Toro Dingo 220 Compact Utility Loader User manual

Brand: Toro

Model: Dingo 220 Compact Utility Loader

Type: User manual

FormNo.3359-244RevA

Dingo

220CompactUtility

Loader

ModelNo.22317—SerialNo.280000001andUp

Registeratwww.Toro.com.OriginalInstructions(EN)

Warning

CALIFORNIA

Proposition65Warning

Theengineexhaustfromthisproduct

containschemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

Becauseinsomeareastherearelocal,state,orfederal

regulationsrequiringthatasparkarresterbeusedonthe

engineofthismachine,asparkarresterisavailableas

anoption.Ifyourequireasparkarrestor,contactyour

AuthorizedServiceDealer.

GenuineTorosparkarrestersareapprovedbytheUSDA

ForestryService.

Important:ItisaviolationofCaliforniaPublic

ResourceCodeSection4442touseoroperate

theengineonanyforest-covered,brush-covered,

orgrass-coveredlandwithoutasparkarrester

mufermaintainedinworkingorder,ortheengine

constricted,equipped,andmaintainedforthe

preventionofre.Otherstatesorfederalareasmay

havesimilarlaws.

ThissparkignitionsystemcomplieswithCanadian

ICES-002.

Theenclosed

Engine Owner’ s Man ual

issupplied

forinformationregardingtheUSEnvironmental

ProtectionAgency(EPA)andtheCalifornia

EmissionControlRegulationofemissionsystems,

maintenance,andwarranty.Replacementsmaybe

orderedthroughtheenginemanufacturer.

Introduction

Readthisinformationcarefullytolearnhowtooperate

andmaintainyourproductproperlyandtoavoidinjury

andproductdamage.Youareresponsibleforoperating

theproductproperlyandsafely.

YoumaycontactTorodirectlyatwww.Toro.comfor

productandaccessoryinformation,helpndinga

dealer,ortoregisteryourproduct.

Wheneveryouneedservice,genuineToroparts,or

additionalinformation,contactanAuthorizedService

DealerorToroCustomerServiceandhavethemodel

andserialnumbersofyourproductready.Figure1

identiesthelocationofthemodelandserialnumbers

ontheproduct.Writethenumbersinthespace

provided.

Figure1

1.Modelandserialnumberlocation

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhas

safetymessagesidentiedbythesafetyalertsymbol

(Figure2),whichsignalsahazardthatmaycauseserious

injuryordeathifyoudonotfollowtherecommended

precautions.

Figure2

1.Safetyalertsymbol

Thismanualuses2otherwordstohighlightinformation.

Importantcallsattentiontospecialmechanical

informationandNoteemphasizesgeneralinformation

worthyofspecialattention.

8111LyndaleAvenueSouth

Bloomington,MN55420

Contactusatwww.Toro.com.

PrintedintheUSA.

AllRightsReserved

Contents

Introduction.................................................................2

Safety...........................................................................4

SafeOperatingPractices.......................................4

SlopeChart..........................................................7

SafetyandInstructionalDecals.............................8

Setup..........................................................................10

1InstallingtheValveLever.................................10

2CheckingFluidLevelsandDriveChain

Tension..........................................................10

3ChargingtheBattery........................................10

ProductOverview......................................................12

Controls.............................................................12

Specications.....................................................14

Attachments/Accessories...................................14

StabilityData......................................................15

Operation...................................................................16

AddingFuel.......................................................16

CheckingtheEngineOilLevel............................17

RemovingDebrisfromtheTraction

Unit................................................................17

CheckingtheHydraulicFluidLevel.....................18

CheckingtheTirePressure.................................18

StartingandStoppingtheEngine........................18

DrivingtheTractionUnit...................................19

StoppingtheTractionUnit.................................19

MovingaNon-functioningTraction

Unit................................................................19

UsingtheCylinderLocks....................................19

UsingAttachments.............................................20

SecuringtheTractionUnitforTransport.............22

Maintenance...............................................................23

RecommendedMaintenanceSchedule(s)................23

Lubrication.............................................................23

GreasingtheTractionUnit.................................23

EngineMaintenance...............................................24

ServicingtheAirCleaner....................................24

ServicingtheEngineOil.....................................25

ServicingtheSparkPlugs....................................26

FuelSystemMaintenance.......................................27

ChangingtheFuelFilter.....................................27

DrainingtheFuelTank.......................................27

ElectricalSystemMaintenance................................28

ReplacingtheBattery..........................................28

ServicingtheBattery...........................................29

DriveSystemMaintenance.....................................31

ServicingtheTractionDriveChains....................31

HydraulicSystemMaintenance...............................32

ReplacingtheHydraulicFilter.............................32

ChangingtheHydraulicFluid.............................33

CheckingtheHydraulicLines.............................33

Storage.......................................................................34

Troubleshooting.........................................................35

Schematics.................................................................36

Safety

Improperuseormaintenancebytheoperatoror

ownercanresultininjury.Toreducethepotential

forinjury,complywiththesesafetyinstructions

andalwayspayattentiontothesafetyalert

symbol

,whichmeans:

Caution

W ar ning

,or

Danger

—personalsafetyinstruction.Failureto

complywiththeinstructionmayresultinpersonal

injuryordeath.

SafeOperatingPractices

Thisproductiscapableofamputatinghandsandfeet.

Alwaysfollowallsafetyinstructionstoavoidserious

injuryordeath.

Engineexhaustcontainscarbonmonoxide,an

odorless,deadlypoisonthatcankillyou.

Donotruntheengineindoorsorinanenclosed

area.

Training

•ReadtheOperator’sManualandothertraining

material.Iftheoperator(s)ormechanic(s)can

notreadEnglish,itistheowner’sresponsibilityto

explainthismaterialtothem.

•Becomefamiliarwiththesafeoperationofthe

equipment,operatorcontrols,andsafetysigns.

•Alloperatorsandmechanicsshouldbetrained.The

ownerisresponsiblefortrainingtheusers.

•Neverletchildrenoruntrainedpeopleoperateor

servicetheequipment.Localregulationsmayrestrict

theageoftheoperator.

•Theowner/usercanpreventandisresponsiblefor

accidentsorinjuriesoccurringtohimselforherself,

otherpeopleorproperty.

Preparation

•Evaluatetheterraintodeterminewhataccessories

andattachmentsareneededtoproperlyand

safelyperformthejob.Onlyuseaccessoriesand

attachmentsapprovedbythemanufacturer.

•Wearappropriateclothingincludinghardhat,

safetyglasses,longpants,safetyshoes,andhearing

protection.Longhair,looseclothingorjewelrymay

gettangledinmovingparts.

•Inspecttheareawheretheequipmentistobeused

andremoveallobjectssuchasrocks,toys,andwire

whichcanbethrownbythemachine.

•Useextracarewhenhandlinggasolineandother

fuels.Theyareammableandvaporsareexplosive.

–Useonlyanapprovedcontainer

–Neverremovethegascaporaddfuelwiththe

enginerunning.Allowtheenginetocoolbefore

refueling.Donotsmoke.

–Neverrefuelordrainthemachineindoors.

•Checkthattheoperator’spresencecontrols,safety

switches,andshieldsareattachedandfunctioning

properly.Donotoperateunlesstheyarefunctioning

properly.

Operation

•Neverrunanengineinanenclosedarea.

•Onlyoperateingoodlight,keepingawayfromholes

andhiddenhazards.

•Besurealldrivesareinneutralbeforestartingthe

engine.Onlystarttheenginefromtheoperator’s

position.

•Slowdownanduseextracareonhillsides.Besure

totravelintherecommendeddirectiononhillsides.

Turfconditionscanaffectthemachine’sstability.

•Slowdownandusecautionwhenmakingturnsand

whenchangingdirectionsonslopes.

•Neveroperatewiththeguardsnotsecurelyinplace.

Besureallinterlocksareattached,adjustedproperly,

andfunctioningproperty.

•Donotchangetheenginegovernorsettingor

overspeedtheengine.

•Stoponlevelground,lowerimplements,disengage

theauxiliaryhydraulics,andshutofftheengine

beforeleavingtheoperator’spositionforanyreason.

•Keephandsandfeetawayfrommovingattachments.

•Lookbehindanddownbeforebackinguptobesure

ofaclearpath.

•Nevercarrypassengersandkeeppetsandbystanders

away.

•Slowdownandusecautionwhenmakingturnsand

crossingroadsandsidewalks.

•Donotoperatethemachineundertheinuenceof

alcoholordrugs.

•Usecarewhenloadingorunloadingthemachine

intoatrailerortruck.

•Usecarewhenapproachingblindcorners,shrubs,

trees,orotherobjectsthatmayobscurevision.

•Readallattachmentmanuals.

•Ensurethattheareaisclearofotherpeoplebefore

operatingthetractionunit.Stopthetractionunit

ifanyoneentersthearea.

•Neverleavearunningtractionunitunattended.

Alwayslowertheloaderarms,stoptheengine,and

removethekeybeforeleaving.

•Donotexceedtheratedoperatingcapacity,asthe

tractionunitmaybecomeunstablewhichmayresult

inlossofcontrol.

•Donotcarryaloadwiththearmsraised.Always

carryloadsclosetotheground.

•Donotover-loadtheattachmentandalwayskeep

theloadlevelwhenraisingtheloaderarms.Logs,

boards,andotheritemscouldrolldowntheloader

arms,injuringyou.

•Neverjerkthecontrols;useasteadymotion.

•Watchfortrafcwhenoperatingnearorcrossing

roadways.

•Donottouchpartswhichmaybehotfrom

operation.Allowthemtocoolbeforeattemptingto

maintain,adjust,orservice.

•Checkforoverheadclearances(i.e.branches,

doorways,electricalwires)beforedrivingunderany

objectsanddonotcontactthem.

•Ensurethatyouoperatethetractionunitinareas

wheretherearenoobstaclesincloseproximitytothe

operator.Failuretomaintainadequatedistancefrom

trees,walls,andotherbarriersmayresultininjury

asthetractionunitbacksupduringoperationifthe

operatorisnotattentivetothesurroundings.Only

operatetheunitinareaswherethereissufcient

clearancefortheoperatortosafelymaneuverthe

product.

•Beforedigging,havetheareamarkedfor

undergroundutilities,anddonotdiginmarkedareas.

•Locatethepinchpointareasmarkedonthetraction

unitandattachmentsandkeephandsandfeetaway

fromtheseareas.

•Beforeoperatingthetractionunitwithan

attachment,ensurethattheattachmentisproperly

installed.

•Donotplaceyourfeetundertheplatform.

•

SlopeOperation

Slopesareamajorfactorrelatedtoloss-of-controland

tip-overaccidents,whichcanresultinsevereinjuryor

death.Allslopesrequireextracaution.

•Donotoperatethetractionunitonhillsidesor

slopesexceedingtheanglesrecommendedinthe

StabilityDatasectioninSpecications,page14,and

thoseintheattachmentOperator’sManual.Seealso

theSlopeChart,page7.

•Operateupanddownslopeswiththeheavyend

ofthetractionunituphill.Weightdistribution

changes.Anemptybucketwillmaketherearof

thetractionunittheheavyend,andafullbucket

willmakethefrontofthetractionunittheheavy

end.Mostotherattachmentswillmakethefrontof

tractionunittheheavyend.

•Raisingtheloaderarmsonaslopewillaffectthe

stabilityofthemachine.Wheneverpossible,keepthe

loaderarmsintheloweredpositionwhenonslopes.

•Removinganattachmentonaslopewillmakethe

rearofthetractionunitheavy.RefertotheStability

DatasectioninSpecications,page14,todetermine

whethertheattachmentcanbesafelyremovedon

theslope.

•Removeobstaclessuchasrocks,treelimbs,etc.from

theworkarea.Watchforholes,ruts,orbumps,as

uneventerraincouldoverturnthetractionunit.Tall

grasscanhideobstacles.

•UseonlyToro-approvedattachments.Attachments

canchangethestabilityandtheoperating

characteristicsofthetractionunit.Warrantymaybe

voidedifusedwithunapprovedattachments.

•Keepallmovementsonslopesslowandgradual.Do

notmakesuddenchangesinspeedordirection.

•Avoidstartingorstoppingonaslope.Ifthetraction

unitlosestraction,proceedslowly,straightdownthe

slope.

•Avoidturningonslopes.Ifyoumustturn,turn

slowlyandkeeptheheavyendofthetractionunit

uphill.

•Donotoperateneardrop-offs,ditches,or

embankments.Thetractionunitcouldsuddenlyturn

overifawheelgoesovertheedgeofaclifforditch,

orifanedgecavesin.

•Donotoperateonwetgrass.Reducedtractioncould

causesliding.

•Donotparkthetractionunitonahillsideorslope

withoutloweringtheattachmenttothegroundand

chockingthewheels.

•Donottrytostabilizethetractionunitbyputting

yourfootontheground.

MaintenanceandStorage

•Disengagetheauxiliaryhydraulics,lowerthe

attachment,stoptheengine,andremovethekey.

Waitforallmovementtostopbeforeadjusting,

cleaning,orrepairing.

•Cleandebrisfromattachments,drives,mufers,and

enginetohelppreventres.Cleanupoilorfuel

spillage.

•Lettheenginecoolbeforestoringanddonotstore

nearame.

•Donotstorefuelnearamesordrainindoors.

•Parkthemachineonlevelground.Neverallow

untrainedpersonneltoservicethemachine.

•Usejackstandstosupportcomponentswhen

required.

•Carefullyreleasepressurefromcomponentswith

storedenergy.

•Disconnectthebatteryorremovethesparkplug

wiresbeforemakinganyrepairs.Disconnect

thenegativeterminalrstandthepositivelast.

Reconnectpositiverstandnegativelast.

•Keephandsandfeetawayfrommovingparts.If

possible,donotmakeadjustmentswiththeengine

running.

•Chargebatteriesinanopenwellventilatedarea,away

fromsparkandames.Unplugthechargerbefore

connectingordisconnectingitfromthebattery.

Wearprotectiveclothinganduseinsulatedtools.

•Keepallpartsingoodworkingconditionandall

hardwaretightened.Replaceallwornordamaged

decals.

•Ifanymaintenanceorrepairrequirestheloaderarms

tobeintheraisedposition,securethearmsinthe

raisedpositionwiththehydrauliccylinderlock.

•Keepnutsandboltstight.Keepequipmentingood

condition.

•Nevertamperwithsafetydevices.

•Keepthetractionunitfreeofgrass,leaves,orother

debrisbuild-up.Cleanupoilorfuelspillage.Allow

thetractionunittocoolbeforestoring.

•Useextracarewhenhandlinggasolineandother

fuels.Theyareammableandvaporsareexplosive.

–Useonlyanapprovedcontainer.

–Neverremovethegascaporaddfuelwhen

theengineisrunning.Allowtheenginetocool

beforerefueling.Donotsmoke.

–Neverrefuelthetractionunitindoors.

–Neverstorethetractionunitorfuelcontainer

insidewherethereisanopename,suchasnear

awaterheaterorfurnace.

–Neverllacontainerwhileitisinsideavehicle,

trunk,pick-upbed,oranysurfaceotherthanthe

ground.

–Keepcontainernozzleincontactwiththetank

duringlling.

•Stopandinspecttheequipmentifyoustrikean

object.Makeanynecessaryrepairsbeforerestarting.

•UseonlygenuineTororeplacementpartstoensure

thatoriginalstandardsaremaintained.

•Batteryacidispoisonousandcancauseburns.Avoid

contactwithskin,eyes,andclothing.Protectyour

face,eyes,andclothingwhenworkingwithabattery.

•Batterygasescanexplode.Keepcigarettes,sparks

andamesawayfromthebattery.

•Keepyourbodyandhandsawayfrompinhole

leaksornozzlesthatejecthighpressurehydraulic

uid.Usecardboardorpapertondhydraulic

leaks;neveruseyourhands.Hydraulicuidescaping

underpressurecanpenetrateskinandcauseinjury

requiringsurgerywithinafewhoursbyaqualied

surgeonorgangrenemayresult.

SlopeChart

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaof

potentialdanger.Replaceanydecalthatisdamagedorlost.

98-9051

108-9732

98-4682

100-6141

105-8432

108-9716

1.Fast

4.Slow

2.Tractiondrive5.Attachmentspeed

3.Slow

6.Fast

98-8219

1.Fast

3.Slow

2.Throttle

94-2551

1.On3.Off

2.Choke

108-4733

BatterySymbols

Someorallofthesesymbolsareonyourbattery

1.Explosionhazard

6.Keepbystandersasafe

distancefromthebattery.

2.Nore,opename,or

smoking.

7.Weareyeprotection;

explosivegasescan

causeblindnessandother

injuries

3.Causticliquid/chemical

burnhazard

8.Batteryacidcancause

blindnessorsevereburns.

4.Weareyeprotection9.Flusheyesimmediately

withwaterandgetmedical

helpfast.

5.ReadtheOperator’s

Manual.

10.Containslead;donot

discard.

Setup

InstallingtheValveLever

Partsneededforthisprocedure:

Speedselectorvalvelever

Procedure

1.Removeanddiscardthenutsecuringtheboltand

lockwashertothespeedselectorlever.

2.Securethelevertothespeedselectorvalveusingthe

boltandlockwasherasillustratedinFigure3.

Figure3

1.Speedselectorvalvelever2.Speedselectorvalve

CheckingFluidLevelsand

DriveChainTension

NoPartsRequired

Procedure

Beforestartingtheengineforthersttime,checkthe

engineoilandhydraulicuidlevelsandthetractiondrive

chaintension.RefertoOperationandMaintenancefor

moreinformation.

ChargingtheBattery

NoPartsRequired

Procedure

Warning

CALIFORNIA

Proposition65Warning

Batteryposts,terminals,andrelated

accessoriescontainleadandleadcompounds,

chemicalsknowntotheStateofCalifornia

tocausecancerandreproductiveharm.

Washhandsafterhandling.

Batteryterminalsormetaltoolscouldshort

againstmetalcomponents,causingsparks.

Sparkscancausethebatterygassestoexplode,

resultinginpersonalinjury.

•Whenremovingorinstallingthebattery,do

notallowthebatteryterminalstotouchany

metalpartsofthetractionunit.

•Donotallowmetaltoolstoshortbetween

thebatteryterminalsandmetalpartsofthe

tractionunit.

1.Parkthetractionunitonalevelsurface,raisethe

loaderarms,andinstallthecylinderlocks.

2.Stoptheengineandremovethekey.

3.Connectachargertothebattery(Figure4)and

chargeitforaminimumof1hourat6to10amps.

Donotoverchargethebattery.

G003792

Figure4

1.Positivepost

3.Chargerred(+)wire

2.Negativepost

4.Chargerblack(—)wire

Chargingthebatteryproducesgassesthatcan

explode.

Neversmokenearthebatteryandkeepsparks

andamesawayfrombattery.

4.Whenthebatteryisfullycharged,unplugthecharger

fromtheelectricaloutlet,thendisconnectthe

chargerleadsfromthebatteryposts(Figure4).

ProductOverview

G005159

Figure5

1.Mountplate5.Fueltank9.Auxiliaryhydrauliccouplers13.Aircleaner

2.Tiltcylinder6.Wheel

10.Controlpanel14.Counterweight

3.Loaderarms

7.Operatorplatform11.Liftpoints

4.Liftcylinder

8.Engine12.Handles

Controls

Becomefamiliarwithallthecontrols(Figure6)before

youstarttheengineandoperatethetractionunit.

G005160

631524

789

Figure6

1.Tractioncontrollevers6.Throttlelever

2.Attachmenttiltlever

7.Chokelever

3.Loaderarmlever8.Keyswitch

4.Auxiliaryhydraulicslever9.Hourmeter

5.Speedselectorlever

KeySwitch

Thekeyswitch,usedtostartandstoptheengine,has

threepositions:off,run,andstart.

Tostarttheengine,rotatethekeytothestartposition.

Releasethekeywhenenginestartsanditwillmove

automaticallytotherunposition.

Tostoptheengine,rotatethekeytotheoffposition.

ThrottleLever

Movethecontrolforwardtoincreasetheenginespeed

andrearwardtodecreasespeed.

ChokeLever

Beforestartingacoldengine,movethechokelever

forward.Aftertheenginestarts,regulatethechoketo

keeptheenginerunningsmoothly.Assoonaspossible,

movethechokeleverallthewayrearward.

Note:Awarmenginerequireslittleornochoking.

TractionControlLevers

Tomoveforward,movethetractioncontrollevers

forward.Tomoverearward,movethetractioncontrol

leversrearward.

Togostraight,movebothtractioncontrolleversequally.

Toturn,movetheleverlocatedonthesideyouwantto

turnbacktowardtheneutralpositionwhilekeepingthe

otherleverengaged.

Thefartheryoumovethetractioncontrolleversin

eitherdirection,thefasterthetractionunitwillmove

inthatdirection.

Tosloworstop,movethetractioncontrolleversto

neutral.

AttachmentTiltLever

Totilttheattachmentforward,slowlypushthe

attachmenttiltleverforward.

Totilttheattachmentrearward,slowlypullthe

attachmenttiltleverrearward.

LoaderArmLever

Tolowertheloaderarms,slowlypushtheloaderarm

leverforward.

Toraisetheloaderarms,slowlypulltheloaderarmlever

rearward.

AuxiliaryHydraulicsLever

Tooperateahydraulicattachmentinforwarddirection,

slowlypulltheauxiliaryhydraulicsleverupwardand

thenrearward.

Tooperateahydraulicattachmentinreversedirection,

slowlypulltheauxiliaryhydraulicsleverupwardandthen

pushitforward.Thisisalsocalledthedetentposition

becauseitdoesnotrequireoperatorpresence.

SpeedSelectorLever

Movethespeedselectorlevertotheforwardpositionto

setthetractiondrive,loaderarms,andattachmenttiltto

highspeedandtheauxiliaryhydraulicstolowspeed.

Movethespeedselectorlevertotherearwardpositionto

settheauxiliaryhydraulicstohighspeedandthetraction

drive,loaderarms,andattachmenttilttolowspeed.

Ifyoumovethespeedselectorleverwhilethe

tractionunitisinmotion,thetractionunitwill

eitherstopsuddenlyoracceleratequickly.If

youoperatethetractionunitwiththespeed

selectorleverinanintermediateposition,the

tractionunitwilloperateerraticallyandmaybe

damaged.Youcouldlosecontrolofthetraction

unitandinjurebystandersoryourself.

•Donotmovethespeedselectorleverwhen

thetractionunitisinmotion.

•Donotoperatethetractionunitwhen

thespeedselectorisinanyintermediate

position(i.e.,anypositionotherthanfully

forwardorfullyrearward).

HourMeter

Thehourmeterdisplaysthenumberofhoursof

operationthathavebeenloggedonthetractionunit.

After50hoursandthenevery100hoursthereafter(that

isat150,250,350,etc.)thescreendisplaysCHGOIL

toremindyoutochangetheoil.Afterevery100hours,

thescreendisplaysSVCtoremindyoutoperformthe

othermaintenanceproceduresbasedona100,200,or

400hourschedule.Thesereminderscomeonstarting

threehourspriortotheserviceintervaltimeandashat

regularintervalsforsixhours.

Specications

Note:Specicationsanddesignaresubjecttochangewithoutnotice.

Width

40.5inches(103cm)

Length

60inches(152cm)

Height

49inches(125cm)

Weight(withoutattachmentorcounterweight)1430lb(649Kg)

Weightofthecounterweight180lb(81.6Kg)

Operatingcapacity(with200lboperator,thestandardbucket,andwithoutthecounterweight)515lb(234Kg)

Tippingcapacity(with200lboperator,thestandardbucket,andwithoutthecounterweight)1030lb(467Kg)

Wheelbase

28inches(71cm)

Dumpheight(withstandardbucket)47inches(120cm)

Reach—fullyraised(withstandardbucket)26inches(66cm)

Heighttohingepin(narrowbucketinstandardposition)66inches(168cm)

Attachments/Accessories

AselectionofToroapprovedattachmentsandaccessoriesareavailableforusewiththemachinetoenhanceand

expanditscapabilities.ContactyourAuthorizedServiceDealerorDistributororgotowww .Toro.comforalistof

allapprovedattachmentsandaccessories.

Important:UseonlyToroapprovedattachments.Otherattachmentsmaycreateanunsafeoperating

environmentordamagethetractionunit.

StabilityData

Thefollowingtableslistthemaximumsloperecommendedforthetractionunitinthepositionslistedinthetables.

Slopesoverthelisteddegreemaycausethetractionunittobecomeunstable.Thedatainthetablesassumethatthe

loaderarmsarefullylowered;raisedarmsmayaffectthestability.

Ineachattachmentmanualisasetofthreestabilityratings,oneforeachhillposition.Todeterminethemaximum

slopeyoucantraversewiththeattachmentinstalled,ndthedegreeofslopethatcorrespondstothestabilityratings

oftheattachment.Example:IftheattachmenthasaFrontUphillratingofB,aRearUphillratingofD,anda

SideUphillratingofC,thenyoucoulddriveforwardupan18°slope,rearwardupa10°slope,orsidewaysona

14°slope,aslistedinthefollowingtable.

MaximumRecommendedSlopewhen

Operatingwith:

FrontUphillRearUphill

SideUphill

Conguration

Tractionunitwithoutattachment

8°20°17°

Tractionunitwithcounterweight,withoutattachment

5°21°17°

Tractionunitwithanattachmentratedwithoneofthefollowingstabilityratings

foreachslopeposition:*

25°25°20°

18°19°17°

C15°16°14°

10°10°9°

5°5°5°

Operation

Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.

Important:Beforeoperating,checkthefuelandoillevel,removedebrisfromthetractionunit,and

checkthetirepressure.Also,ensurethattheareaisclearofpeopleanddebris.Youshouldalsoknow

andhavemarkedthelocationsofallutilitylines.

Youcouldfalloffoftheplatformandbeseriouslyinjuredduringoperation.

Donotmovethecontrolleversunlessyouarestandingwithbothfeetontheplatformandyourhands

areholdingthehandles.

AddingFuel

Incertainconditions,gasolineisextremely

ammableandhighlyexplosive.Areor

explosionfromgasolinecanburnyouand

othersandcandamageproperty.

•Fillthefueltankoutdoors,inanopenarea,

whentheengineiscold.Wipeupany

gasolinethatspills.

•Neverllthefueltankinsideanenclosed

trailer.

•Donotllthefueltankcompletelyfull.Add

gasolinetothefueltankuntilthelevelis1/4

to1/2inch(6to13mm)belowthebottomof

thellerneck.Thisemptyspaceinthetank

allowsgasolinetoexpand.

•Neversmokewhenhandlinggasoline,and

stayawayfromanopenameorwhere

gasolinefumesmaybeignitedbyaspark.

•Storegasolineinanapprovedcontainerand

keepitoutofthereachofchildren.Never

buymorethana30-daysupplyofgasoline.

•Donotoperatewithoutentireexhaust

systeminplaceandinproperworking

condition.

Incertainconditionsduringfueling,static

electricitycanbereleasedcausingaspark

whichcanignitethegasolinevapors.Are

orexplosionfromgasolinecanburnyouand

othersandcandamageproperty.

•Alwaysplacegasolinecontainersonthe

groundawayfromyourvehiclebeforelling.

•Donotllgasolinecontainersinsidea

vehicleoronatruckortrailerbedbecause

interiorcarpetsorplastictruckbedliners

mayinsulatethecontainerandslowtheloss

ofanystaticcharge.

•Whenpractical,removegas-powered

equipmentfromthetruckortrailerand

refueltheequipmentwithitswheelsonthe

ground.

•Ifthisisnotpossible,thenrefuelsuch

equipmentonatruckortrailerfroma

portablecontainer,ratherthanfroma

gasolinedispensernozzle.

•Ifagasolinedispensernozzlemustbeused,

keepthenozzleincontactwiththerimof

thefueltankorcontaineropeningatall

timesuntilfuelingiscomplete.

Useunleadedgasoline(87pumpoctaneminimum).

Leaded,regulargasolinemaybeusedifunleadedisnot

available.

Important:Donotusemethanol,gasoline

containingmethanol,orgasoholcontainingmore

than10%ethanolbecausethefuelsystemcouldbe

damaged.Donotmixoilwithgasoline.

UsingStabilizer/Conditioner

Useafuelstabilizer/conditionerinthetractionunitto

providethefollowingbenets:

•Keepsgasolinefreshduringstorageof90daysor

less.Forlongerstorageitisrecommendedthatthe

fueltankbedrained.

•Cleanstheenginewhileitruns

•Eliminatesgum-likevarnishbuildupinthefuel

system,whichcauseshardstarting

Important:Donotusefueladditivescontaining

methanolorethanol.

Addthecorrectamountofgasstabilizer/conditioner

tothegas.

Note:Afuelstabilizer/conditionerismosteffective

whenmixedwithfreshgasoline.Tominimizethe

chanceofvarnishdepositsinthefuelsystem,usefuel

stabilizeratalltimes.

FillingtheFuelTank

1.Parkthetractionunitonalevelsurface,lowerthe

loaderarms,andstoptheengine.

2.Removethekeyandallowtheenginetocool.

3.Cleanaroundthefueltankcapandremoveit.

4.Addunleadedgasolinetothefueltank,untilthe

levelis1/4to1/2inch(6to13mm)belowthe

bottomofthellerneck.

Important:Thisspaceinthetankallows

gasolinetoexpand.Donotllthefueltank

completelyfull.

5.Installthefueltankcapsecurely.

6.Wipeupanygasolinethatmayhavespilled.

CheckingtheEngineOilLevel

ServiceInterval:Beforeeachuseordaily

1.Parkthetractionunitonalevelsurface,lowerthe

loaderarms,andstoptheengine.

2.Removethekeyandallowtheenginetocool.

3.Cleanaroundtheoildipstick(Figure7).

Figure7

1.Oildipstick

3.Valvecover

2.Fillercap4.Metalend

4.Pulloutthedipstickandwipethemetalendclean

(Figure7).

5.Slidethedipstickfullyintothedipsticktube

(Figure7).

6.Pullthedipstickoutandlookatthemetalend.

7.Iftheoillevelislow,cleanaroundtheoilllercap

andremovethecap(Figure7).

8.Slowlypouronlyenoughoilintothevalvecoverto

raisetheleveltotheF(full)mark.

Important:Donotoverllthecrankcasewith

oilbecausetheenginemaybedamaged.

9.Replacethellercapanddipstick.

RemovingDebrisfromthe

TractionUnit

ServiceInterval:Beforeeachuseordaily

Important:Operatingtheenginewithablocked

grassscreen,dirtyorpluggedcoolingns,and/or

coolingshroudsremoved,willresultinengine

damagefromoverheating.

1.Parkthetractionunitonalevelsurface,raisethe

loaderarms,andinstallthecylinderlocks.

2.Stoptheengineandremovethekey.

3.Cleananydebrisfromthegrillbeforeeachuse

and/orduringuse,ifrequired.

4.Wipeawaydebrisfromtheaircleanerbeforeeach

useand/orduringuse,ifrequired.

5.Cleananydebrisbuild-upontheenginewitha

brushorblowerbeforeeachuse.

Important:Itispreferabletoblowdirtout,

ratherthanwashingitout.Ifwaterisused,

keepitawayfromelectricalitemsandhydraulic

valves.Donotuseahigh-pressurewasher.

High-pressurewashingcandamagethe

electricalsystemandhydraulicvalvesordeplete

grease.

6.Removeandstorethecylinderlocksandlowerthe

loaderarms.

CheckingtheHydraulicFluid

Level

ServiceInterval:Every25hours

Checkthehydraulicuidlevelbeforetheengineisrst

startedandafterevery25operatinghours.

HydraulicTankCapacity:17.25USgallons(67l)

Use10W-30or15W-40detergent,dieselengineoil(API

serviceCH-4orhigher).

1.Removetheattachment,ifoneisinstalled.

2.Parkthetractionunitonalevelsurface,raisethe

loaderarms,andinstallthecylinderlocks.

3.Stoptheengine,removethekey,andallowthe

enginetocool.

4.Cleantheareaaroundthellerneckofthehydraulic

tank(Figure8).

5.Removethecapfromthellerneckandcheckthe

uidlevelonthedipstick(Figure8).

Theuidlevelshouldbebetweenthemarksonthe

dipstick.

Figure8

1.Fillerneckcap2.Dipstick

6.Ifthelevelislow,addenoughuidtoraiseittothe

properlevel.

7.Installthecaponthellerneck.

8.Removeandstorethecylinderlocksandlowerthe

loaderarms.

CheckingtheTirePressure

ServiceInterval:Beforeeachuseordaily

Maintaintheairpressureinthetiresasspecied.Check

thetireswhentheyarecoldtogetthemostaccurate

reading.

Pressure:15-20psi

Note:Usealowertirepressure(15psi)whenoperating

insandysoilconditionstoprovidebettertractionin

theloosesoil.

G003793

Figure9

1.Valvestem

StartingandStoppingthe

Engine

StartingtheEngine

1.Standontheplatform.

2.Ensurethattheauxiliaryhydraulicsleverisin

neutral.

3.Movethechokeleverfullyforwardifyouare

startingacoldengine.

Note:Awarmorhotenginemaynotrequire

choking.

4.Movethethrottlelevermidwaybetweenslow

(turtle)andfast(rabbit)positions.

5.Turntheignitionkeytothestartposition.When

theenginesstarts,releasethekey.

Important:Donotengagethestarterformore

than10secondsatatime.Iftheenginefails

tostart,allowa30secondcool-downperiod

betweenattempts.Failuretofollowthese

instructionscanburnoutthestartermotor.

6.Aftertheenginestarts,graduallymovethechoke

rearward.Iftheenginestallsorhesitates,movethe

chokeforwardagainuntiltheenginewarmsup.

7.Movethethrottlelevertodesiredsetting.

Important:Ifyouruntheengineathigh

speedswhenthehydraulicsystemiscold(i.e.,

whentheambientairtemperatureisnear

freezingorlower),hydraulicsystemdamage

couldoccur.Whenstartingtheenginein

coldconditions,allowtheenginetorunin

themiddlethrottlepositionfor2to5minutes

beforemovingthethrottletofast(rabbit).

Note:Ifoutdoortemperatureisbelowfreezing,

storethetractionunitinagaragetokeepitwarmer

andaidinstarting.

StoppingtheEngine

1.Movethethrottlelevertotheslow(turtle)position.

2.Lowertheloaderarmstotheground.

3.Turntheignitionkeyoff.

Note:Iftheenginehasbeenworkinghardor

ishot,letitidleforaminutebeforeturningthe

ignitionkeyoff.Thishelpscooltheenginebefore

itisstopped.Inanemergency,theenginemaybe

stoppedimmediately.

DrivingtheTractionUnit

Thethrottlecontrolregulatestheenginespeedas

measuredinrpm(revolutionsperminute).Placethe

throttleleverinthefast(rabbit)positionforbest

performance.

Note:Thethrottlepositioncanbeutilizedtooperate

atslowerspeeds.

Todrivethetractionunit,completethefollowing

actionsasnecessary:

•Tomoveforward,movethetractioncontrollevers

forward.

•Tomoverearward,movethetractioncontrollevers

rearward.

•Togostraight,movebothtractioncontrollevers

equally.

•Toturn,movetheleverlocatedonthesideyou

wanttoturntowardtheneutralpositionwhile

keepingtheotherleverengaged.

•Tosloworstop,movethetractioncontrollevers

toneutral.

Note:Thefartheryoumovethetractioncontrollevers

ineitherdirection,thefasterthetractionunitwillmove

inthatdirection.

StoppingtheTractionUnit

Tostopthetractionunit,movethetractioncontrol

leverstoneutral,movethethrottlelevertoslow(turtle),

lowerloaderarmstotheground,andstoptheengine.

Removethekey.

Achildoruntrainedbystandercouldattemptto

operatethetractionunitandbeinjured.

Removethekeyfromtheswitchwhenleaving

thetractionunit,evenifjustforafewseconds.

MovingaNon-functioning

TractionUnit

Important:Nevertoworpullthetractionunit.

Rotatingthewheelsmanuallywillcausedamage

tothehydraulicwheelmotors.

1.Stoptheengine.

2.Liftthetractionunitofftheground,usingthetwo

liftpoints(Figure10)andmoveitontoatrailer.

Figure10

1.Liftpoints

UsingtheCylinderLocks

Theloaderarmsmaylowerwhenintheraised

positioncrushinganyoneunderthem.

Installthecylinderlocksbeforeperforming

maintenancethatrequiresraisedloaderarms.

InstallingtheCylinderLocks

1.Starttheengine.

2.Raisetheloaderarmstothefullyraisedposition.

3.Stoptheengine.

4.Positionaloaderarmcylinderlockovereachlift

cylinderrod(Figure11).

5.Secureeachloaderarmcylinderlockwithaclevis

pinandcotterpin(Figure11).

Figure11

1.Cylinderlock4.Clevispin

2.Liftcylinder5.Liftcylinderrod

3.Hairpincotter

6.Withtheengineoff,lowertheloaderarms.

Removing/StoringtheCylinderLock

1.Starttheengine.

2.Raisetheloaderarmstothefullyraisedposition.

3.Stoptheengine.

4.Removetheclevispinandcotterpinsecuringeach

cylinderlock.

5.Removethecylinderlocks.

6.Lowertheloaderarms.

7.Installthecylinderlocksoverthehydraulichoses

andsecurethemwiththeclevispinsandcotterpins

(Figure12).

Figure12

1.Hydraulichoses3.Hairpincotter

2.Cylinderlocks4.Clevispin

UsingAttachments

InstallinganAttachment

Important:UseonlyToro-approvedattachments.

Attachmentscanchangethestabilityandthe

operatingcharacteristicsofthetractionunit.The

warrantyofthetractionunitmaybevoidedifused

withunapprovedattachments.

Important:Beforeinstallingtheattachment,

ensurethatthemountplatesarefreeofanydirtor

debrisandthatthepinsrotatefreely.Ifthepinsdo

notrotatefreely,greasethem.

1.Positiontheattachmentonalevelsurfacewith

enoughspacebehindittoaccommodatethe

tractionunit.

2.Starttheengine.

3.Tilttheattachmentmountplateforward.

4.Positionmountplateintotheupperlipofthe

attachmentreceiverplate(Figure13).

Figure13

1.Mountplate2.Receiverplate

5.Raisetheloaderarmswhiletiltingbackthemount

plateatthesametime.

Important:Theattachmentshouldberaised

enoughtocleartheground,andthemount

plateshouldbetiltedallthewayback.

6.Stoptheengine.

7.Engagethequickattachpins,ensuringthattheyare

fullyseatedinthemountplate(Figure14).

Important:Ifthepinsdonotrotatetothe

engagedposition,themountplateisnot

fullyalignedwiththeholesintheattachment

receiverplate.Checkthereceiverplateand

cleanitifnecessary.

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Toro Dingo 220 Compact Utility Loader User manual

Toro Dingo 220 Compact Utility Loader User manual

Toro Dingo 220 Compact Utility Loader User manual

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