Alignment Bar Operating Instructions (SICK Part Number 8021985, Revision 00)
1
OPERATING INSTRUCTIONS
Intended use
The Alignment Bar is used to detect infrared (IR) light
transmitted by SICK sensors. The Alignment Bar consists of
an array of twenty-one IR receiver elements located 15mm
apart. When IR light is detected, the red LED located next to
each IR receiver element will illuminate.
The Alignment Bar and accessories may only be operated in
accordance with their intended use. In the case of any other
usage or in the event of any modifications to the device, any
warranty claims against SICK AG shall be null and void.
About this document
These Operating Instructions describe the Alignment Bar for
use with SICK sensors. It contains all the information
needed in order to use the device.
Before starting to work with the Alignment Bar, read this
Operating Instructions document carefully and make sure
you are familiar with the device. The information on correct
and safe operation of the system presented here will help
you avoid personal injury or damage to property.
Additional and other applicable documents
For further information on the operation of SICK sensors,
please refer to the relevant product manuals.
The Alignment Bar Operating Instructions describes the
following aspects in detail:
• Device overview and interfaces
• Operation
It is essential that the Alignment Bar is transported,
stored, and used correctly in accordance with its
intended use in order to ensure error-free, safe
operation.
The Alignment Bar may only be operated and used by
appropriately trained, authorized specialist personnel.
Specialist personnel are individuals who possess the
technical training, knowledge and experience necessary in
order to understand the tasks entrusted to them, evaluate
these and identify possible hazards.
To prevent the risk of fire, electric shock, or physical harm,
do not attempt to disassemble or repair the device. The
device does not contain any user-serviceable parts!
Please observe the following additional precautions in order
to ensure the correct and safe use of the Alignment Bar:
-Do not expose the device in extreme temperature or
humidity.
-Do not use or store the device in dusty or dirty areas.
-Do not expose the device to water, rain, splashing water or
spilled drinks. It is not waterproof.
-Do not spray anything on or inside the device.
-Dropping, knocking, violently shaking and any rough
handling may damage the device.
-The lithium-ion battery can cause explosion or injury. Do not
dispose in fire or heat.
-In case of malfunction, contact your local SICK
representative. Do not attempt to repair the device!
The following accessories are supplied with the Alignment
Bar:
• Mounting Stand
• Position Indicator
• Operating Instructions document
The mounting stand requires the following assembly:
The mounting stand is 25mm tall. When the device is
mounted on the stand, the first IR light receiver element
starts 55mm from the floor.
The bottom of the mounting stand is fitted with a ¼-20 UNC
and a 3/8-16 UNC threaded hole for mounting to tripods or
other equipment.
The position indicator requires the following assembly:
Once assembled, slide the position indicator into the slot
of the device housing and tighten to prevent it from sliding
out.
ON/OFF SWITCH
BATTERY STRENGTH LEDS
IR LIGHT DETECTION LED
IR LIGHT RECEIVER ELEMENT
IR LIGHT RECEIVER ELEMENT LOCATION LED
MINI USB B CONNECTOR
15 mm
30 mm
300 mm
CHARGING ACTIVE LED
The Alignment Bar features three different LED's that show
the current operating state.
LED Name
Description
Battery Strength LED
Provides the amount of battery life remaining on
the device (5 LEDs = 100% charged, 4 LEDs = 80%
charged, 3 LEDs = 60% charged, 2 LEDs = 40%
charged, 1 LEDs = 20% charged, 0 LEDs = Battery
needs to be recharged)
IR Light Detection LED
Illuminates red when the corresponding IR light
receiver detects IR light
IR Light Receiver Element
Location LED
Continuously illuminates blue to help the user
locate where the IR light receiver is located.
Charging Active LED
This LED illuminates yellow when the device is
being charged
An ON/OFF switch allows the user to turn the device on or
off.
A mini USB B connector is provided to charge the device. The
Alignment Bar has a USB 2.0 compliant charging circuit.
Ensure your device is properly charged prior to use. Use a
DC 5V, 2A USB charger and cable with mini USB B
connector to charge the device. All five battery strength
LEDs will illuminate green when the device is fully charged.
The device is supplied with a rechargeable lithium-ion
battery. Always dispose the device in compliance with
local/national rules and regulations with respect to waste
disposal.
You can mount the device on any sufficiently stable
support. To do this, the mounting stand shipped with the
device can be used.
Turn the slide switch to ON to power the device.
Point the IR SICK sensor at the IR light receiver
elements on the device to detect the presence of IR
light from the sensor. When IR light is detected from
the sensor, the corresponding IR light detection LED
will illuminate red. The position indicator or IR Light
Receiver Elements Location LEDs can be used to help
the user target specific receiver element(s). A ruler is
located on the side of the extrusion to help the user
target a receiver element at a particular height.
Turn the slide switch to OFF to power down the device
and conserve battery life.
The device will not work in direct sunlight. The device is
provided with an optic tube that will protect the IR light
receiver elements from sunlight. Turn the device away from
For your safety
Scope of delivery
Device overview and interfaces
Operation
ALIGNMENT BAR
2101720
Alignment Bar Operating Instructions (SICK Part Number 8021985, Revision 00)
2
the sun by at least 23 degrees to prevent direct exposure.
Maintenance
The device does not contain any user-serviceable parts.
Cleaning
Clean the housing with a soft, dry or slightly moistened cloth.
Do not use any solvents or high-pressure cleaners.
Input voltage
5 V DC, 2 A
Battery life from full charge (typical)
24 Hours @ 25°C
Operating temperature
0 °C … +55°C
Charging temperature
0 °C … +45°C
Storage temperature
-20 °C … +50°C
Case material
Aluminum Alloy (powder coated)
Dimensions (W×H×L)
38 x 50 x 410 mm
Protection type
IP20 (DIN EN 60529)
Weight (typical) without accessories
1.216 kg
Resolution
15 mm
Detected IR Wavelength (typical)
830 nm … 880 nm
Lithium-ion Battery Capacity
Min. 2700 mAh
Maximum IR Irradiance
2 mW/cm
2
Maintenance and cleaning
Technical data
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