Toro TX Platform, Diesel-Powered TX Compact Utility Loader Installation guide

TX Platform, Diesel-Powered TX Compact Utility Loader
Toro
Brand
Toro
Model
TX Platform, Diesel-Powered TX Compact Utility Loader
Type
Installation guide

This manual is also suitable for

FormNo.3439-615RevA
TXPlatform
Gasoline-PoweredTXCompactUtilityLoader
ModelNo.22475—SerialNo.270000001andUp
ModelNo.22476—SerialNo.270000001andUp
InstallationInstructions
Safety
GeneralOperation
•Donotmodifytheplatformoruseiton
non–approvedmachines.
•Ensurethattheplatformisproperlyattachedtothe
machineandisingoodworkingorderpriortouse.
•Allowonlythemachineoperatorontheplatform.
•Donotallowuseoftheplatformbyuntrained
operators.
•Useappropriatepersonalprotectiveapparatusfor
eyes,feet,hands,andhead.
•Lookbehindanddownbeforebackinguptobe
sureofaclearpath.
•Useextracarewhenoperatinginreverse.
•Dismountandlatchtheplatforminthetransport
positionwhenloadingandunloadingthemachine.
•Donotplaceyourfeetundertheplatform.
•Slowdownbeforeturning.Sharpturnsonany
terrainmaycauselossofcontrol.
•Donotstepoffoftheplatformwiththeloadraised.
•Keepyourhands,feet,hair,andlooseclothing
awayfromanymovingparts.
•Donottrytostabilizethetractionunitbyputting
yourfootontheground.
•Donotoperateplatformonroughanduneven
terrain.
•Ensurethatyouoperatetheplatforminareas
wheretherearenoobstaclesincloseproximity
totheoperator.Failuretomaintainadequate
distancefromtrees,walls,andotherbarriersmay
resultininjuryastheplatformbacksuporturns
duringoperationiftheoperatorisnotattentiveto
thesurroundings.Onlyoperatetheunitinareas
wherethereissufcientclearancefortheoperator
tosafelymaneuvertheplatform.
•Ensurethattheareaisclearofotherpeoplebefore
operatingthetractionunitwiththeplatform.Stop
thetractionunitifanyoneentersthearea.
•Donotexceedtheratedoperatingcapacity,as
thetractionunitwiththeplatformmaybecome
unstablewhichmayresultinlossofcontrol.
Service
•Stoptheenginebeforeperforminganyservice,
repairs,maintenance,oradjustments
•Keepnutsandboltstight.Keepequipmentclean
andingoodcondition.
•Nevertamperwithsafetydevices.Checksafety
systemsforproperoperationbeforeeachuse.
•Stopandinspecttheequipmentifyoustrike
anobject.Makeanynecessaryrepairsbefore
restarting.
•Useonlygenuinereplacementpartstoensurethat
originalstandardsaremaintained.
©2020—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.T oro.com.
OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved
*3439-615*A
SafetyandInstructional
Decals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea
ofpotentialdanger.Replaceanydecalthatisdamagedorlost.
decal94-3353
94-3353
1.Crushinghazardofhand—keephandsaway.
decal58-6520
58-6520
1.Grease
decal112-2744
112-2744
1.ReadtheOperator’sManual.4.Lowertheplatformfromtheunlockedpositiontouse.
2.Platformlockedinthestorageposition.5.Warning—readtheOperator’sManual.
3.Lifttheplatformuptounlock.6.Tippinghazard—donotstepofftheplatformwitharaised
load.
Installation
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescription
Qty.
Use
1
Nopartsrequired
–
Preparethetractionunit.
Platformassembly
1
Bolt(1/2x1-1/2inches)
4
2
Flange-headnut(1/2inch)
4
Installtheplatform.
Counterweight
1
Bolt(1/2x1-1/4inches)
4
3
Washer4
Installthecounterweight(TX500series
tractionunitsonly).
4
Nopartsrequired
–
Installthedecal.
Handle1
5
Flange-headbolts(5/16x3/4inch)
2
Installthehandle.
2
1
PreparingtheTractionUnit
NoPartsRequired
Procedure
1.Stoptheengine,lowertheloaderarms,setthe
parkingbrake,andremovethekey.
2.Washalldirtanddebrisfromthetractionunit.
3.IfyouareinstallingthiskitonaTX400series
tractionunit,removethecounterweightsand
theirfastenersfromtherearofthetractionunit
andstoretheminasafelocation(Figure1).
g004399
Figure1
Leftcounterweightnotshown.
1.Counterweight
2.Fasteners
2
InstallingthePlatform
Partsneededforthisprocedure:
1
Platformassembly
4
Bolt(1/2x1-1/2inches)
4
Flange-headnut(1/2inch)
Procedure
1.Checkandtightenthebottom2boltssecuring
thelowerrearpaneltotheframe(Figure2).
g004398
Figure2
1.Bolts
2.Rearpanel(donot
remove)
2.Oneatatime,removeanddiscardthe4bolts
andnutssecuringsidesofthelowerrearpanel
totheframe,replacingeachwithanewbolt(1/2
x1-1/2inches)installedfromthefronttohold
thespaceaspressureisreleasedontherear
panel(Figure3).
Important:Donotremovetherearpanel
(Figure2).
3
g004400
Figure3
Leftsidenotshown.
1.Bolt(2oneachside)2.Flange-headnut(2oneachside)3.Bolt(1/2x1-1/2inches)
Note:Figure3showsaTX500seriestraction
unit.IfyouhaveaTX400seriestractionunit
itwilllookslightlydifferent,butitiscongured
similarly.
3.Grabtheplatformhandleandpulluponitto
extendtheplatform(Figure4).
g004401
Figure4
1.Platformassembly
3.Mountingbracket
2.Handle4.Loosenthesebolts
4.Byhand,loosen,butdonotremove,the4bolts
andnutssecuringtheplatformassemblytothe
mountingbrackets(Figure4).
5.Installthemountingbrackets(Figure5)ontothe
4bolts(1/2x1-1/2inches)youinsertedearlier,
andsecurethemwith4ange-headnuts(1/2
inch).
4
g004402
Figure5
1.Flange-headnut(1/2inch)2.Platform
6.Torquetheange-nutsto91to113N∙m(67to
83ft-lb).
7.Aligntheplatformsothatitiscenteredonthe
machine(Figure4),thentorquethe4bolts
andnutssecuringtheplatformassemblytothe
mountingbracketsto91to113N∙m(67to83
ft-lb).
5
3
Installingthe
Counterweight(TX500
SeriesTractionUnitsOnly)
Partsneededforthisprocedure:
1
Counterweight
4
Bolt(1/2x1-1/4inches)
4Washer
Procedure
IfyouareinstallingthiskitonaTX500seriestraction
unit,installthecounterweighttothefrontofthe
tractionunitusing4bolts(1/2x1-1/4inches)and
washers(Figure6).Applyalockingcompoundtothe
threadsoftheboltsbeforeinstallingthem.T orquethe
boltsto73to89N∙m(54to66ft-lb).
g004782
Figure6
1.Bolt(1/2x1-1/4inches)3.Counterweight
2.Washer4.Mountingholes
4
InstallingtheDecal
NoPartsRequired
Procedure
1.Cleantheareabehindthetractioncontrol
(Figure7)sothatthereisnotdirtorgreaseonit.
g004511
Figure7
1.Decalposition
2.Removethebackingfromthedecalandsecure
itinplace(Figure7).
Note:Tokeepfromgettingbubblesunderthe
decal,pressitdowninthecenterrstandrubit
outwardtowardtheedges.
6
5
InstallingtheHandle
Partsneededforthisprocedure:
1Handle
2
Flange-headbolts(5/16x3/4inch)
Procedure
1.Removetherearaccesscover;refertoyou
tractionunitOperator’sManualforinstructions.
2.Locateanddrill2holes—9.5mm(3/8inch
diameter)onthecontrolpanelbelowtheloader
armlever,asshowninFigure8.
g004403
Figure8
1.22mm(55/64inch)3.51mm(2inches)
2.146mm(5-3/4inches)4.Drill—9.5mm(3/8inch)
diameterholes
3.Securethehandletothecontrolpanelusing2
ange-headbolts(5/16x3/4inch)installedfrom
theinside(Figure9).
g004404
Figure9
1.Handle
3.Flange-headbolt(5/16x
3/4inch)
2.Controlpanel
4.Installtherearaccesscover.
7
Operation
WARNING
Ifyoustepoffoftheplatformwithaheavyload
raised,themachinecouldtipforwardquickly,
injuringyourand/orpinningbystanders.
Donotstepoffoftheplatformwiththeload
raised.
WARNING
Unlessyouarecarryingheavyloadsor
attachments,theplatformwithanoperator
willmaketherearofthemachinetheheavy
end.
Alwayskeeptheheavyendofthemachine
uphillwhenoperatingonslopes.
WARNING
Youcouldfalloffoftheplatformandbe
seriouslyinjuredduringoperation.
Donotmovethecontrolsunlessyouare
standingwithbothfeetontheplatformand
yourhandsareholdingthehandles.
Folding/Unfoldingthe
Platform
Tofoldtheplatform,liftuponthebackofitandswing
ittowardsthetractionunit(Figure10).Whenthelatch
contactsthemountingplate,theplatformwillslide
downintothetubeandwilllockinplace.
g004405
Figure10
1.Handle
Tounfoldtheplatform,pulluponituntilthelatch
releasesandthenswingitoutanddown(Figure11).
g004406
Figure11
UsingthePlatform
Tousetheplatform,stepontoitbeforestartingthe
machine.Fullystopthemachineandapplythe
parkingbrakebeforegettingoffoftheplatform.Use
thereferencebarandhandletostabilizeyourself
whileridingontheplatform.
8
Maintenance
GreasingthePlatform
Greaseallpivotjointsevery8operatinghoursand
immediatelyaftereverywashing.
GreaseType:General-purposegrease.
1.Lowertheloaderarmsandstoptheengine.
Removethekey.
2.Cleanthegreasettingswitharag.
3.Connectagreaseguntoeachtting(Figure12).
g004407
Figure12
4.Pumpgreaseintothettingsuntilgreasebegins
tooozeout(approximately3pumps).
5.Wipeupanyexcessgrease.
CheckingtheShearBolt
Checktheshearbolt(Figure13)forwear,cracks,or
damageevery8operatinghours.Replaceitifitis
damaged.
Important:UseonlyagenuineTororeplacement
shearboltandnut.Otherboltswillnotfunction
correctlyandmayleadtoanunsafecondition.
g004408
Figure13
1.Shearbolt
9
Notes:
Notes:
TheToroCompactUtilityLoader
ProductLineWarranty
AOne-YearLimitedWarranty
ConditionsandProductsCovered
TheT oro®Companyanditsafliate,T oroWarrantyCompany,pursuant
toanagreementbetweenthem,jointlywarrantyourT oroDingoProduct
(“Product”)tobefreefromdefectsinmaterialsorworkmanship.The
followingtimeperiodsapplyfromthedatetheProductisdeliveredtothe
originalretailpurchaser:
ProductsWarrantyPeriod
Alltractionunitsand
attachments
1yearor1000operatinghours,
whicheveroccursrst
AllEngines2years
Whereawarrantableconditionexists,wewillrepairtheProductatnocost
toyouincludingdiagnosis,labor,andparts.
InstructionsforObtainingWarrantyService
IfyouthinkthatyourT oroProductcontainsadefectinmaterialsor
workmanship,followthisprocedure:
1.ContactanyAuthorizedDingoServiceDealertoarrangeservice
attheirdealership.T olocateadealerconvenienttoyou,access
ourwebsiteatwww.Toro.com.U.S.Customersmayalsocall
800-348-2424.
2.Bringtheproductandyourproofofpurchase(salesreceipt)tothe
ServiceDealer.
IfforanyreasonyouaredissatisedwiththeServiceDealer’sanalysisor
withtheassistanceprovided,contactusat:
LCBCustomerCareDepartment
ToroWarrantyCompany
8111LyndaleAvenueSouth
Bloomington,MN55420-1196
TollFree:888-577-7466(U.S.customers)
TollFree:877-484-9255(Canadacustomers)
OwnerResponsibilities
YoumustmaintainyourToroProductbyfollowingthemaintenance
proceduresdescribedintheOperator’sManual.Suchroutinemaintenance,
whetherperformedbyadealerorbyyou,isatyourexpense.Parts
scheduledforreplacementasrequiredmaintenance(“MaintenanceParts”),
arewarrantedfortheperiodoftimeuptothescheduledreplacementtime
forthatpart.Failuretoperformrequiredmaintenanceandadjustmentscan
begroundsfordisallowingawarrantyclaim.
ItemsandConditionsNotCovered
Notallproductfailuresormalfunctionsthatoccurduringthewarrantyperiod
aredefectsinmaterialsorworkmanship.Thisexpresswarrantydoesnot
coverthefollowing:
•Productfailureswhichresultfromtheuseofnon-T ororeplacement
parts,orfrominstallationanduseofadd-on,modied,orunapproved
accessories
•Productfailureswhichresultfromfailuretoperformrequired
maintenanceand/oradjustments
•ProductfailureswhichresultfromoperatingtheProductinanabusive,
negligentorrecklessmanner
•Partssubjecttoconsumptionthroughuseunlessfoundtobedefective.
Examplesofpartswhichareconsumed,orusedup,duringnormal
Productoperationinclude,butarenotlimitedto,diggingteeth,tines,
sparkplugs,tires,tracks,lters,chains,etc.
•Failurescausedbyoutsideinuence.Itemsconsideredtobeoutside
inuenceinclude,butarenotlimitedto,weather,storagepractices,
contamination,useofunapprovedcoolants,lubricants,additives,or
chemicals,etc.
•Normal“wearandtear”items.Normal“wearandtear”includes,butis
notlimitedto,wornpaintedsurfaces,scratcheddecalsorwindows,etc.
•Anycomponentcoveredbyaseparatemanufacturer’swarranty
•Pickupanddeliverycharges
GeneralConditions
RepairbyanAuthorizedT oroServiceDealerisyoursoleremedyunder
thiswarranty.
NeitherTheToro®CompanynorToroWarrantyCompanyisliable
forindirect,incidentalorconsequentialdamagesinconnectionwith
theuseoftheToroProductscoveredbythiswarranty,includingany
costorexpenseofprovidingsubstituteequipmentorserviceduring
reasonableperiodsofmalfunctionornon-usependingcompletionof
repairsunderthiswarranty.
Somestatesdonotallowexclusionsofincidentalorconsequential
damages,orlimitationsonhowlonganimpliedwarrantylasts,sotheabove
exclusionsandlimitationsmaynotapplytoyou.
Thiswarrantygivesyouspeciclegalrights,andyoumayalsohaveother
rightswhichvaryfromstatetostate.
ExceptfortheEmissionswarrantyreferencedbelow,ifapplicable,thereis
nootherexpresswarranty.Allimpliedwarrantiesofmerchantabilityand
tnessforusearelimitedtothedurationofthisexpresswarranty.
NotetoCaliforniaresidents:TheEmissionsControlSystemonyour
Productmaybecoveredbyaseparatewarrantymeetingrequirements
establishedbytheU.S.EnvironmentalProtectionAgency(EPA)orthe
CaliforniaAirResourcesBoard(CARB).Thehourlimitationssetforth
abovedonotapplytotheEmissionsControlSystemWarranty.Refertothe
CaliforniaEmissionControlWarrantyStatementprintedinyouoperator’s
manualorcontainedintheenginemanufacturer’sdocumentationfor
details.Countries
CountriesOtherthantheUnitedStatesorCanada
CustomerswhohavepurchasedT oroproductsexportedfromtheUnitedStatesorCanadashouldcontacttheirT oroDistributor(Dealer)toobtain
guaranteepoliciesforyourcountry,province,orstate.IfforanyreasonyouaredissatisedwithyourDistributor’sserviceorhavedifcultyobtaining
guaranteeinformation,contacttheToroimporter.Ifallotherremediesfail,youmaycontactusatT oroWarrantyCompany.
374-0261RevA
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Toro TX Platform, Diesel-Powered TX Compact Utility Loader Installation guide

TX Platform, Diesel-Powered TX Compact Utility Loader
Toro
Brand
Toro
Model
TX Platform, Diesel-Powered TX Compact Utility Loader
Type
Installation guide
This manual is also suitable for
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