VDO CTC II Operating Instructions Manual

www.dtco.vdo.com

Compact Test Computer II

CTC II

Operating Instructions

2 © Continental Trading GmbH A2C59512809

Imprint

The information contained in this documentation is subject to

change without prior notice. In doing so, Continental Trading

GmbH do not enter into any obligation. The description is

based on the information available at the time this documen-

tation was printed. We reserve the right to change technical

details in the descriptions, information and illustrations in this

manual.

Continental Automotive GmbH shall accept no liability for

incorrect information in the documentation or for any conse-

quential damages arising from this.

DTCO

®

1381 is a registered trademark of the Continental

Corporation. SE5000 and SE2400 are registered trademarks

of Stonerigde Electronics. SmarTach

®

is a registered trade-

mark of ACTIA.

The above mentioned trademarks are used to some extent in

following document without special reference to their owners.

Responsible for the content

Continental Trading GmbH

Postfach 16 40

78006 Villingen-Schwenningen

Germany

Internet www.dtco.vdo.de

E-mail tachograph@vdo.com

VDO – A trademark of the Continental Corporation

CTC II

Operating Instructions

Preface

A2C59512809 © Continental Trading GmbH 3

CTC II • Edition 01/2009

Dear User,

The Compact Test Computer CTC II is a compact, versatile

and easy to use Service Diagnostic System by Continental

Trading GmbH.

Purpose of

this document

These Operating Instructions describe the correct handling

and use of the CTC II when commissioning, programming

and checking the following tachographs:

• Analogue tachographs

– Modular tachograph MTCO 1324

– SE2400* (Stoneridge Electronics)

• Digital tachographs

– Digital tachograph MTCO 1381

– SE5000 (Stoneridge Electronics)

– SmarTach

®

(ACTIA)

* Firmware version 024.02 and higher

Table of Contents

4 © Continental Trading GmbH A2C59512809

Table of Contents

Kapitel 1 Table of Contents ........................................................................ 4

Kapitel 2 For your safety ............................................................................ 7

2.1 Personnel/ technical requirements ...................................................................7

2.2 General safety instructions ...............................................................................8

2.3 Conventions......................................................................................................9

2.4 Notes on operation ...........................................................................................9

2.5 Important notes on rolling road test stands.....................................................10

2.5.1 Danger when using rolling road test stands .............................................10

2.5.2 Notes on rolling road test stand operation................................................11

2.5.3 Safety notes on various vehicle types ......................................................12

2.5.4 Guidelines for front-wheel drive vehicles..................................................12

2.6 Installation instructions ...................................................................................13

2.7 Preserving the test stand's value....................................................................13

Kapitel 3 General description................................................................... 14

3.1 Features of the CTC II ....................................................................................14

3.2 Product description .........................................................................................15

3.3 Available products and accessories ...............................................................16

3.3.1 Available products ....................................................................................16

3.3.2 Accessories ..............................................................................................16

3.4 Functional elements........................................................................................17

3.5 Operating and display elements .....................................................................18

3.5.1 Key panel .................................................................................................18

3.5.2 Display and menu guidance.....................................................................19

3.5.3 Reset function .........................................................................................20

3.6 CTC II power supply .......................................................................................20

3.6.1 Roller Interface Module ............................................................................21

3.6.2 Battery operation ......................................................................................22

3.6.3 Charging the battery.................................................................................23

3.6.4 Operation via the vehicle power supply....................................................24

3.7 Connecting the CTC II to a tachograph ..........................................................25

3.8 Program overview (menu tree) .......................................................................26

Kapitel 4 Settings ...................................................................................... 30

4.1 Adjustments: Function, Language, Info ..........................................................31

Kapitel 5 Entering a PIN for the workshop card ..................................... 32

5.1 PIN via PIN DIRECT.......................................................................................32

CTC II • Edition 01/2009

A2C59512809 © Continental Trading GmbH 5

CTC II Table of Contents

Operating Instructions

5.2 PIN via USER SELECTION ........................................................................... 33

5.2.1 Creating and deleting users ..................................................................... 33

5.2.2 Calling up a saved PIN ............................................................................ 34

Kapitel 6 Preparing for measuring .......................................................... 35

6.1 Notes on correction value determination........................................................ 36

Kapitel 7 The steps involved in measuring and testing ........................ 38

7.1 Road measurement........................................................................................ 38

7.1.1 Automatic Measured Track ...................................................................... 39

7.1.2 Manual Measured Track .......................................................................... 40

7.2 Rolling road test stand.................................................................................... 41

7.3 The steps involved in measuring and testing SmarTach

®

.............................. 44

7.3.1 General notes .......................................................................................... 44

7.3.2 SmarTach

®

calibration ............................................................................ 45

Kapitel 8 Device testing............................................................................ 46

8.1 Speed test (MTCO 1324, SE2400) ................................................................ 47

8.2 Variable speed ............................................................................................... 48

8.3 Odometer test................................................................................................. 50

8.4 Creating a test chart (MTCO 1324, SE2400) ................................................. 51

8.5 Clock test........................................................................................................ 53

Kapitel 9 DTCO data download................................................................ 54

Kapitel 10 Activating KITAS ..................................................................... 55

Kapitel 11 Tachograph programming ..................................................... 56

11.1 Programming................................................................................................ 57

11.2 Installation data ............................................................................................ 58

11.3 TCO parameters........................................................................................... 60

11.4 Date and Time.............................................................................................. 64

11.4.1 Time zones - EU member states ........................................................... 65

11.4.2 Start and end of daylight saving............................................................. 66

11.4.3 Programming CTC II .............................................................................. 67

11.4.4 Programming TCO................................................................................. 68

11.5 Displaying manufacturing data ..................................................................... 68

11.6 Distance driven............................................................................................. 69

11.7 Error memory ............................................................................................... 70

11.7.1 Displaying the error memory.................................................................. 70

11.7.2 Deleting the error memory ..................................................................... 70

11.8 Saving TCO data.......................................................................................... 71

Table of Contents

6 © Continental Trading GmbH A2C59512809

11.8.1 Reading TCO data .................................................................................73

11.8.2 Writing TCO data....................................................................................73

Kapitel 12 Checksum/ Test....................................................................... 74

Kapitel 13 Error messages ....................................................................... 75

13.1 Invalid user input...........................................................................................75

13.2 Invalid measuring value ................................................................................76

13.3 CTC II error messages .................................................................................76

13.3.1 Roller measurement ...............................................................................76

13.3.2 Road measurement................................................................................77

13.3.3 Tachograph communication ...................................................................77

13.3.4 Roller Interface Module communication .................................................81

13.3.5 Other error messages ............................................................................82

13.4 Roller Interface Module error ........................................................................83

Kapitel 14 Maintenance, cleaning and disposal ..................................... 85

14.1 Maintenance .................................................................................................85

14.2 Cleaning........................................................................................................86

14.3 Disposal........................................................................................................86

Kapitel 15 Technical data ......................................................................... 87

15.1 Technical data CTC II ...................................................................................87

15.2 Technical data - Roller Interface Module ......................................................88

CTC II • Edition 01/2009

A2C59512809 © Continental Trading GmbH 7

For your safety

Personnel/ technical requirements

1 For your safety

1.1 Personnel/ technical requirements

Requirements for

personnel

Each person given the task of using CTC II components must

possess a certificate awarded for carrying out the relevant

tasks in accordance with legal regulations.

In the following description, the personnel is expected to have

• comprehensive, occupation-specific knowledge and

• to be in complete control of the necessary and relevant

tasks.

Technical

requirements

In order to carry out the tasks reliably, the

• workshop must be equipped with the standard tools and

equipment for vehicle work.

• The premises, means of testing and relevant equipment

must comply with the pertinent legal regulations of the

country in which they are used.

Before using the test device, please read the safety and

operating instructions in this Chapter carefully.

Protect yourself and prevent damage to the test device and

tachograph components.◄

Important

CTC II For your safety

Operating Instructions General safety instructions

8 © Continental Trading GmbH A2C59512809

1.2 General safety instructions

The basic requirement for working safely with the test device

and its components is a thorough knowledge of the general

instructions, the safety instructions and the safety regulations.

In addition to these Operating Instructions, your own

country's valid and binding accident prevention rules and

regulations and the recognised technical and professional

rules for safe and professional working must also be

adhered to.◄

Important

Danger of explosion!

The CTC II may not be operated in areas which may be

endangered by explosions!

Do not use the test device near flammable liquids or

gases!◄

Caution

Danger of accidents!

While working with the device, adhere to the relevant trade

association's safety and accident prevention regulations.

The power supply must be switched off when maintenance

work is being carried out!◄

Caution

Accident danger - rolling road test stand!

Work on the rolling road may only be carried out when the

Roller Interface Module is switched off!

Remove the key to prevent anyone switching on the Roller

Interface Module accidentally.◄

Caution

CTC II • Edition 01/2009

A2C59512809 © Continental Trading GmbH 9

For your safety

Conventions

1.3 Conventions

1.4 Notes on operation

Designated use The CTC II is a test device used for the inspection,

commissioning, and programming of radio slot sized

tachographs (EC recording equipment and Non-EC

tachographs). The test device may only be used for the

purpose for which it was manufactured. The manufacturer is

not liable for any damage caused by improper use.

Moisture and

dampness

Prevent moisture or dampness from seeping into the module.

The test device may not be operated in the proximity of water.

Do not place any open bottles, beakers, jugs, tumblers, etc.

containing liquid on or beside the device!

Environmental

requirements

Protect the test device from heat and cold. Do not place the

test device near heat sources (e. g. blowers, ovens, etc).

Protect the test device from direct sunlight - and do not leave

it on the vehicle dashboard when on open-air assignments in

summer.

The ideal environmental temperature is around +25 °C.

Caution!

This denotes dangers which may cause injury to persons. To

avoid possible injury to persons, always pay special attention

to the note(s) pertaining to this pictogram.◄

Danger!

Electric shock upon contact with voltage-carrying parts when

the housing is open. Only authorised persons may open the

housing!◄

CTC II For your safety

Operating Instructions Important notes on rolling road test stands

10 © Continental Trading GmbH A2C59512809

Operating

instructions

Avoid excessive jolting and shaking of the module.

Do not use any sharp-cornered or pointed object to press

buttons (e. g. ballpoint pens).

Cleanliness Prevent dust and dirt from getting into the module.

Ensure that the test device is stored properly after use.

1.5 Important notes on rolling road test stands

1.5.1 Danger when using rolling road test stands

Risk of injury!

During measurement in speed mode, stones or other items in

a tyre tread may be ejected at high speed.

Do not stand near the rollers or the pit while a test procedure

is running! This area is off-limits!◄

Caution

Risk of poisoning!

Do not inhale exhaust fumes during a measurement

procedure with running engines. You may lose

consciousness or be poisoned by toxic fumes.

Ensure that toxic fumes are reliably extracted.◄

Caution

Risk of damage to hearing!

The noise produced during measurement with a running

engine may cause damage to your hearing.

Wear hearing protection.◄

Caution

CTC II • Edition 01/2009

A2C59512809 © Continental Trading GmbH 11

For your safety

Important notes on rolling road test stands

1.5.2 Notes on rolling road test stand operation

• The rolling road test stand must be used in accordance

with the instructions of the test stand's manufacturer and

the relevant Operating Instructions must also be

adhered to.

• The test stand type was set up by a VDO service partner

during installation. No modifications may be made!

• While working at the test stand, adhere to the relevant

trade association's safety and accident prevention

regulations.

• The rolling road test stand must be checked for wear

and tear of the roller sets before testing takes place

(measure the measuring roller if necessary).

Only a VDO service partner may adjust the rollers.

• During testing and measurement,

– the speed must always be kept regular.

– the prescribed tyre pressure must be adhered to.

– the roller's load limit may not be exceeded.◄

Important

CTC II For your safety

Operating Instructions Important notes on rolling road test stands

12 © Continental Trading GmbH A2C59512809

1.5.3 Safety notes on various vehicle types

1.5.4 Guidelines for front-wheel drive vehicles

• Vehicles with several rigidly-coupled drive axles, or

those with tandem rear axles must be rolled using a free-

running roller set.

• Vehicles with tandem rear axles coupled by a

detachable lock may only be rolled on a brake test stand

without using a free-running roller set.

• Vehicles with drive axles linked by a load-dependent

differential lock e. g. a viscous clutch, may not be rolled

using a free-running roller set.

• In the case of vehicles with acceleration slip regulation,

the ASR must always be switched off.

• When rolling at higher speeds, (higher than 5 km/h) the

differential may be destroyed in the case of a stationary

axle.

• In the case of vehicles with automatic transmission, the

vehicle manufacturer's prescribed towing speed may not

be exceeded.◄

Important

If these guidelines are not adhered to, the vehicle may be

ejected from the rolling road test stand!

• The 55 km/h (50 km/h ± 5 km/h) test speed may not be

exceeded.

• Hand brakes that affect rear wheels must be put on, or

the rear wheels secured with wheel chocks where

necessary.

• During the rolling procedure, the vehicle must be at a

90° angle on the rolling road and the front wheels must

be aligned in an exact straight line.

• Hold the steering wheel steady when rolling

commences.◄

Important

CTC II • Edition 01/2009

A2C59512809 © Continental Trading GmbH 13

For your safety

Installation instructions

1.6 Installation instructions

Power supply The test device may only be connected to the voltages

stipulated in these Operating Instructions.

Connection cables Ensure that no one can stumble over the cables.

Accessories Do not modify accessories in any way whatsoever! Never use

accessories or spare parts which have not been

recommended by the manufacturer - they can cause adverse

effects, operational disruptions and accidents.

1.7 Preserving the test stand's value

Maintenance and

repairs

The test device is sealed - only qualified customer service

personnel may maintain and repair it; also see Chapter 13.1

"Maintenance" on Page 85.

Control checks Check the test device (and the accessories) before using it.

Replace damaged parts immediately!

Cleaning Before cleaning the test device, disconnect the power supply.

Do not use any volatile solvents to clean the device, e. g.

alcohol, thinners, benzine and abrasive cleaning agents.

Danger of short-circuits!

Cables damaged by other objects can cause short-circuits,

adverse effects and malfunctions.

Replace damaged cables immediately!◄

Caution

The use of non-authorised accessories invalidates the

CE certificate of conformity!◄

Important

CTC II General description

Operating Instructions Features of the CTC II

14 © Continental Trading GmbH A2C59512809

2 General description

Usage The CTC II is a service diagnostic system (SDS) which uses

a test device by Continental Trading GmbH.

The test device has been designed for the inspection,

commissioning and programming of tachographs, in

accordance with legal regulations.

The CTC II meets the following requirements:

• EMC Directive 2004/108/EC.

• Electrical equipment designed for use within certain

voltage limits 2006/95/EC.

• Radio equipment and telecommunications terminal

equipment and the mutual recognition of their conformity

1999/5/EC.

2.1 Features of the CTC II

You can carry out the following measurements and

inspections on tachograph equipment in the vehicle:

• Determination of wheel circumference "L"

• Determination of the characteristic coefficient "W"

• Device checks

• Programming.

Further

information

You'll find details about the CTC II menu in Chapter 2.8

"Program overview (menu tree)" on Page 26.

CTC II • Edition 01/2009

A2C59512809 © Continental Trading GmbH 15

General description

Product description

2.2 Product description

Below is a description of your CTC II's components, features

and functions.

Package contents

1

2

6

7

4

5

3

8

1 CTC II test device

2 Device case

3 CD with Operating Instructions for the CTC II

(German, English and French)

4 Test cable DTCO 1381/ SE5000/ SmarTach

®

5 Test cables, MTCO 1324 and 1390

6 Power supply connection cable 10 – 30 VDC

7 Test cable SE2400

8 Mains adapter 100 – 240V AC

CTC II General description

Operating Instructions Available products and accessories

16 © Continental Trading GmbH A2C59512809

2.3 Available products and accessories

2.3.1 Available products

Below is a short list of available products with article numbers:

2.3.2 Accessories

Below is a short list of available accessories with article

numbers:

No modifications to accessories may be made (EMC

regulations). Never use accessories or spare parts which

have not been recommended by the manufacturer

- they can cause adverse effects, operational disruptions and

accidents.◄

Important

Available products Article number

CTC II complete A2C59512169

"CTC II stationary" set A2C59512714

"Automatic Measured Track" Kit 1602-04020000

Accessories Article number

"Sender unit" set

• Test cable, sensor unit

• Operating Instructions, sensor unit

A2C59512170

Serial connection cable A2C59512181

CTC II • Edition 01/2009

General description

Functional elements

2.4 Functional elements

All functions are carried out by means of the operator buttons

on the key panel. The individual operating steps are shown in

the display.

1

3

7

2

4

5

6

Fig. 1: CTC II functional elements

1 Display 5 Light barrier connection

2 Key panel 6 Device seal

3 Diagnostic cable connection 7 Model plate

4 Power supply connection

CTC II General description

Operating Instructions Operating and display elements

2.5 Operating and display elements

2.5.1 Key panel

Key Function

Adjust the K value to match the determined "W value".

Correction value menu (only rolling road).

Start the Device testing menu (range of functions depends on the

tachograph).

Enter PIN (if available).

Start Manual measuring track (measurement on the road) or

W measurement function (rolling road).

Start wheel circumference measurement (only rolling road).

Read out or measure the K value.

Start Automatic measured track (measurement on the road) or

Automatic measurement (rolling road).

Raise lifting bar (only rolling road).

Lower lifting bar (only rolling road).

Odometer check on roller (if available).

Start the Data download menu (download mass memory of digital

tachograph).

... Move cursor upwards or downwards in the selection menu or text box.

... Move cursor left or right in the text box. Select desired input positions.

Delete the character you entered last (text boxes).

... Numerical key panel

Switch between numerical and alphabetical entry.

In alphabetical entry, the letters printed on the keys are active. The

cursor is displayed in block form.

Only for PIN entry:

Switch between upper and lower case characters (display: [ABC],

[abc], [123], special characters).

... Call up predefined values in a text box.

Additional functions in individual menu commands.

Apply, confirm or select input values.

Exit the input screen. The higher-level program level is displayed.

CTC II • Edition 01/2009

General description

Operating and display elements

2.5.2 Display and menu guidance

In the CTC II's display, the selection screens and the input

screens differ fundamentally from one another.

The display The first display line contains the name of the selected menu.

Below it is the selection of associated programs or functions.

Cancel, Return Press to cancel a function or return to a higher level menu

or previous function.

Selection screens

For example, you can use the and keys in

selection screens to select individual menu commands.

Confirm a selected menu with the key.

Preset values in selection screens

If parameter values are predefined, you can select them

with the and keys. Confirm the selected

parameter with the key.

Input screens

The current preset value is displayed in each input

screen:

a) in the box Actual value

b) directly in a text box.

In the text box you can use the alphanumeric keys

...

– to enter a numeric value or

– press to enter letters.

# CTC MEASURING #

KITAS <

PROGRAMMING

CHECKSUM/TEST

#DRIVER1 IGNIT. OFF

ACTUAL: BREAK/REST

NEW: AVAILABILITY

CHANGE WITH KEY +/-

a

# K CONSTANT #

CUR VALUE:08000 I/KM

NEW VALUE: I/KM

PROGRAM WITH KEY

b

# VIN #

BC1234567890ABC1

INPUT OR EDIT

PROGRAM WITH KEY

CTC II General description

Operating Instructions CTC II power supply

2.5.3 Reset function

The CTC II offers you a reset function for cancelling a running

program.

2.6 CTC II power supply

The CTC II can be operated either by means of the vehicle

power supply or the integrated rechargeable battery.

Start the CTC II by

• connecting it to the vehicle power supply. The basic

menu will start automatically.

• pressing any key (battery operation). The CTC II starts

and the basic menu is displayed.

1 Press , and one after another.

2 Then press again.

The CTC II cancels the running program and restarts

automatically. The basic menu is displayed.

Only programs and settings that are available for the

connected tachograph are displayed, see Chapter 2.8

"Program overview (menu tree)" on Page 26.◄

Important

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VDO CTC II Operating Instructions Manual

VDO CTC II Operating Instructions Manual

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