SICK Inspector85x - 2D machine vision Operating instructions
- Type
- Operating instructions
OPERATING INSTRUCTIONS
Inspector85x
2D machine vision
Described product
Inspector85x
Manufacturer
SICK AG
Erwin-Sick-Str. 1
79183 Waldkirch
Germany
Legal information
This work is protected by copyright. Any rights derived from the copyright shall be
reserved for SICK AG. Reproduction of this document or parts of this document is
only permissible within the limits of the legal determination of Copyright Law. Any modi‐
fication, abridgment or translation of this document is prohibited without the express
written permission of SICK AG.
The trademarks stated in this document are the property of their respective owner.
© SICK AG. All rights reserved.
Original document
This document is an original document of SICK AG.
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Contents
1 About this document........................................................................ 6
1.1 Information on the operating instructions.............................................. 6
1.2 Explanation of symbols............................................................................ 6
1.3 Related applicable documents................................................................ 7
1.4 Further information................................................................................... 7
2 Safety information............................................................................ 8
2.1 Intended use............................................................................................. 8
2.2 Improper use............................................................................................. 8
2.3 Cybersecurity............................................................................................ 8
2.4 Limitation of liability................................................................................. 10
2.5 Modifications and conversions................................................................ 10
2.6 Requirements for skilled persons and operating personnel.................. 11
2.7 Operational safety and specific hazards................................................. 11
3 Product description........................................................................... 14
3.1 Product variants........................................................................................ 14
3.2 Scope of delivery....................................................................................... 14
3.3 Product ID.................................................................................................. 14
3.3.1 Type label................................................................................. 14
3.3.2 Type code................................................................................. 15
3.4 Product characteristics............................................................................ 16
3.4.1 Device view............................................................................... 16
3.4.2 Integrated illumination unit..................................................... 17
3.4.3 Display and control elements................................................. 17
3.4.4 Product features and functionality......................................... 19
3.4.5 Working range.......................................................................... 20
3.5 SICK AppSpace......................................................................................... 20
4 Transport and storage....................................................................... 22
4.1 Transport................................................................................................... 22
4.2 Unpacking.................................................................................................. 22
4.3 Transport inspection................................................................................. 22
4.4 Storage...................................................................................................... 22
5 Mounting............................................................................................. 23
5.1 Mounting instructions............................................................................... 23
5.2 Mounting the lens and illumination unit................................................. 23
5.3 Assembling the product........................................................................... 25
6 Electrical installation........................................................................ 26
6.1 Wiring instructions.................................................................................... 26
6.1.1 Data cables.............................................................................. 26
6.2 Prerequisites for safe operation of the device........................................ 27
6.3 Connections and pin assignment............................................................ 30
CONTENTS
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6.4 Connecting................................................................................................ 32
6.4.1 Connecting the product electrically........................................ 32
6.4.2 Voltage supply.......................................................................... 32
6.4.3 Fieldbus connection principle................................................. 32
7 Commissioning.................................................................................. 33
7.1 Password management............................................................................ 33
7.1.1 Password assignment............................................................. 33
7.1.2 Changing password................................................................. 33
7.1.3 Resetting the password........................................................... 33
7.2 Computer software................................................................................... 34
7.3 Network communication settings............................................................ 34
7.4 Default SensorApp: Nova 2D................................................................... 35
7.5 Installing SensorApps............................................................................... 35
7.5.1 Available SensorApps.............................................................. 35
7.5.2 Installing or updating a SensorApp on the device................. 35
7.5.3 Opening the web user interface.............................................. 36
7.6 Programming the device.......................................................................... 36
7.6.1 Starting SICK AppStudio......................................................... 36
7.6.2 Lua scripting............................................................................. 36
7.6.3 Programming API..................................................................... 36
7.6.4 Tutorials and code samples.................................................... 37
7.7 MicroSD memory card.............................................................................. 37
7.7.1 Inserting and removing memory card.................................... 37
8 Maintenance...................................................................................... 39
8.1 Maintenance plan..................................................................................... 39
8.2 Cleaning..................................................................................................... 39
9 Troubleshooting................................................................................. 41
9.1 SICK service.............................................................................................. 41
9.2 Overview of possible errors and faults.................................................... 41
9.3 Detailed fault analysis.............................................................................. 41
9.3.1 LEDs on the device.................................................................. 41
9.4 Repairs...................................................................................................... 41
9.5 Returns...................................................................................................... 41
10 Decommissioning............................................................................. 42
10.1 Disposal..................................................................................................... 42
11 Technical data.................................................................................... 43
11.1 Features.................................................................................................... 43
11.2 Mechanics and electronics...................................................................... 44
11.3 Performance............................................................................................. 45
11.4 Interfaces.................................................................................................. 45
11.5 Ambient data............................................................................................. 46
11.6 Field of view diagrams.............................................................................. 46
CONTENTS
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11.7 Dimensional drawing................................................................................ 49
12 Accessories........................................................................................ 50
13 Annex.................................................................................................. 51
13.1 Declarations of conformity and certificates............................................ 51
13.2 Licenses.................................................................................................... 51
CONTENTS
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1 About this document
1.1 Information on the operating instructions
These operating instructions provide important information on how to use devices from
SICK AG.
Prerequisites for safe work are:
•Compliance with all safety notes and handling instructions supplied.
•Compliance with local work safety regulations and general safety regulations for
device applications
The operating instructions are intended to be used by qualified personnel and electrical
specialists.
NOTE
Read these operating instructions carefully to familiarize yourself with the device and its
functions before commencing any work.
The operating instructions are an integral part of the product. Store the instructions
in the immediate vicinity of the device so they remain accessible to staff at all times.
Should the device be passed on to a third party, these operating instructions should be
handed over with it.
These operating instructions do not provide information on the handling and safe
operation of the machine or system in which the device is integrated. Information on
this can be found in the operating instructions for the machine or system.
1.2 Explanation of symbols
Warnings and important information in this document are labeled with symbols. Sig‐
nal words introduce the instructions and indicate the extent of the hazard. To avoid
accidents, damage, and personal injury, always comply with the instructions and act
carefully.
DANGER
…indicates a situation of imminent danger, which will lead to a fatality or serious
injuries if not prevented.
WARNING
…indicates a potentially dangerous situation, which may lead to a fatality or serious
injuries if not prevented.
CAUTION
…indicates a potentially dangerous situation, which may lead to minor/slight injuries if
not prevented.
NOTICE
…indicates a potentially harmful situation, which may lead to material damage if not
prevented.
NOTE
…highlights useful tips and recommendations as well as information for efficient and
trouble-free operation.
1 ABOUT THIS DOCUMENT
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1.3 Related applicable documents
Related applicable documents from SICK
Document Title Part number Source
Technical
information
VI83I-xxxxxxHx illumination
unit
8027770 www.sick.com/8027770
1.4 Further information
More information can be found on the product page.
The page can be accessed via the SICK Product ID: pid.sick.com/{P/N}/{S/N}
{P/N} corresponds to the part number of the product, see type label.
{S/N} corresponds to the serial number of the product, see type label (if indicated).
The following information is available depending on the product:
•Data sheets
•This document in all available language versions
•CAD files and dimensional drawings
•Certificates (e.g., declaration of conformity)
•Other publications
•Software
•Accessories
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2 Safety information
2.1 Intended use
The Inspector85x is a programmable vision sensor for industrial use for tasks which
require high-resolution images at long distances.
The device is programmed on a PC by using the development environment software
SICK AppSpace. Depending on the application, a browser-based, graphical user inter‐
face (GUI) can be created, which provides opportunities defined by the application
developer to influence an application at operator level. The device offers various inter‐
faces for controlling, programming, and operating purposes, which can be activated
as necessary via development environments, control systems (programmable logic
controllers), or applications. However, configuration, programming, and control requires
various technical skills, depending on how the device is connected and used.
The devices are primarily designed for use in industrial and logistics areas, and they
meet the requirements for industrial ruggedness, interfaces and data processing. They
are not safety components as per the Machinery Directive 2006/42/EC. They are
not intended and not permitted to be used in areas with explosive atmospheres, in
corrosive environments, or in extreme ambient conditions.
2.2 Improper use
Any use outside of the stated areas, in particular use outside of the technical specifica‐
tions and the requirements for intended use, will be deemed to be incorrect use.
•The device does not constitute a safety component in accordance with the respec‐
tive applicable safety standards for machines.
•The device must not be used in explosion-hazardous areas, in corrosive environ‐
ments or under extreme environmental conditions.
•The device must not be operated in the temperature range below 0°C.
•Any use of accessories not specifically approved by SICK AG is at your own risk.
WARNING
Danger due to improper use!
Any improper use can result in dangerous situations.
Therefore, observe the following information:
■Product should be used only in accordance with its intended use.
■All information in the documentation must be strictly observed.
■Shut down the product immediately in case of damage.
2.3 Cybersecurity
Overview
To protect against cybersecurity threats, it is necessary to continuously monitor and
maintain a comprehensive cybersecurity concept. A suitable concept consists of organi‐
zational, technical, procedural, electronic, and physical levels of defense and considers
suitable measures for different types of risks. The measures implemented in this
product can only support protection against cybersecurity threats if the product is used
as part of such a concept.
You will find further information at www.sick.com/psirt, e.g.:
•General information on cybersecurity
•Contact option for reporting vulnerabilities
•Information on known vulnerabilities (security advisories)
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Device capabilities and recommended use
As the device typically uses network communication extensively, please note the follow‐
ing when designing a cybersecurity concept for the system this device shall be part of:
•When correctly configured, the Nova 2D SensorApp offers basic authentication for
the GUI to prevent unintentional or accidental misuse. However, the underlying
browser to device communication is not authenticated.
•All communication (images, configuration, logs) between the device and network
devices (e.g. a computer used for configuration), should be assumed to be unen‐
crypted unless otherwise specified.
•It is recommended to always use the latest software to ensure that the latest
security patches are applied.
•It is recommended to only connect the device to private isolated networks. At
all points where there is a physical connection to external, possibly untrusted
networks, it is strongly recommended to block all network traffic to and from the
device using a firewall.
•A user who develops custom software running on the device (i.e. development
in SICK AppSpace) is responsible for the security of the developed solution.
For example, the web-based CROWN interface does not offer any authentica‐
tion, and should be disabled when possible for increased security. For more
information, see the SICK AppSpace Security Concepts document: supportpor‐
tal.sick.com/Product_notes/sick-appspace-security-concepts/.
Network services
The device uses several network services for its operation. For information about
the factory default settings when using the device with the Nova 2D SensorApp, see
table 1, page 9.
Table 1: Default device settings
Service Physical
port
Logical
port
Encrypted Authenti‐
cated
Default
status
Description
SOPAS
REST API
web server
P3 TCP port
80
No Yes Listening Used for configuration of
the device
CROWN
REST API
server
P3 TCP port
80
No No Listening Used for configuration of
the device
CROWN
Web socket
server
P3 TCP port
80
No No Listening Used for configuration of
the device and image
transfer to GUI
Web server P3 TCP port
80
No No Listening Used for configuration of
the device
CoLa-2
server
P3 TCP port
2122
No Yes Listening Used for configuration of
the device
ColaScan P3 UDP port
30718
No No Listening Used for device detection
and automatic IP configu‐
ration
FTP client P3 TCP con‐
figurable
port,
default
21
No No Not used Used for image recording
with the Nova 2D Sensor‐
App
DHCP client P3 TCP port
68
No No Not used Used when DHCP is ena‐
bled on device
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Service Physical
port
Logical
port
Encrypted Authenti‐
cated
Default
status
Description
DHCP
server
USB TCP port
67
No No Listening Only listens on USB. Ena‐
bles automatic IP config‐
uration for RNDIS
SSH server P3 TCP port
22
Yes Yes Not used Used for device repair
TCP client P3 TCP con‐
figurable
port
N/A N/A Not used Used by the Nova 2D
SensorApp, tool TCP Cli‐
ent
TCP server P3 TCP con‐
figurable
port
N/A N/A Not used Used by the Nova 2D
SensorApp, tool TCP Cli‐
ent
EtherNet/IP P1, P2 TCP port
44818
UDP
ports
161,
2222,
44818,
68
No No Not used Used by the Nova 2D
SensorApp if Fieldbus
with Ethernet/IP commu‐
nication is set up
PROFINET P1, P2 UDP
ports
161,
34964,
49153
No No Not used Used by the Nova 2D
SensorApp if Fieldbus
with Ethernet/IP commu‐
nication is set up
In addition, custom SICK AppSpace Software can be used to enable additional network
services. This is described in the LUA API.
2.4 Limitation of liability
Relevant standards and regulations, the latest technological developments, and our
many years of knowledge and experience have all been taken into account when
compiling the data and information contained in these operating instructions. The
manufacturer accepts no liability for damage caused by:
■Non-adherence to the product documentation (e.g., operating instructions)
■Incorrect use
■Use of untrained staff
■Unauthorized conversions or repair
■Technical modifications
■Use of unauthorized spare parts, consumables, and accessories
2.5 Modifications and conversions
NOTICE
Modifications and conversions to the device may result in unforeseeable dangers.
Interrupting or modifying the device or SICK software will invalidate any warranty claims
against SICK AG. This applies in particular to opening the housing, even as part of
mounting and electrical installation.
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2.6 Requirements for skilled persons and operating personnel
WARNING
Risk of injury due to insufficient training.
Improper handling of the device may result in considerable personal injury and material
damage.
■All work must only ever be carried out by the stipulated persons.
The following qualifications are required for various activities:
Table 2: Activities and technical requirements
Activities Qualification
Mounting, maintenance ■Basic practical technical training
■Knowledge of the current safety regulations in the workplace
Electrical installation,
device replacement
■Practical electrical training
■Knowledge of current electrical safety regulations
■Knowledge of the operation and control of the devices in their
particular application
Commissioning, configura‐
tion
■Basic knowledge of the computer operating system used
■Basic knowledge of the design and setup of the described
connections and interfaces
■Basic knowledge of data transmission
Knowledge of the configuration of image processing systems
and network components
Operation of the device for
the particular application
■Knowledge of the operation and control of the devices in their
particular application
■Knowledge of the software and hardware environment for the
particular application
2.7 Operational safety and specific hazards
Please observe the safety notes and the warnings listed here and in other sections
of this product documentation to reduce the possibility of risks to health and avoid
dangerous situations.
Danger due to visible radiation is product-specific. See the technical data for more
information.
CAUTION
Optical radiation: LED risk group 1, visible radiation, 400nm to 780nm
The LEDs may pose a danger to the eyes in the event of incorrect use.
■Do not look into the light source intentionally.
■Do not open the housing. Opening the housing will not switch off the light source.
Opening the housing may increase the level of risk.
■Comply with the current national regulations on photobiological security of lamps
and lamp systems.
If the product is operated in conjunction with external illumination units, the risks
described here may be exceeded. This must be taken into consideration by users on a
case-by-case basis.
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CAUTION
Optical radiation: Class 1 Laser Product
The accessible radiation does not pose a danger when viewed directly for up to 100
seconds. It may pose a danger to the eyes and skin in the event of incorrect use.
■Do not open the housing. Opening the housing may increase the level of risk.
■Current national regulations regarding laser protection must be observed.
Caution – Use of controls or adjustments or performance of procedures other than
those specified herein may result in hazardous radiation exposure.
For both radiation types:
It is not possible to entirely rule out temporary disorienting optical effects, particularly
in conditions of dim lighting. Disorienting optical effects may come in the form of
dazzle, flash blindness, afterimages, photosensitive epilepsy, or impairment of color
vision, for example.
CAUTION
Risk of injury due to hot device surface.
The surface of the device can become hot.
•Before performing work on the device (e.g. mounting, cleaning, disassembly),
switch off the device and allow it to cool down.
•Ensure good dissipation of excess heat from the device to the surroundings.
WARNING
Electric shock!
Non-insulated electrical conductors are located in the housing. Electrical voltage can
cause severe injury or death.
■Do not open the housing.
■Protect the housing from damage.
■If the housing is damaged, disconnect the device from the voltage supply and do
not put it into operation.
WARNING
Electrical voltage!
Electrical voltage can cause severe injury or death.
■Work on electrical systems must only be performed by qualified electricians.
■The power supply must be disconnected when attaching and detaching electrical
connections.
■The product must only be connected to a voltage supply as set out in the require‐
ments in the operating instructions.
■National and regional regulations must be complied with.
■Safety requirements relating to work on electrical systems must be complied with.
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WARNING
Risk of injury and damage caused by potential equalization currents!
Improper grounding can lead to dangerous equipotential bonding currents, which may
in turn lead to dangerous voltages on metallic surfaces, such as the housing. Electrical
voltage can cause severe injury or death.
■Work on electrical systems must only be performed by qualified electricians.
■Follow the notes in the operating instructions.
■Install the grounding for the product and the system in accordance with national
and regional regulations.
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3 Product description
3.1 Product variants
Flex product variant
The Flex product variant is a camera housing with a C-mount thread. The product
can be assembled from individual components to suit the particular application. The
individual components can be ordered separately as accessories. Only certain lenses
and illumination units are compatible depending on the product type. Use only products
from SICK.
3.2 Scope of delivery
No. of
units
Component Note
1 Device in the version ordered •Camera housing with C-mount threaded connec‐
tion
•Order individual components separately as
accessories and mount them independently.
•Light inlet is sealed with a protective cap.
•Electrical connections are sealed with protective
caps.
•Without holders and connecting cables
2 Sliding nut, 5.5mm deep, M5
threaded mounting hole
•Alternative mounting option for the device
instead of the threaded mounting hole
•Use in pairs.
1 Hexagon key WAF2 For mounting the VI83I illumination unit
1 Printed safety notes, multilin‐
gual
Brief information and general safety notes
Nova InspectorP SensorApp Pre-installed with Quality Inspection license
The actual scope of delivery may differ for special designs, additional orders or due to
the latest technical changes.
Associated components not contained in the delivery:
Table 3: Other components
Component Remarks
SICK AppStudio software Available online at:
•www.sick.com/SICK_AppStudio
SICK AppManager software Available online at:
•www.sick.com/SICK_AppManager
3.3 Product ID
3.3.1 Type label
The type label contains information for identifying the product.
3 PRODUCT DESCRIPTION
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Figure 1: Inspector85x type label (example)
1Product and type designation
2Product characteristics
3Product ID
4MAC address
5Supply voltage and maximum power consumption
6Conformity mark and certification mark
7Production date
8Production site
9Scan me!
ßQR code with a link to the product and more information
3.3.2 Type code
Type code structure
The devices of the Inspector85x product family are arranged according to the following
type code:
V2D85yz-abcdefghij
V 2 D 8 5 y z - a b c d e f g h i j
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
Position Description
1 .. 5 Product family
V2D85 Inspector85x
6 Image sensor resolution
05: 5Mpx (2.464px x 2.048px)
12: 12Mpx (4.096px x 3.008px)
7 Function
P: Machine Vision, programmable with SICK AppSpace
8 Generation
1: First generation
PRODUCT DESCRIPTION 3
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Position Description
9 Image sensor type/color
M: Monochrome
10 Optical/focusing system
C: C-mount
11 Illumination unit
X: Without
12 Focal length
X: Without
13 FIlter
X: Without
14 Processing unit
A: Advanced
15 Connection modules
F: FA version
16 IP protection class and front screen
0: Without
17 Temperature range
S: 0°C…50°C (standard)
3.4 Product characteristics
3.4.1 Device view
Device overview
Figure 2: Device overview, Inspector85x
1Optics protection hood (accessory)
2USB (for temporary use as a service interface)
3Slot for a microSD memory card (accessory)
4C-mount thread
5Cover (service)
3 PRODUCT DESCRIPTION
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Further topics
•Dimensional drawing
3.4.2 Integrated illumination unit
Overview
1
2
4
3
Figure 3: VI83I illumination unit
132 illumination LEDs, color: visible white light
21 Feedback LED, color: visible green light, e.g., for Good Read (not available)
31 Feedback LED, color: visible red light, e.g., for No Read (not available)
3Laser alignment aid, color: visible red light (not available)
Feedback LED
The function of the feedback LED can be set using the configuration software. For
example, the green feedback LED can be configured to briefly produce a green feed‐
back spot within the field of view of the product after a successful read.
Laser alignment aid
The laser alignment aid produces a red spot (laser spot) in the field of view of the
product. The alignment aid can be switched off.
3.4.3 Display and control elements
1Status LEDs
PRODUCT DESCRIPTION 3
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Status LEDs
Display LED (color) Description
Ready O (Green) The device is switched on and ready
for use
O (Red) Error
Ö (Green) Device is not ready for use.
Reasons
•Firmware update
•Parameter change by the user
•Parameter change by another
device (e.g., PLC)
O (Blue) Device powers up
Result Red, green, blue, fuchsia,
yellow, aqua, white
Configurable by the user
Function Red, green, blue, fuchsia,
yellow, aqua, white
Configurable by the user
L/A P1 GbE Not used
L/A P2 GbE Not used
L/A P3 GbE O (Green) Connected to network
(10/100MB/s)
Ö (Green) Data transmission over the network
(10/100MB/s)
O (Blue) Connected to network (1GB/s)
Ö (Blue) Data transmission over the network
(1GB/s)
oNo Ethernet connection
SF/RUN/MS PROFINET: System failure (SF)
oNo error
Ö (Red) DCP signal service is initiated via the
bus
O (Red) Error has occured
Ethernet/IP: Module status (MS)
O (Green) Device in operation
Ö (Green) Standby/device is not configured, no
IP address assigned
Ö (Red) Warning, but device still operational
or firmware update
O (Red) Error, device not operational
Ö ÖÖ(Green, red,
green)
Self-test when switching on
oNo supply voltage or no Ethernet/IP
app installed
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Display LED (color) Description
BF/ERR/NS PROFINET: Bus failure (BF)
oNo error
Ö (Red) No data exchange
O (Red) No configuration, low speed physical
link, or no physical link
Ethernet/IP: Network status (NS)
O (Green) Device has an IP address and a CIP
connection
Ö (Green) No connection, device has an IP
address, but no CIP connection
Ö (Red) Warning, connection time out, reset
by performing a reset or establishing
a new connection
O (Red) Error, IP address has already been
assigned to a different device
Ö Öo(Green, red, off) Self-test when switching on
oNo supply voltage or no IP address
L/A P1 FB O (Green) Connected to network
(10/100MB/s)
O (Yellow) Data transmission over the network
(10/100MB/s)
oNo fieldbus connection
L/A P2 FB O (Green) Connected to network
(10/100MB/s)
O (Yellow) Data transmission over the network
(10/100MB/s)
oNo fieldbus connection
o = off; O = illuminated; Ö = flashing
3.4.4 Product features and functionality
The Inspctor85x is a 2D vision sensor that offers a rapid and flexible solution. The
Inspector85x is suitable for complex and demanding inspection tasks, including a wide
variety of industrial tasks thanks to its programmable interface.
Convenient functions such as function buttons, auto-setup, aiming laser, and a green
feedback LED reduce the amount of work required for training and installation.
The Dual-port fieldbus gives multi-channel Gigabit image output which enables
advanced throughput.
The microSD memory card can be used to store images or backup copies of parame‐
ters. Thanks to SICK's 4Dpro feature, the Inspector85x can be integrated into numerous
industrial networks.
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3.4.5 Working range
Working distance and field of view size
1
2
3
1Working distance
2Depth of field
3Field of view size: horizontal x vertical (mm) in working distance 1
A working distance can be selected within the working range. The perceived field of
view area is determined by the focus position, the focal length of the lens, and the
working distance. The necessary working distance can be determined from the field of
view diagram.
Focus setting
The focus position can be adjusted manually on the lens.
The focus position is valid for one working distance. The device does not perform auto‐
matic tracking (auto focus) if, for example, the working distance changes significantly.
Further topics
•Type-dependent working range: Technical data
3.5 SICK AppSpace
The Inspector85x product family is part of the SICK AppSpace ecosystem, which con‐
sists of software tools and programmable sensors or devices. See figure 4 for an
overview of SICK AppSpace.
Support
Portal
PROGRAMMABLE DEVICES
TOOLS
APP DEVELOPERS
Sensor
AppPool
SensorApps
AM
AppManagerAppStudio
AS
Conference Sensor Integration
Machine
Figure 4: SICK AppSpace
3 PRODUCT DESCRIPTION
20 O P E R A T I N G I N S T R U C T I O N S | Inspector85x 8028305//2023-05 | SICK
Subject to change without notice
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SICK Inspector85x - 2D machine vision Operating instructions
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