Toro CM-1258Y-SD Concrete Mixer User manual

CM-1258Y-SD Concrete Mixer
Toro
Brand
Toro
Model
CM-1258Y-SD Concrete Mixer
Type
User manual
FormNo.3378-146RevB
CM-1258Y-SDConcreteMixer
ModelNo.68011—SerialNo.313000001andUp
g019992
Registeratwww.Toro.com.
OriginalInstructions(EN)
*3378-146*B
WARNING
CALIFORNIA
Proposition65Warning
Thisproductcontainsachemicalorchemicals
knowntotheStateofCaliforniatocausecancer,
birthdefects,orreproductiveharm.
Dieselengineexhaustandsomeofits
constituentsareknowntotheStateof
Californiatocausecancer,birthdefects,
andotherreproductiveharm.
Useofthisproductmaycauseexposureto
chemicalsknowntotheStateofCalifornia
tocausecancer,birthdefects,orother
reproductiveharm.
Becauseinsomeareastherearelocal,state,orfederal
regulationsrequiringthatasparkarresterbeusedonthe
engineofthismachine,asparkarresterisavailableas
anoption.Ifyourequireasparkarrester,contactyour
AuthorizedToroServiceDealer.
GenuineTorosparkarrestersareapprovedbytheUSDA
ForestryService.
Important:ItisaviolationofCaliforniaPublic
ResourceCodeSection4442touseoroperatetheengine
onanyforest-covered,brush-covered,orgrass-covered
landwithoutasparkarrestermufermaintainedin
workingorder,ortheengineconstricted,equipped,and
maintainedforthepreventionofre.Otherstatesor
federalareasmayhavesimilarlaws.
Theenclosed
Engine Owner's Man ual
issuppliedfor
informationregardingtheUSEnvironmentalProtection
Agency(EPA)andtheCaliforniaEmissionControl
Regulationofemissionsystems,maintenance,and
warranty.Replacementsmaybeorderedthroughthe
enginemanufacturer.
Introduction
Thismachineisdesignedtomixconcrete,plaster,reproong
material,grout,andothersmall-grainedconcreteproducts.
Themachinecanbetowedbehindavehicleequippedwith
ahitchappropriateforthetypeoftowpoleyourmachine
has(ballorpintlehitch).
Readthisinformationcarefullytolearnhowtooperateand
maintainyourproductproperlyandtoavoidinjuryand
productdamage.Youareresponsibleforoperatingthe
productproperlyandsafely.
YoumaycontactTorodirectlyatwww.Toro.comforproduct
andaccessoryinformation,helpndingadealer,ortoregister
yourproduct.
Wheneveryouneedservice,genuineToroparts,oradditional
information,contactanAuthorizedServiceDealerorToro
CustomerServiceandhavethemodelandserialnumbersof
yourproductready.Writethenumbersinthespaceprovided.
g019994
1
Figure1
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhassafety
messagesidentiedbythesafetyalertsymbol(
Figure2),
whichsignalsahazardthatmaycauseseriousinjuryordeath
ifyoudonotfollowtherecommendedprecautions.
Figure2
1.Safetyalertsymbol
Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanicalinformation
andNoteemphasizesgeneralinformationworthyofspecial
attention.
TheDOTtireinformationislocatedontheside
ofeachtire.Thisinformationgivesloadandspeed
©2013—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
2
Contactusatwww.Toro.com.
PrintedintheUSA
AllRightsReserved
ratings.Replacementtiresshouldhavethesame
orbetterratings.Formoreinformationgoto
http://www.nhtsa.gov/Vehicle+Safety/Tires.
Note:RefertoSpecications(page12)andensurethatall
replacementtiresmeetorexceedtheratingsforthismachine.
Contents
Introduction..................................................................2
Safety...........................................................................3
SafeOperatingPractices...........................................3
SafetyandInstructionalDecals.................................6
Setup............................................................................8
1InstallingtheTowPole..........................................8
2InstallingtheSafetyChain......................................9
ProductOverview..........................................................9
Controls................................................................9
Specications........................................................12
Operation....................................................................12
PreparingtoTowtheMachine..................................12
TowingtheMachine...............................................16
PreparingtoUsetheMachine...................................17
OpeningandClosingtheCowl.................................17
AddingFuel...........................................................18
CheckingtheEngineOilLevel.................................19
StartingandStoppingtheEngine..............................20
UsingtheMachine..................................................22
MixingtheMaterial.................................................22
UsingtheDrum.....................................................23
Maintenance.................................................................24
RecommendedMaintenanceSchedule(s)......................24
PremaintenanceProcedures........................................24
PreparingtheMachineforMaintenance.....................24
RemovingandInstallingtheDividerPlate..................24
Lubrication...............................................................25
LubricatingtheMachine..........................................25
LubricatingtheDriveChain.....................................25
EngineMaintenance..................................................26
ServicingtheAirCleaner.........................................26
ChangingtheEngineOil.........................................27
ServicingtheEngineOilFilter..................................28
RemovingandInstallingtheEngine..........................29
FuelSystemMaintenance...........................................29
ServicingtheFuelSystem........................................29
DriveSystemMaintenance.........................................31
ServicingtheReductionCase...................................31
ServicingtheDriveChain........................................31
Cleaning...................................................................32
CleaningtheMachine..............................................32
Storage........................................................................33
StoringtheMachine................................................33
Troubleshooting...........................................................34
Safety
Improperlyusingormaintainingthemachinecanresult
ininjury.Toreducethepotentialforinjury,complywith
thesesafetyinstructionsandalwayspayattentiontothe
safetyalertsymbol,whichmeans:
Caution
,
W ar ning
,
or
Danger
—personalsafetyinstruction.Failureto
complywiththeinstructionmayresultinpersonalinjury
ordeath.
SafeOperatingPractices
Thisproductiscapableofamputatinghands.Alwaysfollow
allsafetyinstructionstoavoidseriousinjuryordeath.
WARNING
Machiningorhandlingstone,masonry,concrete,
metal,andothermaterialscangeneratedust,mists,
andfumescontainingchemicals,suchassilica,
knowntocauseseriousorfatalinjuryorillness,
suchasrespiratorydisease,silicosis,cancer,birth
defects,orotherreproductiveharm.
•Controldust,mist,andfumesatthesource
wherepossible.Watershouldbeusedfordust
suppressionwhenfeasible.
•Usegoodworkpracticesandfollowthe
recommendationsofthemanufactureror
suppliers,OSHA,andotheroccupationaland
tradeassociations.
•Alwaysfollowrespiratoryprecautions.
•Whenthehazardsfrominhalationcannotbe
eliminated,theoperatorandanybystanders
shouldweararespiratorapprovedbyOSHAfor
thematerialbeinghandled.
WARNING
Engineexhaustcontainscarbonmonoxide,an
odorless,deadlypoisonthatcankillyou.
Donotruntheengineindoorsorinanenclosed
area.
Training
•ReadtheOperator'sManualandothertrainingmaterial.If
theoperator(s)ormechanic(s)cannotreadorunderstand
theinformation,itistheowner'sresponsibilitytoexplain
thismaterialtothem.
•Becomefamiliarwiththesafeoperationoftheequipment,
operatorcontrols,andsafetysigns.
•Alloperatorsandmechanicsshouldbetrained.The
ownerisresponsiblefortrainingtheusers.
3
•Neverletchildrenoruntrainedpeopleoperateorservice
theequipment.Localregulationsmayrestricttheageof
theoperator.
•Theowner/usercanpreventandisresponsiblefor
accidentsorinjuriestopeopleordamagetoproperty.
Towing
Checkwithyourlocalcountyorstatetowingsafetyregulations
beforetowingthemachine.
•Inordertoreducethepossibilityofanaccidentwhile
transportingthemachineonpublicroads,makesurethat
thetowingvehicleismechanicallysoundandingood
operatingcondition.
•Shutdowntheenginebeforetransportingthemachine.
•Whentowingwithaballhitch,ensurethattheballhitch
youareusingisthepropersizeforthehitchcoupleron
themachine.
•Whentowingwithapintlehitch,ensurethattheeyeof
thetowpoleisthecorrectdimensionforthepintlehook.
•Inspectthehitchandcouplingforwear.Nevertowthe
machinewithdamagedordefectivehitches,couplings,
chains,orothercomponents.
•Checkthetireairpressureonthetowingvehicleandthe
machine.
•Checkthetiretreadandsidewallfordamageandwear.
•Properlyattachthesafetychainstothetowingvehicle.
•Ensurethatthedirectionalandbrakelightsareworking
properly(ifthemachineisequippedwiththelightkit).
•Ensurethatthedirectional,backup,andbrakelightsof
thetowvehicleareworkingproperly(ifthemachineis
equippedwiththelightkit).
•Beforetowing,checktomakecertainyourmachineis
correctlyandsecurelyattachedtothetowingvehicle.
•Ensurethatthesafetychainsareproperlysecuredtothe
vehicle,andleaveenoughslackforturning.
•Donotcarryanymaterialinthemachinewhentowing.
•Avoidsuddenstopsandstarts.Thiscancauseskidding,
orjackkning.Smooth,gradualstartsandstopswill
improvetowing.
•Avoidsharpturnstopreventrolling.Towonlywitha
vehiclethathasahitchdesignedfortowing.Donot
attachtowedequipmentexceptatthehitchpoint.
•Donottowthemachinefasterthan88km/h(55mph).
•Usecautionwhenbackingup;useaspotteroutsidethe
vehicletoguideyou.
•Donotallowanyonetositorrideonthemachine.
•Disconnectthemachinefromthetowvehiclebefore
usingit.
•Placechockblocksunderneaththetirestopreventthem
fromrollingwhilethemachineisparked.
Preparation
Becomefamiliarwiththesafeoperationoftheequipment,
operatorcontrols,andsafetysigns.
•Useonlyaccessoriesandattachmentsapprovedbythe
manufacturer.
•Wearpersonalprotectiveequipmentandappropriate
clothing,includingthefollowing:
–Hardhat
–Respiratorordustmask
–Faceshield
–Safetyglasses
–Hearingprotection
–Safetyshoes
–Longpants
–Shirtwithlongsleevesthataretightatthewrists
–Tight-ttinggloveswithoutdrawstringsorloosecuffs
•Securelonghair,looseclothing,orjewelrythatmayget
tangledinmovingparts.
•Operatingtheequipmentsafelyrequiresthefullattention
oftheoperator.Donotwearradioormusicheadphones
whileoperatingthemachine.
•Useextracarewhenhandlingfuels.Theyareammable
andthevaporsareexplosive.Usethefollowingpractices
whenhandlingfuel:
–Useonlyanapprovedfuelcontainer.
–Neverremovethefuelcaporaddfuelwiththeengine
running.
–Allowtheenginetocoolbeforerefueling.
–Donotsmoke.
–Neverrefuelordrainthemachineindoors.
–Installthefuelcapandtightenitsecurely.
–Keepthecontainernozzleincontactwiththetank
duringlling.
–Neverllacontainerwhileitisinsideavehicle,trunk,
pick-upbed,oranysurfaceotherthantheground.
–Neverstorethemachineorfuelcontainerinside
wherethereisanopename,suchasnearawater
heaterorfurnace.
–Iffuelisspilled,wipeitofftheengineandequipment.
•Ensurethatthemachineisonalevelsurfacebefore
operatingthemachine.
•Chockthetiresofthemachinetopreventunintended
movement.
•Beforeeveryuse,dothefollowing:
–Inspectthecoupler,ball,andhitch.
–Ensurethatalllightsarefunctioningproperly(ifthe
machineisequippedwithalightkit).
–Ensurethatthetiresareproperlyinatedas
recommended.
4
–Ensurethatthelugnutsaretightandtorqued
properly.
–Ensurethatthemachineisproperlysecured.
Operation
•Neverrunanengineinanenclosedorpoorlyventilated
area.
•Onlyoperatethemachineingoodlightingconditions.
•Beforestartingthemachine,makesurethatthereareno
personsorobstaclesnearorunderthemachine.
•Shutofftheenginebeforeleavingthemachineforany
reason.
Neverleavearunningmachineunattended.Alwaysstop
theengineandverifythatallmovingpartshavestopped.
•Chockthetiresofthemachineorkeepitattachedtothe
towingvehiclewhenitisnotinuse,topreventitfrom
rolling.
•Avoidprolongedbreathingofexhaustfumes.Engine
exhaustfumescancausesicknessordeath.
•Keephandsawayfromanymovingparts.Keepfeetaway
fromthetiresandthefrontpost.
•Donotoperatethemachineundertheinuenceof
alcoholordrugs.
•Ensurethattheareaisclearofotherpeopleorpetsbefore
operatingthemachine.Stopthemachineifanyoneenters
thearea.
•Neverplaceyourhandsoranysolidobjectintothedrum
whenthemachineisinoperation.
•Donottouchpartswhichmaybehotfromoperation.
Allowthemtocoolbeforeattemptingtomaintain,adjust,
orservicethemachine.
•Nevermovethemachinewhiletheengineisrunning.
•Keepthecowlclosedandlatchedduringoperation.
•Ensurethatalltheguardsandshieldsaresecurelyinplace
beforeoperatingthemachine.
•Ifthemixingpaddlesstrikeaforeignobjectorifthe
machineshouldstartmakinganunusualnoiseor
vibration,stoptheengineandemptythedrum.Waitfor
allmovingpartstocometoacompletestopandcool.
Vibrationisgenerallyawarningoftrouble.Inspectfor
cloggingordamage.Cleanandrepairand/orreplace
damagedparts.
•Donotchangetheenginegovernorsettingoroverspeed
theengine.
•Lightningcancausesevereinjuryordeath.Ifyousee
lightningorhearthunderinthearea,donotoperatethe
machine;seekshelter.
MaintenanceandStorage
•Beforeperformingmaintenance,dothefollowing:
–Parkthemachineonlevelground.
–Stoptheengine.Waitforallmovementtostopbefore
adjusting,cleaning,orrepairing.
–Lettheenginecoolbeforeperformingmaintenance
orstoring.
–Disengageallpowerandoperationcontrols.
•Neverlubricate,service,repair,oradjustthemachine
whileitisrunning.
•Keepequipmentmaterialsclearfromthemuferand
enginetohelppreventres.Cleanupanyoilorfuel
spillage.
•Neverallowuntrainedpersonneltoservicethemachine.
•Keephands,feet,andclothingawayfrommovingparts.
Ifpossible,donotmakeadjustmentswiththeengine
running.
•Keepallpartsingoodworkingconditionandallhardware
tightened.Replaceallwornordamageddecals.
•Removeanybuildupofgrease,oil,ordebrisfromthe
machine.
•Stopandinspectthemachineifaforeignobjectentersthe
drumorcausesanotherobstruction.Makeanynecessary
repairsbeforestartingthemachine.
•Donottamperwithsafetydevices.
•Chockthetireswhenstoringthemachine.
•Keepallnuts,bolts,screws,andhoseclampssecurely
tightened.Keepequipmentingoodcondition.
•UseonlygenuineTororeplacementpartstoensurethat
theoriginalstandardsaremaintained.
5
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential
danger.Replaceanydecalthatisdamagedorlost.
117–2718
125–4939
1.Warning—readthe
Operator’sManual.
4.Toxicgasinhalation
hazard—Don’trunthe
engineinanenclosed
space.
2.Handandarm
entanglementatthechain
drive;crushinghazard
ofhand;entanglement
hazardofhandatthe
shaft—keephandsaway
frommovingparts;keep
allguardsandshieldsin
place.
5.Explosionhazard—stop
theengineandkeep
awayfromameswhen
refueling.
3.Entanglementhazardat
paddles—stoptheengine
andwaitforallmoving
partstostopbefore
performingmaintenance.
6
125–8175
1.ReadtheOperator’sManualforinformationongreasing
themachine.
125–8216
1.ReadtheOperator’s
Manualforinformationon
howtotowthemachine.
2.Warning—limittowing
speedtolessthan55mph
/88km/h.
127–2853
1.Pulluptostarttheengine.2.Pushdowntostopthe
engine.
7
Setup
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescription
Qty.
Use
1
Towpolekit(soldseparately)
1Installthetowpole.
Safetychain
1
2
Connectinglink
2
Installthesafetychain.
1
InstallingtheTowPole
Partsneededforthisprocedure:
1
Towpolekit(soldseparately)
InstallingtheTowPoletotheMachine
Note:Thetowpoleispurchasedseparatelyandincludesthe
nutandboltneededforinstallation.
Themachinehasthefollowingtowpoleoptions:
HitchTypeLength
50mm(2inch)ball—stamped127cm(50inches)
50mm(2inch)ball—forged127cm(50inches)
Pintle
127cm(50inches)
1.Removetheboltandnutfromthetowpole(Figure3).
5
1
2
4
6
3
G019804
Figure3
1.Towpole4.Bolthole
2.Frontpost
5.Frametting
3.Bolt6.Nut
2.Slidethetowpoleforwardandaligntheholeinthe
polewiththeholeintheframetting(Figure3).
3.Inserttheboltthroughtheholesinthettingandthe
pole(
Figure3).
4.Threadthenutontotheboltandtightenthemuntil
theyaretightagainsttheframetting(Figure3).
Note:Iftheself-lockingnyloninsertinthelocknut
wearswithuse,replacethenutwithanewGrade5or
Grade8locknut.
8
2
InstallingtheSafetyChain
Partsneededforthisprocedure:
1
Safetychain
2
Connectinglink
InstallingtheSafetyChain
1.Formahookontheendofabendablepieceofrod
orstiffwire(notincluded),andinsertitthroughboth
keyholesinthefrontpostofthemachine(Figure4A).
A
B
C
D
g019883
2
3
4
3
1
Figure4
1.Keyhole
3.Safetychain
2.Rodorwire(notincluded)4.Connectinglink
2.Attachthesafetychaintothelengthofrodorwire
(Figure4A).
3.Pulltherod,orwire,andthesafetychainthroughboth
keyholes(
Figure4B).
Note:Ensurethatapproximatelyequallengthsof
safetychainextendfromeithersideofthefrontpost.
InstallingtheConnectingLinks
1.Aligntheconnectinglinktothelastlinkinoneendof
thesafetychain(Figure4D).
2.Inserttheconnectinglinkthroughthechainlinkuntil
theconnectinglinksnapsclosed.
3.Repeatsteps1and2toinstalltheotherconnectinglink
intheotherendofthesafetychain.
ProductOverview
g020003
1
3
4
5
6
7
8
2
Figure5
1.Enginecowl
5.Safetychainkeyholes
2.Enginespeedcontrol
handle
6.Towpole
3.Drum7.Drum-tiltbrake
4.Handwheel8.Rubberlatch
Controls
Becomefamiliarwithallofthecontrolsbeforeyoustartthe
engineandoperatethemachine.
Handwheel
Thehandwheelcontrolsthetiltofthedrum.
Drum-tiltBrake
Thedrum-tiltbrakelocksthedrumintoposition.
9
EngineControls
g020004
8
9
1
7
6
5
4
3
2
13
10
12
11
Figure6
1.Fueldrainplug8.Fueltank
2.Aircleaner9.Fuelcap
3.Recoil-starthandle10.Decompressionlever
4.Oilcap/dipstick11.Oillter
5.Enginespeedcontrolknob
12.Oildrainplug
6.Fuelinjectionpump
13.Oilcap/dipstick
7.Fuelshutofflever
EngineSpeedControlHandle
Theenginespeedcontrolhandle(Figure7)allowsthe
operatortostartandstoptheengine.Itislocatedonthe
enginecowl,andisconnectedtotheenginespeedcontrol
knob,whichislocatedontheengine(Figure8).Tocontrol
theenginespeedcontrolhandle:
1.Rotatetheenginespeedcontrolhandle
counterclockwisetounlockit.
2.Pullitallthewayoutandlockitbyrotatingitclockwise.
3.Rotateitcounterclockwiseandpushitintostopthe
engine.
Note:Thespeedcontrolknobontheenginemustbeloose
(rotatedcounterclockwise)forthecowl-mountedspeed
controlhandletowork.
1
g020357
Figure7
1.Enginespeedcontrolhandle
10
g020001
1
Figure8
1.Enginespeedcontrolknob
FuelShutoffLever
Thefuelshutoffleverislocatedunderneaththefueltank.
MovethefuelshutofflevertotheOnpositionbefore
attemptingtostarttheengine.Onceyouhavenishedusing
themachineandyouhaveturnedtheengineoff,movethe
fuelshutofflevertotheOffposition.
g020002
1
Figure9
1.FuelshutoffleverinOnposition
Recoil-startHandle
Tostarttheengine,pulltherecoil-starthandle(Figure6)
quicklytoturntheengineover.Theenginecontrolsdescribed
abovemustallbesetcorrectlyfortheenginetostart.
11
Specications
Note:Specicationsanddesignaresubjecttochange
withoutnotice.
BatchCapacity
0.34cubicmeters
(12cubicfeet)
TotalVolume0.56cubicmeters
(19.8cubicfeet)
Length241cm
(95inches)
Width142cm
(56inches)
Height178cm
(70inches)
Weight407kg
(897lb)
Operation
Important:Beforeoperating,checkthefuelandoil
levels,andremovedebrisfromthemachine.Ensurethat
theareaisclearofpeople.
PreparingtoTowtheMachine
Important:Ensurethatyourtowvehiclehastowing
capacityfortheweightofthemachine.
Important:UseaClass2orlargerreceiver.
Note:Ensurethatyourtowvehiclehastheappropriatehitch
totowthemachine;optionsincludea50mm(2inch)ball
hitchorapintlehitch.
Note:Ifthemachineisequippedwithatrailer-lightkit,
ensurethattheelectricalconnectorofthetowvehicleis
compatiblewiththeelectricalconnectorofthemachine.
Ifyourtowvehiclehasadifferenttypeofplug,obtainan
adapterfromanautomotivepartsstore.
1.Ensurethattheengineisstopped,thefuelshutofflever
isoff,andthedrumisempty.
2.Usingthehandwheel,positionthedrumsothatitis
pointingdowntowardtheground(Figure10).
g019995
1
2
3
Figure10
1.Drumpointingdown3.Towpoleboltedinplace
2.Drum-tiltbrakeengaged
3.Lockthedrumintopositionbypushingdownonthe
drum-tiltbrakehandle(Figure11).
12
1
2
G019733
Figure11
Drum-TiltBrake
1.Unlockedposition2.Lockedposition
4.Ensurethattheenginecowlisclosedandlatched;refer
to
ClosingtheCowl(page17).
5.Inspectthetiresandwheels;referto
Checkingthe
TiresandWheels(page13).
CheckingtheTiresandWheels
ServiceInterval:Beforeeachuseordaily—Inspectthetires
andwheels.
Aftereachuse—Torquethelugnutsto108to122
N-m(80to90ft-lb)aftertowing.
WARNING
Failuretomaintaincorrecttirepressuremayresult
intirefailureandlossofcontrol,resultingin
propertydamageandseriousinjuryordeath.
•Checkthetirepressurefrequentlytoensure
properination.Ifthetiresarenotinatedto
thecorrectpressure,theywillwearprematurely.
•Inspectthetireconditionbeforetowingand
afteranyoperatingaccident.
TheDOTtireinformationislocatedontheside
ofeachtire.Thisinformationgivesloadandspeed
ratings.Replacementtiresshouldhavethesame
orbetterratings.Formoreinformationgoto
http://www.nhtsa.gov/Vehicle+Safety/Tires.
Note:Referto
Specications(page12)andensurethatall
replacementtiresmeetorexceedtheratingsforthismachine.
1.Visuallyinspectthetiresfordamageandwear(Figure
12andFigure13).
G020836
Figure12
1.Exampleoftirewearcausedbyunderination
Figure13
1.Exampleoftirewearcausedbyoverination
2.Ensurethatthetiresareinatedtothecorrectair
pressure.Thefollowingratingindicatestheappropriate
airpressureforthetiresasinstalledatthefactory.
Important:Alwayschecktheinformation
ontheactualtiresforthecorrectairpressure
requirement.
Important:Themostcommoncauseoftire
troubleisunderination.Maintainfullair
pressure.
AirPressure:Max241kPa(35psi)
3.Ensurethatthewheellugnutsaretorquedto108to
122N-m(80to90ft-lb).
Note:Checkthetorqueofthewheellugnutsinitially
andaftertowing.
Note:Torquethelugnutsinthesequenceshownin
Figure14.
13
1
2
3
4
G021 107
Figure14
HitchingaMachinewithaStampedBall
Coupler
1.Applychassisgreasetothesocketofthecouplerand
theareaoftheclampthatcontactstheball.
2.Oilthepivotpointsandslidingsurfacesofthecoupler
withSAE30motoroil.
3.Openthecouplerlatch(Figure15).
A
B
C
G020359
2
1
Figure15
1.Bail
2.Safetypin
4.Positionthecouplerontopofthehitchball(Figure
15A).
5.Closethecouplerlatch(Figure15B).
6.Openthebailonthesafetypin,andinsertthepin
throughtheholeinthelatch(Figure15B).
7.Rotatethefreeendofthebailovertheendofthesafety
pinthatisprotrudingthroughthelatch(Figure15C).
8.Ifthemachineisequippedwithatrailer-lightkit,
connectthewireplugofthetowvehicletothewire
plugofthemachine.
14
HitchingaMachinewithaForgedBall
Coupler
1.Applyremovablethread-lockingcompoundtothe
threadsofthecouplerbolttopreventthecoupler
handlefromcomingloose(Figure16).
Important:Applythread-lockingcompoundas
neededinthefuture.
A
B
C
D
G019807
5
1
2
3
4
Figure16
1.Couplerhandle
4.Bolt
2.Coupler
5.Hitchball
3.Clamp
2.Applychassisgreasetothesocketofthecouplerand
theareaoftheclampthatcontactstheball.
3.Pushthecouplerboltupthroughthecouplerclamp
andthecouplertop,andconnectthecouplerhandle
tothebolt(
Figure16A).
4.Positionthecouplersothatthesocketisontopofthe
hitchballandtheclampisundertheball(Figure16C).
5.Turnthecouplerhandleclockwisetothreaditontothe
boltuntilitissecure(Figure16D).
Note:Useawrenchtokeeptheboltfromspinning.
6.Ifthemachineisequippedwithatrailer-lightkit,
connectthewireplugofthetowvehicletothewire
plugofthemachine.
HitchingaMachinewithaPintleHitch
TowPole
1.Removethepinfromthepintlehitchandopenit
(Figure17).
G019809
Figure17
2.Positiontheringonthetowpoleontothehookofthe
pintlehitch(
Figure17).
3.Closethetopofthepintlehitchandsecureitwiththe
pin(
Figure17).
4.Ifthemachineisequippedwithatrailer-lightkit,
connectthewireplugofthetowvehicletothewire
plugofthemachine.
15
ConnectingtheSafetyChainstothe
TowVehicle
Connectthesafetychaintothemachineandthetowvehicle
asfollows:
1.Pullthesafetychainthroughtheslotsinthekeyholes
locatedinthefrontpostofthemachine,sothatthere
isjustenoughslackoneachsideforturningaround
cornerswhentowingthemachineFigure18).
Note:Stowtheexcesschaininsidethebottomofthe
frontpostbypushingitintothekeyholesandlatching
theappropriatelinksintothekeyholeslots.
2.Crossbothlengthsofchainunderthetowpole.
Note:Crossingthechainsdecreasesthechancesof
thefrontofthemachinedroppingtothegroundifthe
hitchdoesnotholdtheconnection.
1
2
3
G021 177
Figure18
1.Connectinglinks3.Chaincrossedundertow
pole
2.Keyholesinfrontpost
3.Connecteachlengthofchaintothesafetychain
mountingpointonthetowvehiclewiththeconnecting
links(Figure19).
G021 178
1
2
3
Figure19
1.Connectinglink3.Chainlink
2.Safetychainmounting
pointontowvehicle
TowingtheMachine
WARNING
Towingthemachineathighspeedincreasesthe
riskofahitchmalfunctionandtirefailure.Higher
speedsalsoincreasethemomentumofthemachine
andbrakingdistance.Ifthemachinebecomes
detachedfromthetowvehicleathighspeed,it
couldcausedamagetoproperty,orinjuryordeath
tobystanders.
Donotexceed88km/h(55mph)whentowingthe
machine.Forpoorroadconditionsorinclement
weather,reducespeedaccordingly.
WARNING
Towingthemachinewithmaterialinthedrum
increasestheriskofahitchmalfunctionandtire
failure.Inaddition,materialcouldbounceoutof
thedrumandhitothervehiclesand/orpeople.
Materialinthedrumincreasestheweight,which
affectsmomentumandbrakingdistance.
Donottowthemachinewithmaterialinthedrum.
•ReviewandunderstandSafeOperatingPractices(page3).
•Testthebrakesofthetowvehiclebeforetowing.
•Avoidsuddenstartsandstopswhiletowingthemachine.
16
PreparingtoUsetheMachine
•Reviewallofthesafetydecalsonthemachine.
•Useahard-hat,hearingprotection,ashirtwithlong
sleevesthataretightatthewrists,tight-ttinggloves
withoutdrawstringsorloosecuffs,eyeprotection,and
adustmaskorrespirator.Ameshvisoralonedoes
notprovidesufcienteyeprotection;supplementwith
protectiveglasses.
•Ensurethatyouarefamiliarwiththesafetyregulations
andshutdownproceduresdescribedintheOperator’s
ManualandtheEngineOwner’sManual.
•Ensurethatallguardsareinplaceandingoodcondition.
•Ensurethatthepaddlesareinplaceandingood
condition.
•Checkthefuelandoillevelsoftheengine.
•Whenpreparingtomixmaterial:
1.Movethemachinetoaleveljob-sitesurface.
2.Removethemachinefromthetowvehicle.
3.Chockthefrontandbackofthetirestoprevent
themachinefrommoving.
4.Ensurethatthedrumisinthemixposition
(upright).
5.Ensurethatthedrum-tiltbrakeisengagedand
thatthedrumdoesnotrotatetowardthedump
position.
OpeningandClosingtheCowl
OpeningtheCowl
1.Atthesideofthemachinewherethefrontcowland
rearcowlmeet,grasptheringofthelatchandpullit
offfromthelatchanchorontherearcowl(Figure20).
A
B
C
D
1
G021318
2
3
4
1
Figure20
Openingandclosingthecowl
1.Latch3.Receiver
2.Latchanchor
4.V-tting
2.Repeat1ontheoppositesideofthemachine.
3.Atthebackofthemachinewheretherearcowlmeets
theframeofthemachine,grasptheringofthelatch
andpullitofffromthelatchanchoronthecowl
(Figure20).
4.Rotatetherearcowlupandforwarduntilitisfully
positionedontopofthefrontcowl(Figure20).
ClosingtheCowl
1.Rotatetherearcowlrearwardanddownuntilthe
receiveratthebottomcenterofthecowlisalignedwith
theV-ttingandushontheframeofthemachine
(Figure20).
2.Atthebackofthemachine,grasptheringofthelatch
andpullitontothelatchanchorontherearcowl.
3.Atthesideofthemachine,grasptheringofthelatch
andpullitontothelatchanchorontherearcowl.
4.Repeatstep3ontheoppositesideofthemachine
(
Figure20).
17
AddingFuel
•Theenginerunsonclean,freshdieselfuelwitha
minimumcetaneratingof40.
•Purchasefuelinquantitiesthatcanbeusedwithin30days
toensurefuelfreshness.
•Usesummergradedieselfuel(Number2-D)at
temperaturesabove-7°C(20°F)andwintergradediesel
fuel(Number1-DorNumber1-D/2-Dblend)below
-7°C(20°F).
•Nevermixkerosene,usedengineoil,orresidualfuels
withthedieselfuel.
•Donotstorefueleitherinthefueltankorfuelcontainers
overthewinter.
•Fueladditivesarenotrecommended.Somefueladditives
maycausepoorengineperformance.
DANGER
Incertainconditions,dieselfuelisextremely
ammableandhighlyexplosive.Areorexplosion
fromdieselcanburnyouandothersandcan
damageproperty.
Useonlydieselfuel.Fillingthefueltankwith
gasolinemayresultinare.
•Fillthefueltankandstorefuelina
well-ventilatedarea.
•Neverrefuelthefueltankwhiletheengineis
running.
•Donotllthefueltankcompletelyfull.Addfuel
untilitisatthesamelevelastheredring.This
emptyspaceinthetankallowsfueltoexpand.
•Neversmokewhenhandlingfuel,andstayaway
fromanopenameorwherefuelmaybeignited
byaspark.
•Storedieselinanapprovedcontainerandkeep
itoutofthereachofchildren.Donotbuymore
thana30-daysupplyoffuel.
•Donotoperatewithouttheentireexhaust
systeminplaceandinproperworkingcondition.
DANGER
Incertainconditionsduringfueling,static
electricitycanbereleasedcausingasparkwhich
canignitethefuelvapors.Areorexplosionfrom
fuelcanburnyouandothersandcandamage
property.
•Alwaysplacefuelcontainersonthegroundaway
fromyourvehiclebeforelling.
•Donotllfuelcontainersinsideavehicleoron
atruckortrailerbedbecauseinteriorcarpets
orplastictruckbedlinersmayinsulatethe
containerandslowthelossofanystaticcharge.
•Whenpractical,removefuel-poweredequipment
fromthetruckortrailerandfueltheequipment
withthewheelsontheground.
•Ifthisisnotpossible,thenrefuelsuch
equipmentonatruckortrailerfromaportable
container,ratherthanfromafueldispenser
nozzle.
•Ifafueldispensernozzlemustbeused,keepthe
nozzleincontactwiththerimofthefueltank
orcontaineropeningatalltimesuntilfuelingis
complete.
WARNING
Fuelisharmfulorfatalifswallowed.Long-term
exposuretovaporscancauseseriousinjuryand
illness.
•Avoidprolongedbreathingofvapors.
•Keepyourfaceawayfromthenozzleandthe
fueltankorconditioneropening.
•Keepfuelawayfromyoureyesandskin.
DieselFuelSpecications
Important:Donotmixoilwithdiesel.
Dieselfuelshouldcomplywiththefollowingspecication.
Thetablelists7worldwidespecicationsfordieselfuels.
DieselFuelSpecications
Location
Number2-D,Number1-D,
ASTMD975-94
U.S.A.
EN590:96EuropeanUnion
ISO8217DMX
International
BS2869-A1orA2
UnitedKingdom
JISK2204GradeNumber2
Japan
KSM-2610
Korea
GB252China
18
UsingFuelStabilizer/Conditioner
Useadieselfuelstabilizer/conditionerinthemachineto
keepthefuelfreshduringstorageof90daysorless.Ifyou
arestoringthemachineforlonger,drainthefueltank;refer
toStoringtheMachine(page33).
Important:Donotusefueladditivescontaining
methanolorethanol.
Addthecorrectamountoffuelstabilizer/conditionertothe
fuel,andfollowthedirectionsofthemanufacturer.
Note:Fuelstabilizer/conditionerismosteffectivewhen
mixedwithfreshfuel.
FillingtheFuelTank
Capacity:4.7L(1.25USgallons)
1.Parkthemachineonalevelsurface,stoptheengine,
andallowtheenginetocool.
2.Cleanaroundthefuelcapandremoveit(
Figure21).
g019997
1
2
3
Figure21
1.Fuelcap3.Redring
2.Inletfuelscreen
Important:Keeptheinletfuelscreenandthered
ringinthefueltankwhilepouringthefuel.
3.Addfueltothefueltankuntilthelevelisuptothered
ring(Figure22).
Important:Thisspaceinthetankallowsthefuel
toexpand.Donotllthefueltankcompletelyfull.
g020005
Figure22
4.Securelyinstallthefuelcap(Figure21).
5.Wipeupanyfuelthatmayhavespilled.
CheckingtheEngineOilLevel
ServiceInterval:Beforeeachuseordaily—Checktheengine
oillevel.
ToroPremiumEngineOilisavailablefromyourAuthorized
ToroDealer.
Important:Use4-cycleengineoilthatmeetsorexceeds
thefollowingguidelinesandclassications:
•APIServiceCategoriesCH-4,CI-4,CJ-4orhigher
•ACEAServiceCategoriesE-3,E-4,andE-5
•JASOServiceCategoryDH-1
Crankcasecapacity:1.6L(1.7USqt)
Important:Iftheoillevelinthecrankcaseistoolow
ortoohighandyouruntheengine,youmaydamage
theengine.Thistypeofdamageisnotcoveredbythe
warranty.
Viscosity:Referto
Figure23.
19
SAE 10W
SAE 20W
SAE 10W -30
SAE 15W -40
SAE 20
SAE 30
SAE 40
(-4 F)
o
(14 F)
o
(32
o
F)
(50
o
F)
(68
o
F)
(86
o
F) (104
o
F)
-20
o
C -10
o
C 0
o
C
10
o
C
20
o
C
30
o
C
40
o
C
g020376
Figure23
Important:Besuretheengineoil,engineoilstorage
containers,andengineoilllingequipmentarefreeof
sedimentsandwater.
1.Placethemachineonaat,levelsurface,andstopthe
engine.
2.Allowtheenginetocool.
3.Cleanaroundthedipstick.
4.Removethedipstickandwipetheendclean(Figure24).
g019993
1
2
3
Figure24
1.Dipstickupperlimit3.Fillport
2.Dipsticklowerlimit
5.Slidethedipstickfullyintothellportwithout
threadingitintotheport(Figure24).
6.Removethedipstickandlookattheend.Iftheengine
oillevelisbelowthehalfwaypointonthehatchmarks,
slowlypouronlyenoughoilintothellporttoraise
theleveltothehalfwaypointonthedipstick.
7.Installandsecurethedipstick(Figure24).
StartingandStoppingthe
Engine
StartingtheEngine
1.ReadSafeOperatingPractices(page3)andunderstand
Controls(page9)beforeattemptingtostartthe
machine.
2.MakesurethatthefuelshutoffleverisintheOn
position.
g020002
1
Figure25
1.FuelshutoffleverintheOnposition
3.Ensurethattheenginespeedcontrolknobonthe
engineisloosebyrotatingitcounterclockwise(Figure
26).
20
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Toro CM-1258Y-SD Concrete Mixer User manual

CM-1258Y-SD Concrete Mixer
Toro
Brand
Toro
Model
CM-1258Y-SD Concrete Mixer
Type
User manual
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