Toro CE Kit, Dingo 320-D Compact Utility Loader User manual

Toro
Brand
Toro
Model
CE Kit, Dingo 320-D Compact Utility Loader
Type
User manual
FormNo.3370-165RevA
Dingo
®
320-DCompactUtility
Loader
withCEKit22325installed
ModelNo.22337CP—SerialNo.311000001andUp
ModelNo.22325
ToregisteryourproductordownloadanOperator'sManualorPartsCatalogatnocharge,gotowww.Toro.com.OriginalInstructions(EN)
DANGER
Theremaybeburiedpower,gas,and/ortelephone
linesintheworkarea.Shockorexplosionmay
occurifyoudigintothem.
Havethepropertyorworkareamarkedforburied
linesanddonotdiginmarkedareas.Contactyour
localmarkingserviceorutilitycompanytohavethe
propertymarked(forexample,inAustralia,call
1100forthenationwidemarkingservice).
Introduction
Thismachineisacompactutilityloaderintendedfor
useinvariousearthandmaterialsmovingactivitiesfor
landscapingandconstructionwork.Itisdesignedto
operateawidevarietyofattachmentseachofwhich
performaspecializedfunction.
Readthisinformationcarefullytolearnhowtooperate
andmaintainyourproductproperlyandtoavoidinjury
andproductdamage.Youareresponsibleforoperating
theproductproperlyandsafely.
YoumaycontactTorodirectlyatwww.Toro.comfor
productandaccessoryinformation,helpndinga
dealer,ortoregisteryourproduct.
Wheneveryouneedservice,genuineToroparts,or
additionalinformation,contactanAuthorizedService
DealerorToroCustomerServiceandhavethemodel
andserialnumbersofyourproductready.
Figure1
identiesthelocationofthemodelandserialnumbers
ontheproduct.Writethenumbersinthespace
provided.
G014951
1
Figure1
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhas
safetymessagesidentiedbythesafetyalertsymbol
(Figure2),whichsignalsahazardthatmaycauseserious
injuryordeathifyoudonotfollowtherecommended
precautions.
Figure2
1.Safetyalertsymbol
Thismanualuses2otherwordstohighlightinformation.
Importantcallsattentiontospecialmechanical
informationandNoteemphasizesgeneralinformation
worthyofspecialattention.
Contents
Introduction.................................................................2
Safety...........................................................................3
SafeOperatingPractices.......................................3
StabilityData........................................................7
SlopeIndicator.....................................................8
SafetyandInstructionalDecals.............................9
Setup..........................................................................12
1InstallingtheValveLever.................................12
2CheckingFluidLevels......................................12
3InstallingtheBattery........................................12
ProductOverview......................................................14
Controls.............................................................14
Specications.....................................................17
Attachments/Accessories...................................17
Operation...................................................................18
FillingtheFuelTank...........................................18
DrainingWaterfromtheFuelFilter.....................18
CheckingtheEngineOilLevel............................19
CheckingtheEngineCoolantLevel....................19
RemovingDebrisfromtheTraction
Unit................................................................19
CheckingtheHydraulicFluidLevel.....................20
TestingtheParkingBrake...................................20
CheckingtheTirePressure.................................21
StartingtheEngine.............................................21
DrivingtheTractionUnit...................................21
StoppingtheTractionUnit/Engine....................21
©2011—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
2
Contactusatwww.Toro.com.
PrintedintheUSA.
AllRightsReserved
MovingaNon-functioningTraction
Unit................................................................22
UsingtheCylinderLocks....................................22
UsingAttachments.............................................23
SecuringtheTractionUnitforTransport.............24
AdjustingtheThighSupport...............................24
Maintenance...............................................................26
RecommendedMaintenanceSchedule(s)................26
PremaintenanceProcedures....................................27
OpeningtheAccessCovers................................27
Lubrication.............................................................28
GreasingtheTractionUnit.................................28
EngineMaintenance...............................................28
ServicingtheAirCleaner....................................28
ServicingtheEngineOil.....................................29
FuelSystemMaintenance.......................................30
ChangingtheFuelFilter.....................................30
BleedingtheFuelSystem....................................30
DrainingtheFuelTank.......................................31
ElectricalSystemMaintenance................................32
ServicingtheBattery...........................................32
HydraulicSystemMaintenance...............................34
ReplacingtheHydraulicFilter.............................34
ChangingtheHydraulicFluid.............................34
CheckingtheHydraulicLines.............................35
Storage.......................................................................35
Troubleshooting.........................................................36
Schematics.................................................................39
Safety
Improperuseormaintenancebytheoperator
orownercanresultininjury.Toreducethe
potentialforinjury,complywiththesesafety
instructionsandalwayspayattentiontothesafety
alertsymbol
,whichmeans:
Caution
,
W ar ning
,
or
Danger
—personalsafetyinstruction.Failureto
complywiththeinstructionmayresultinpersonal
injuryordeath.
SafeOperatingPractices
Thisproductiscapableofamputatinghandsandfeet.
Alwaysfollowallsafetyinstructionstoavoidserious
injuryordeath.
WARNING
Engineexhaustcontainscarbonmonoxide,an
odorless,deadlypoisonthatcankillyou.
Donotruntheengineindoorsorinanenclosed
area.
Training
•ReadtheOperator’sManualandothertraining
material.Iftheoperator(s)ormechanic(s)can
notreadEnglish,itistheowner’sresponsibilityto
explainthismaterialtothem.
•Becomefamiliarwiththesafeoperationofthe
equipment,operatorcontrols,andsafetysigns.
•Alloperatorsandmechanicsshouldbetrained.The
ownerisresponsiblefortrainingtheusers.
•Neverletchildrenoruntrainedpeopleoperateor
servicetheequipment.Localregulationsmayrestrict
theageoftheoperator.
•Theowner/usercanpreventandisresponsiblefor
accidentsorinjuriesoccurringtohimselforherself,
otherpeopleorproperty.
Preparation
DANGER
Theremaybeburiedpower,gas,and/ortelephone
linesintheworkarea.Shockorexplosionmay
occurifyoudigintothem.
Havethepropertyorworkareamarkedforburied
linesanddonotdiginmarkedareas.Contactyour
localmarkingserviceorutilitycompanytohavethe
propertymarked(forexample,inAustralia,call
1100forthenationwidemarkingservice).
3
•Evaluatetheterraintodeterminewhataccessories
andattachmentsareneededtoproperlyand
safelyperformthejob.Onlyuseaccessoriesand
attachmentsapprovedbythemanufacturer.
•Wearappropriateclothingincludinghardhat,
safetyglasses,longpants,safetyshoes,andhearing
protection.Longhair,looseclothingorjewelrymay
gettangledinmovingparts.
•Inspecttheareawheretheequipmentistobeused
andremoveallobjectssuchasrocks,toys,andwire
whichcanbethrownbythemachine.
•Useextracarewhenhandlingfuels.Theyare
ammableandvaporsareexplosive.
–Useonlyanapprovedcontainer
–Neverremovethefuelcaporaddfuelwiththe
enginerunning.Allowtheenginetocoolbefore
refueling.Donotsmoke.
–Neverrefuelordrainthemachineindoors.
•Checkthattheoperator’spresencecontrols,safety
switches,andshieldsareattachedandfunctioning
properly.Donotoperateunlesstheyarefunctioning
properly.
Operation
•Neverrunanengineinanenclosedarea.
•Onlyoperateingoodlight,keepingawayfromholes
andhiddenhazards.
•Besurealldrivesareinneutralandparkingbrakeis
engagedbeforestartingtheengine.Onlystartthe
enginefromtheoperator’sposition.
•Slowdownanduseextracareonhillsides.Besure
totravelintherecommendeddirectiononhillsides.
Turfconditionscanaffectthemachine’sstability.
•Slowdownandusecautionwhenmakingturnsand
whenchangingdirectionsonslopes.
•Neveroperatewiththeguardsnotsecurelyinplace.
Besureallinterlocksareattached,adjustedproperly,
andfunctioningproperty.
•Donotchangetheenginegovernorsettingor
overspeedtheengine.
•Stoponlevelground,lowerimplements,disengage
theauxiliaryhydraulics,engageparkingbrake,shut
offtheenginebeforeleavingtheoperator’sposition
foranyreason.
•Keephandsandfeetawayfrommovingattachments.
•Lookbehindanddownbeforebackinguptobesure
ofaclearpath.
•Nevercarrypassengersandkeeppetsandbystanders
away.
•Slowdownandusecautionwhenmakingturnsand
crossingroadsandsidewalks.
•Donotoperatethemachineundertheinuenceof
alcoholordrugs.
•Usecarewhenloadingorunloadingthemachine
intoatrailerortruck.
•Usecarewhenapproachingblindcorners,shrubs,
trees,orotherobjectsthatmayobscurevision.
•Readallattachmentmanuals.
•Ensurethattheareaisclearofotherpeoplebefore
operatingthetractionunit.Stopthetractionunit
ifanyoneentersthearea.
•Neverleavearunningtractionunitunattended.
Alwayslowertheloaderarms,stoptheengine,set
theparkingbrake,andremovethekeybeforeleaving.
•Donotexceedtheratedoperatingcapacity,asthe
tractionunitmaybecomeunstablewhichmayresult
inlossofcontrol.
•Donotcarryaloadwiththearmsraised.Always
carryloadsclosetotheground.
•Donotoverloadtheattachmentandalwayskeep
theloadlevelwhenraisingtheloaderarms.Logs,
boards,andotheritemscouldrolldowntheloader
arms,injuringyou.
•Neverjerkthecontrols;useasteadymotion.
•Watchfortrafcwhenoperatingnearorcrossing
roadways.
•Donottouchpartswhichmaybehotfrom
operation.Allowthemtocoolbeforeattemptingto
maintain,adjust,orservice.
•Checkforoverheadclearances(i.e.branches,
doorways,electricalwires)beforedrivingunderany
objectsanddonotcontactthem.
•Ensurethatyouoperatethetractionunitinareas
wheretherearenoobstaclesincloseproximitytothe
operator.Failuretomaintainadequatedistancefrom
trees,walls,andotherbarriersmayresultininjury
asthetractionunitbacksupduringoperationifthe
operatorisnotattentivetothesurroundings.Only
operatetheunitinareaswherethereissufcient
clearancefortheoperatortosafelymaneuverthe
product.
•Beforedigging,havetheareamarkedfor
undergroundutilities,anddonotdiginmarkedareas.
•Locatethepinchpointareasmarkedonthetraction
unitandattachmentsandkeephandsandfeetaway
fromtheseareas.
4
•Beforeoperatingthetractionunitwithan
attachment,ensurethattheattachmentisproperly
installed.
•Donotplaceyourfeetundertheplatform.
SlopeOperation
Slopesareamajorfactorrelatedtoloss-of-controland
tip-overaccidents,whichcanresultinsevereinjuryor
death.Allslopesrequireextracaution.
•Donotoperatethetractionunitonhillsidesor
slopesexceedingtheanglesrecommendedinthe
StabilityDatasectioninStabilityData(page7),and
thoseintheattachmentOperator’sManual.Seealso
the
SlopeIndicator(page8).
•Operateupanddownslopeswiththeheavyend
ofthetractionunituphill.Weightdistribution
changes.Anemptybucketwillmaketherearof
thetractionunittheheavyend,andafullbucket
willmakethefrontofthetractionunittheheavy
end.Mostotherattachmentswillmakethefrontof
tractionunittheheavyend.
•Raisingtheloaderarmsonaslopewillaffectthe
stabilityofthemachine.Wheneverpossible,keepthe
loaderarmsintheloweredpositionwhenonslopes.
•Removinganattachmentonaslopewillmakethe
rearofthetractionunitheavy.RefertotheStability
DatasectioninStabilityData(page7),todetermine
whethertheattachmentcanbesafelyremovedon
theslope.
•Removeobstaclessuchasrocks,treelimbs,etc.from
theworkarea.Watchforholes,ruts,orbumps,as
uneventerraincouldoverturnthetractionunit.Tall
grasscanhideobstacles.
•UseonlyToro-approvedattachments.Attachments
canchangethestabilityandtheoperating
characteristicsofthetractionunit.Warrantymaybe
voidedifusedwithunapprovedattachments.
•Keepallmovementsonslopesslowandgradual.Do
notmakesuddenchangesinspeedordirection.
•Avoidstartingorstoppingonaslope.Ifthetraction
unitlosestraction,proceedslowly,straightdownthe
slope.
•Avoidturningonslopes.Ifyoumustturn,turn
slowlyandkeeptheheavyendofthetractionunit
uphill.
•Donotoperateneardrop-offs,ditches,or
embankments.Thetractionunitcouldsuddenlyturn
overifawheelgoesovertheedgeofaclifforditch,
orifanedgecavesin.
•Donotoperateonwetgrass.Reducedtractioncould
causesliding.
•Donotparkthetractionunitonahillsideorslope
withoutloweringtheattachmenttothegroundand
chockingthewheels.
•Donottrytostabilizethetractionunitbyputting
yourfootontheground.
MaintenanceandStorage
•Disengagetheauxiliaryhydraulics,lowerthe
attachment,settheparkingbrake,stoptheengine,
andremovethekey.Waitforallmovementtostop
beforeadjusting,cleaning,orrepairing.
•Cleandebrisfromattachments,drives,mufers,and
enginetohelppreventres.Cleanupoilorfuel
spillage.
•Lettheenginecoolbeforestoringanddonotstore
nearame.
•Donotstorefuelnearamesordrainindoors.
•Parkthemachineonlevelground.Neverallow
untrainedpersonneltoservicethemachine.
•Usejackstandstosupportcomponentswhen
required.
•Carefullyreleasepressurefromcomponentswith
storedenergy.
•Disconnectthebatterybeforemakinganyrepairs.
Disconnectthenegativeterminalrstandthe
positivelast.Reconnectpositiverstandnegative
last.
•Keephandsandfeetawayfrommovingparts.If
possible,donotmakeadjustmentswiththeengine
running.
•Chargebatteriesinanopenwellventilatedarea,away
fromsparkandames.Unplugthechargerbefore
connectingordisconnectingitfromthebattery.
Wearprotectiveclothinganduseinsulatedtools.
•Keepallpartsingoodworkingconditionandall
hardwaretightened.Replaceallwornordamaged
decals.
•Ifanymaintenanceorrepairrequirestheloaderarms
tobeintheraisedposition,securethearmsinthe
raisedpositionwiththehydrauliccylinderlocks.
•Keepnutsandboltstight.Keepequipmentingood
condition.
•Nevertamperwithsafetydevices.
•Keepthetractionunitfreeofgrass,leaves,orother
debrisbuildup.Cleanupoilorfuelspillage.Allow
thetractionunittocoolbeforestoring.
5
•Useextracarewhenhandlingfuels.Theyare
ammableandvaporsareexplosive.
–Useonlyanapprovedcontainer.
–Neverremovethefuelcaporaddfuelwhen
theengineisrunning.Allowtheenginetocool
beforerefueling.Donotsmoke.
–Neverrefuelthetractionunitindoors.
–Neverstorethetractionunitorfuelcontainer
insidewherethereisanopename,suchasnear
awaterheaterorfurnace.
–Neverllacontainerwhileitisinsideavehicle,
trunk,pickupbed,oranysurfaceotherthanthe
ground.
–Keepcontainernozzleincontactwiththetank
duringlling.
•Stopandinspecttheequipmentifyoustrikean
object.Makeanynecessaryrepairsbeforerestarting.
•UseonlygenuineTororeplacementpartstoensure
thatoriginalstandardsaremaintained.
•Batteryacidispoisonousandcancauseburns.Avoid
contactwithskin,eyes,andclothing.Protectyour
face,eyes,andclothingwhenworkingwithabattery.
•Batterygasescanexplode.Keepcigarettes,sparks
andamesawayfromthebattery.
•Keepyourbodyandhandsawayfrompinhole
leaksornozzlesthatejecthighpressurehydraulic
uid.Usecardboardorpapertondhydraulic
leaks;neveruseyourhands.Hydraulicuidescaping
underpressurecanpenetrateskinandcauseinjury
requiringsurgerywithinafewhoursbyaqualied
surgeonorgangrenemayresult.
SoundPressureLevel
Thisunithasasoundpressurelevelattheoperator’s
earof90dBA,whichincludesanUncertaintyValue(K)
of1dBA.
Soundpressurelevelwasdeterminedaccordingtothe
proceduresoutlinedinEN11201.
SoundPower
Thisunithasaguaranteedsoundpowerlevelof101
dBA,whichincludesanUncertaintyValue(K)of1dBA.
Thesoundpowerlevelwasdeterminedaccordingtothe
proceduresoutlinedinISO6395.
VibrationLevel
Measuredvibrationlevelforrighthand=0.1m/s
2
.
Measuredvibrationlevelforlefthand=0.1m/s
2
.
UncertaintyValue(K)=0.1m/s
2
.
Measuredvaluesweredeterminedaccordingtothe
proceduresoutlinedinENISO20643.
6
StabilityData
Thefollowingtableslistthemaximumsloperecommendedforthetractionunitinthepositionslistedinthetables.
Slopesoverthelisteddegreemaycausethetractionunittobecomeunstable.Thedatainthetablesassumethatthe
loaderarmsarefullylowered;raisedarmsmayaffectthestability.
Ineachattachmentmanualisasetofthreestabilityratings,oneforeachhillposition.Todeterminethemaximum
slopeyoucantraversewiththeattachmentinstalled,ndthedegreeofslopethatcorrespondstothestabilityratings
oftheattachment.Example:IftheattachmenthasaFrontUphillratingofB,aRearUphillratingofD,anda
SideUphillratingofC,thenyoucoulddriveforwardupan18°slope,rearwardupa10°slope,orsidewaysona
14°slope,aslistedinthefollowingtable.
MaximumRecommendedSlopewhen
Operatingwith:
FrontUphillRearUphill
SideUphill
Conguration
Tractionunitwithoutattachment
7°20°17°
Tractionunitwithcounterweight,withoutattachment
5°21°17°
Tractionunitwithanattachmentratedwithoneofthefollowingstabilityratings
foreachslopeposition:*
A
25°25°20°
B
18°19°18°
C15°16°14°
D
10°10°9°
E
5°5°5°
7
SlopeIndicator
G01 1841
Figure3
Thispagemaybecopiedforpersonaluse.
1.Todeterminethemaximumslopeyoucansafelyoperatethemachineon,refertotheStabilityDatasection.Usetheslope
indicatortodeterminethedegreeofslopeofhillsbeforeoperating.Donotoperatethismachineonaslopegreaterthanthat
speciedintheStabilityDatasection.Foldalongtheappropriatelinetomatchtherecommendedslope.
2.Alignthisedgewithaverticalsurface,atree,building,fencepole,etc.
3.Exampleofhowtocompareslopewithfoldededge.
8
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaof
potentialdanger.Replaceanydecalthatisdamagedorlost.
100-1701
1.Crushinghazard—installthecylinderlockandreadtheinstructionsbeforeservicingorperformingmaintenance.
2.Warning—removetheignitionkeyandlowertheloaderarmsbeforeleavingthemachine.
3.Cuttinghazardofhand—waitformovingpartstostop.
4.Crushing/dismembermenthazardofbystanders—keepbystandersasafedistancefromthemachine.
5.Explosionandelectricalshockhazards—donotdiginareaswithburiedgasorelectricallines.
108-9733
1.Warning—readthe
Operator’sManual.
4.Armlift—up
7.Buckettilt—down10.Engine—run
2.Tippinghazard—donot
stepoffoperatorplatform
withloadraised,always
operatewiththeheavyend
ofthemachinepointed
uphill,carryloadslow,
maximumloadis515lbs
(234kg).
5.Wheeldrive—forward
8.Buckettilt—up11.Engine—stop
3.Armlift–down
6.Wheeldrive—reverse9.Engine—start
114–9600
93-6686
1.Hydraulicoil
2.ReadtheOperator’sManual.
9
100-1702
1.Warning—readtheOperator’sManual;maximumload
ratingof515lb.(234Kg).
100-1703
1.Speedselector
100-1704
1.ReadtheOperator’s
Manual.
3.Starttheengine.
2.Placetheauxiliary
hydraulicsinNeutral.
93-7814
1.Entanglementhazard,belt—stayawayfrommovingparts.
100-8821
1.Crushinghazardandcuttinghazardofhand—stayasafe
distancefromthefrontofthetractionunitwhentheloader
armsareraised.
100-8822
1.Warning—donotcarrypassengers.
98-8235
1.Fast
3.Slow
2.Tractiondrive
98-8219
1.Fast
3.Slow
2.Throttle
100-1692
1.Brakeengaged3.Brakedisengaged
2.Parkingbrake
93-9084
1.Liftpoint
2.Tie-downpoint
10
106–5976
1.Enginecoolantunder
pressure
3.Warning–donottouchthe
hotsurface.
2.Explosionhazard—read
theOperator’sManual.
4.Warning–readthe
Operator’sManual.
98-3555
1.Readtheinstructionsbeforeservicingorperforming
maintenanceonthebattery.
2.Containslead;donotdiscard.
3.Explosionhazard—weareyeprotection.
4.Causticliquid/chemicalburnhazard—toperformrstaid,
ushwithwater.
5.Firehazard—nore,openames,orsmoking.
6.Poisonhazard—keepchildrenasafedistancefromthe
battery.
108-4723
1.Auxiliaryhydraulics
3.Neutral(off)
2.Lockedreverse(detent)
4.Forward
98-4387
1.Warning—wearhearingprotection.
11
Setup
1
InstallingtheValveLever
Partsneededforthisprocedure:
1
Speedselectorvalvelever
Procedure
1.Removeanddiscardthenutsecuringtheboltand
lockwashertothespeedselectorlever.
2.Securethelevertothespeedselectorvalveusingthe
boltandlockwasherasillustratedin
Figure4.
Figure4
1.Speedselectorvalvelever2.Speedselectorvalve
2
CheckingFluidLevels
NoPartsRequired
Procedure
Beforestartingtheengineforthersttime,checkthe
engineoil,hydraulicuid,andenginecoolantlevels.
RefertoOperationformoreinformation.
3
InstallingtheBattery
Partsneededforthisprocedure:
1
Maintenance-freebattery
Procedure
Thetractionunitisshippedwithoutabattery.Your
dealerwillprovideamaintenancefreebatterywiththe
product.
WARNING
Batteryterminalsormetaltoolscouldshortagainst
metalcomponents,causingsparks.Sparkscan
causethebatterygassestoexplode,resultingin
personalinjury.
•Whenremovingorinstallingthebattery,donot
allowthebatteryterminalstotouchanymetal
partsofthetractionunit.
•Donotallowmetaltoolstoshortbetweenthe
batteryterminalsandmetalpartsofthetraction
unit.
1.Removethefourboltssecuringthebatterycover
andremovethecover(
Figure5).
Figure5
1.Batterycover5.Nut
2.Bolt6.Positivecable
3.Battery7.Negativecable
4.Bars
2.Removethenutsandbarswhichwillsecurethe
battery(Figure5).
3.Chargethebatteryfor10to15minutesat25to
30ampsor30minutesat4to6amps.Donot
overchargethebattery.
12
WARNING
Chargingthebatteryproducesgassesthatcan
explode.
Neversmokenearthebatteryandkeepsparks
andamesawayfrombattery.
4.Whenthebatteryisfullycharged,unplugthecharger
fromtheelectricaloutlet,thendisconnectthe
chargerleadsfromthebatteryposts.
5.Installthebatteryontotheplatform(
Figure5).
6.Securethebatteryinthechassiswiththebarsand
nutsremovedpreviously(Figure5).
7.Connectthepositive(red)cabletothepositive(+)
batterypost(
Figure5).Slidetherubbercoverover
thebatterypost.
WARNING
Incorrectbatterycableroutingcoulddamage
thetractorandcablescausingsparks.Sparks
cancausethebatterygassestoexplode,
resultinginpersonalinjury.
•Alwaysdisconnectthenegative(black)
batterycablebeforedisconnectingthe
positive(red)cable.
•Alwaysconnectthepositive(red)battery
cablebeforeconnectingthenegative(black)
cable.
8.Connectthenegative(black)cabletothenegative
(-)batterypost(Figure5).
Important:Ensurethatthebatterycablesdo
notcontactanysharpedgesoreachother.
9.Installthebatterycover(
Figure5).
13
ProductOverview
G005939
1
2
3
4
5
20
17
6
18
7
8
13
14
15
12
11
21
9
18
16
4
14
19
10
22
Figure6
1.Mountplate7.Wheel
13.Controlpanel
19.Parkingbrakelever
2.Tiltcylinder
8.Liftcylinder14.Liftpoints20.Radiatorllcap
3.Auxiliaryhydrauliccouplers
9.Operatorplatform
(removablecounterweight
notshown)
15.Handle21.Thighsupport
4.Loaderarms
10.Rearaccesscover(open)
16.Battery22.Flowdividercontrol
5.Frontaccesscover11.Engine17.Indicatorlights
6.Fueltank
12.Airlter
18.Towvalves
Controls
Becomefamiliarwithallthecontrols(Figure7)before
youstarttheengineandoperatethetractionunit.
G006057
631524
78
Figure7
1.Tractioncontrollevers
5.Speedselectorlever
2.Attachmenttiltlever6.Throttlelever
3.Loaderarmlever7.Keyswitch
4.Auxiliaryhydraulicslever8.Hourmeter
KeySwitch
Thekeyswitch,usedtostartandstoptheengine,has
threepositions:off,run,andstart.
•Tostarttheengine,rotatethekeytotherunposition,
theglowpluglightwillcomeon.Whentheglow
pluglightturnsoff,turnthekeytothestartposition.
Releasethekeywhenenginestartsanditwillmove
automaticallytotherunposition.
•Tostoptheengine,rotatethekeytotheoffposition.
ThrottleLever
Movethecontrolforwardtoincreasetheenginespeed
andrearwardtodecreasespeed.
TractionControlLevers
•Tomoveforward,movethetractioncontrollevers
forward.Tomoverearward,movethetraction
controlleversrearward.
•Togostraight,movebothtractioncontrollevers
equally.
•Toturn,movetheleverlocatedonthesideyou
wanttoturnbacktowardtheneutralpositionwhile
keepingtheotherleverengaged.
14
Note:Thefartheryoumovethetractioncontrol
leversineitherdirection,thefasterthetractionunit
willmoveinthatdirection.
•Tosloworstop,movethetractioncontrollevers
toneutral.
AttachmentTiltLever
•Totilttheattachmentforward,slowlypushthe
attachmenttiltleverforward.
•Totilttheattachmentrearward,slowlypullthe
attachmenttiltleverrearward.
LoaderArmLever
•Tolowertheloaderarms,slowlypushtheloader
armleverforward.
•Toraisetheloaderarms,slowlypulltheloaderarm
leverrearward.
LoaderValveLock
Theloadervalvelocksecurestheloaderarmand
attachmenttiltleverssothatyoucannotpushthem
forward.Thishelpstoensurethatnoonewill
accidentallylowertheloaderarmsduringmaintenance.
Securetheloaderarmswiththelockanytimeyouneed
tostopthemachinewiththeloaderarmsraised.
Tosetthelock,pullitbackandallthewaydownagainst
thelevers(Fig.13).
Note:Youwillneedtomovetheleversrearwardto
engageordisengagetheloadervalvelock.
Figure8
1.Loadervalvelock,
engaged
2.Loadervalvelock,
disengaged
AuxiliaryHydraulicsLever
•Tooperateahydraulicattachmentinforward
direction,slowlypulltheauxiliaryhydraulicslever
upwardandthenrearward.
•Tooperateahydraulicattachmentinreverse
direction,slowlypulltheauxiliaryhydraulicslever
upwardandthenpushitforward.Thisisalsocalled
thedetentpositionbecauseitdoesnotrequire
operatorpresence.
SpeedSelectorLever
WARNING
Ifyoumovethespeedselectorleverwhilethe
tractionunitisinmotion,thetractionunitwill
eitherstopsuddenlyoracceleratequickly.Ifyou
operatethetractionunitwiththespeedselector
leverinanintermediateposition,thetractionunit
willoperateerraticallyandmaybedamaged.You
couldlosecontrolofthetractionunitandinjure
bystandersoryourself.
•Donotmovethespeedselectorleverwhenthe
tractionunitisinmotion.
•Donotoperatethetractionunitwhenthespeed
selectorisinanyintermediateposition(i.e.,
anypositionotherthanfullyforwardorfully
rearward).
•Movethespeedselectorlevertotheforwardposition
tosetthetractiondrive,loaderarms,andattachment
tilttohighspeedandtheauxiliaryhydraulicstolow
speed.
•Movethespeedselectorlevertotherearward
positiontosettheauxiliaryhydraulicstohighspeed
andthetractiondrive,loaderarms,andattachment
tilttolowspeed.
HourMeter
Thehourmeterdisplaysthenumberofhoursof
operationthathavebeenloggedonthetractionunit.
After50hoursandevery75hoursthereafter(thatisat
50,125,200,etc.)thehourmeterdisplaysSVConthe
lowerleftsideofthescreentoremindyoutochangethe
oilandperformtherequiredmaintenance.Afterevery
400hours(400,800,1200,etc.),thehourmeterdisplays
SVConthelowerrightsideofthescreentoremind
youtoperformthemaintenanceproceduresbasedona
400hourschedule.Thesereminderscomeonstarting
threehourspriortotheserviceintervaltimeandashat
regularintervalsforsixhours.
15
FlowDividerControl
Thetractionunithydraulics(i.e.,thetractiondrive,
loaderarms,andattachmenttilt)workonaseparate
hydrauliccircuitfromtheauxiliaryhydraulicsfor
poweringattachments;however,thetwosystemsshare
thesamehydraulicpumps.Usingtheowdivider
control(
Figure9),youcanvarythespeedofthe
tractionunithydraulicsbydivertinghydraulicowtothe
auxiliaryhydraulicscircuit.Theowdividerallowsyou
todividetheowofuidinvaryingdegreestoslowthe
tractionunit.Thus,themorehydraulicowyoudivert
totheauxiliaryhydraulics,theslowerthetractionunit
hydraulicswillmove.
Figure9
1.Flowdividercontrol4.10to11o’clockposition
2.Knob5.9o’clockposition
3.12o’clockposition
•Movetheowdividercontroltothetwelveo’clock
positiontoprovidemaximumspeedtothetraction
unithydraulics.
Usethissettingforfastoperationofthetractionunit.
•Movetheowdividercontrolbetweenthetwelve
o’clockandnineo’clockpositionstoslowthe
tractionunithydraulicsandnetunethespeed.
Useasettinginthisrangewithattachments
withhydraulicswhereyouneedtobothrunthe
attachmentandmovethetractionunithydraulics,
suchastheauger,boringunit,hydraulicblade,and
tiller.
•Movethecontroltothenineo’clockpositionto
transferallhydraulicowtotheauxiliaryhydraulics
oftheattachment.
Inthissetting,thetractionunithydraulicswillnot
work.Usethissettingwithhydraulicattachments
thatdonotrequiredthetractionunithydraulics.
Therearecurrentlynoattachmentsthatrequirethe
nineo’clockposition;however,thetrencherdoes
workbestifyousetitclosetonineo’clocksothat
thetractionunitwillcreepslowlywhentrenching.
Note:Theowdividercontrolcanbexedinplace
byturningtheknobonthecontrolclockwiseuntilit
contactsthedial(
Figure9).
ParkingBrake
Thetractionunitisequippedwithaparkingbrake
(Figure10).Rotatethebrakeleverdownwardtosetthe
braketolocktherearwheelswheneverthetractionunit
willbestoppedonahillorleftunattended.Movethe
leverupbeforedrivingthetractionunit.
Figure10
1.Parkingbrakelever—On
position
2.Parkingbrakelever—Off
position
IndicatorLights
Theindicatorlightswarnyouinthecaseofasystem
malfunctionand,inthecaseoftheglowpluglight,
indicatethattheglowplugsareon.Figure11illustrates
thefourindicatorlights.
Figure11
1.Oilpressurelight
3.Enginetemperaturelight
2.Batterylight
4.Glowpluglight
•EngineTemperatureLight
Iftheenginetemperaturelightison,theengineis
overheating.Stoptheengineandallowthetraction
unittocooldown.Checkthecoolantlevelandthe
beltstothefanandwaterpump.Fillthecoolantas
requiredandreplaceanywornorslippingbelts.If
theproblempersists,contactyourAuthorizedToro
Dealerfordiagnosticsandrepair.
•OilPressureLight
Thislightisonforafewsecondswheneveryou
starttheengine.Iftheoilpressurelightisonwhile
theengineisrunning,theengineoilpressureislow.
Stoptheengineandallowthetractionunittocool
down.Checktheoillevelandllthecrankcasewith
16
oilasneeded.Iftheproblempersists,contactyour
AuthorizedToroDealerfordiagnosticsandrepair.
•BatteryLight
Thislightisonforafewsecondswheneveryoustart
theengine.Ifthebatterylightisonwhiletheengine
isrunning,thealternator,battery,orelectricalsystem
isbroken.ContactyourAuthorizedToroDealerfor
diagnosticsandrepair.
•GlowPlugLight
Thislightisonwhenthekeyisturnedtorunbefore
startingtheengine.Theglowpluglightwillremain
onforupto10seconds,indicatingthattheglow
plugsarewarmingtheengine.Iftheglowpluglight
isonwhiletheengineisrunning,theglowplugsare
broken.ContactyourAuthorizedToroDealerfor
diagnosticsandrepair.
Specications
Note:Specicationsanddesignaresubjecttochangewithoutnotice.
Width
40.5inches(103cm)
Length
60inches(152cm)
Height
49inches(125cm)
Weight(withoutattachmentorcounterweight)1722lb(783kg)
Operatingcapacity(with200lboperator,thestandardbucket,andwithoutthecounterweight)524lb(238kg)
Tippingcapacity(with200lboperator,thestandardbucket,andwithoutthecounterweight)1048lb(476kg)
Wheelbase
28inches(71cm)
Dumpheight(withstandardbucket)47inches(120cm)
Reach—fullyraised(withstandardbucket)26inches(66cm)
Heighttohingepin(narrowbucketinstandardposition)66inches(168cm)
Attachments/Accessories
AselectionofToroapprovedattachmentsandaccessoriesareavailableforusewiththemachinetoenhanceand
expanditscapabilities.ContactyourAuthorizedServiceDealerorDistributororgotowww.Toro.comforalistof
allapprovedattachmentsandaccessories.
Important:UseonlyToroapprovedattachments.Otherattachmentsmaycreateanunsafeoperating
environmentordamagethetractionunit.
17
Operation
Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.
Important:Beforeoperating,checkthefuel,oil,andcoolantlevel;removedebrisfromthetractionunit;
testtheparkingbrake,andcheckthetirepressure.Also,ensurethattheareaisclearofpeopleanddebris.
Youshouldalsoknowandhavemarkedthelocationsofallutilitylines.
CAUTION
Youcouldfalloffoftheplatformandbeseriouslyinjuredduringoperation.
Donotmovethecontrolleversunlessyouarestandingwithbothfeetontheplatformandyourhands
areholdingthehandles.
FillingtheFuelTank
Theenginerunsonclean,freshdieselfuelwith
aminimumcetaneratingof40.Purchasefuelin
quantitiesthatcanbeusedwithin30daystoensure
fuelfreshness.
Usesummergradedieselfuel(No.2-D)attemperatures
above20°F(-7°C)andwintergradedieselfuel
(No.1-DorNo.1-D/2-Dblend)below20°F
(-7°C).Useofwintergradedieselfuelatlower
temperaturesprovideslowerashpointandpourpoint
characteristics,allowingeasierstartsandlesseningthe
chancesofchemicalseparationofthefuelduetolower
temperatures.
Useofsummergradedieselfuelabove20°F(-7°C)
willcontributetowardlongerlifeofthefuelpump
components.
Important:Donotusekeroseneorgasolinein
placeofdieselfuel.Failuretoobservethiscaution
willdamagetheengine.
1.Parkthetractionunitonalevelsurface,lowerthe
loaderarms,andstoptheengine.
2.Removethekeyandallowtheenginetocool.
3.Cleanaroundthefueltankcapandremovethecap.
4.Fillthetanktoaboutoneinchbelowthetopofthe
tank,notthellerneck,withdieselfuel.
DANGER
Undercertainconditions,dieselfuelandfuel
vaporsarehighlyammableandexplosive.A
reorexplosionfromfuelcanburnyouand
othersandcancausepropertydamage.
•Useafunnelandllthefueltankoutdoors,
inanopenarea,whentheengineisoffand
iscold.Wipeupanyfuelthatspills.
•Donotllthefueltankcompletelyfull.Add
fueltothefueltankuntilthelevelis1/4to
1/2inch(6to13mm)belowthebottomof
thellerneck.Thisemptyspaceinthetank
allowsthefueltoexpand.
•Neversmokewhenhandlingfuel,andstay
awayfromanopenameorwherefuel
fumesmaybeignitedbyaspark.
•Storefuelinaclean,safety-approved
containerandkeepthecapinplace.
5.Installthefueltankcap.Wipeupanyfuelthatmay
havespilled.
Note:Ifpossible,llthefueltankaftereachuse.This
willminimizepossiblebuildupofcondensationinside
thefueltank.
DrainingWaterfromtheFuel
Filter
ServiceInterval:Beforeeachuseordaily
Drainwaterorothercontaminantsfromthefuellter
daily.
1.Stoptheengineandremovethekey.
2.Opentherearaccesscover.
3.Turnthedrainvalveuntilthewaterrunsoutofthe
lter(
Figure12).
Note:Thefuellterislocatednearthebottom
ofthefueltank.
18
Figure12
1.Fuellter
2.Drainvalve
4.Closethevalve.
5.Closetherearaccesscover.
CheckingtheEngineOilLevel
ServiceInterval:Beforeeachuseordaily
1.Parkthetractionunitonalevelsurface,lowerthe
loaderarms,andstoptheengine.
2.Removethekeyandallowtheenginetocool.
3.Opentherearaccesscover.
4.Cleanaroundtheoildipstick(Figure13).
G005936
4
123
Figure13
1.Fillercap
3.Oildipstick
2.Valvecover4.Metalend
5.Pulloutthedipstickandwipethemetalendclean
(Figure13).
6.Slidethedipstickfullyintothedipsticktube
(Figure13).
7.Pullthedipstickoutandlookatthemetalend.
8.Iftheoillevelislow,cleanaroundtheoilllercap
andremovethecap(
Figure13).
9.Slowlypouronlyenoughoil(dieselengineoil,API
serviceCH-4,CI-4,orhigher;refertoServicingthe
EngineOilinMaintenance)intothevalvecoverto
raisetheleveltotheuppermarkonthedipstick.
Important:Donotoverllthecrankcasewith
oilbecausetheenginemaybedamaged.
10.Replacethellercapanddipstick.
CheckingtheEngineCoolant
Level
ServiceInterval:Beforeeachuseordaily
Thecoolingsystemislledwitha50/50solutionof
waterandpermanentethyleneglycolantifreeze.Check
thelevelofcoolantatthebeginningofeachday,before
startingtheengine.
WARNING
Iftheenginehasbeenrunning,thecoolantinthe
radiatorwillbehotandpressurized.Ifyouremove
thecap,itmaysprayout,causingsevereburns.
•Donotremovetheradiatorcaptocheckcoolant
levels.
•Donotremovetheradiatorcapwhenthe
engineishot.Allowtheenginetocoolforat
least15minutesoruntiltheradiatorcapiscool
enoughtotouchwithoutburningyourhand.
1.Parkthetractionunitonalevelsurface,lowerthe
loaderarms,andstoptheengine.
2.Removethekeyandallowtheenginetocool.
3.Removetheradiatorllercapandcheckthecoolant
level(
Figure14).
Thecoolantshouldbeuptollerneck.
Figure14
1.Radiatorcap
4.Ifcoolantlevelislow,addcoolantuptothebottom
ofthellerneck.
Important:Donotoverlltheradiator.
5.Replacetheradiatorllercap,ensuringthatitis
tightlysealed.
RemovingDebrisfromthe
TractionUnit
ServiceInterval:Beforeeachuseordaily
19
Important:Operatingtheenginewithablocked
radiator,willresultinenginedamagefrom
overheating.
1.Parkthetractionunitonalevelsurface,raisethe
loaderarms,andinstallthecylinderlocks.
2.Stoptheengineandremovethekey.
3.Removethefrontaccesscover.
4.Cleananydebrisfromthegrill.
5.Opentherearaccesscover.
6.Wipeawaydebrisfromtheaircleaner.
7.Cleananydebrisbuildupontheenginewithabrush
orblowerbeforeeachuse.
Important:Itispreferabletoblowdirtout,
ratherthanwashingitout.Ifwaterisused,
keepitawayfromelectricalitemsandhydraulic
valves.Donotuseahigh-pressurewasher.
High-pressurewashingcandamagethe
electricalsystemandhydraulicvalvesordeplete
grease.
8.Replaceandsecurethefrontandrearaccesscovers.
9.Removeandstorethecylinderlocksandlowerthe
loaderarms.
CheckingtheHydraulicFluid
Level
ServiceInterval:Every25hours
Checkthehydraulicuidlevelbeforetheengineisrst
startedandafterevery25operatinghours.
HydraulicTankCapacity:14.8USgallons(56l)
Use10W-30or15W-40detergent,dieselengineoil(API
serviceCH-4orhigher).
1.Removetheattachment,ifoneisinstalled.
2.Parkthetractionunitonalevelsurface,raisethe
loaderarms,andinstallthecylinderlocks.
3.Stoptheengine,removethekey,andallowthe
enginetocool.
4.Removethefrontaccesscover.
5.Cleantheareaaroundthellerneckofthehydraulic
tank(Figure15).
6.Removethecapfromthellerneckandcheckthe
uidlevelonthedipstick(
Figure15).
Theuidlevelshouldbebetweenthemarksonthe
dipstick.
Figure15
1.Fillerneckcap2.Dipstick
7.Ifthelevelislow,addenoughuidtoraiseittothe
properlevel.
8.Installthecaponthellerneck.
9.Installthefrontaccesscover.
10.Removeandstorethecylinderlocksandlowerthe
loaderarms.
TestingtheParkingBrake
ServiceInterval:Beforeeachuseordaily
1.MovetheparkingbrakelevertotheOnposition
(
Figure16).
Figure16
1.Parkingbrakelever—On
position
2.Parkingbrakelever—Off
position
2.Starttheengine.
3.Slowlyeasethetractiondriveleversforwardor
rearward.
4.Ifthetractionunitmoves,contactyourAuthorized
ToroDealerforservice.
20
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Toro CE Kit, Dingo 320-D Compact Utility Loader User manual

Toro
Brand
Toro
Model
CE Kit, Dingo 320-D Compact Utility Loader
Type
User manual
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