SICK Asset Monitoring Systems Operating instructions

OPERATING INSTRUCTIONS

ASSET MONITORING SYSTEM

Quality control systems

2

8021001/2017-03-21|SICK

OPERATING INSTRUCTIONS | Asset Monitoring System

Subject to change without notice

Product described

Product name: Asset Monitoring System

Document identification

Title: Asset Monitoring System operating instructions

Part number: 8021001

Status: 2017-03-21

Manufacturer

SICK AG

Erwin-Sick-Str. 1 · 79183 Waldkirch · Germany

Trademarks

IBM is a trademark of the International Business Machine Corporation.

MS-DOS is a trademark of the Microsoft Corporation.

Windows is a trademark of the Microsoft Corporation.

Other product names in this document may also be trademarks and are only

used here for identification purposes.

Original documents

German version 8021000 of this document is an original document of SICK AG.

SICK AG does not assume liability for the correctness of a non-authorized

translation.

In case of doubt, contact SICK AG or your local dealer.

Legal notes

Subject to change without notice

CONTENTS

3

8021001|2017-03-21|SICK

Subject to change without notice

OPERATING INSTRUCTIONS | Asset Monitoring System

Contents

1 About these operating instructions ..............................................................................7

1.1 Purpose of this document .................................................................................... 7

1.2 Target group ......................................................................................................... 7

1.3 Information depth ................................................................................................ 7

1.4 Abbreviations used ............................................................................................... 8

1.5 Symbols used ....................................................................................................... 8

2 Safety ..............................................................................................................................9

2.1 Qualified safety personnel ................................................................................... 9

2.2 Applications of the system ................................................................................ 10

2.3 Intended use ...................................................................................................... 10

2.4 General safety notes and protective measures .............................................. 11

2.4.1 Safety notes and symbols ................................................................. 11

2.4.2 General safety notes .......................................................................... 12

2.4.3 Additional operating instructions ...................................................... 13

2.4.4 Hazards connected with handling the system ................................. 13

2.4.5 Responsibilities of the operating entity ............................................ 16

2.5 Protection of the environment .......................................................................... 16

2.5.1 Power consumption ........................................................................... 16

2.5.2 Disposal following final decommissioning ........................................ 16

3 System description ..................................................................................................... 17

3.1 Scope of delivery ............................................................................................... 17

3.2 Specific features ............................................................................................... 18

3.2.1 The system components .................................................................... 18

3.2.2 Operating principle of the Asset Monitoring System ........................ 21

3.2.3 Switching digital outputs ................................................................... 27

3.2.4 Supplementing the ASM with the signaling package ....................... 28

3.2.5 Integration into existing IT infrastructure ......................................... 29

3.3 Project planning ................................................................................................ 30

3.3.1 System requirements ......................................................................... 30

3.3.2 Requirements for the operation site ................................................. 30

3.3.3 Requirements for the conveying system/objects ............................ 30

3.3.4 Mounting requirements ..................................................................... 31

3.4 Status indicators ............................................................................................... 33

3.4.1 LEDs on the Lector620 Pro ............................................................... 33

3.4.2 SIU touch display ................................................................................ 34

3.4.3 LED on the photoelectric retro-reflective sensor .............................. 35

3.4.4 LEDs on the Ethernet I/O module ..................................................... 35

4 Transport, setup, and mounting ................................................................................. 36

4.1 Checking the delivery ........................................................................................ 36

4.2 Mounting ............................................................................................................ 36

4.2.1 Positioning the sensors in the coordinate system ........................... 36

4.2.2 Mounting the image-based code readers ......................................... 37

4.2.3 Mounting the SIU ............................................................................... 38

4.2.4 Mounting the photoelectric sensor ................................................... 39

4.2.5 Mounting the cabinet ......................................................................... 40

4.2.6 Mounting the signaling package components ................................. 40

4.3 Dismantling ........................................................................................................ 41

CONTENTS

4

8021001/2017-03-21|SICK

OPERATING INSTRUCTIONS | Asset Monitoring System

Subject to change without notice

5 Electrical installation .................................................................................................. 42

5.1 Overview .............................................................................................................43

5.2 General notes .....................................................................................................45

5.2.1 Routing the cable to the cabinet ........................................................45

5.2.2 Connecting wire ends in the controller terminal block .....................45

5.3 Components in the cabinet ...............................................................................46

5.4 Connection to the voltage supply ......................................................................47

5.4.1 Power supply and distribution ............................................................47

5.4.2 Connecting the devices ......................................................................48

5.5 Connecting the image-based code reader .......................................................49

5.5.1 Connections at a glance .....................................................................49

5.5.2 Connecting to the voltage supply and trigger ....................................50

5.5.3 Connecting to the Ethernet switch .....................................................50

5.6 Connecting the SIU ............................................................................................51

5.6.1 Connections at a glance .....................................................................51

5.6.2 Connecting to the voltage supply .......................................................52

5.6.3 Connecting to the Ethernet switch .....................................................52

5.6.4 Connecting the trigger ........................................................................53

5.6.5 Digital switching outputs ....................................................................53

5.7 Connecting the photoelectric retro-reflective sensor .......................................54

5.8 Connecting the signaling package components ..............................................55

6 Commissioning ............................................................................................................ 57

6.1 Switching on the system ....................................................................................57

6.2 Checking the operational readiness of the devices .........................................57

6.3 Working with the Asset Monitoring System ......................................................60

6.3.1 The SIU user interface ........................................................................60

6.3.2 Inputting data ......................................................................................61

6.3.3 Selecting the profile ............................................................................62

6.4 System settings ..................................................................................................63

6.4.1 Setting the time and language ...........................................................63

6.4.2 Changing the password for the user profile ......................................64

6.4.3 Addressing the Ethernet interfaces of the SIU ..................................65

6.4.4 Configuring the digital inputs and outputs ........................................66

6.4.4.1 Configuring the trigger input (IN) .......................................67

6.4.4.2 Configuring alarms (OUT) ...................................................67

6.4.4.3 Checking the switching behavior ......................................68

6.4.4.4 Setting the limits for alarms ..............................................70

6.4.5 Configuring data output via the FTP server .......................................71

6.5 Sensor setup ......................................................................................................75

6.5.1 Establishing the connection to the code reader ...............................75

6.5.2 Editing code readers ...........................................................................76

6.5.3 Configuring the read properties .........................................................79

6.5.4 Adding code readers ...........................................................................82

6.6 Configuring the Ethernet I/O module ................................................................83

6.7 Testing the configuration ...................................................................................85

6.8 Adjusting the device parameters with the SOPAS configuration

software ..............................................................................................................86

6.8.1 Establishing the connection to the configuration PC ........................86

6.8.2 Installing SOPAS .................................................................................87

6.8.3 Launching SOPAS ...............................................................................88

CONTENTS

5

8021001|2017-03-21|SICK

Subject to change without notice

OPERATING INSTRUCTIONS | Asset Monitoring System

6.8.4 Adding code readers to a SOPAS project .......................................... 89

6.8.4.1 Starting the “Device search” function.............................. 89

6.8.4.2 Transferring code readers to a SOPAS project ................ 91

6.8.4.3 Uploading device drivers to a SOPAS project .................. 91

6.8.4.4 Changing the connection settings .................................... 93

6.8.4.5 Opening code readers in SOPAS ...................................... 94

6.8.5 Configuring code readers in SOPAS .................................................. 95

7 Operation ..................................................................................................................... 97

7.1 Safety information ............................................................................................. 97

7.2 Starting the Asset Monitoring System .............................................................. 97

7.3 Tracking the read results on the SIU ................................................................ 98

7.3.1 Displaying the read result and reading statistics ............................. 98

7.3.2 Displaying the list of read results ...................................................... 99

7.4 Exporting read results ..................................................................................... 101

7.4.1 Outputting cumulative periodic values ........................................... 101

7.4.1.1 Configuring how the read results are output ................. 101

7.4.1.2 Displaying exported periods in the result list ................ 103

7.4.2 Exporting read results manually ...................................................... 105

7.4.2.1 Exporting to the FTP server ............................................. 105

7.4.2.2 Exporting to a USB stick .................................................. 106

7.5 Accessing information about the code reader on the SIU ............................ 107

7.6 Shutting down the Asset Monitoring System ................................................. 108

8 Maintenance and repairs ......................................................................................... 109

8.1 Maintenance and repairs................................................................................ 110

8.1.1 Visual inspection .............................................................................. 111

8.1.1.1 Visual inspection of the conveying equipment .............. 111

8.1.1.2 Visual inspection of the cables ....................................... 111

8.1.2 Cleaning the Lector .......................................................................... 111

8.1.3 Cleaning the SIU display .................................................................. 113

8.2 Replacing components ................................................................................... 114

8.2.1 Replacing the Lector ........................................................................ 115

8.2.2 Replacing the SIU ............................................................................. 117

8.2.3 Replacing the photoelectric retro-reflective sensor ....................... 119

8.3 Adding the Ethernet I/O module at a later date ............................................ 120

9 Fault diagnosis .......................................................................................................... 121

9.1 What to do in the event of a fault ................................................................... 121

9.2 System messages ........................................................................................... 121

9.3 Fault indicators ................................................................................................ 124

9.3.1 Component fault indicators ............................................................. 124

9.4 SICK Support ................................................................................................... 124

10 Appendix .................................................................................................................... 125

10.1 Technical data ................................................................................................. 125

10.1.1 Data sheets ...................................................................................... 125

10.1.1.1 Lector620 Professional data sheet ............................... 125

10.1.1.2 SIU data sheet ................................................................. 127

10.1.1.3 Data sheet for WL9-3P2432 photoelectric

retro-reflective sensor ..................................................... 128

10.1.1.4 Data sheet for the “Advantech Adam-6052”

Ethernet I/O module ....................................................... 129

CONTENTS

6

8021001/2017-03-21|SICK

OPERATING INSTRUCTIONS | Asset Monitoring System

Subject to change without notice

10.1.2 Dimensional drawings ..................................................................... 130

10.1.2.1 Lector620 Pro dimensional drawings ............................ 130

10.1.2.2 SIU dimensional drawings .............................................. 131

10.1.2.3 Cabinet dimensional drawings ....................................... 132

10.1.2.4 Dimensional drawings for WL9-3P2432

photoelectric retro-reflective sensor .............................. 133

10.2 Electrical plans ................................................................................................ 134

10.3 User profiles and authorizations .................................................................... 140

10.4 Default passwords .......................................................................................... 141

10.5 Figures and tables .......................................................................................... 142

10.5.1 List of tables ..................................................................................... 142

10.5.2 List of figures ................................................................................... 143

ABOUT THESE OPERATING INSTRUCTIONS 1

7

8021001|2017-03-21|SICK

Subject to change without notice

OPERATING INSTRUCTIONS | Asset Monitoring System

1 About these operating instructions

Please read this chapter carefully before you begin working with this documentation and

the Asset Monitoring System (ASM for short).

1.1 Purpose of this document

These operating instructions are designed to give technical personnel instructions on

the safe mounting, configuration, electrical installation, commissioning, operation, and

maintenance of the Asset Monitoring System.

1.2 Target group

These operating instructions are intended for people who install, connect, commission,

operate, and maintain the system.

Activities

Target group

Mounting, electrical installation,

maintenance, and replacement of

system components

Qualified personnel, such as service technicians or

industrial electricians

Commissioning and configuration

Qualified personnel, such as technicians or engineers

Operating the system

Personnel qualified in running and operating the

conveying system

Tab. 1: Target group

1.3 Information depth

These operating instructions contain information about the following topics related to the

system:

• Safety

• System description

• Mounting

• Electrical installation

• Commissioning

• Operation

• Maintenance and repairs

• Fault diagnosis and troubleshooting

• Technical data and dimensional drawings

When planning and using the ASM, technical skills are required that are not covered by

this document.

The official and legal regulations for operating the ASM must always be observed.

Note

1 ABOUT THESE OPERATING INSTRUCTIONS

8

8021001/2017-03-21|SICK

OPERATING INSTRUCTIONS | Asset Monitoring System

Subject to change without notice

1.4 Abbreviations used

File Transfer Protocol

Hypertext Markup Language = page description language on the Internet

Light Emitting Diode

SICK OPEN PORTAL for APPLICATION and SYSTEMS Engineering Tool =

software for configuring the SICK devices

1.5 Symbols used

Recommendations are designed to assist you in the decision-making process with respect

to the use of a certain function or technical measure.

Notes provide information about the features of a device, application tips, or other useful

information.

Instructions that must be carried out in the described order are referred to as step-by-step

instructions and are indicated by numbered lists. Carefully read and follow the

instructions for action.

Instructions for taking action are indicated by an arrow. Carefully read and follow the

instructions for action.

Software notes indicate where to make the appropriate settings in the SOPAS

configuration software.

LED symbols describe the status of a diagnostics LED. Examples:

 The LED is illuminated continuously.

 The LED is flashing.

 The LED is off.

FTP

HTML

LED

SOPAS-ET

Recommendation

Note

1. / 2., etc.











SAFETY 2

9

8021001|2017-03-21|SICK

Subject to change without notice

OPERATING INSTRUCTIONS | Asset Monitoring System

2 Safety

This chapter concerns your own safety and the safety of the system operator.

▸

Please read this chapter carefully before you begin working with the Asset Monitoring

System.

2.1 Qualified safety personnel

The ASM must only be mounted, commissioned, and maintained by properly qualified

personnel.

The following qualifications are necessary for the various activities:

Activities

Qualification

Mounting and maintenance

 Practical technical training

 Knowledge of the current safety regulations in the workplace

Electrical installation and

device replacement

 Practical electrical training

 Knowledge of current electrical safety regulations

 Knowledge of device control and operation in the particular

application concerned (e.g., conveying system)

Commissioning, operation,

and configuration

 Knowledge of the operation and control of the devices in

their particular application (e.g., conveying system)

 Knowledge concerning the software and hardware

environment of the particular application (e.g., conveying

system)

 Basic knowledge of data transmission

 Basic knowledge of the design and setup (addressing) of

Ethernet connections when connecting the system to the

Ethernet

 Basic knowledge of 1D/2D code technology

Tab. 2: Qualified safety personnel

2 SAFETY

10

8021001/2017-03-21|SICK

OPERATING INSTRUCTIONS | Asset Monitoring System

Subject to change without notice

2.2 Applications of the system

You can use the Asset Monitoring System to obtain usage statistics for any equipment

(assets) or products based on their codes. The usage statistics allow you to monitor

maintenance cycles (for example) or to optimize quality processes.

Depending on the reading situation, the code is captured by one or more image-based

code readers from the Lector product family. The Lector620 Pro code reader is included

with the Asset Monitoring System as standard.

There is a sensor integration unit (SIU) with an integrated operating display for processing

and visualizing the read results. This unit also transfers the results to the higher-level

customer system via FTP.

The Asset Monitoring System is a stand-alone solution that is easy to integrate into

existing plants.

2.3 Intended use

The Asset Monitoring System must only be used as described in Section 2.2 Applications

of the system. It may only be used by qualified personnel in the environment in which it

was mounted and initially commissioned by qualified safety personnel in accordance with

these operating instructions.

The equipment may only be operated in an industrial environment. Operation of the

system is not allowed outdoors or in an explosion-protected environment.

If used in any other way or if alterations are made to the system or the devices are

opened – including in the context of mounting and installation – this will void any warranty

claims against SICK AG.

SAFETY 2

11

8021001|2017-03-21|SICK

Subject to change without notice

OPERATING INSTRUCTIONS | Asset Monitoring System

2.4 General safety notes and protective measures

2.4.1 Safety notes and symbols

The following safety and hazard symbols are used for your own protection, for the

protection of third parties, and for the protection of the machine. You must therefore

observe these symbols at all times.

DANGER

Denotes an immediate hazard that may result in severe to fatal injuries.

The symbol shown on the left-hand side of the note refers to the type of hazard in

question (the example here shows a risk of injury resulting from electrical current).

WARNING

Denotes a potentially dangerous situation that may result in severe to fatal injuries.

The symbol shown on the left-hand side of the note refers to the type of hazard in

question (the example here shows a risk of injury resulting from falling components).

CAUTION

Caution note

Denotes a potentially dangerous situation that may result in minor personal injury or

possible material damage.

The symbol shown on the left-hand side of the note refers to the type of hazard in

question (the example here shows a risk of damage to the eye by laser beams).

NOTE

Denotes a potential risk of damage or functional impairment of the device or the devices

connected to it.

This symbol refers to supplementary technical documentation.

2 SAFETY

12

8021001/2017-03-21|SICK

OPERATING INSTRUCTIONS | Asset Monitoring System

Subject to change without notice

2.4.2 General safety notes

General, recognized safety-related rules and regulations were taken into account in the

design and manufacture of the Asset Monitoring System. However, risks for the user

resulting from the Asset Monitoring System cannot be completely ruled out. The safety

notes below must therefore be strictly observed.

WARNING

Safety notes

Observe the following to ensure the safe use of the system as intended.

• The notes in these operating instructions (e.g., regarding use, mounting, installation,

or integration into the machine controller) must be observed.

• All official and statutory regulations governing the operation of the system must be

complied with.

• The national and international legal specifications apply to the installation and use of

the system, to its commissioning, and to recurring technical inspections, in particular:

– The accident prevention regulations and work safety regulations

– Any other relevant safety regulations

• The manufacturer and user of the system are responsible for coordinating and

complying with all applicable safety specifications and regulations in cooperation with

the relevant authorities.

• Thorough checks must be carried out by qualified safety personnel or specially

authorized personnel deployed for this purpose and must be documented such that

they can be replicated and traced at any time.

• These operating instructions must be made available to the operator of the system.

The system operator must be instructed by qualified safety personnel and must read

the operating instructions.

• Maintenance and repair work must only be performed by trained and authorized SICK

AG service technicians or qualified safety personnel of the customer.

WARNING

The system is not a safety device for human protection and it therefore does not comply

with any safety standards. For safety applications, please contact SICK AG.

NOTE

Repair work on the individual components may only be performed by qualified and

authorized service personnel.

NOTE

Claims under the warranty rendered void

Do not open the device housing. The devices are sealed.

If the device is opened, any warranty claims against SICK AG will be void.

SAFETY 2

13

8021001|2017-03-21|SICK

Subject to change without notice

OPERATING INSTRUCTIONS | Asset Monitoring System

2.4.3 Additional operating instructions

Other operating instructions for the individual components are enclosed along with these

operating instructions.

When working on or with these components, please observe the notes in the operating

instructions of the relevant manufacturer.

2.4.4 Hazards connected with handling the system

The Asset Monitoring System has been designed and built in a way that allows for safe

operation. Protective devices reduce potential hazards to the maximum possible extent.

Furthermore, the system has been subjected to an internal safety check.

However, certain residual risks apply in the event of misconduct or misuse.

Awareness of potential sources of danger in the ASM will help you to work in a safer

manner and thus prevent accidents.

That is why all persons involved in transport and storage, mounting, commissioning and

decommissioning, operation, and maintenance and repair must carefully read and

observe the following safety notes.

To avoid danger, please also follow the special warning information in the individual

chapters as well as the current national accident prevention regulations and any company

regulations covering work, operation, and safety.

Danger due to electrical current

DANGER

Risk of injury due to electrical current

The power supply unit inside the ASM cabinet must be connected to the voltage supply

(100 ... 264 V AC / 50 ... 60 Hz).

Measures

▸

Standard safety requirements must be met when working on electrical systems.

▸

The power supply must be disconnected when attaching and detaching electrical

connections.

▸

Select and implement wire cross-sections and their correct fuse protection at the

beginning of the wire (as seen from the source of electricity) in accordance with the

applicable standards.

DANGER

Risk of injury due to improper handling of live devices

Improper handling of live devices may lead to severe personal injury or death by electric shock.

Measures

▸

Electrical installation and maintenance work must always be carried out by personnel

authorized to do so.

▸

Do not touch any live parts.

▸

In the event of danger, immediately disconnect the system from the power supply.

▸

Always use original fuses with the specified current rating.

▸

The cabinet must be kept securely closed during normal operation.

▸

Report any damaged cables to the maintenance team without delay.

2 SAFETY

14

8021001/2017-03-21|SICK

OPERATING INSTRUCTIONS | Asset Monitoring System

Subject to change without notice

DANGER

Risk of injury and damage caused by potential equalization currents

The Lector is designed to be operated in a system with professional grounding of all

connected devices and mounting surfaces to the same ground potential. If the Lector

is not grounded correctly, potential equalization currents between the Lector and other

grounded devices in the system can result in the following:

• Dangerous voltages on the metal housing of the devices

• Incorrect functioning of or irreparable damage to the devices

• Damage/irreparable damage to the cable shields due to heating and cable fires

Measures

▸

Ensure that the ground potential is the same at all grounding points.

▸

If the cable insulation is damaged, disconnect the supply voltage immediately and have

the damage repaired.

For details of how to eliminate hazards, see the technical documentation for the

Lector62x image-based code reader, which has been included with delivery.

Danger due to optical radiation from the Lector62x

Caution

LED risk group 1 (RG1)

The Lector620 Pro is equipped with internal LED illumination.

The LED light falls into LED risk group RG1 (low risk) in accordance with

IEC 62471-1:2006-07/EN 62471-1:2008-09.

Fig. 1: LED radiation from the Lector

The accessible radiation from the LEDs does not represent a hazard due to the normal

restrictions imposed by human behavior. It is not possible to entirely rule out temporary,

disorienting optical effects on the human eye (e.g., dazzle, flash blindness, afterimages,

impairment of color vision), particularly in dim lighting conditions. No safety precautions

are required.

SAFETY 2

15

8021001|2017-03-21|SICK

Subject to change without notice

OPERATING INSTRUCTIONS | Asset Monitoring System

Improper use can lead to hazardous radiation exposure.

• Do not deliberately look at the illumination directly for extended periods of time.

• Do not open the housing. The illumination does not switch off when the housing is

opened!

• Observe the latest version of the applicable regulations on the photobiological safety

of lamps and lamp systems.

WARNING

Laser radiation

The Lector620 Pro features two laser LEDs as a setup aid. These generate red dots on the

object within the field of view. The red laser LEDs may be switched off.

Fig. 2: Laser output aperture

The accessible radiation from the aiming laser does not represent a hazard due to the

normal restrictions imposed by human behavior.

It is not possible to entirely rule out temporary, disorienting optical effects on the human

eye (e.g., dazzle, flash blindness, afterimages, impairment of color vision), particularly in

dim lighting conditions. No safety precautions are required.

If any operating or adjusting devices other than those specified here are used or other

methods are employed, this can lead to dangerous exposure to radiation.

• Do not look into the light source when it is switched on.

• Do not view the laser directly with optical instruments (e.g., magnifying glass,

microscope).

• Observe the latest version of the applicable regulations on photobiological safety of

lamps and lamp systems as well as on laser protection.

WARNING

Danger due to malfunction!

Cease operation if the cause of the malfunction has not been clearly identified.

Measures

▸

Immediately stop system operation if you cannot clearly identify the fault and if you

cannot safely remedy the problem.

▸

In case of danger, switch off the system immediately using the emergency stop

pushbutton.

Caution

2 SAFETY

16

8021001/2017-03-21|SICK

OPERATING INSTRUCTIONS | Asset Monitoring System

Subject to change without notice

2.4.5 Responsibilities of the operating entity

The operating entity or system manufacturer must carry out electrical installation in

compliance with the respective terms of the local energy supply company as well as

applicable standards.

EN 60204 Part 1, in particular, must be observed for the Asset Monitoring System.

2.5 Protection of the environment

The Asset Monitoring System has been designed to minimize its impact on the environ-

ment. None of the materials used in the system contain silicone apart from in the

housing.

Always act in an environmentally responsible manner at work. For this reason, please note

the following information regarding disposal.

2.5.1 Power consumption

All system components are supplied centrally by the power supply unit inside the cabinet.

(Protective extra-low voltage according to IEC 364-4-41).

With the basic system and two Lector620 code readers, the typical power consumption of

the Asset Monitoring System during operation is 20 W.

2.5.2 Disposal following final decommissioning

SICK does not currently take back devices that are unusable or irreparable.

Always dispose of unusable or irreparable devices in an environmentally safe manner in

accordance with the relevant national waste disposal regulations.

▸

Always dispose of unusable or irreparable devices in an environmentally safe manner

in accordance with the relevant national waste disposal regulations.

▸

Dispose of all electronic assemblies as hazardous waste. The electronic assemblies are

easy to dismantle.

The button cell battery of the SIU must be removed before scrapping the device.

▸

Dispose of the battery separately as per the RoHS directives (Europe).

SYSTEM DESCRIPTION 3

17

8021001|2017-03-21|SICK

Subject to change without notice

OPERATING INSTRUCTIONS | Asset Monitoring System

3 System description

This chapter provides information on the special properties of the Asset Monitoring

System. It describes the design and operating principle of the system solution.

3.1 Scope of delivery

▸

It is recommended that you carefully check for and report transport damage of any kind

as soon as possible after receiving the system.

▸

Also verify that the delivery includes all components listed on the delivery note.

Scope of delivery for the standard ASM-1000

Part no.

Description

1084632

One Lector620 Pro image-based code reader

One SIU (sensor integration unit) with ASM software and microSD card

One cabinet with power supply module, Ethernet switch, and terminal block

One WL9 photoelectric retro-reflective sensor

Mounting bracket and connecting cables

Tab. 3: Scope of delivery for the standard version

Scope of delivery for the version including the ASM-1100 signaling package

Part no.

Description

1086187

One Lector620 Pro image-based code reader

One SIU (sensor integration unit) with ASM software and microSD card

One cabinet with power supply module, Ethernet switch, and terminal block

One WL9 photoelectric retro-reflective sensor

Mounting bracket and connecting cables

+

One Ethernet I/O module for transmitting I/O signals via TCP/IP

One signal lamp for visual and acoustic signals

Mounting accessories and connecting cables

Tab. 4: Scope of delivery for the version including the signaling package

Extension components and spare parts

Part no.

Description

2091966

One additional Lector620 Pro code reader including mounting bracket and

connecting cable

2091922

SIU (sensor integration unit) with ASM software and microSD card

1049063

WL9 photoelectric retro-reflective sensor

Tab. 5: Extension components and spare parts

To be supplied by customer

The customer must supply appropriate item profiles for mounting the system components

on the conveying equipment.

Software and documents

• SOPAS configuration software for configuring the image-based code readers.

The latest version of the software should be downloaded from www.sick.com and

installed on the configuration PC.

• Operating instructions in German and English as a PDF.

You can download the operating instructions from www.sick.com and access them with

Adobe Acrobat Reader, which is available free of charge.

Note

3 SYSTEM DESCRIPTION

18

8021001/2017-03-21|SICK

OPERATING INSTRUCTIONS | Asset Monitoring System

Subject to change without notice

3.2 Specific features

3.2.1 The system components

The Asset Monitoring System is a modular system. The standard version consists of an

image-based code reader (1), an SIU (Sensor Integration Unit) with the ASM software (2)

installed on it, a photoelectric retro-reflective sensor (3), and a cabinet containing the

power supply unit, Ethernet switch, and terminal block (4).

Fig. 3: Asset Monitoring System components

The scope of delivery includes appropriate mounts and mounting brackets for mounting

the sensor components.

The components must be attached to the customer’s conveying system.

Reading station layout

The layout of the reading station is dependent on customer requirements.

The standard version of the Asset Monitoring System allows codes to be captured on the

side of an object. In the following figure, the code reader has been mounted on the right-

hand side (when viewed in the conveying direction).

Fig. 4: Reading station layout

SYSTEM DESCRIPTION 3

19

8021001|2017-03-21|SICK

Subject to change without notice

OPERATING INSTRUCTIONS | Asset Monitoring System

1 – Lector6xx image-based code reader

The Lector620 Pro code reader with integrated LED illumination that is included in the

standard version of the ASM is used for automated, fixed identification and decoding of

codes on moving or stationary objects. It reads all commonly used 1D codes (bar codes/

stacked codes) and 2D codes (matrix codes).

With this reader, codes can be read on the side of an object omnidirectionally with a

camera even if the height of the objects and the positions of the codes vary.

Instead of scanning the code area, the image-based code reader captures images of the

objects that include the codes. The code information is extracted and processed by the

integrated decoding unit.

Fig. 5: Image-based code reader

The Asset Monitoring System also supports other code readers from the Lector product

family. All the code readers have the same function and rely on the same operating

principle.

Additional information on this can be found in the operating instructions for the respective

device.

2 – SIU (sensor integration unit)

The SIU – which has the ASM software installed on it – is an intelligent, universal sensor

integration unit for implementing system solutions in the context of factory automation. It

can be integrated into existing control environments without any problems.

The SIU is the central configuration, visualization, and evaluation unit for the Asset

Monitoring System. The user interface on the touch display enables you to configure the

system conveniently during commissioning and to display the read results during

operation. As the central evaluation unit, the SIU receives the read codes and assigns the

counts to them.

The code and the count are stored in a database on the SIU’s microSD memory card.

Fig. 6: SIU – Visualization and evaluation unit

3 SYSTEM DESCRIPTION

20

8021001/2017-03-21|SICK

OPERATING INSTRUCTIONS | Asset Monitoring System

Subject to change without notice

3 – Photoelectric retro-reflective sensor for triggering the reading

The photoelectric retro-reflective sensor supplies the trigger signal. It activates the image-

based code reader(s) and opens the reading gate.

The light beam emitted by the photoelectric sensor is reflected back by a reflector. The

sender and receiver are located in a single housing, where they are arranged parallel to

one another.

Fig. 7: Photoelectric retro-reflective sensor with reflector

4 – Cabinet with power supply unit, Ethernet switch, and terminal block

The cabinet contains the power supply unit for the central voltage supply, an Ethernet

switch, and some terminal blocks for connecting the system components to the 24 V

voltage supply and to one another. The Ethernet switch also provides the interface for

outputting the read results to the higher-level system.

Fig. 8: Cabinet with power supply unit, Ethernet switch, and terminal block

Page is loading ...

SICK Asset Monitoring Systems Operating instructions

SICK Asset Monitoring Systems Operating instructions

Related papers

Other documents