2. Toro
  3. CM-658H-S Concrete Mixer
CM-658H-S Concrete Mixer

Toro CM-658H-S Concrete Mixer, CM-958H-P Concrete Mixer, CM-958H-PED Concrete Mixer, CM-958H-S Concrete Mixer, CM-958H-SED Concrete Mixer User manual

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FormNo.3405-114RevA
CM-SeriesConcreteMixers
ModelNo.68004—SerialNo.314000001andUp
ModelNo.68006—SerialNo.314000001andUp
ModelNo.68007—SerialNo.314000001andUp
ModelNo.68008—SerialNo.314000001andUp
ModelNo.68009—SerialNo.314000001andUp
G019544
Registeratwww.Toro.com.
OriginalInstructions(EN)
*3405-114*A
WARNING
CALIFORNIA
Proposition65Warning
Thisproductcontainsachemicalorchemicals
knowntotheStateofCaliforniatocausecancer,
birthdefects,orreproductiveharm.
Theengineexhaustfromthisproduct
containschemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
Useofthisproductmaycauseexposureto
chemicalsknowntotheStateofCalifornia
tocausecancer,birthdefects,orother
reproductiveharm.
ThissparkignitionsystemcomplieswithCanadianICES-002.
Becauseinsomeareastherearelocal,state,orfederal
regulationsrequiringthatasparkarresterbeusedonthe
engineofthismachine,asparkarresterisavailableas
anoption.Ifyourequireasparkarrester,contactyour
AuthorizedToroServiceDealer.
GenuineTorosparkarrestersareapprovedbytheUSDA
ForestryService.
ItisaviolationofCaliforniaPublicResourceCode
Section4442or4443touseoroperatetheengineonany
forest-covered,brush-covered,orgrass-coveredlandunless
theengineisequippedwithasparkarrester,asdenedin
Section4442,maintainedineffectiveworkingorderorthe
engineisconstructed,equipped,andmaintainedforthe
preventionofre.
Theenclosed
Engine Owner's Man ual
issuppliedfor
informationregardingtheUSEnvironmentalProtection
Agency(EPA)andtheCaliforniaEmissionControl
Regulationofemissionsystems,maintenance,and
warranty.Replacementsmaybeorderedthroughthe
enginemanufacturer.
Introduction
Thismachineisdesignedtomixconcrete,plaster,reproong
material,grout,andothersmall-grainedconcreteproducts.
Themachinecanbetowedbehindavehicleequippedwith
ahitchappropriateforthetypeoftowpoleyourmachine
has(ball,pintle,orpinhitch).
Readthisinformationcarefullytolearnhowtooperateand
maintainyourproductproperlyandtoavoidinjuryand
productdamage.Youareresponsibleforoperatingthe
productproperlyandsafely.
YoumaycontactTorodirectlyatwww .Toro.comforproduct
safetyandoperationtrainingmaterials,accessoryinformation,
helpndingadealer,ortoregisteryourproduct.
Wheneveryouneedservice,genuineToroparts,oradditional
information,contactanAuthorizedServiceDealerorToro
CustomerServiceandhavethemodelandserialnumbersof
yourproductready.Writethenumbersinthespaceprovided.
1
G019545
Figure1
Side-DumpModels
1.Modelandserialnumberlocation
G019913
1
Figure2
End-DumpModels
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhassafety
messagesidentiedbythesafety-alertsymbol(Figure3),
whichsignalsahazardthatmaycauseseriousinjuryordeath
ifyoudonotfollowtherecommendedprecautions.
©2016—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
2
Contactusatwww.Toro.com.
PrintedintheUSA
AllRightsReserved
Figure3
1.Safety-alertsymbol
Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanicalinformation
andNoteemphasizesgeneralinformationworthyofspecial
attention.
TireInformation
TheDOTtireinformationislocatedontheside
ofeachtire.Thisinformationgivesloadandspeed
ratings.Replacementtiresshouldhavethesame
orbetterratings.Formoreinformationgoto
http://www.nhtsa.gov/Vehicle+Safety/Tires.
Note:Thevariousmachinesinthismanualhavedifferent
weights;refertoSpecications(page15)toensurethatthe
tiresonyourmachinemeetorexceedtheweightrequirements
ofyourmachine.
Contents
Safety...........................................................................4
SafeOperatingPractices...........................................4
SafetyandInstructionalDecals.................................7
Setup...........................................................................10
1InstallingtheTowPole..........................................10
2InstallingtheTongue............................................10
3InstallingtheSafetyChain.....................................11
ProductOverview.........................................................13
Controls...............................................................14
Specications........................................................15
Operation....................................................................15
PreparingtoTowtheMachine..................................15
TowingtheMachine...............................................21
PreparingtoUsetheMachine...................................21
LoweringtheStabilizerLegs....................................21
OpeningandClosingtheCowl.................................22
AddingFuel...........................................................22
CheckingtheEngine-OilLevel.................................24
StartingandShuttingOfftheEngine.........................24
UsingtheMachine..................................................25
MixingtheMaterial.................................................26
UsingtheDrum.....................................................26
Maintenance.................................................................28
RecommendedMaintenanceSchedule(s)......................28
PremaintenanceProcedures........................................28
PreparingtheMachineforMaintenance.....................28
DisconnectingtheSpark-plugWire...........................28
RemovingandInstallingtheDividerPlate..................29
Lubrication...............................................................30
LubricatingtheMachine..........................................30
EngineMaintenance..................................................30
ServicingtheAirCleaner.........................................30
ServicingtheEngineOil..........................................31
ServicingtheSparkPlug..........................................33
ServicingtheSparkArrester.....................................34
FuelSystemMaintenance...........................................35
CleaningtheFuel-SedimentCup...............................35
BeltMaintenance......................................................36
CheckingtheDrive-BeltTension..............................36
AdjustingtheDrive-beltTension..............................37
ReplacingtheDriveBelts.........................................37
Cleaning...................................................................38
CleaningtheMachine..............................................38
Storage........................................................................38
StoringtheMachine................................................38
Troubleshooting...........................................................40
3
Safety
Improperlyusingormaintainingthemachinecanresult
ininjury.Toreducethepotentialforinjury,complywith
thesesafetyinstructionsandalwayspayattentiontothe
safetyalertsymbol,whichmeans:
Caution
,
W ar ning
,
or
Danger
—personalsafetyinstruction.Failureto
complywiththeinstructionmayresultinpersonalinjury
ordeath.
SafeOperatingPractices
Thisproductiscapableofamputatinghands.Alwaysfollow
allsafetyinstructionstoavoidseriousinjuryordeath.
WARNING
Machiningorhandlingstone,masonry,concrete,
metal,andothermaterialscangeneratedust,mists,
andfumescontainingchemicals,suchassilica,
knowntocauseseriousorfatalinjuryorillness,
suchasrespiratorydisease,silicosis,cancer,birth
defects,orotherreproductiveharm.
•Controldust,mist,andfumesatthesource
wherepossible.Watershouldbeusedfordust
suppressionwhenfeasible.
•Usegoodworkpracticesandfollowthe
recommendationsofthemanufactureror
suppliers,OSHA,andotheroccupationaland
tradeassociations.
•Alwaysfollowrespiratoryprecautions.
•Whenthehazardsfrominhalationcannotbe
eliminated,theoperatorandanybystanders
shouldweararespiratorapprovedbyOSHAfor
thematerialbeinghandled.
WARNING
Engineexhaustcontainscarbonmonoxide,an
odorless,deadlypoisonthatcankillyou.
Donotruntheengineindoorsorinanenclosed
area.
Training
•ReadtheOperator'sManualandothertrainingmaterial.If
theoperator(s)ormechanic(s)cannotreadorunderstand
theinformation,itistheowner'sresponsibilitytoexplain
thismaterialtothem.
•Becomefamiliarwiththesafeoperationoftheequipment,
operatorcontrols,andsafetysigns.
•Alloperatorsandmechanicsshouldbetrained.The
ownerisresponsiblefortrainingtheusers.
•Neverletchildrenoruntrainedpeopleoperateorservice
theequipment.Localregulationsmayrestricttheageof
theoperator.
•Theowner/usercanpreventandisresponsiblefor
accidentsorinjuriestopeopleordamagetoproperty.
Towing
Checkwithyourlocalcountyorstatetowingsafetyregulations
beforetowingthemachine.
•Inordertoreducethepossibilityofanaccidentwhile
transportingthemachineonpublicroads,makesurethat
thetowingvehicleismechanicallysoundandingood
operatingcondition.
•Shutdowntheenginebeforetransportingthemachine.
•Whentowingwithaballhitch,ensurethattheballhitch
youareusingisthepropersizeforthehitchcoupleron
themachine.
•Whentowingwithapintlehitch,ensurethattheeyeof
thetowpoleisthecorrectdimensionforthepintlehook.
•Inspectthehitchandcouplingforwear.Nevertowthe
machinewithdamagedordefectivehitches,couplings,
chains,orothercomponents.
•Checkthetireairpressureonthetowingvehicleandthe
machine.
•Checkthetiretreadandsidewallfordamageandwear.
•Properlyattachthesafetychainstothetowingvehicle.
•Ensurethatthedirectionalandbrakelightsareworking
properly(ifthemachineisequippedwiththelightkit).
•Ensurethatthedirectional,backup,andbrakelightsof
thetowvehicleareworkingproperly(ifthemachineis
equippedwiththelightkit).
•Beforetowing,checktomakecertainyourmachineis
correctlyandsecurelyattachedtothetowingvehicle.
•Ensurethatthesafetychainsareproperlysecuredtothe
vehicle,andleaveenoughslackforturning.
•Donotcarryanymaterialinthemachinewhentowing.
•Avoidsuddenstopsandstarts.Thiscancauseskidding,
orjackkning.Smooth,gradualstartsandstopswill
improvetowing.
•Avoidsharpturnstopreventrolling.Towonlywitha
vehiclethathasahitchdesignedfortowing.Donot
attachtowedequipmentexceptatthehitchpoint.
•Donottowthemachinefasterthan88km/h(55mph).
•Usecautionwhenbackingup;useaspotteroutsidethe
vehicletoguideyou.
•Donotallowanyonetositorrideonthemachine.
•Disconnectthemachinefromthetowvehiclebefore
usingit.
•Securethemachinefrommovementbeforeyoutowit.
4
Preparation
Becomefamiliarwiththesafeoperationoftheequipment,
operatorcontrols,andsafetysigns.
•Useonlyaccessoriesandattachmentsapprovedbythe
manufacturer.
•Wearpersonalprotectiveequipmentandappropriate
clothing,includingthefollowing:
–Hardhat
–Respiratorordustmask
–Faceshield
–Hearingprotection
–Substantial,slip-resistantfootwear
–Longpants
–Shirtwithlongsleevesthataretightatthewrists
–Tight-ttinggloveswithoutdrawstringsorloosecuffs
•Securelooseclothing,tiebacklonghairanddonotwear
jewelry.
•Operatingtheequipmentsafelyrequiresthefullattention
oftheoperator.Donotwearradioormusicheadphones
whileoperatingthemachine.
•Useextracarewhenhandlingfuels.Theyareammable
andthevaporsareexplosive.Usethefollowingpractices
whenhandlingfuel:
–Useonlyanapprovedfuelcontainer.
–Neverremovethefuelcaporaddfuelwiththeengine
running.
–Allowtheenginetocoolbeforerefueling.
–Donotsmoke.
–Neverrefuelordrainthemachineindoors.
–Replacethefuelcapandtightenitsecurely.
–Keepthecontainernozzleincontactwiththetank
duringlling.
–Neverllacontainerwhileitisinsideavehicle,trunk,
pick-upbed,oranysurfaceotherthantheground.
–Neverstorethemachineorfuelcontainerinside
wherethereisanopename,suchasnearawater
heaterorfurnace.
–Iffuelisspilled,wipeitofftheengineandequipment.
•Ensurethatthemachineisonalevelsurfacebefore
operatingthemachine.
•Securethemachinefrommovementbeforeyoubegin
toworkonit
•Beforeeveryuse,dothefollowing:
–Inspectthecoupler,ball,andhitch.
–Ensurethatalllightsarefunctioningproperly(ifthe
machineisequippedwithalightkit).
–Ensurethatthetiresareproperlyinatedas
recommended.
–Ensurethatthelugnutsaretightandtorqued
properly.
–Ensurethatthemachineisproperlysecured.
Operation
•Neverrunanengineinanenclosedorpoorlyventilated
area.
•Onlyoperatethemachineingoodlightingconditions.
•Beforestartingthemachine,makesurethatthereareno
personsorobstaclesnearorunderthemachine.
•Shutofftheenginebeforeleavingthemachineforany
reason.
•Neverleavearunningmachineunattended.Always
shutofftheengineandverifythatallmovingpartshave
stopped.
•Avoidprolongedbreathingofexhaustfumes.Engine
exhaustfumescancausesicknessordeath.
•Keephandsawayfromanymovingparts.Keepfeetaway
fromthetiresandthefrontpost.
•Donotoperatethemachinewhileill,tired,orunderthe
inuenceofalcoholordrugs.
•Ensurethattheareaisclearofotherpeopleorpetsbefore
operatingthemachine.Shutoffthemachineifanyone
entersthearea.
•Neverplaceyourhandsoranysolidobjectintothedrum
whenthemachineisinoperation.
•Donottouchpartswhichmaybehotfromoperation.
Allowthemtocoolbeforeattemptingtomaintain,adjust,
orservicethemachine.
•Nevermovethemachinewhiletheengineisrunning.
•Keepthecowlclosedandlatchedduringoperation.
•Ensurethatalltheguardsandshieldsaresecurelyinplace
beforeoperatingthemachine.
•Ifthemixingpaddlesstrikeaforeignobjectorifthe
machineshouldstartmakinganunusualnoiseor
vibration,shutofftheengineandemptythedrum.Wait
forallmovingpartstocometoacompletestopandcool.
Vibrationisgenerallyawarningoftrouble.Inspectfor
cloggingordamage.Cleanandrepairand/orreplace
damagedparts.
•Donotchangetheenginegovernorsettingoroverspeed
theengine.
•Lightningcancausesevereinjuryordeath.Ifyousee
lightningorhearthunderinthearea,donotoperatethe
machine;seekshelter.
5
MaintenanceandStorage
•Beforeperformingmaintenance,dothefollowing:
–Parkthemachineonlevelground.
–Shutofftheengine.Waitforallmovementtostop
beforeadjusting,cleaning,orrepairing.
–Lettheenginecoolbeforeperformingmaintenance
orstoring.
–Disengageallpowerandoperationcontrols.
•Neverlubricate,service,repair,oradjustthemachine
whileitisrunning.
•Keepequipmentmaterialsclearfromthemuferand
enginetohelppreventres.Cleanupanyoilorfuel
spillage.
•Neverallowuntrainedpersonneltoservicethemachine.
•Keephands,feet,andclothingawayfrommovingparts.
Ifpossible,donotmakeadjustmentswiththeengine
running.
•Keepallpartsingoodworkingconditionandallhardware
tightened.Replaceallwornordamageddecals.
•Removeanybuildupofgrease,oil,ordebrisfromthe
machine.
•Stopandinspectthemachineifaforeignobjectenters
thedrumorcausesanobstruction.Makeanynecessary
repairsbeforestartingthemachine.
•Donottamperwithsafetydevices.
•Securethemachinefrommovementwhenstoringthe
machine.
•Keepallnuts,bolts,screws,andhoseclampssecurely
tightened.Keepequipmentingoodcondition.
•UseonlygenuineTororeplacementpartstoensurethat
theoriginalstandardsaremaintained.
6
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential
danger.Replaceanydecalthatisdamagedorlost.
117-2718
125-4940
1.Warning
3.Engine—shutoff
2.Engine—run
125-8175
1.ReadtheOperator’sManualforinformationongreasing
themachine.
125-8216
1.ReadtheOperator’s
Manualforinformationon
howtotowthemachine.
2.Warning—limittowing
speedtolessthan55mph
/88km/h.
130-8322
1.Onlyusefuelwithan
alcoholcontentbyvolume
under10%.
3.Donotusefuelwithan
alcoholcontentbyvolume
greaterthan10%.
2.ReadtheOperator's
Manualformore
informationonfuel.
7
125-4939
1.Warning—readthe
Operator’sManual.
4.Toxicgasinhalation
hazard—Don’trunthe
engineinanenclosed
space.
2.Handandarm
entanglementatthe
beltdrive;crushinghazard
ofhand;entanglement
hazardofhandatthe
shaft—keephandsaway
frommovingparts;keep
allguardsandshieldsin
place.
5.Explosionhazard—shut
offtheengineandkeep
awayfromameswhen
refueling.
3.Entanglementhazard
atpaddles—shutoff
theengineandwait
forallmovingpartsto
stopbeforeperforming
maintenance.
8
132-4041
1.ReadtheOperator'sManualformoreinformationonservicingthemachine.
132-4042
1.ReadtheOperator'sManualformoreinformationonservicingthemachine.
9
Setup
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescription
Qty.
Use
1
Towpolekit(soldseparately)
1
Installthetowpole(side-dumpmodels
only).
Tongue1
Frontstabilizerleg1
Shortbolt
6
Longbolt1
2
Nut
7
Installthetongue(end-dumpmodels
only).
Safetychain
1
3
Connectinglink
2
Installthesafetychain.
1
InstallingtheTowPole
Side-DumpModelsOnly
Partsneededforthisprocedure:
1
Towpolekit(soldseparately)
InstallingtheTowPoletotheMachine
Note:Thetowpoleispurchasedseparatelyandincludesthe
nutandboltneededforinstallation.
Themachinehasthefollowingtowpoleoptions:
HitchTypeLength
50mm(2inch)ball—stamped78.7cm(31inches)or127cm
(50inches)
50mm(2inch)ball—forged78.7cm(31inches)or127cm
(50inches)
Pintle
78.7cm(31inches)or127cm
(50inches)
1.Removetheboltandnutfromthetowpole(Figure4).
5
1
2
4
6
3
G019804
Figure4
1.Towpole4.Bolthole
2.Frontpost
5.Frametting
3.Bolt6.Nut
2.Slidethetowpoleforwardandaligntheholeinthe
polewiththeholeintheframetting(Figure4).
3.Inserttheboltthroughtheholesinthettingandthe
pole(Figure4).
4.Threadthenutontotheboltandtightenthemuntil
theyaretightagainsttheframetting(Figure4).
Note:Iftheself-lockingnyloninsertinthelocknut
wearswithuse,replacethenutwithanewGrade5or
Grade8locknut.
10
2
InstallingtheTongue
End-DumpModelsOnly
Partsneededforthisprocedure:
1Tongue
1Frontstabilizerleg
6
Shortbolt
1Longbolt
7
Nut
InstallingtheTonguetotheMachine
1.Lowertherearstabilizerlegs;refertoLoweringthe
StabilizerLegs(page21).
2.Placejackstandsunderthefrontframerailtoprevent
themachinefromtippingforward(Figure5).
WARNING
Mechanicalorhydraulicjacksmayfailto
supportthemachineandcauseseriousinjury.
Usejackstandswhensupportingthemachine.
G021091
1
Figure5
1.Supportpoints
3.Removethe2nutsandboltsthatsecurethefront
stabilizerlegtotheframe(Figure6)andremovethe
frontstabilizerleg.
G021092
1
Figure6
1.Frontstabilizerleg
4.Installthetongueintotheopeningatthefrontof
themachineandsecureitwith6nutsandshortbolts
torquedto102N∙m(75ft-lb);refertoFigure7.
1 2
3
4
5
6
G021093
Figure7
1.Clevispin4.Nut(7)
2.Longbolt5.Tongue
3.Shortbolt(6)
6.Frontstabilizerleg
5.Alignthetoprearholeinthefrontstabilizerlegtothe
holepastthehandleinthefrontofthetongue(Figure
7).
6.Installthelongboltthroughtheholesandsecureitwith
anuttorquedto102N∙m(75ft-lb);refertoFigure7.
Note:Thestabilizerlegpivotsrearwardonthebolt.
Ifyouinstalltheboltintothewronghole,thestabilizer
legwillnotworkproperly.
7.Inserttheclevispintolockthefrontstabilizerlegin
position(Figure7).
11
3
InstallingtheSafetyChain
Partsneededforthisprocedure:
1
Safetychain
2
Connectinglink
InstallingtheSafetyChain
Side-DumpModelsOnly
Formahookontheendofabendablepieceofrodorstiff
wire,(notincluded),andinstallthesafetychainasshownin
Figure8.
Figure8
Note:Ensurethatapproximatelyequallengthsofsafety
chainextendfromeithersideofthefrontpost.
InstallingtheSafetyChain
End-DumpModelsOnly
Figure9
Note:Ensurethatapproximatelyequallengthsofsafety
chainextendfromeithersideofthetongue.
12
ProductOverview
G019730
1
2
3
4
5
6
7
8
Figure10
Side-DumpModels
1.Enginecowl5.Towpole
2.Engineswitch
6.Safety-chainkeyholes
3.Drum7.Drum-tiltbrake
4.Handwheel8.Rubberlatch
5
4
3
2
1
6
7
8
G019914
9
10
11
12
11
Figure11
End-DumpModels
1.Tongue-mountedtow
coupler
7.Handwheel
2.Safety-chainkeyholes
8.Drum-tiltbrake
3.Rubberlatch9.Frontstabilizerleg
4.Engineswitch10.Rearwardpinhole
5.Enginecowl
11.Clevispin
6.Drum12.Rearstabilizerlegs
13
Controls
Becomefamiliarwithallofthecontrolsbeforeyoustartthe
engineandoperatethemachine.
EngineSwitch
WhentheengineswitchonthecowlisintheRUNposition,
itallowstheenginetorun.Movingtheengineswitchtothe
STOPpositionshutsofftheengine.
Handwheel
Thehandwheelcontrolsthedischargingactionofthedrum.
Drum-tiltBrake
Thedrum-tiltbrakelocksthedrumintoanuprightposition
oradischargingposition.
EngineControls
1
2
3
4
5
6
7
8
G019744
Figure12
1.Recoil-starthandle5.Fuelcap
2.Fuelvalve6.Dipstick
3.Chokelever7.Oil-drainplug
4.Throttlelever
8.On/Offswitch
FuelValve
Thefuelvalve(Figure13)islocatedunderneaththechoke
lever.MovetheleverforthefuelvalvetotheONposition
beforeattemptingtostarttheengine.Whenyouhavenished
mixing,shutofftheengineandmovethefuelvalveleverto
theOFFposition.
1
2
3
G018792
Figure13
1.Fuelvalve3.Throttlelever
2.Chokelever
ChokeLever
Usethechokelever(Figure13)tostartacoldengine.Before
pullingtherecoil-starthandle,movethechokelevertothe
CLOSEDposition.Oncetheengineisrunning,movethe
chokelevertotheOPENposition.Donotusethechokeifthe
engineisalreadywarmeduporiftheairtemperatureishigh.
ThrottleLever
Thethrottlelever(Figure13)controlsthespeed(rpm)ofthe
engine.Itislocatednexttothechokelever.Itsetstheengine
speedandthereforecanincreaseanddecreasetherotation
speedofthemixingpaddles.Forbestperformance,setthis
controltotheFASTpositionwhenmixingmaterial.
EngineOn/OffSwitch
UsetheOn/Offswitch(Figure14)tostartandshutoffthe
engine.Thisswitchislocatedonthefrontoftheengine.
RotatetheOn/OffswitchtotheONpositiontostartandrun
theengine.RotatetheOn/OffswitchtotheOFFposition
toshutofftheengine.
OFF
ON
1
OFF
ON
G021 103
2
Figure14
1.Offposition2.Onposition
14
Recoil-StartHandle
Tostarttheengine,pulltherecoil-starthandle(Figure12)
quicklytoturntheengineover.Theenginecontrolsdescribed
abovemustallbesetcorrectlyfortheenginetostart.
Oil-LevelSwitch
Theoil-levelswitchislocatedinsidetheengine,anditdoes
notallowtheenginetorunintheeventtheoillevelisbelow
thesafeoperatinglimit.
Specications
Note:Specicationsanddesignaresubjecttochangewithoutnotice.
Model6800468006680076800868009
BatchCapacity
0.17m
3
(6.0ft
3
)
0.255m
3
(9.0ft
3
)
0.255m
3
(9.0ft
3
)
0.255m
3
(9.0ft
3
)
0.255m
3
(9.0ft
3
)
TotalVolume0.255m
3
(9.0ft
3
)
0.43m
3
(15.1ft
3
)
0.43m
3
(15.1ft
3
)
0.43m
3
(15.1ft
3
)
0.43m
3
(15.1ft
3
)
DrumMaterial
SteelSteelSteel
PolyethylenePolyethylene
Length198.1cm
(78inches)
213.4cm
(84inches)
215.9cm
(85inches)
215.9cm
(85inches)
213.4cm
(84inches)
Width116.8cm
(46inches)
142.2cm
(56inches)
215.9cm
(85inches)
215.9cm
(85inches)
142.2cm
(56inches)
Height147.3cm
(58inches)
165.1cm
(65inches)
180.3cm
(71inches)
180.3cm
(71inches)
165.1cm
(65inches)
Weight313kg
(690lb)
362.9kg
(800lb)
396.9kg
(875lb)
396.9kg
(875lb)
380.9kg
(837lb)
Operation
Important:Beforeoperating,checkthefuelandoil
levels,andremovedebrisfromthemachine.Ensurethat
theareaisclearofpeople.
PreparingtoTowtheMachine
Important:Ensurethatyourtowvehiclehastowing
capacityfortheweightofthemachine.
Important:UseaClass2orlargerreceiver.
Note:Ensurethatyourtowvehiclehastheappropriatehitch
totowthemachine;optionsincludea50mm(2inch)ball
hitchorapintlehitch.
Note:Ifthemachineisequippedwithatrailer-lightkit,
ensurethattheelectricalconnectorofthetowvehicleis
compatiblewiththeelectricalconnectorofthemachine.
Ifyourtowvehiclehasadifferenttypeofplug,obtainan
adapterfromanautomotivepartsstore.
1.Ensurethattheengineisshutoff,thefuelvalveisin
theOFFposition,andthedrumisempty.
2.Usingthehandwheel,positionthedrumsothatitis
pointingdowntowardtheground(Figure15).
G019806
1
2
3
Figure15
1.Drumpointingdown3.Towpoleboltedinplace
2.Drum-tiltbrakeengaged
3.Lockthedrumintopositionbypushingdownthe
drum-tilt-brakehandle(Figure16).
15
1
2
G019733
Figure16
Drum-TiltBrake
1.Unlockedposition2.Lockedposition
4.Ensurethattheenginecowlisclosedandlatched;refer
toClosingtheCowl(page22).
5.Inspectthetiresandwheels;refertoCheckingthe
TiresandWheels(page16).
CheckingtheTiresandWheels
ServiceInterval:Beforeeachuseordaily—Inspectthetires
andwheels.
WARNING
Failuretomaintaincorrecttirepressuremayresult
intirefailureandlossofcontrol,resultingin
propertydamageandseriousinjuryordeath.
•Checkthetirepressurefrequentlytoensure
properination.Ifthetiresarenotinatedto
thecorrectpressure,theywillwearprematurely.
•Inspectthetireconditionbeforetowingand
afteranyoperatingaccident.
TheDOTtireinformationislocatedontheside
ofeachtire.Thisinformationgivesloadandspeed
ratings.Replacementtiresshouldhavethesame
orbetterratings.Formoreinformationgoto
http://www.nhtsa.gov/Vehicle+Safety/Tires.
Note:Thevariousmachinesinthismanualhavedifferent
weights;refertoSpecications(page15)toensurethatthe
tiresonyourmachinemeetorexceedtheweightrequirements
ofyourmachine.
1.Visuallyinspectthetiresfordamageandwear(Figure
17andFigure18).
G020836
Figure17
1.Exampleoftirewearcausedbyunderination
Figure18
1.Exampleoftirewearcausedbyoverination
2.Ensurethatthetiresareinatedtothecorrectair
pressure.ThefollowingTireAirPressuretableshows
theappropriateairpressureforthetiresasinstalledat
thefactory.
Important:Alwayschecktheinformation
ontheactualtiresforthecorrectairpressure
requirement.
Important:Themostcommoncauseoftire
troubleisunderination.Maintainfullair
pressure.
TireAirPressure
ModelTirepressure
68004
Max414kPa(60psi)
68006,68007,68008,68009
Max241kPa(35psi)
3.Ensurethatthewheellugnutsaretorquedto108to
122N∙m(80to90ft-lb).
Note:Checkthetorqueofthewheellugnutsinitially
andaftertowing.
Note:Torquethelugnutsinthesequenceshownin
Figure19.
16
1
2
3
4
G021 107
Figure19
RaisingtheStabilizerLegs
End-DumpModelsOnly
End-dumpmodelshaveafrontstabilizerlegand2rear
stabilizerlegs.
Raisethestabilizerlegsbeforetowingthemachine.
1.Adjustthemachinesothatthereisnoweightresting
ontherearstabilizerlegs.
2.Pulltheclevispinoutfrom1oftherearstabilizerlegs
andthebracket(Figure20).
G019917
Figure20
3.Slidethestabilizerlegupinthebracketandalignthe
pinholeofthebracketwiththelowerholeinthe
stabilizerleg(Figure20).
4.Pushtheclevispinthroughtheholeinthebracketand
thestabilizerleg(Figure20).
5.Repeatsteps1through4fortheotherrearstabilizer
leg.
6.Liftupwardonthetonguesothatthereisnoweight
restingonthefrontstabilizerleg.
7.Pulltheclevispinoutfromthefrontstabilizerlegand
thetongue(Figure21).
G019915
3
2
1
Figure21
1.Removetheclevispin.3.Installtheclevispin.
2.Rotatethestabilizerleg
up.
8.Rotatethefrontstabilizerlegupintothetongue
(Figure21).
9.Pushtheclevispinthroughtherearwardholeinthe
tongueandthefrontstabilizerleg(Figure21).
17
HitchingaMachinewithaStampedBall
Coupler
1.Applychassisgreasetothesocketofthecouplerand
theareaoftheclampthatcontactstheball.
2.Oilthepivotpointsandslidingsurfacesofthecoupler
withSAE30motoroil.
3.HitchthemachineasshowninFigure22.
Figure22
4.Ifthemachineisequippedwithatrailer-lightkit,
connectthewireplugofthetowvehicletothewire
plugofthemachine.
HitchingaMachinewithaForgedBall
Coupler
1.Applyremovablethread-lockingcompoundtothe
threadsofthecouplerbolttopreventthecoupler
handlefromcomingloose.
Important:Applythread-lockingcompoundas
neededinthefuture.
2.Applychassisgreasetothesocketofthecouplerand
theareaoftheclampthatcontactstheball.
3.InstallhitchthemachineasshowninFigure23.
Figure23
Note:Useawrenchtokeeptheboltfromspinning.
4.Ifthemachineisequippedwithatrailer-lightkit,
connectthewireplugofthetowvehicletothewire
plugofthemachine.
18
HitchingaMachinewithaPintleHitch
Coupler
1.HitchthemachineasshowninFigure24.
Figure24
2.Ifthemachineisequippedwithatrailer-lightkit,
connectthewireplugofthetowvehicletothewire
plugofthemachine.
HitchingaMachinewithaPinHitch
Coupler
1.Usinga19mm(3/4inch)or22mm(7/8inch)hitch
pin,hitchthemachineasshowninFigure25.
Figure25
2.Ifthemachineisequippedwithatrailer-lightkit,
connectthewireplugofthetowvehicletothewire
plugofthemachine.
19
ConnectingtheSafetyChainstothe
TowVehicle
1.Pullthesafetychainthroughtheslotsinthekeyholes,
sothatthelengthsoneachsideareequal.
2.Crossbothlengthsofchainunderthetowpole(under
thetongueforend-dumpmodels).Forside-dump
models,refertoFigure26.Forend-dumpmodels,
refertoFigure27.
Note:Crossingthechainsdecreasesthechancesof
thefrontofthemachinedroppingtothegroundifthe
hitchdoesnotholdtheconnection.
1
2
3
G021 177
Figure26
Side-DumpModels
1.Connectinglinks3.Chaincrossedundertow
pole
2.Keyholesinfrontpost
1
2
3
4
G019928
Figure27
End-DumpModels
1.Connectinglinks3.Chaincrossedunder
tongue
2.Keyholes
4.Chain
3.Connecteachlengthofchaintothesafetychain
mountingpointonthetowvehiclewiththeconnecting
links(Figure28).
Important:Ensurethatthechainhasenough
slackforturningaroundcornerswhentowingthe
machine.
Note:Forside-dumpmodels,stowtheexcesschain
insidethebottomofthefrontpostbypushingitinto
thekeyholesandlatchingtheappropriatelinksintothe
keyholeslots.
Note:Forend-dumpmodels,connecttheconnecting
linkstotheappropriatelinksinthesafetychain(Figure
28).Iftheexcesschainhangstoolowandtouchesthe
ground,connectitagaintotheconnectinglinktoraise
itawayfromtheground.
G020365
1
2
3
4
Figure28
1.Connectinglink3.Chainlink
2.Safetychainmounting
pointontowvehicle
4.Chain
20
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