................................................99
10 Disposal.............................................................................................................................. 100
1 ABOUT THIS DOCUMENT
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1 About this document
This document about the track and trace cabinet:
contains information that is required during the life cycle of the track and trace cabinet.
must be made available to all those who work with the track and trace cabinet.
should be read through carefully, and the contents fully understood before working with
the track and trace cabinet.
1.1 Limitation of liability
Applicable standards and regulations, the latest technological developments, and our
many years of knowledge and experience have all been taken into account when
assembling the data and information contained in this document.
The manufacturer accepts no liability for damage caused by:
Failure to observe this document.
Non-compliance with notes and regulations.
Unauthorized mounting and installation.
Unauthorized technical and other changes.
Use of unauthorized spare parts, wear and tear parts, and accessories.
Unauthorized changes, adjustments, and/or manipulations of software.
Failure to perform and document regular maintenance work.
The actual scope of delivery may differ from the features and illustrations shown here
where special variants are involved, if optional extras have been ordered, or as a result of
the latest technical changes.
1.2 Purpose of this document
This document describes the following topics relating to the track and trace cabinet:
Product description
Mounting
Electrical installation
Commissioning and configuration with the SOPAS ET configuration tool
Maintenance and repair
Fault diagnosis and troubleshooting
Technical data and dimensional drawings
Further information on high-end CCD camera systems, volume measurement systems,
and bar code scanners is available at www.sick.com.
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1.3 Target groups
This document is intended for qualified persons who perform the following tasks with the
track and trace cabinet:
Mounting
Installation
Commissioning
Operation, and
Repairing
NOTE! This document does not provide information on operating the track and trace
systems into which the track and trace cabinet has been or is going to be integrated.
For more information, see the customer documentation.
1.4 Abbreviations
Controller area network (fieldbus log based on the CAN bus)
Electrically erasable programmable read-only memory (electrically erasable and
programmable nonvolatile memory)
File Transfer Protocol
Hypertext markup language (page description language used on the Internet)
Image code reader (high-end CCD camera system)
Light emitting diode
Modular system controller (MSC800)
Programmable read-only memory (electrically programmable non-volatile memory)
Random access memory (direct-access volatile memory)
Residual current device (FI circuit protection)
Read-only memory (read-only, nonvolatile memory)
Secure digital card (digital, replaceable memory card)
Sensor Integration Machine (SIM2000)
SICK Open Portal for Application and Systems Engineering Tool (PC software for Windows
for configuring the controllers and connected sensors)
Programmable logic controller
Transmission control protocol/Internet protocol
CAN
EEPROM
FTP
HTML
ICR
LED
MSC
PROM
RAM
RCD
ROM
SD
SIM
SOPAS ET
PLC
TCP/IP
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1.5 Further information
Special local conditions
The local laws, regulations, technical rules and internal company operating instructions at
the usage site must be observed.
Storage of documents
This document and other relevant technical documentation/information:
Must be kept available for reference.
Must be handed over to new system operators/new specialist personnel.
1.6 Other relevant technical documentation/information
Technical system documentation
Technical data
Connection diagram
Terminal diagram
Operating instructions for the following system components:
Component
Manufacturer
SIM2000ST Sensor Integration Machine operating
instructions
SICK
MSC800 Modular System Controller operating
instructions
SICK
1.7 Document conventions
Required tools
Instructions
Result of action
Reference to another document.
All measurement units used in this document are metric.
Subject to change without notice.
NOTE! Illustrations are examples only and may differ from the actual design.
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2 Safety information
2.1 Intended use
The TTC100-21xxxx track and trace cabinet is used in conjunction with SICK sensors.
The controllers installed in the TTC100-21xxxx cabinet perform the tasks of coordinating
all connected sensors, processing the received measured values and read results, as well
as outputting the data and camera images to the higher-level customer system.
The data is communicated via a CAN or Ethernet network. Various data output formats
are available at the controller interfaces.
The configuration of the track and trace cabinet is carried out, as standard, via the
Ethernet interface using the SOPAS ET configuration software, which is installed on a
standard PC provided by the customer.
The controller cabinet can be supplemented with a TTC100-21xxx0 power cabinet.
The power cabinet allows more sensors to be connected.
Both cabinet variants are intended exclusively for use in industrial environments.
NOTE! Intended use also includes observance of this system description, in particular
the safety notes as well as the repair and maintenance requirements.
2.2 General safety notes
Please read this document through carefully and observe all the safety notes and
information before working with the track and trace cabinet.
Only qualified persons from the relevant departments are permitted to work on the
track and trace cabinet.
Follow operating processes.
National and regional regulations must be complied with.
Observe all national and local regulations relating to working with electrical
components.
Only authorized persons are permitted access to the track and trace cabinet.
System damage/transport damage
Damage to the individual components can lead to malfunctions of the cabinet.
Do not ignore any damage caused to components during transport.
In case of damage, contact SICK Service.
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2.3 Requirements for the qualification of personnel
Only qualified persons with the relevant technical expertise are permitted to work on
the track and trace cabinet.
Qualified persons have the specialist training, skills, and experience, as well as
knowledge of the relevant regulations and standards, to be able to perform work
assigned to them and to identify and avoid any potential dangers independently.
Electricians have the professional training, skills and experience, and knowledge of
the relevant standards and provisions to work on electrical systems and to detect
and avoid any potential dangers independently.
2.4 System warranty
No warranty claims will be accepted if:
The safety notes and measures in this document are not observed.
Parts or components of the track and trace cabinet have been installed, mounted
or modified without authorization.
The track and trace cabinet has been altered or modified.
The software has been modified, customized, and/or tampered with without
authorization.
2.5 RoHS Directive
This product has been designed for specific applications in large industrial plants
according to Article 2 (4) e, RoHS 2011/65 / EU, and must therefore only be used in such
plants.
The product is neither suitable nor approved for use outside of these plants. SICK
therefore cannot provide any warranty or accept any liability whatsoever for such use.
2.6 Standard IP technology
NOTE!
SECURE NETWORK ENVIRONMENT
SICK uses standard IP technology in its products. The focus is on availability of
products and services.
SICK always assumes the following prerequisites:
The customer ensures the integrity and confidentiality of the data and rights affected
by its own use of the aforementioned products.
In all cases, the customer implements the appropriate security measures, such as
network separation, firewalls, virus protection, and patch management.
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2.7 Cybersecurity
NOTE!
CYBERSECURITY CONTACTS FOR SICK PRODUCTS
SICK uses standard IP technology in its products. The focus is on availability of
products and services.
SICK always assumes the following prerequisites:
The customer ensures the integrity and confidentiality of the data and rights affected
by its own use of the aforementioned products.
In all cases, the customer implements the appropriate security measures, such as
network separation, firewalls, virus protection, and patch management.
2.8 Safety conventions
The warnings used in this manual have the following meanings:
DANGER
Identifies an imminent danger, which will lead to death or serious injuries if not
prevented.
WARNING
Identifies a situation presenting danger, which will lead to death or serious injuries
if not prevented.
CAUTION
Identifies a situation presenting danger, which may lead to minor or moderate
injuries if not prevented.
WARNING
Identifies a situation that may lead to property damage to the system or products in its
vicinity if not observed.
Note
Important information and useful tips.
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2.9 Sources of hazard
WARNING!
RISK OF INJURY DUE TO ELECTRICAL CURRENT
The cabinet is connected to the local mains supply.
Touching live devices, which may still be energized, can lead to death, burns or
electrical shock.
Ensure the nominal current/voltage/power ratings of the mains supply are
compatible with the system-specific requirements.
Only qualified specialist personnel are permitted to perform electrical work on the
cabinet.
Before working on electrical components, observe the five safety rules:
Disconnect.
Secure against being switched back on.
Ensure that there is no voltage.
Ground and short-circuit.
Cover or enclose live parts in the vicinity.
Never disconnect or remove any protective conductors in the system or in the mains
cable.
WARNING!
RISK OF INJURY DUE TO POTENTIAL EQUALIZATION CURRENTS
Due to equipotential bonding currents, incorrect earthing can lead to the following
dangers and faults: Voltage is applied to the metal housing, cable fires due to cable
shields heating up, the product and other devices become damaged.
Generate the same ground potential at all grounding points.
Ground the equipotential bonding via the functional ground connection with a low
impedance.
DANGER!
RISK OF INJURY FROM SUSPENDED LOADS
The track and trace cabinet can weigh up to 36 kg depending on the variant.
Severe injury or death.
Never stand under suspended loads.
Pay close attention when lifting loads.
Comply with lifting instructions to prevent injuries and accidents.
Use suitable, undamaged lifting tools.
Prevent the cabinet from tipping over during transport.
Wear personal protective equipment (safety helmet, safety shoes).
Obtain the assistance of at least one other person during mounting.
Use the mounting accessories included with delivery.
WARNING!
RISK OF INJURY FROM HOT SURFACES
Risk of burns due to hot surfaces on the controllers and power supply units during
operation.
Do not touch hot surfaces.
Wear suitable safety gloves.
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2.10 Warning symbols on the system components
Warning labels must not be removed or covered up. If labels are missing, these must be
affixed. Damaged labels must be replaced.
Symbol
Meaning
Hazardous point warning
Hazardous electrical voltage warning
Laser beam warning
Warning of LED light
Suspended load warning
2.11 Mandatory symbols
Symbol
Meaning
Read document
Use head protection
Use foot protection
Disconnect before maintenance or repairs
Further information to note
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3 Product description
3.1 Scope of delivery
NOTE!
After delivery, inspect the track and trace cabinet for transport damage and report any
such damage immediately.
Check that the delivery includes all components listed on the delivery note.
Two cabinet variants with different controllers are available depending on the customer
system and the host protocols defined for data output.
Variant
Explanation
TTC100-21xxx3
Cabinet with MSC800 system controller and SIM2000
dimensioning controller plus power supply units and Ethernet
switch
TTC100-21xxx5
Cabinet with SIM2000 system controllers and SIM2000
dimensioning controller plus power supply units and Ethernet
switch
TTC100-21xxx2
Cabinet with SIM2000 system controller plus power supply units
and Ethernet switch
TTC100-21xxx0
Cabinet with power supply units for connecting additional ICR
cameras
NOTE!
A device information sheet with initial information is enclosed with the delivery.
The current version of the SOPAS ET configuration software required to configure the
cabinet can be downloaded from www.sick.com.
PRODUCT DESCRIPTION 3
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3.2 Components
3.2.1 Cabinet layouts
Fig. 1: External view of the TTC100-21xxxx cabinet
Legend
1
Cable entries on the bottom of the device
2
Lower perforated plate for mounting
3
Air inlet for cooling (with fan and filter mat)
4
Left door
5
Air outlet for cooling (with filter mat)
6
Upper perforated plate for mounting
7
Air outlet for cooling (with filter mat)
8
Right door
9
‘Hazardous electrical voltage’ warning symbol
10
Air inlet for cooling (with fan and filter mat)
External view of the
TTC100-21xxxx cabinet
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NOTE! The following figure shows the fully-equipped controller cabinet. Some components
may not be present depending on the application.
Fig. 2: Internal view of the TTC100-2 cabinet (in this case TTC100-21xxx5)
Legend
1
System controller (SIM2000 or MSC800) with connections and
SD memory card for parameter cloning
2
Terminals for mains voltage IN (AC 100 ... 240 V / 50 ... 60 Hz)
3
Power supply module(s) for supplying voltage to the controller as well as
the connected sensors and ICR cameras
4
Power supply module for the LFT display (legal for trade systems only)
5
RCD (residual current device) for protective contact plug
6
Circuit breaker for power supply unit modules
7
Protective contact socket (mains voltage)
8
Thermostat for the fan controller
9
Circuit breaker for the connected ICR cameras
(2 circuit breakers per ICR camera)
10
Optional Ethernet switch for connecting legal for trade system
components or setting up an internal sensor network
11
24 V terminals with fuse modules for supplying voltage to the controller,
sensors and internal fans
12
SIM2000 dimensioning controller with connections and SD memory card
for parameter cloning NOTE! May not be included depending on the
application.
13
Optional Ethernet switches for setting up an internal sensor network as
well as for outputting data and camera images
14
24 V terminals for supplying voltage to the ICR cameras
Internal view of the
TTC100-21xxxx cabinet
PRODUCT DESCRIPTION 3
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Fig. 3: External view of the TTC100-21xxx0 cabinet
Legend
1
Cable entries on the bottom of the device
2
Lower perforated plate for mounting
3
Air inlet for cooling (with fan and filter mat)
4
Left door
5
Air outlet for cooling (with filter mat)
6
Upper perforated plate for mounting
7
Air outlet for cooling (with filter mat)
8
Right door
9
‘Hazardous electrical voltage’ warning symbol
10
Air inlet for cooling (with fan and filter mat)
External view of the
TTC100-21xxx0 cabinet
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NOTE! The following figure shows the fully-equipped power cabinet. Some components
may not be present depending on the application.
Fig. 4: Internal view of the TTC100-21xxx0 cabinet
Legend
1
Terminals for mains voltage IN (AC 100 ... 240 V / 50 ... 60 Hz)
2
Circuit breaker for power supply unit modules
3
Power supply module(s) for supplying voltage to the connected
ICR cameras
4
Thermostat for the fan controller
5
Circuit breaker for the connected ICR cameras
(2 circuit breakers per ICR camera)
6
24 V terminals for supplying voltage to the ICR cameras
Internal view of the
TTC100-21xxx0 cabinet
PRODUCT DESCRIPTION 3
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3.2.2 Controller
Fig. 5: TC100-21xxxx cabinet with system controller and dimensioning controller
Legend
1
Cabinet with MSC800 system controller and SIM2000 dimensioning controller
2
Cabinet with SIM2000 system controller and SIM2000 dimensioning
controller
The cabinet contains a system controller and a dimensioning controller.
Either an MSC800 or SIM2000 can be used as the system controller.
A SIM2000 is always used as the dimensioning controller.
NOTE! Only a SIM2000 system controller is installed in the TTC100-21xxx2 cabinet
variant.
The system controller is a control and evaluation unit for sensors and image processing
devices.
It acts as a link between system and plant controls, and the connected sensors for
measured value acquisition.
The system controller processes the signals from the connected sensors and delivers
the acquired data to the higher-level system controller. The data is delivered via a
customer-specific interface.
The dimensioning controller increases the computing power of the SICK system when
using volume measurement systems, thereby allowing a higher throughput.
The dimensioning controller receives the measuring points from the multi-dimensional
measurement devices and uses the 2D sections to calculate a three-dimensional
model.
Based on this calculated 3D model, the dimensioning controller determines the
dimensional values and transmits the measurement results to the system controller via
CAN bus.
Properties
Function of the system
controller
Function of the
dimensioning controller
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3.2.3 Components for voltage supply
Fig. 6: Connection to the mains voltage and power supply units
Legend
1
Connection to the local mains voltage (AC 100 ... 240 V / 50 ... 60 Hz)
2
Power supply units for the 24 V voltage supply to the sensors and
ICR cameras
3
Power supply unit for the LFT display (legal for trade systems only)
The cabinets do not have a master switch for the incoming supply voltage.
The power supply units of the cabinet deliver the 24 V supply voltage for all
components installed in the cabinet as well as the connected sensors.
For legal for trade SICK systems, a separate power supply unit in the TTC100 -21xxxx
delivers the supply voltage to the LFT display.
Fig. 7: Terminal blocks for connecting to a 24 V voltage supply
Legend
1
24 V terminals for connecting ICR cameras to the voltage supply (each
protected via 2 circuit breakers)
2
24 V terminals with fuse modules for connecting internal components
and external sensors to the voltage supply
Power supply units
Connection to 24 V
power supply
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SICK TRACK-AND-TRACE-CABINET TTC100-2 Operating instructions

Type
Operating instructions

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