Toro MMX-1158H-S Mortar Mixer User manual

Brand: Toro

Model: MMX-1158H-S Mortar Mixer

Type: User manual

FormNo.3377-527RevB

MMX-1158H-SMortarMixer

ModelNo.68023C—SerialNo.313000001andUp

G021 119

Registeratwww.Toro.com.

OriginalInstructions(EN)

*3377-527*B

WARNING

CALIFORNIA

Proposition65Warning

Thisproductcontainsachemicalorchemicals

knowntotheStateofCaliforniatocausecancer,

birthdefects,orreproductiveharm.

Theengineexhaustfromthisproduct

containschemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

Useofthisproductmaycauseexposureto

chemicalsknowntotheStateofCalifornia

tocausecancer,birthdefects,orother

reproductiveharm.

ThissparkignitionsystemcomplieswithCanadianICES-002.

Becauseinsomeareastherearelocal,state,orfederal

regulationsrequiringthatasparkarresterbeusedonthe

engineofthismachine,asparkarresterisavailableas

anoption.Ifyourequireasparkarrester,contactyour

AuthorizedToroServiceDealer.

GenuineTorosparkarrestersareapprovedbytheUSDA

ForestryService.

Important:ItisaviolationofCaliforniaPublic

ResourceCodeSection4442touseoroperatetheengine

onanyforest-covered,brush-covered,orgrass-covered

landwithoutasparkarrestermufermaintainedin

workingorder,ortheengineconstricted,equipped,and

maintainedforthepreventionofre.Otherstatesor

federalareasmayhavesimilarlaws.

Theenclosed

Engine Owner's Man ual

issuppliedfor

informationregardingtheUSEnvironmentalProtection

Agency(EPA)andtheCaliforniaEmissionControl

Regulationofemissionsystems,maintenance,and

warranty.Replacementsmaybeorderedthroughthe

enginemanufacturer.

Ifyoubelievethatyourmachinehasadefectwhichcould

causeacrashorcouldcauseinjuryordeath,youshould

immediatelyinformtheNationalHighwayTrafcSafety

Administration(NHTSA)ifyouliveintheUnitedStates,

orTransportCanadaifyouliveinCanada,inadditionto

notifyingTheToroCompany.

IfNHTSAorTransportCanadareceivessimilarcomplaints,

itmayopenaninvestigation,andifitndsthatasafetydefect

existsinagroupofmachines,itmayorderarecallandremedy

campaign.However,NHTSAorTransportCanadacannot

becomeinvolvedinindividualproblemsbetweenyou,your

dealer,orTheToroCompany.

•TocontactNHTSA,youmaycalltheVehicle

SafetyHotlinetoll-freeat1-888-327-4236(TTY:

1-800-424-9153);gotohttp://www .safercar.gov;orwrite

to:Administrator,NHTSA,1200NewJerseyAvenue,

SEWestBuilding,Washington,DC20590.Youcanalso

obtainotherinformationaboutmotorvehiclesafetyfrom

http://www.safercar.gov.

•TocontactTransportCanada,youmaycall

1-800-333-0510or(819)994-3328;goto

http://www.tc.gc.ca/roadsafety/;writeto:Road

SafetyandMotorVehicleRegulationDirectorate,

TransportCanada,TowerC,PlacedeVille,330

SparksStreet,Ottawa,Ontario,K1A0N5;oremail

R[email protected].ca.

Introduction

Thismachineisdesignedtomixmortar,plaster,reproong

material,grout,andothersmall-grainedcementproducts.A

vehicleequippedwithanappropriatepintlehitchorballhitch

cantowthemachine..

Readthisinformationcarefullytolearnhowtooperateand

maintainyourproductproperlyandtoavoidinjuryand

productdamage.Youareresponsibleforoperatingthe

productproperlyandsafely.

YoumaycontactTorodirectlyatwww.Toro.comforproduct

andaccessoryinformation,helpndingadealer,ortoregister

yourproduct.

Wheneveryouneedservice,genuineToroparts,oradditional

information,contactanAuthorizedServiceDealerorToro

CustomerServiceandhavethemodelandserialnumbersof

yourproductready.Writethenumbersinthespaceprovided.

8111LyndaleAvenueSouth

Bloomington,MN55420

Contactusatwww.Toro.com.

PrintedintheUSA

AllRightsReserved

G021 121

Figure1

1.Modelandserialnumber

location

2.Vehicleidentication

number(VIN)location

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhassafety

messagesidentiedbythesafetyalertsymbol(Figure2),

whichsignalsahazardthatmaycauseseriousinjuryordeath

ifyoudonotfollowtherecommendedprecautions.

Figure2

1.Safetyalertsymbol

Thismanualuses2wordstohighlightinformation.

Importantcallsattentiontospecialmechanicalinformation

andNoteemphasizesgeneralinformationworthyofspecial

attention.

TheDOTtireinformationislocatedonthesideofeachtire.

Thisinformationgivesloadandspeedratings.Replacement

tiresshouldhavethesameorbetterratings.

Note:Referto

Specications(page12)andensurethatall

replacementtiresmeetorexceedtheratingsforthismachine.

Contents

Introduction..................................................................2

Safety...........................................................................4

SafeOperatingPractices...........................................4

SafetyandInstructionalDecals.................................7

Setup............................................................................8

1InstallingtheDumpHandle...................................8

2InstallingtheTowPole..........................................8

3InstallingtheSafetyChain......................................9

ProductOverview.........................................................10

Controls...............................................................10

Specications........................................................12

Operation....................................................................12

PreparingtoTowtheMachine..................................12

ExtendingtheAxle.................................................16

TowingtheMachine...............................................17

PreparingtoUsetheMachine...................................17

OpeningandClosingtheCowl.................................17

AddingFuel...........................................................18

CheckingtheEngineOilLevel.................................19

StartingandStoppingtheEngine..............................20

ControllingthePaddles...........................................21

MixingtheMaterial.................................................21

UsingtheDrum.....................................................22

AdjustingthePaddleBlades.....................................23

Maintenance.................................................................24

RecommendedMaintenanceSchedule(s)......................24

PremaintenanceProcedures........................................25

PreparingtheMachineforMaintenance.....................25

DisconnectingtheSpark-plugWire...........................25

RemovingandInstallingtheDividerPlate..................25

Lubrication...............................................................26

LubricatingtheBearingsandSeals............................26

EngineMaintenance..................................................27

ServicingtheAirCleaner.........................................27

ChangingtheEngineOil.........................................28

ServicingtheSparkPlug..........................................29

ServicingtheSparkArrester.....................................30

RemovingandInstallingtheEngine..........................31

FuelSystemMaintenance...........................................32

ServicingtheFuelSystem........................................32

BeltMaintenance......................................................33

ServicingtheBelts..................................................33

ReplacingtheBelts.................................................34

AligningthePulleys................................................36

ReplacingtheLightBulbs............................................37

ReplacingtheRear-facingBulbs................................37

ReplacingtheSide-facingBulbs................................37

Cleaning...................................................................38

CleaningtheMachine..............................................38

Storage........................................................................38

StoringtheMachine................................................38

Troubleshooting...........................................................40

Safety

Improperlyusingormaintainingthemachinecanresult

ininjury.Toreducethepotentialforinjury,complywith

thesesafetyinstructionsandalwayspayattentiontothe

safetyalertsymbol,whichmeans:

Caution

W ar ning

Danger

—personalsafetyinstruction.Failureto

complywiththeinstructionmayresultinpersonalinjury

ordeath.

SafeOperatingPractices

Thismachineiscapableofamputatinghands.Alwaysfollow

allsafetyinstructionstoavoidseriousinjuryordeath.

WARNING

Machiningorhandlingstone,masonry,concrete,

metal,andothermaterialscangeneratedust,mists,

andfumescontainingchemicals,suchassilica,

knowntocauseseriousorfatalinjuryorillness,

suchasrespiratorydisease,silicosis,cancer,birth

defects,orotherreproductiveharm.

•Controldust,mist,andfumesatthesource

wherepossible.Usewaterfordustsuppression,

whenfeasible.

•Usegoodworkpracticesandfollowthe

recommendationsofthemanufacturer

orsupplier,CCOHS,OSHA,andother

occupationalandtradeassociations.

•Alwaysfollowrespiratoryprecautions.

•Whenthehazardsfrominhalationcannotbe

eliminated,theoperatorandanybystanders

shouldweararespiratorapprovedbyCCOHSor

OSHAforthematerialbeinghandled.

WARNING

Engineexhaustcontainscarbonmonoxide,an

odorless,deadlypoisonthatcankillyou.

Donotruntheengineindoorsorinanenclosed

area.

Training

•ReadtheOperator'sManualandothertrainingmaterial.If

theoperator(s)ormechanic(s)cannotreadorunderstand

theinformation,itistheowner'sresponsibilitytoexplain

thismaterialtothem.

•Becomefamiliarwiththesafeoperationoftheequipment,

operatorcontrols,andsafetysigns.

•Alloperatorsandmechanicsshouldbetrained.The

ownerisresponsiblefortrainingtheusers.

•Neverletchildrenoruntrainedpeopleoperateorservice

theequipment.Localregulationsmayrestricttheageof

theoperator.

•Theowner/usercanpreventandisresponsiblefor

accidentsorinjuriesoccurringtopeopleordamageto

property.

Towing

Checkwithyourlocalcountyorstatetowingsafety

regulations,inadditiontomeetingTransportCanada(or

DepartmentofTransportationifintheU.S.)towingsafety

regulations,beforetowingthemachine.

•Inordertoreducethepossibilityofanaccidentwhile

transportingthemachineonpublicroads,makesurethat

thetowingvehicleismechanicallysoundandingood

operatingcondition.

•Shutdowntheenginebeforetransportingthemachine.

•Whentowingwithaballhitch,ensurethattheballhitch

youareusingisthepropersizeforthehitchcoupleron

themachine.

•Whentowingwithapintlehitch,ensurethattheeyeof

thetowpoleisthecorrectdimensionforthepintlehook.

•Inspectthehitchandcouplingforwear.Nevertowthe

machinewithdamagedordefectivehitches,couplings,

chains,orothercomponents.

•Checkthetireairpressureonthetowingvehicleandthe

machine.

•Checkthetiretreadandsidewallfordamageandwear.

•Properlyattachthesafetychainstothetowingvehicle.

•Ensurethatthedirectionalandbrakelightsareworking

properly.

•Ensurethatthedirectional,backup,andbrakelightsof

thetowvehicleareworkingproperly.

•Beforetowingchecktomakecertainthatyourmachineis

correctlyandsecurelyattachedtothetowingvehicle.

•Ensurethatthesafetychainsareproperlysecuredtothe

vehicle,andleaveenoughslackforturning.

•Donotcarryanymaterialinthemachinewhentowing.

•Avoidsuddenstopsandstarts.Thiscancauseskidding,

orjackkning.Smooth,gradualstartsandstopswill

improvetowing.

•Avoidsharpturnstopreventrolling.Towonlywitha

vehiclethathasahitchdesignedfortowing.Donot

attachtowedequipmentexceptatthehitchpoint.

•Donottowthemachinefasterthan88km/h(55mph).

•Usecautionwhenbackingup;useaspotteroutsidethe

vehicletoguideyou.

•Donotallowanyonetositorrideonthemachine.

•Disconnectthemachinefromthetowvehiclebefore

usingit.

•Placechockblocksunderneaththetirestopreventthem

fromrollingwhilethemachineisparked.

Preparation

Becomefamiliarwiththesafeoperationoftheequipment,

operatorcontrols,andsafetysigns.

•Useonlyaccessoriesandattachmentsapprovedbythe

manufacturer.

•Wearpersonalprotectiveequipmentandappropriate

clothingincluding:

–Hardhat

–Respiratorordustmask

–Faceshield

–Safetyglasses

–Hearingprotection

–Safetyshoes

–Longpants

–Shirtwithlongsleevesbuttonedatthewrists

–Tight-ttinggloveswithoutdrawstringsorloosecuffs

•Securelonghair,looseclothing,orjewelrythatmayget

tangledinmovingparts.

•Operatingtheequipmentsafelyrequiresthefullattention

oftheoperator.Donotwearradioormusicheadphones

whileoperatingthemachine.

•Useextracarewhenhandlingfuels.Theyareammable

andthevaporsareexplosive.Usethefollowingpractices

whenhandlingfuel:

–Useonlyanapprovedfuelcontainer.

–Neverremovethefuelcaporaddfuelwiththeengine

running.

–Allowtheenginetocoolbeforerefueling.

–Donotsmoke.

–Neverrefuelordrainthemachineindoors.

–Replacethefuelcapandtightenitsecurely.

–Keepthecontainernozzleincontactwiththetank

duringlling.

–Neverllacontainerwhileitisinsideavehicle,trunk,

pick-upbed,oranysurfaceotherthantheground.

–Neverstorethemachineorfuelcontainerinside

wherethereisanopename,suchasnearawater

heaterorfurnace.

–Iffuelisspilled,wipeitofftheengineandequipment.

•Ensurethatthemachineisonalevelsurfacebefore

operatingthemachine.

•Chockthetiresofthemachinetopreventunintended

movement.

•Beforeeveryuse:

–Inspectthecoupler,ball,andhitch.

–Ensurethatalllightsarefunctioningproperly(if

equippedwithalightkit).

–Ensurethatthetiresareproperlyinatedas

recommended.

–Ensurethatthelugnutsaretightandtorqued

properly.

–Ensurethatthemachineisproperlysecured.

Operation

•Neverrunanengineinanenclosedorpoorlyventilated

area.

•Onlyoperatethemachineingoodlightingconditions.

•Beforestartingthemachine,makesurethatthereareno

personsorobstaclesnearorunderthemachine.

•Shutofftheenginebeforeleavingthemachineforany

reason.

Neverleavearunningmachineunattended.Alwaysstop

theengineandverifythatallmovingpartshavestopped.

•Chockthetiresofthemachineorkeepitattachedtothe

towingvehiclewhenitisnotinuse,topreventitfrom

rolling.

•Avoidprolongedbreathingofexhaustfumes.Engine

exhaustfumescancausesicknessordeath.

•Keephandsawayfromanymovingparts.Keepfeetaway

fromthetiresandthefrontpost.

•Donotoperatethemachineundertheinuenceof

alcoholordrugs.

•Ensurethattheareaisclearofotherpeopleorpetsbefore

operatingthemachine.Stopthemachineifanyoneenters

thearea.

•Neverplaceyourhandsoranysolidobjectintothedrum

whenthemachineisinoperation.

•Donottouchpartswhichmaybehotfromoperation.

Allowthemtocoolbeforeattemptingtomaintain,adjust,

orservicethemachine.

•Nevermovethemachinewhiletheengineisrunning.

•Keepthecowlclosedandlatchedduringoperation.

•Ensurethatalltheguardsandshieldsaresecurelyinplace

beforeoperatingthemachine.

•Disconnectthespark-plugwireandkeepitawayfromthe

sparkplugtopreventaccidentalstartingwhileadjusting

themachine.

•Ifthemixingpaddlesstrikeaforeignobjectorifthe

machineshouldstartmakinganunusualnoiseor

vibration,stoptheengineandemptythedrum.Waitfor

allmovingpartstocometoacompletestopandcool.

Vibrationisgenerallyawarningoftrouble.Disconnect

thespark-plugwireandinspectforcloggingordamage.

Cleanandrepairand/orreplacedamagedparts.

•Donotchangetheenginegovernorsettingoroverspeed

theengine.

•Lightningcancausesevereinjuryordeath.Ifyousee

lightningorhearthunderinthearea,donotoperatethe

machine;seekshelter.

MaintenanceandStorage

•Beforeperformingmaintenance,dothefollowing:

–Parkthemachineonlevelground.

–Stoptheengine.Waitforallmovementtostopbefore

adjusting,cleaning,orrepairing.

–Lettheenginecoolbeforeperformingmaintenance

orstoring.

–Removethespark-plugwirebeforemakingany

repairs.

–Disengageallpowerandoperationcontrols.

•Neverlubricate,service,repair,oradjustthemachine

whileitisrunning.

•Keepequipmentmaterialsclearfromthemuferand

enginetohelppreventres.Cleanupanyoilorfuel

spillage.

•Neverallowuntrainedpersonneltoservicethemachine.

•Keephands,feet,andclothingawayfrommovingparts.

Ifpossible,donotmakeadjustmentswiththeengine

running.

•Keepallpartsingoodworkingconditionandallhardware

tightened.Replaceallwornordamageddecals.

•Removeanybuildupofgrease,oil,ordebrisfromthe

machine.

•Stopandinspectthemachineifaforeignobjectentersthe

drumorcausesanotherobstruction.Makeanynecessary

repairsbeforestartingthemachine.

•Donottamperwithsafetydevices.

•Chockthetireswhenstoringthemachine.

•Keepallnuts,bolts,screws,andhoseclampssecurely

tightened.Keepequipmentingoodcondition.

•UseonlygenuineTororeplacementpartstoensurethat

theoriginalstandardsaremaintained.

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential

danger.Replaceanydecalthatisdamagedorlost.

117–2718

125–8175

1.ReadtheOperator’sManualforinformationongreasing

themachine.

125–8216

1.ReadtheOperator’s

Manualforinformationon

howtotowthemachine.

2.Warning—limittowing

speedtolessthan55mph

/88km/h.

125–4939

1.Warning—readthe

Operator’sManual.

4.Toxicgasinhalation

hazard—Don’trunthe

engineinanenclosed

space.

2.Handandarm

entanglementatthe

beltdrive;crushinghazard

ofhand;entanglement

hazardofhandatthe

shaft—keephandsaway

frommovingparts;keep

allguardsandshieldsin

place.

5.Explosionhazard—stop

theengineandkeep

awayfromameswhen

refueling.

3.Entanglementhazardat

paddles—stoptheengine

andwaitforallmoving

partstostopbefore

performingmaintenance.

Setup

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

Qty.

Use

Dumphandle1

Bolt2

Nut2

Installthedumphandle.

Towpolekit(soldseparately)

1Installthetowpole.

Safetychain(includedwiththetowpole

kit)

Connectinglink(includedwiththetow

polekit)

Installthesafetychain.

InstallingtheDumpHandle

Partsneededforthisprocedure:

1Dumphandle

2Bolt

2Nut

InstallingtheDumpHandletotheDrum

1.Cutthecabletiestoremovethedumphandlefrom

theundersideofthegrate.

2.Positionthedumphandlesothattheboltholesalign

withtheboltholesinthedrum(

Figure3).

G021589

Figure3

3.Insertthe2boltsthroughtheboltholesinthedump

handleandthedrum(Figure3).

4.Installanutontoeachbolt,andtightenthembyhand

topreventcross-threading.

5.Tightenthenutswithawrenchwhileusinganother

wrenchtokeeptheboltsfromspinning.

InstallingtheTowPole

Partsneededforthisprocedure:

Towpolekit(soldseparately)

InstallingtheTowPoletotheMachine

Note:Thetowpoleispurchasedseparatelyandincludesthe

nutandboltneededforinstallation.

Themachinehasthefollowingtowpoleoptions:

HitchTypeLength

50mm(2inch)ball—stamped127cm(50inches)

50mm(2inch)ball—forged127cm(50inches)

Pintle

127cm(50inches)

1.Removetheboltandnutfromthetowpole(Figure4).

G019804

Figure4

1.Towpole4.Bolthole

2.Frontpost

5.Frametting

3.Bolt6.Nut

2.Slidethetowpoleforwardandaligntheholeinthe

polewiththeholeintheframetting(Figure4).

3.Inserttheboltthroughtheholesinthettingandthe

pole(Figure4).

4.Threadthenutontotheboltandtightenthemuntil

theyaretightagainsttheframetting(Figure4).

Note:Iftheself-lockingnyloninsertinthelocknut

wearswithuse,replacethenutwithanewGrade5or

Grade8locknut.

InstallingtheSafetyChain

Partsneededforthisprocedure:

Safetychain(includedwiththetowpolekit)

Connectinglink(includedwiththetowpolekit)

InstallingtheSafetyChaintothe

Machine

1.Formahookontheendofabendablepieceofrod

orstiffwire(notincluded),andinsertitthroughboth

keyholesinthefrontpostofthemachine(Figure5).

g019883

Figure5

1.Keyhole

3.Safetychain

2.Rodorwire(notincluded)4.Connectinglink

2.Attachthesafetychaintothelengthofrodorwire

(Figure5).

3.Pulltherod,orwire,andthesafetychainthroughboth

keyholes(Figure5).

Note:Ensurethatapproximatelyequallengthsof

safetychainextendfromeithersideofthefrontpost.

InstallingtheConnectingLinks

1.Aligntheconnectinglinktothelastlinkinoneendof

thesafetychain(Figure5).

2.Inserttheconnectinglinkthroughthechainlinkuntil

theconnectinglinksnapsclosed(Figure5).

3.Repeatsteps1and2toinstalltheotherconnectinglink

intheotherendofthesafetychain.

ProductOverview

G021 120

1 2 3 4 5

Figure6

1.Rearcowl

7.Clutchlever

13.Drum

2.Frontcowl8.Drumlatch

14.Chute

3.Grate

9.Frontpost15.Axle

4.Bagsplitter10.Lightingwire

harness

16.Wheel

assembly

5.Dumphandle11.T owpole

17.Trailerlight(2)

6.Gratelifterarm12.Safety-chain

keyhole

18.Cowllatch

Controls

Becomefamiliarwithallthecontrolsbeforeyoustartthe

engineandoperatethemachine.

ClutchLever

Theclutchlever(Figure7)engagesanddisengagesengine

powertothepaddles.

G019875

Figure7

1.Clutchlever

DrumLatch

Thedrumlatch(Figure8)securesthedrumtothe

mixposition(upright)formixingoperationsandwhen

transportingthemachine.

G019877

Figure8

1.Drumlatch

DumpHandle

Thedumphandle(Figure9)allowstheoperatortorotate

thedrumbetweenthedumppositionandthemix(upright)

position.

G020750

Figure9

1.Dumphandle

EngineControls

G019744

Figure10

1.Recoil-starthandle5.Fuelcap

2.Fuelvalve

6.Oilcap/dipstick

3.Chokelever7.Oil-drainplug

4.Throttlelever

8.On/Offswitch

FuelValve

Thefuelvalve(Figure11)islocatedunderneaththechoke

lever.MovetheleverforthefuelvalvetotheOnposition

beforeattemptingtostarttheengine.Whenyouhavenished

mixing,stoptheengineandmovethefuelvalvelevertothe

Offposition.

G019815

Figure11

1.Chokelever

3.Throttlelever

2.Fuelvalve

ChokeLever

Thechokelever(Figure11)isrequiredwhenstartinga

coldengine.Beforepullingontherecoil-starthandle,move

thechokelevertotheclosedposition.Oncetheengineis

running,movethechokelevertotheopenposition.Do

notusethechokeiftheengineisalreadywarmeduporthe

airtemperatureishigh.

ThrottleLever

Thethrottlelever(Figure11)controlsthespeed(rpm)ofthe

engine.Itislocatednexttothechokelever.Itsetstheengine

speedandthereforecanincreaseanddecreasetherotation

speedofthemixingpaddles.Forbestperformance,setthis

controltothefastpositionwhenmixingmaterial.

EngineOn/OffSwitch

TheOn/Offswitch(Figure12)allowstheoperatorofthe

machinetostartandstoptheengine.Thisswitchislocated

onthefrontoftheengine.RotatetheOn/Offswitchtothe

Onpositiontostartandruntheengine.RotatetheOn/Off

switchtotheOffpositiontostoptheengine.

OFF

G021 103

Figure12

1.Offposition2.Onposition

Recoil-startHandle

Tostarttheengine,pulltherecoil-starthandle(Figure10)

quickly.Ensurethattheenginecontrolsdescribedaboveare

allsetcorrectlyfortheenginetostart.

Oil-levelSwitch

Theoil-levelswitchislocatedinsidetheengine,andit

preventstheenginefromrunningiftheoillevelisbelowthe

safeoperatinglimit.

Specications

Note:Specicationsanddesignaresubjecttochange

withoutnotice.

BatchCapacity0.31cubicm(11.1cuft)

Length

(withtowpole)

255cm(101inches)

Width

122cm(48inches)

Height

173cm(68inches)

Weight

389kg(860lb)

Axle

(extendable)

91to119cm(36to47inches)

Operation

Important:Beforeoperating,checkthefuelandoil

levels,andremovedebrisfromthemachine.Ensurethat

theareaisclearofpeople.

PreparingtoTowtheMachine

Important:Ensurethatyourtowvehiclehastowing

capacityfortheweightofthemachine.

Important:UseaClass2orlargerreceiver.

Note:Ensurethatyourtowvehiclehastheappropriatehitch

totowthemachine;optionsincludea50mm(2inch)ball

hitchorapintlehitch.

Note:Ensurethattheelectricalconnectorofthetowvehicle

iscompatiblewiththeelectricalconnectorofthemachine.

Themachineusesastandard4-atplug.Ifyourtowvehicle

hasadifferenttypeofplug,obtainanadapterfroman

automotivepartsstore.

1.Ensurethattheengineisstopped,thefuelvalveisoff,

andthedrumisempty.

2.Ifthedrumhasaccumulatedanywater,dumpthe

drum;refertoDumpingtheDrum(page22),steps1,

3,4,and5.

3.Usingthedumplever,positionthedrumsothatitisin

themixposition(upright)andlocked.

4.Closetheenginecowlandsecurethecowllatches

(Figure13).

G022324

Figure13

5.Extendtheaxle;refertoExtendingtheAxle(page16).

CheckingtheTiresandWheels

ServiceInterval:Beforeeachuseordaily—Inspectthetires

andwheels.

Aftereachuse—Torquethelugnutsto108to122

N-m(80to90ft-lb)aftertowing.

WARNING

Failuretomaintaincorrecttirepressuremayresult

intirefailureandlossofcontrol,resultingin

propertydamageandseriousinjuryordeath.

•Checkthetirepressurefrequentlytoensure

properination.Ifthetiresarenotinatedto

thecorrectpressure,theywillwearprematurely.

•Inspectthetireconditionbeforetowingand

afteranyoperatingaccident.

TheDOTtireinformationislocatedontheside

ofeachtire.Thisinformationgivesloadandspeed

ratings.Replacementtiresshouldhavethesame

orbetterratings.Formoreinformationgoto

http://www.nhtsa.gov/Vehicle+Safety/Tires.

Note:Referto

Specications(page12)andensurethatall

replacementtiresmeetorexceedtheratingsforthismachine.

1.Visuallyinspectthetiresfordamageandwear(

Figure

14andFigure15)

G020836

Figure14

1.Exampleoftirewearcausedbyunderination

Figure15

1.Exampleoftirewearcausedbyoverination

2.Ensurethatthetiresareinatedtothecorrectair

pressure.Thefollowingratingindicatestheappropriate

airpressureforthetiresasinstalledatthefactory.

AirPressure:Max241kPa(35psi)

Important:Alwayschecktheinformation

ontheactualtiresforthecorrectairpressure

requirement.

Important:Themostcommoncauseoftire

troubleisunderination.Maintainfullair

pressure.

3.Ensurethatthewheellugnutsaretorquedto108to

122N-m(80to90ft-lb).Checkthetorqueofthe

wheellugnutsinitiallyandaftertowing.

Note:Torquethelugnutsinthesequenceshownin

Figure16.

G021 107

Figure16

HitchingaMachinewithaStampedBall

Coupler

1.Applychassisgreasetothesocketofthecouplerand

theareaoftheclampthatcontactstheball.Oilthe

pivotpointsandslidingsurfacesofthecouplerwith

SAE30motoroil.

2.Openthecouplerlatch(Figure17).

G020359

Figure17

1.Bail

2.Safetypin

3.Positionthecouplerontopofthehitchball(Figure17).

4.Closethecouplerlatch(

Figure17).

5.Openthebailonthesafetypinandinsertthepin

throughtheholeinthelatch(Figure17).

6.Rotatethefreeendofthebailovertheendofthesafety

pinthatisprotrudingthroughthelatch(Figure17).

7.Connectthewireplugofthetowvehicletothewire

plugofthemachine;referto

ConnectingtheLighting

WireHarness(page15).

HitchingaMachinewithaForgedBall

Coupler

1.Applyremovablethread-lockingcompoundtothe

threadsofthecouplerbolttopreventthecoupler

handlefromcomingloose(Figure18).

Important:Applythread-lockingcompoundas

neededinthefuture.

G019807

Figure18

1.Couplerhandle

4.Bolt

2.Coupler

5.Hitchball

3.Clamp

2.Applychassisgreasetothesocketofthecouplerand

theareaoftheclampthatcontactstheball.

3.Pushthecouplerboltupthroughthecouplerclamp

andthecouplertop,andconnectthecouplerhandleto

thebolt(

Figure18).

4.Positionthecouplersothesocketisontopofthehitch

ballandtheclampisundertheball.

5.Turnthecouplerhandleclockwisetothreaditontothe

boltuntilitissecure(Figure18).

Note:Useawrenchtokeeptheboltfromspinning.

6.Connectthewireplugofthetowvehicletothewire

plugofthemachine;referto

ConnectingtheLighting

WireHarness(page15).

HitchingaMachinewithaPintleHitch

TowPole

1.Removethepinfromthepintlehitchandopenit

(Figure19).

G019809

Figure19

2.Positiontheringonthetowpoleontothehookofthe

pintlehitch(Figure19).

3.Closethetopofthepintlehitchandsecureitwiththe

pin(Figure19).

4.Connectthewireplugofthetowvehicletothewire

plugofthemachine;refertoConnectingtheLighting

WireHarness(page15).

ConnectingtheSafetyChainstothe

TowVehicle

Connectthesafetychaintothemachineandthetowvehicle

asfollows:

1.Pullthesafetychainthroughtheslotsinthekeyholes

locatedinthefrontpostofthemachine,sothatthere

isjustenoughslackoneachsideforturningaround

cornerswhentowingthemachineFigure20).

Note:Stowtheexcesschaininsidethebottomofthe

frontpostbypushingitintothekeyholes.

2.Crossbothlengthsofchainunderthetowpole.

Note:Crossingthechainsdecreasesthechancesof

thefrontofthemachinedroppingtothegroundifthe

hitchmalfunctions.

G021 177

Figure20

1.Connectinglinks3.Chaincrossedundertow

pole

2.Keyholesinfrontpost

3.Connecteachlengthofchaintothesafetychain

mountingpointonthetowvehiclewiththeconnecting

links(Figure21).

G021 178

Figure21

1.Connectinglink3.Chainlink

2.Safetychainmounting

pointontowvehicle

ConnectingtheLightingWireHarness

Connecttheelectricalplugofthemachinewiththeelectrical

plugofthetowvehicle,asshowninFigure22.

G020828

Figure22

Note:Themachineusesastandard4-atplug.Ifyourtow

vehiclehasadifferenttypeofplug,obtainanadapterfroman

automotivepartsstore.

Important:Routinelycheckthelightstoensurethat

theyareworkingproperly,includingthetaillights,brake

lights,andeachappropriateturnsignal.

CheckingtheLights

•Ensurethatthetaillightsofthemachineilluminatewhen

youturnontheheadlightsoftowvehicle.

•Ensurethatthebrakelightsofthemachineilluminate

whenyoupressthebrakepedalofthetowvehicle.

•Ensurethattheappropriateturnsignalasheswhenyou

operatethecorrespondingturnsignalofthetowvehicle.

ExtendingtheAxle

WARNING

Themachineisnotstablewhentowingitwiththe

axleinthenarrowposition.

Towthemachinewiththeaxleinthewideposition.

Important:Adjusttheaxletothenarrowpositiononly

tomovethemachinethroughanarrowaccesspoint,

suchasthegateofafenceorthedoorwayofabuilding.

PreparingtoChangetheAxleWidth

1.Movethemachinetoaleveljob-sitesurface.

2.Disconnectthemachinefromthetowvehicle.

3.Chockthetires.

4.Ensurethatthedrumisemptyandinthemixposition

(upright).

5.Ensurethatthedrumlatchisengagedandthatthe

drumdoesnotrotatetowardthedumpposition.

AdjustingtheAxleWidth

WARNING

Mechanicalorhydraulicjacksmayfailtosupport

themachineandcauseseriousinjury.

Usejackstandswhensupportingthemachine.

1.Alignajackwithanadequateliftheightandweight

capacityundertheaxle;refertoSpecications(page

12).

2.Liftthemachineuntilthetiresareofftheground.

3.Useajackstandateachsupportpointontherear

frameextension(

Figure23).

G02 0476

Figure23

1.Supportpoint(2)

4.Removetheboltsandnutsthatsecuretheinneraxleto

theouteraxle(Figure24).

1 2

G020020

Figure24

1.Wideposition(towing)4.Nut(narrowposition)

2.Narrowposition

5.Bolt(wideposition)

3.Nut(wideposition)6.Bolt(narrowposition)

5.Aligntheinneraxletothedesiredpositionasfollows:

•Slideeachsideoftheaxleinwardtothenarrow

position(Figure24).

•Slideeachsideoftheaxleoutwardtothewide

(tow)position(

Figure24).

6.Aligntheholesoftheinneraxlewiththeholesofthe

outeraxle.

7.Inserttheboltsthroughtheaxleholes(Figure24).

8.Threadthenutsontothebolts,andtorquethenuts

to87N-m(64ft-lb).

TowingtheMachine

WARNING

Towingthemachineathighspeedincreasesthe

riskofahitchmalfunctionandtirefailure.Higher

speedsalsoincreasethemomentumofthemachine

andbrakingdistance.Ifthemachinebecomes

detachedfromthetowvehicleathighspeed,it

couldcausedamagetoproperty,orinjuryordeath

tobystanders.

Donotexceed88km/h(55mph)whentowingthe

machine.Forpoorroadconditionsorinclement

weather,reducespeedaccordingly.

WARNING

Towingthemachinewithmaterialinthedrum

increasestheriskofahitchmalfunctionandtire

failure.Inaddition,materialcouldbounceoutof

thedrumandhitothervehiclesand/orpeople.

Materialinthedrumincreasestheweight,which

affectsmomentumandbrakingdistance.

Donottowthemachinewithmaterialinthedrum.

•ReviewandunderstandSafeOperatingPractices(page4).

•Testthebrakesofthetowvehiclebeforetowing.

•Avoidsuddenstartsandstopswhiletowingthemachine.

PreparingtoUsetheMachine

•Reviewallofthesafetydecalsonthemachine.

•Useahard-hat,hearingprotection,ashirtwithlong

sleevesbuttonedatthewrists,tight-ttinggloveswithout

drawstringsorloosecuffs,eyeprotection,andadust

maskorrespirator.Ameshvisoralonedoesnotprovide

sufcienteyeprotection;supplementwithprotective

glasses.

•Ensurethatyouarefamiliarwiththesafetyregulations

andshutdownproceduresdescribedintheOperator’s

ManualandtheEngineOwner’sManual.

•Ensurethatallguardsareinplaceandingoodcondition.

•Ensurethatthepaddlesareinplaceandingood

condition.

•Checkthefuelandoillevelsoftheengine.

•Whenpreparingtomixmaterial,dothefollowing:

1.Movethemachinetoaleveljob-sitesurface.

2.Removethemachinefromthetowvehicle.

3.Chockthefrontandbackofthetirestoprevent

themachinefrommoving.

4.Ensurethatthedrumisinthemixposition

(upright).

5.Ensurethatthedrumlatchisengagedandthatthe

drumdoesnotrotatetowardthedumpposition.

OpeningandClosingtheCowl

OpeningtheCowl

1.Atthesideofthemachinewherethefrontcowland

rearcowlmeet,graspthelatchandpullitofffromthe

latchanchorontherearcowl(Figure25).

A B

C D

G022323

1 2

Figure25

1.Latch2.Latchanchor

2.Repeatstep1ontheoppositesideofthemachine.

3.Rotatetherearcowlupandforwarduntilitisfully

positionedontopofthefrontcowl(

Figure25).

ClosingtheCowl

1.Rotatetherearcowlrearwardanddownuntilitisush

ontheframeofthemachine(Figure25).

2.Atthesideofthemachine,graspthelatchandpullit

ontothelatchanchorontherearcowl.

3.Repeatstep2ontheoppositesideofthemachine

(Figure25).

AddingFuel

•Forbestresults,useonlyclean,fresh,unleadedgasoline

withanoctaneratingof87orhigher((R+M)/2rating

method).

•Oxygenatedfuelwithupto10%ethanolor15%MTBE

byvolumeisacceptable.

•Donotuseethanolblendsofgasoline(suchasE15

orE85)withmorethan10%ethanolbyvolume.

Performanceproblemsand/orenginedamagemayresult

whichmaynotbecoveredunderwarranty.

•Donotusegasolinecontainingmethanol.

•Donotstorefueleitherinthefueltankorfuelcontainers

overthewinterunlessafuelstabilizerisused.

•Donotaddoiltogasoline.

DANGER

Incertainconditions,fuelisextremelyammable

andhighlyexplosive.Areorexplosionfromfuel

canburnyouandothersandcandamageproperty.

•Fillthefueltankoutdoors,inanopenarea,when

theengineiscold.Wipeupanyfuelthatspills.

•Neverllthefueltankinsideanenclosedtrailer.

•Donotllthefueltankcompletelyfull.Add

fueltothefueltankuntilthelevelisnohigher

thanthescreenonthelterinthefueltank.

Thisemptyspaceinthetankallowsthefuelto

expand.

•Neversmokewhenhandlingfuel,andstayaway

fromanopenameorwherefuelfumesmaybe

ignitedbyaspark.

•Storefuelinanapprovedcontainerandkeepit

outofthereachofchildren.Neverbuymore

thana30-daysupplyoffuel.

•Donotoperatewithouttheentireexhaust

systeminplaceandinproperworkingcondition.

DANGER

Incertainconditionsduringfueling,static

electricitycanbereleasedcausingasparkwhich

canignitethefuelvapors.Areorexplosionfrom

fuelcanburnyouandothersandcandamage

property.

•Alwaysplacefuelcontainersonthegroundaway

fromyourvehiclebeforelling.

•Donotllfuelcontainersinsideavehicleoron

atruckortrailerbedbecauseinteriorcarpets

orplastictruckbedlinersmayinsulatethe

containerandslowthelossofanystaticcharge.

•Whenpractical,removefuel-poweredequipment

fromthetruckortrailerandfueltheequipment

withthewheelsontheground.

•Ifthisisnotpossible,thenrefuelsuch

equipmentonatruckortrailerfromaportable

container,ratherthanfromafueldispenser

nozzle.

•Ifafueldispensernozzlemustbeused,keepthe

nozzleincontactwiththerimofthefueltank

orcontaineropeningatalltimesuntilfuelingis

complete.

WARNING

Fuelisharmfulorfatalifswallowed.Long-term

exposuretovaporscancauseseriousinjuryand

illness.

•Avoidprolongedbreathingofvapors.

•Keepyourfaceawayfromthenozzleandthe

fueltankorconditioneropening.

•Keepfuelawayfromyoureyesandskin.

Important:Donotmixoilwithgasoline.

RecommendedFuel

UnleadedGasoline

U.S.

Pumpoctanerating87orhigher

Except

U.S.

Researchoctanerating92orhigher

Pumpoctanerating87orhigher

UsingFuelStabilizer/Conditioner

Useafuelstabilizer/conditionerinthemachinetokeepthe

fuelfreshduringstorageof90daysorless.Ifyouarestoring

themachineforlonger,drainthefueltank;refertoStoring

theMachine(page38).

Important:Donotusefueladditivescontaining

methanolorethanol.

Addthecorrectamountoffuelstabilizer/conditionertothe

fuel,andfollowthedirectionsofthemanufacturer.

Note:Fuelstabilizer/conditionerismosteffectivewhen

mixedwithfreshfuel.Tominimizethechanceofvarnish

depositsinthefuelsystem,usefuelstabilizeratalltimes.

FillingtheFuelTank

Thefueltankcapacityis5.3L(1.4USgallons).

1.Parkthemachineonalevelsurface,stoptheengine,

andallowtheenginetocool.

2.Cleanaroundthefuelcapandremoveit(Figure26).

G019799

Figure26

1.Fuelcap

3.Addunleadedgasolinetothefueltank,untilthelevel

isatthebottomofthemaximumfuellevel,asshown

inFigure27.

Important:Thisspaceinthetankallowsgasoline

toexpand.Donotllthefueltankcompletelyfull.

G020679

Figure27

1.Maximumfuellevel

4.Installthefuelcapsecurely(Figure26).

5.Wipeupanygasolinethatmayhavespilled.

CheckingtheEngineOilLevel

ServiceInterval:Beforeeachuseordaily

Important:Use4-cycleengineoilthatmeetsorexceeds

therequirementsforAPIservicecategory

SJ , SL, SM,

or higher

CrankcaseCapacity:1.1L(1.2USqt)

Important:Iftheoillevelinthecrankcaseistoolow

ortoohighandyouruntheengine,youmaydamage

theengine.Thistypeofdamageisnotcoveredbythe

warranty.

Note:UseSAE10W-30forgeneraluse.Youcanuse

theotherviscositiesshowninthechartwhentheaverage

temperatureinyourareaiswithintheindicatedrange(

Figure

28).

g013375

0 20 40 60 80 100 F

-20 -10 0 10 20 30 40 C

5W - 30 / 10W - 30

Figure28

1.Placethemachineonaat,levelsurface,andstopthe

engine.

2.Allowtheenginetocool.

3.Cleanaroundthedipstick.

4.Removethedipstickandwipetheendclean(Figure29).

G019746

Figure29

1.Fillport

3.Oil-levelupperlimit

2.Dipstick

4.Oil-levellowerlimit

5.Slidethedipstickfullyintothellportwithout

threadingitintotheport(Figure29).

6.Removethedipstickandlookattheend.Iftheengine

oillevelislow ,slowlypouronlyenoughoilintothell

porttoraisetheleveltotheFullmarkonthedipstick

(

Figure29).

Note:ToroPremiumEngineOilisavailablefrom

yourAuthorizedToroDealer.

7.Replaceandsecurethedipstick(Figure29).

StartingandStoppingthe

Engine

StartingtheEngine

1.EnsurethattheclutchleverisintheOffposition;refer

toControllingthePaddles(page21).

2.Ontheengine,movethethrottleleverawayfromthe

Minposition,1/3ofthewaytowardtheMaxposition

(Figure30);refertoThrottleLever(page11).

G019815

Figure30

1.Chokelever

3.Throttlelever

2.Fuelvalve

3.MovetheleverofthefuelvalvetotheOnposition—all

thewaytotheright(Figure30);refertoFuelValve

(page11).

4.Positionthechokeleverasfollows:

•Tostartacoldengine,movethechokelevertothe

Closedposition—allthewaytotheleft(

Figure30);

refertoChokeLever(page11).

•Tostartawarmengine,movethechokeleverin

theOpenposition—allthewaytotheright.

5.RotatetheengineswitchtotheOnposition(

Figure

30);refertoEngineOn/OffSwitch(page11).

6.Pulltherecoil-starthandlelightlyuntilyoufeel

resistance,thenpullthehandlebriskly.Returnthe

recoil-starthandlegently(

Figure31).

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Toro MMX-1158H-S Mortar Mixer User manual

Toro MMX-1158H-S Mortar Mixer User manual

Toro MMX-1158H-S Mortar Mixer User manual

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