Toro CM-1258Y-SD Concrete Mixer User manual

Brand: Toro

Model: CM-1258Y-SD Concrete Mixer

Type: User manual

FormNo.3398-640RevA

CM-1258Y-SDConcreteMixer

ModelNo.68011—SerialNo.316000001andUp

g019992

Registeratwww.Toro.com.

OriginalInstructions(EN)

*3398-640*A

WARNING

CALIFORNIA

Proposition65Warning

Thisproductcontainsachemicalorchemicals

knowntotheStateofCaliforniatocausecancer,

birthdefects,orreproductiveharm.

Dieselengineexhaustandsomeofits

constituentsareknowntotheStateof

Californiatocausecancer,birthdefects,

andotherreproductiveharm.

Useofthisproductmaycauseexposureto

chemicalsknowntotheStateofCalifornia

tocausecancer,birthdefects,orother

reproductiveharm.

Important:ItisaviolationofCaliforniaPublic

ResourceCodeSection4442or4443touseoroperate

theengineonanyforest-covered,brush-covered,or

grass-coveredlandunlesstheengineisequippedwith

asparkarrester,asdenedinSection4442,maintained

ineffectiveworkingorderortheengineisconstructed,

equipped,andmaintainedforthepreventionofre.

Theenclosed

Engine Owner's Man ual

issuppliedfor

informationregardingtheUSEnvironmentalProtection

Agency(EPA)andtheCaliforniaEmissionControl

Regulationofemissionsystems,maintenance,and

warranty.Replacementsmaybeorderedthroughthe

enginemanufacturer.

Introduction

Thismachineisdesignedtomixconcrete,plaster,reproong

material,grout,andothersmall-grainedconcreteproducts.

Themachinecanbetowedbehindavehicleequippedwith

ahitchappropriateforthetypeoftowpoleyourmachine

has(ballorpintlehitch).

Readthisinformationcarefullytolearnhowtooperateand

maintainyourproductproperlyandtoavoidinjuryand

productdamage.Youareresponsibleforoperatingthe

productproperlyandsafely.

YoumaycontactTorodirectlyatwww.Toro.comforproduct

andaccessoryinformation,helpndingadealer,ortoregister

yourproduct.

Wheneveryouneedservice,genuineToroparts,oradditional

information,contactanAuthorizedServiceDealerorToro

CustomerServiceandhavethemodelandserialnumbersof

yourproductready.Writethenumbersinthespaceprovided.

g019994

Figure1

1.Modelandserialnumberlocation

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhassafety

messagesidentiedbythesafetyalertsymbol(Figure2),

whichsignalsahazardthatmaycauseseriousinjuryordeath

ifyoudonotfollowtherecommendedprecautions.

Figure2

1.Safetyalertsymbol

Thismanualuses2wordstohighlightinformation.

Importantcallsattentiontospecialmechanicalinformation

andNoteemphasizesgeneralinformationworthyofspecial

attention.

TheDOTtireinformationislocatedontheside

ofeachtire.Thisinformationgivesloadandspeed

ratings.Replacementtiresshouldhavethesame

orbetterratings.Formoreinformationgoto

http://www.nhtsa.gov/Vehicle+Safety/Tires.

Note:RefertoSpecications(page12)andensurethatall

replacementtiresmeetorexceedtheratingsforthismachine.

8111LyndaleAvenueSouth

Bloomington,MN55420

Contactusatwww.Toro.com.

PrintedintheUSA

AllRightsReserved

Contents

Safety...........................................................................3

SafeOperatingPractices...........................................3

SafetyandInstructionalDecals.................................6

Setup............................................................................8

1InstallingtheTowPole..........................................8

2InstallingtheSafetyChain......................................9

ProductOverview..........................................................9

Controls................................................................9

Specications........................................................12

Operation....................................................................12

PreparingtoTowtheMachine..................................12

TowingtheMachine...............................................16

PreparingtoUsetheMachine...................................17

OpeningandClosingtheCowl.................................17

AddingFuel...........................................................18

CheckingtheEngine-OilLevel.................................19

StartingandStoppingtheEngine..............................20

UsingtheMachine..................................................22

MixingtheMaterial.................................................22

UsingtheDrum.....................................................22

Maintenance.................................................................24

RecommendedMaintenanceSchedule(s)......................24

PremaintenanceProcedures........................................24

PreparingtheMachineforMaintenance.....................24

RemovingandInstallingtheDividerPlate..................24

Lubrication...............................................................25

LubricatingtheMachine..........................................25

LubricatingtheDriveChain.....................................26

EngineMaintenance..................................................26

ServicingtheAirCleaner.........................................26

ChangingtheEngineOil.........................................27

ServicingtheEngine-OilFilter.................................28

RemovingandInstallingtheEngine..........................29

FuelSystemMaintenance...........................................29

ServicingtheFuelSystem........................................29

DriveSystemMaintenance.........................................31

ServicingtheReductionCase...................................31

ServicingtheDriveChain........................................31

Cleaning...................................................................32

CleaningtheMachine..............................................32

Storage........................................................................33

StoringtheMachine................................................33

Troubleshooting...........................................................34

Safety

Improperlyusingormaintainingthemachinecanresult

ininjury.Toreducethepotentialforinjury,complywith

thesesafetyinstructionsandalwayspayattentiontothe

safetyalertsymbol

,whichmeans:

Caution

W ar ning

Danger

—personalsafetyinstruction.Failureto

complywiththeinstructionmayresultinpersonalinjury

ordeath.

SafeOperatingPractices

Thisproductiscapableofamputatinghands.Alwaysfollow

allsafetyinstructionstoavoidseriousinjuryordeath.

WARNING

Machiningorhandlingstone,masonry,concrete,

metal,andothermaterialscangeneratedust,mists,

andfumescontainingchemicals,suchassilica,

knowntocauseseriousorfatalinjuryorillness,

suchasrespiratorydisease,silicosis,cancer,birth

defects,orotherreproductiveharm.

•Controldust,mist,andfumesatthesource

wherepossible.Usewaterfordustsuppression

whenfeasible.

•Usegoodworkpracticesandfollowthe

recommendationsofthemanufactureror

suppliers,OSHA,andotheroccupationaland

tradeassociations.

•Alwaysfollowrespiratoryprecautions.

•Whenyoucannoteliminatethehazardsfrom

inhalation,youandanybystandersshouldwear

arespiratorapprovedbyOSHAforthematerial

beinghandled.

WARNING

Engineexhaustcontainscarbonmonoxide,an

odorless,deadlypoisonthatcankillyou.

Donotruntheengineindoorsorinanenclosed

area.

Training

•ReadtheOperator'sManualandothertrainingmaterial.If

theoperator(s)ormechanic(s)cannotreadorunderstand

theinformation,itistheowner'sresponsibilitytoexplain

thismaterialtothem.

•Becomefamiliarwiththesafeoperationoftheequipment,

operatorcontrols,andsafetysigns.

•Alloperatorsandmechanicsshouldbetrained.The

ownerisresponsiblefortrainingtheusers.

•Neverletchildrenoruntrainedpeopleoperateorservice

theequipment.Localregulationsmayrestricttheageof

theoperator.

•Theowner/usercanpreventandisresponsiblefor

accidentsorinjuriestopeopleordamagetoproperty.

Towing

Checkwithyourlocalcountyorstatetowingsafetyregulations

beforetowingthemachine.

•Inordertoreducethepossibilityofanaccidentwhile

transportingthemachineonpublicroads,makesurethat

thetowingvehicleismechanicallysoundandingood

operatingcondition.

•Shutdowntheenginebeforetransportingthemachine.

•Whentowingwithaballhitch,ensurethattheballhitch

youareusingisthepropersizeforthehitchcoupleron

themachine.

•Whentowingwithapintlehitch,ensurethattheeyeof

thetowpoleisthecorrectdimensionforthepintlehook.

•Inspectthehitchandcouplingforwear.Nevertowthe

machinewithdamagedordefectivehitches,couplings,

chains,orothercomponents.

•Checkthetireairpressureonthetowingvehicleandthe

machine.

•Checkthetiretreadandsidewallfordamageandwear.

•Properlyattachthesafetychainstothetowingvehicle.

•Ensurethatthedirectionalandbrakelightsareworking

properly(ifthemachineisequippedwiththelightkit).

•Ensurethatthedirectional,backup,andbrakelightsof

thetowvehicleareworkingproperly(ifthemachineis

equippedwiththelightkit).

•Beforetowing,checktomakecertainyourmachineis

correctlyandsecurelyattachedtothetowingvehicle.

•Ensurethatthesafetychainsareproperlysecuredtothe

vehicle,andleaveenoughslackforturning.

•Donotcarryanymaterialinthemachinewhentowing.

•Avoidsuddenstopsandstarts.Thiscancauseskidding,

orjackkning.Smooth,gradualstartsandstopswill

improvetowing.

•Avoidsharpturnstopreventrolling.Towonlywitha

vehiclethathasahitchdesignedfortowing.Donot

attachtowedequipmentexceptatthehitchpoint.

•Donottowthemachinefasterthan88km/h(55mph).

•Usecautionwhenbackingup;useaspotteroutsidethe

vehicletoguideyou.

•Donotallowanyonetositorrideonthemachine.

•Disconnectthemachinefromthetowvehiclebefore

usingit.

•Placechockblocksunderneaththetirestopreventthem

fromrollingwhilethemachineisparked.

Preparation

Becomefamiliarwiththesafeoperationoftheequipment,

operatorcontrols,andsafetysigns.

•Useonlyaccessoriesandattachmentsapprovedbythe

manufacturer.

•Wearpersonalprotectiveequipmentandappropriate

clothing,includingthefollowing:

–Hardhat

–Respiratorordustmask

–Faceshield

–Safetyglasses

–Hearingprotection

–Safetyshoes

–Longpants

–Shirtwithlongsleevesthataretightatthewrists

–Tight-ttinggloveswithoutdrawstringsorloosecuffs

•Securelonghair,looseclothing,orjewelrythatmayget

tangledinmovingparts.

•Operatingtheequipmentsafelyrequiresthefullattention

oftheoperator.Donotwearradioormusicheadphones

whileoperatingthemachine.

•Useextracarewhenhandlingfuels.Theyareammable

andthevaporsareexplosive.Usethefollowingpractices

whenhandlingfuel:

–Useonlyanapprovedfuelcontainer.

–Neverremovethefuelcaporaddfuelwiththeengine

running.

–Allowtheenginetocoolbeforerefueling.

–Donotsmoke.

–Neverrefuelordrainthemachineindoors.

–Installthefuelcapandtightenitsecurely.

–Keepthecontainernozzleincontactwiththetank

duringlling.

–Neverllacontainerwhileitisinsideavehicle,trunk,

pick-upbed,oranysurfaceotherthantheground.

–Neverstorethemachineorfuelcontainerinside

wherethereisanopename,suchasnearawater

heaterorfurnace.

–Iffuelisspilled,wipeitofftheengineandequipment.

•Ensurethatthemachineisonalevelsurfacebefore

operatingthemachine.

•Chockthetiresofthemachinetopreventunintended

movement.

•Beforeeveryuse,dothefollowing:

–Inspectthecoupler,ball,andhitch.

–Ensurethatalllightsarefunctioningproperly(ifthe

machineisequippedwithalightkit).

–Ensurethatthetiresareproperlyinatedas

recommended.

–Ensurethatthelugnutsaretightandtorqued

properly.

–Ensurethatthemachineisproperlysecured.

Operation

•Neverrunanengineinanenclosedorpoorlyventilated

area.

•Onlyoperatethemachineingoodlightingconditions.

•Beforestartingthemachine,makesurethatthereareno

personsorobstaclesnearorunderthemachine.

•Shutofftheenginebeforeleavingthemachineforany

reason.

Neverleavearunningmachineunattended.Alwaysstop

theengineandverifythatallmovingpartshavestopped.

•Chockthetiresofthemachineorkeepitattachedtothe

towingvehiclewhenitisnotinuse,topreventitfrom

rolling.

•Avoidprolongedbreathingofexhaustfumes.Engine

exhaustfumescancausesicknessordeath.

•Keephandsawayfromanymovingparts.Keepfeetaway

fromthetiresandthefrontpost.

•Donotoperatethemachineundertheinuenceof

alcoholordrugs.

•Ensurethattheareaisclearofotherpeopleorpetsbefore

operatingthemachine.Stopthemachineifanyoneenters

thearea.

•Neverplaceyourhandsoranysolidobjectintothedrum

whenthemachineisinoperation.

•Donottouchpartswhichmaybehotfromoperation.

Allowthemtocoolbeforeattemptingtomaintain,adjust,

orservicethemachine.

•Nevermovethemachinewhiletheengineisrunning.

•Keepthecowlclosedandlatchedduringoperation.

•Ensurethatalltheguardsandshieldsaresecurelyinplace

beforeoperatingthemachine.

•Ifthemixingpaddlesstrikeaforeignobjectorifthe

machineshouldstartmakinganunusualnoiseor

vibration,stoptheengineandemptythedrum.Waitfor

allmovingpartstocometoacompletestopandcool.

Vibrationisgenerallyawarningoftrouble.Inspectfor

cloggingordamage.Cleanandrepairand/orreplace

damagedparts.

•Donotchangetheenginegovernorsettingoroverspeed

theengine.

•Lightningcancausesevereinjuryordeath.Ifyousee

lightningorhearthunderinthearea,donotoperatethe

machine;seekshelter.

MaintenanceandStorage

•Beforeperformingmaintenance,dothefollowing:

–Parkthemachineonlevelground.

–Stoptheengine.Waitforallmovementtostopbefore

adjusting,cleaning,orrepairing.

–Lettheenginecoolbeforeperformingmaintenance

orstoring.

–Disengageallpowerandoperationcontrols.

•Neverlubricate,service,repair,oradjustthemachine

whileitisrunning.

•Keepequipmentmaterialsclearfromthemuferand

enginetohelppreventres.Cleanupanyoilorfuel

spillage.

•Neverallowuntrainedpersonneltoservicethemachine.

•Keephands,feet,andclothingawayfrommovingparts.

Ifpossible,donotmakeadjustmentswiththeengine

running.

•Keepallpartsingoodworkingconditionandallhardware

tightened.Replaceallwornordamageddecals.

•Removeanybuildupofgrease,oil,ordebrisfromthe

machine.

•Stopandinspectthemachineifaforeignobjectentersthe

drumorcausesanotherobstruction.Makeanynecessary

repairsbeforestartingthemachine.

•Donottamperwithsafetydevices.

•Chockthetireswhenstoringthemachine.

•Keepallnuts,bolts,screws,andhoseclampssecurely

tightened.Keepequipmentingoodcondition.

•UseonlygenuineTororeplacementpartstoensurethat

theoriginalstandardsaremaintained.

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential

danger.Replaceanydecalthatisdamagedorlost.

125–8216

1.ReadtheOperator’s

Manualforinformationon

howtotowthemachine.

2.Warning—limittowing

speedtolessthan88km/h

(55mph)

117–2718

125–8175

1.ReadtheOperator’sManualforinformationongreasing

themachine.

132–7176

1.Pulluptostarttheengine.2.Pushdowntostopthe

engine.

125–4939

1.Warning—readthe

Operator’sManual.

4.Toxicgasinhalation

hazard—Donotrunthe

engineinanenclosed

space.

2.Handandarm

entanglementatthechain

drive;crushinghazard

ofhand;entanglement

hazardofhandatthe

shaft—keephandsaway

frommovingparts;keep

allguardsandshieldsin

place.

5.Explosionhazard—stop

theengineandkeep

awayfromameswhen

refueling.

3.Entanglementhazardat

paddles—stoptheengine

andwaitforallmoving

partstostopbefore

performingmaintenance.

Setup

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

Qty.

Use

Towpolekit(soldseparately)

1Installthetowpole.

Safetychain

Connectinglink

Installthesafetychain.

InstallingtheTowPole

Partsneededforthisprocedure:

Towpolekit(soldseparately)

InstallingtheTowPoletotheMachine

Note:Thetowpoleispurchasedseparatelyandincludesthe

nutandboltneededforinstallation.

Themachinehasthefollowingtowpoleoptions:

HitchTypeLength

50mm(2inch)ball—stamped127cm(50inches)

50mm(2inch)ball—forged127cm(50inches)

Pintle

127cm(50inches)

1.Removetheboltandnutfromthetowpole(Figure3).

G019804

Figure3

1.Towpole4.Bolthole

2.Frontpost

5.Frametting

3.Bolt6.Nut

2.Slidethetowpoleforwardandaligntheholeinthe

polewiththeholeintheframetting(Figure3).

3.Inserttheboltthroughtheholesinthettingandthe

pole(Figure3).

4.Threadthenutontotheboltandtightenthemuntil

theyaretightagainsttheframetting(Figure3).

Note:Iftheself-lockingnyloninsertinthelocknut

wearswithuse,replacethenutwithanewGrade5or

Grade8locknut.

InstallingtheSafetyChain

Partsneededforthisprocedure:

Safetychain

Connectinglink

InstallingtheSafetyChain

1.Formahookontheendofabendablepieceofrod

orstiffwire(notincluded),andinsertitthroughboth

keyholesinthefrontpostofthemachine(Figure4A).

g019883

Figure4

1.Keyhole

3.Safetychain

2.Rodorwire(notincluded)4.Connectinglink

2.Attachthesafetychaintothelengthofrodorwire

(Figure4A).

3.Pulltherod,orwire,andthesafetychainthroughboth

keyholes(Figure4B).

Note:Ensurethatapproximatelyequallengthsof

safetychainextendfromeithersideofthefrontpost.

InstallingtheConnectingLinks

1.Aligntheconnectinglinktothelastlinkinoneendof

thesafetychain(Figure4D).

2.Inserttheconnectinglinkthroughthechainlinkuntil

theconnectinglinksnapsclosed.

3.Repeatsteps1and2toinstalltheotherconnectinglink

intheotherendofthesafetychain.

ProductOverview

Figure5

1.Enginecowl5.Towpole

2.Drum6.Drum-tiltbrake

3.Handwheel7.Rubberlatch

4.Safety-chainkeyholes

Controls

Becomefamiliarwithallofthecontrolsbeforeyoustartthe

engineandoperatethemachine.

Handwheel

Thehandwheelcontrolsthetiltofthedrum.

Drum-TiltBrake

Thedrum-tiltbrakelocksthedrumintoposition.

EngineControls

g020004

Figure6

1.Fueldrainplug8.Fueltank

2.Aircleaner9.Fuelcap

3.Recoil-starthandle10.Decompressionlever

4.Oilcap/dipstick11.Oillter

5.Engine-speed-control

knob

12.Oil-drainplug

6.Fuel-injectionpump

13.Oilcap/dipstick

7.Fuel-shutofflever

EngineSpeedControlHandle

Theengine-speed-controlhandle(Figure7)allowsthe

operatortostartandstoptheengine.Itislocatedonthe

enginecowl,andisconnectedtotheengine-speed-control

knob,whichislocatedontheengine(Figure8).Tocontrol

theengine-speed-controlhandle:

1.Rotatetheengine-speed-controlhandle

counterclockwisetounlockit.

2.Pullitallthewayoutandlockitbyrotatingitclockwise.

3.Rotateitcounterclockwiseandpushitintostopthe

engine.

Note:Thespeed-controlknobontheenginemustbe

loose(rotatedcounterclockwise)forthecowl-mounted

speed-controlhandletowork.

Figure7

1.Engine-speed-controlhandle

g020001

Figure8

1.Engine-speed-controlknob

Fuel-ShutoffLever

Thefuel-shutoffleverislocatedunderneaththefueltank.

Movethefuel-shutofflevertotheONpositionbefore

attemptingtostarttheengine.Onceyouhavenishedusing

themachineandyouhaveshutofftheengine,movethe

fuel-shutofflevertotheOFFposition.

g020002

Figure9

1.Fuel-shutoffleverinOnposition

Recoil-StartHandle

Tostarttheengine,pulltherecoil-starthandle(Figure6)

quicklytoturntheengineover.Theenginecontrolsdescribed

abovemustallbesetcorrectlyfortheenginetostart.

Specications

Note:Specicationsanddesignaresubjecttochange

withoutnotice.

BatchCapacity

0.34m

(12ft

)

TotalVolume0.56m

(19.8ft

)

Length241cm

(95inches)

Width142cm

(56inches)

Height178cm

(70inches)

Weight407kg

(897lb)

Operation

Important:Beforeoperatingthemachine,checkthe

fuelandoillevelsandremovedebrisfromthemachine.

Ensurethattheareaisclearofpeople.

PreparingtoTowtheMachine

Important:Ensurethatyourtowvehiclehastowing

capacityfortheweightofthemachine.

Important:UseaClass2orlargerreceiver.

Note:Ensurethatyourtowvehiclehastheappropriatehitch

totowthemachine;optionsincludea50mm(2inch)ball

hitchorapintlehitch.

Note:Ifthemachineisequippedwithatrailer-lightkit,

ensurethattheelectricalconnectorofthetowvehicleis

compatiblewiththeelectricalconnectorofthemachine.

Ifyourtowvehiclehasadifferenttypeofplug,obtainan

adapterfromanautomotivepartsstore.

1.Ensurethattheengineisstopped,thefuel-shutoff

leverisoff,andthedrumisempty.

2.Usingthehandwheel,positionthedrumsothatitis

pointingdowntowardtheground(Figure10).

g019995

Figure10

1.Drumpointingdown3.Towpoleboltedinplace

2.Drum-tiltbrakeengaged

3.Lockthedrumintopositionbypushingdownonthe

drum-tiltbrakehandle(Figure11).

G019733

Figure11

Drum-TiltBrake

1.Unlockedposition2.Lockedposition

4.Ensurethattheenginecowlisclosedandlatched;refer

toClosingtheCowl(page17).

5.Inspectthetiresandwheels;refertoCheckingthe

TiresandWheels(page13).

CheckingtheTiresandWheels

ServiceInterval:Beforeeachuseordaily—Inspectthetires

andwheels.

Aftereachuse—Torquethelugnutsto108to122

N-m(80to90ft-lb)aftertowing.

WARNING

Failuretomaintaincorrecttirepressuremayresult

intirefailureandlossofcontrol,resultingin

propertydamageandseriousinjuryordeath.

•Checkthetirepressurefrequentlytoensure

properination.Ifthetiresarenotinatedto

thecorrectpressure,theywillwearprematurely.

•Inspectthetireconditionbeforetowingand

afteranyoperatingaccident.

TheDOTtireinformationislocatedontheside

ofeachtire.Thisinformationgivesloadandspeed

ratings.Replacementtiresshouldhavethesame

orbetterratings.Formoreinformationgoto

http://www.nhtsa.gov/Vehicle+Safety/Tires.

Note:RefertoSpecications(page12)andensurethatall

replacementtiresmeetorexceedtheratingsforthismachine.

1.Visuallyinspectthetiresfordamageandwear(Figure

12andFigure13).

G020836

Figure12

1.Exampleoftirewearcausedbyunderination

Figure13

1.Exampleoftirewearcausedbyoverination

2.Ensurethatthetiresareinatedtothecorrect

air-pressure.Thefollowingratingindicatesthe

appropriateairpressureforthetiresasinstalledatthe

factory.

Important:Alwayschecktheinformation

ontheactualtiresforthecorrectairpressure

requirement.

Important:Themostcommoncauseoftire

troubleisunderination.Maintainfullair

pressure.

AirPressure:Max241kPa(35psi)

3.Ensurethatthewheellugnutsaretorquedto108to

122N-m(80to90ft-lb).

Note:Checkthetorqueofthewheellugnutsinitially

andaftertowing.

Note:Torquethelugnutsinthesequenceshownin

Figure14.

G021 107

Figure14

HitchingaMachinewithaStampedBall

Coupler

1.Applychassisgreasetothesocketofthecouplerand

theareaoftheclampthatcontactstheball.

2.Oilthepivotpointsandslidingsurfacesofthecoupler

withSAE30motoroil.

3.Openthecouplerlatch(Figure15).

G020359

Figure15

1.Bail

2.Safetypin

4.Positionthecouplerontopofthehitchball(Figure

15A).

5.Closethecouplerlatch(Figure15B).

6.Openthebailonthesafetypinandinsertthepin

throughtheholeinthelatch(Figure15B).

7.Rotatethefreeendofthebailovertheendofthesafety

pinthatisprotrudingthroughthelatch(Figure15C).

8.Ifthemachineisequippedwithatrailer-lightkit,

connectthewireplugofthetowvehicletothewire

plugofthemachine.

HitchingaMachinewithaForgedBall

Coupler

1.Applyremovablethread-lockingcompoundtothe

threadsofthecouplerbolttopreventthecoupler

handlefromcomingloose(Figure16).

Important:Applythread-lockingcompoundas

neededinthefuture.

G019807

Figure16

1.Couplerhandle

4.Bolt

2.Coupler

5.Hitchball

3.Clamp

2.Applychassisgreasetothesocketofthecouplerand

theareaoftheclampthatcontactstheball.

3.Pushthecouplerboltupthroughthecouplerclamp

andthecouplertop,andconnectthecouplerhandle

tothebolt(Figure16A).

4.Positionthecouplersothatthesocketisontopofthe

hitchballandtheclampisundertheball(Figure16C).

5.Turnthecouplerhandleclockwisetothreaditontothe

boltuntilitissecure(Figure16D).

Note:Useawrenchtokeeptheboltfromspinning.

6.Ifthemachineisequippedwithatrailer-lightkit,

connectthewireplugofthetowvehicletothewire

plugofthemachine.

HitchingaMachinewithaPintleHitch

TowPole

1.Removethepinfromthepintlehitchandopenit

(Figure17).

G019809

Figure17

2.Positiontheringonthetowpoleontothehookofthe

pintlehitch(Figure17).

3.Closethetopofthepintlehitchandsecureitwiththe

pin(Figure17).

4.Ifthemachineisequippedwithatrailer-lightkit,

connectthewireplugofthetowvehicletothewire

plugofthemachine.

ConnectingtheSafetyChainstothe

TowVehicle

Connectthesafetychaintothemachineandthetowvehicle

asfollows:

1.Pullthesafetychainthroughtheslotsinthekeyholes

locatedinthefrontpostofthemachine,sothatthere

isjustenoughslackoneachsideforturningaround

cornerswhentowingthemachineFigure18).

Note:Stowtheexcesschaininsidethebottomofthe

frontpostbypushingitintothekeyholesandlatching

theappropriatelinksintothekeyholeslots.

2.Crossbothlengthsofchainunderthetowpole.

Note:Crossingthechainsdecreasesthechancesof

thefrontofthemachinedroppingtothegroundifthe

hitchdoesnotholdtheconnection.

G021 177

Figure18

1.Connectinglinks3.Chaincrossedundertow

pole

2.Keyholesinfrontpost

3.Connecteachlengthofchaintothesafetychain

mountingpointonthetowvehiclewiththeconnecting

links(Figure19).

G021 178

Figure19

1.Connectinglink3.Chainlink

2.Safetychainmounting

pointontowvehicle

TowingtheMachine

WARNING

Towingthemachineathighspeedincreasesthe

riskofahitchmalfunctionandtirefailure.Higher

speedsalsoincreasethemomentumofthemachine

andbrakingdistance.Ifthemachinebecomes

detachedfromthetowvehicleathighspeed,it

couldcausedamagetoproperty,orinjuryordeath

tobystanders.

Donotexceed88km/h(55mph)whentowingthe

machine.Forpoorroadconditionsorinclement

weather,reducespeedaccordingly.

WARNING

Towingthemachinewithmaterialinthedrum

increasestheriskofahitchmalfunctionandtire

failure.Inaddition,materialcouldbounceoutof

thedrumandhitothervehiclesand/orpeople.

Materialinthedrumincreasestheweight,which

affectsmomentumandbrakingdistance.

Donottowthemachinewithmaterialinthedrum.

•ReviewandunderstandSafeOperatingPractices(page3).

•Testthebrakesofthetowvehiclebeforetowing.

•Avoidsuddenstartsandstopswhiletowingthemachine.

PreparingtoUsetheMachine

•Reviewallofthesafetydecalsonthemachine.

•Useahard-hat,hearingprotection,ashirtwithlong

sleevesthataretightatthewrists,tight-ttinggloves

withoutdrawstringsorloosecuffs,eyeprotection,and

adustmaskorrespirator.Ameshvisoralonedoes

notprovidesufcienteyeprotection;supplementwith

protectiveglasses.

•Ensurethatyouarefamiliarwiththesafetyregulations

andshutdownproceduresdescribedintheOperator’s

ManualandtheEngineOwner’sManual.

•Ensurethatallguardsareinplaceandingoodcondition.

•Ensurethatthepaddlesareinplaceandingood

condition.

•Checkthefuelandoillevelsoftheengine.

•Whenpreparingtomixmaterial:

1.Movethemachinetoaleveljob-sitesurface.

2.Removethemachinefromthetowvehicle.

3.Chockthefrontandbackofthetirestoprevent

themachinefrommoving.

4.Ensurethatthedrumisinthemixposition

(upright).

5.Ensurethatthedrum-tiltbrakeisengagedand

thatthedrumdoesnotrotatetowardthedump

position.

OpeningandClosingtheCowl

OpeningtheCowl

1.Atthesideofthemachinewherethefrontcowland

rearcowlmeet,grasptheringofthelatchandpullit

offfromthelatchanchorontherearcowl(Figure20).

G021318

Figure20

Openingandclosingthecowl

1.Latch3.Receiver

2.Latchanchor

4.V-tting

2.Repeat1ontheoppositesideofthemachine.

3.Atthebackofthemachinewheretherearcowlmeets

theframeofthemachine,grasptheringofthelatch

andpullitofffromthelatchanchoronthecowl

(Figure20).

4.Rotatetherearcowlupandforwarduntilitisfully

positionedontopofthefrontcowl(Figure20).

ClosingtheCowl

1.Rotatetherearcowlrearwardanddownuntilthe

receiveratthebottomcenterofthecowlisalignedwith

theV-ttingandushontheframeofthemachine

(Figure20).

2.Atthebackofthemachine,grasptheringofthelatch

andpullitontothelatchanchorontherearcowl.

3.Atthesideofthemachine,grasptheringofthelatch

andpullitontothelatchanchorontherearcowl.

4.Repeatstep3ontheoppositesideofthemachine

(Figure20).

AddingFuel

•Useonlyultra-lowsulfur(<15ppm)dieselfuel.

•Purchasefuelinquantitiesthatcanbeusedwithin30days

toensurefuelfreshness.

•Usesummer-gradedieselfuel(Number2-D)at

temperaturesabove-7°C(20°F)andwinter-gradediesel

fuel(Number1-DorNumber1-D/2-Dblend)below

-7°C(20°F).

•Nevermixkerosene,usedengineoil,orresidualfuels

withthedieselfuel.

•Donotstorefueleitherinthefueltankorfuelcontainers

overthewinter.

•Fueladditivesarenotrecommended.Somefueladditives

maycausepoorengineperformance.

DANGER

Incertainconditions,dieselfuelisextremely

ammableandhighlyexplosive.Areorexplosion

fromdieselcanburnyouandothersandcan

damageproperty.

Useonlydieselfuel.Fillingthefueltankwith

gasolinemayresultinare.

•Fillthefueltankandstorefuelina

well-ventilatedarea.

•Neverrefuelthefueltankwhiletheengineis

running.

•Donotllthefueltankcompletelyfull.Addfuel

untilitisatthesamelevelastheredring.This

emptyspaceinthetankallowsfueltoexpand.

•Neversmokewhenhandlingfuel,andstayaway

fromanopenameorwherefuelmaybeignited

byaspark.

•Storedieselinanapprovedcontainerandkeep

itoutofthereachofchildren.Donotbuymore

thana30-daysupplyoffuel.

•Donotoperatewithouttheentireexhaust

systeminplaceandinproperworkingcondition.

DANGER

Incertainconditionsduringfueling,static

electricitycanbereleasedcausingasparkwhich

canignitethefuelvapors.Areorexplosionfrom

fuelcanburnyouandothersandcandamage

property.

•Alwaysplacefuelcontainersonthegroundaway

fromyourvehiclebeforelling.

•Donotllfuelcontainersinsideavehicleoron

atruckortrailerbedbecauseinteriorcarpets

orplastictruckbedlinersmayinsulatethe

containerandslowthelossofanystaticcharge.

•Whenpractical,removefuel-poweredequipment

fromthetruckortrailerandfueltheequipment

withthewheelsontheground.

•Ifthisisnotpossible,thenrefuelsuchequipment

onatruckortrailerfromaportablecontainer,

ratherthanfromafueldispensernozzle.

•Ifyoumustuseafueldispensernozzle,keepthe

nozzleincontactwiththerimofthefueltank

orcontaineropeningatalltimesuntilfuelingis

complete.

WARNING

Fuelisharmfulorfatalifswallowed.Long-term

exposuretovaporscancauseseriousinjuryand

illness.

•Avoidprolongedbreathingofvapors.

•Keepyourfaceawayfromthenozzleandthe

fueltankorconditioneropening.

•Keepfuelawayfromyoureyesandskin.

DieselFuelSpecications

Important:Donotmixoilwithdiesel.

Dieselfuelshouldcomplywiththefollowingspecication.

Thetablelists7worldwidespecicationsfordieselfuels.

DieselFuelSpecications

Location

Number2-D,Number

1-D,ASTMD975-94

Ultra-lowSulfur(<15ppm)

USA

EN590:96EuropeanUnion

ISO8217DMX

International

BS2869-A1orA2

UnitedKingdom

JISK2204GradeNumber2

Japan

KSM-2610

Korea

GB252China

UsingFuelStabilizer/Conditioner

Useadieselfuelstabilizer/conditionerinthemachineto

keepthefuelfreshduringstorageof90daysorless.Ifyou

arestoringthemachineforlonger,drainthefueltank;refer

to(page).

Important:Donotusefueladditivescontaining

methanolorethanol.

Addthecorrectamountoffuelstabilizer/conditionertothe

fuel,andfollowthedirectionsofthemanufacturer.

Note:Fuelstabilizer/conditionerismosteffectivewhen

mixedwithfreshfuel.

FillingtheFuelTank

Capacity:4.7L(1.25USgallons)

1.Parkthemachineonalevelsurface,stoptheengine,

andallowtheenginetocool.

2.Cleanaroundthefuelcapandremoveit(Figure21).

g019997

Figure21

1.Fuelcap3.Redring

2.Inlet-fuelscreen

Important:Keeptheinlet-fuelscreenandthered

ringinthefueltankwhilepouringthefuel.

3.Addfueltothefueltankuntilthelevelisuptothered

ring(Figure22).

Important:Thisspaceinthetankallowsthefuel

toexpand.Donotllthefueltankcompletelyfull.

g020005

Figure22

4.Securelyinstallthefuelcap(Figure21).

5.Wipeupanyfuelthatmayhavespilled.

CheckingtheEngine-OilLevel

ServiceInterval:Beforeeachuseordaily—Checkthe

engine-oillevel.

ToroPremiumEngineOilisavailablefromyourAuthorized

ToroDealer.

Important:Use4-cycleengineoilthatmeetsorexceeds

thefollowingguidelinesandclassications:

•APIServiceCategoriesCH-4,CI-4,CJ-4orhigher

•ACEAServiceCategoriesE-3,E-4,andE-5

•JASOServiceCategoryDH-1

Crankcasecapacity:1.6L(1.7USqt)

Important:Iftheoillevelinthecrankcaseistoolow

ortoohighandyouruntheengine,youmaydamage

theengine.Thistypeofdamageisnotcoveredbythe

warranty.

Viscosity:RefertoFigure23.

SAE 10W

SAE 20W

SAE 10W -30

SAE 15W -40

SAE 20

SAE 30

SAE 40

(-4 F)

(14 F)

(32

(50

(68

(86

F) (104

-20

C -10

C 0

g020376

Figure23

Important:Ensurethattheengineoil,engineoil

storagecontainers,andengineoilllingequipmentare

freeofsedimentsandwater.

1.Placethemachineonaat,levelsurface,andstopthe

engine.

2.Allowtheenginetocool.

3.Cleanaroundthedipstick.

4.Removethedipstickandwipetheendclean(Figure24).

g019993

Figure24

1.Dipstickupperlimit3.Fillport

2.Dipsticklowerlimit

5.Slidethedipstickfullyintothellportwithout

threadingitintotheport(Figure24).

6.Removethedipstickandlookattheend.Iftheengine

oillevelisbelowthehalfwaypointonthehatchmarks,

slowlypouronlyenoughoilintothellporttoraise

theleveltothehalfwaypointonthedipstick.

7.Installandsecurethedipstick(Figure24).

StartingandStoppingthe

Engine

StartingtheEngine

1.ReadSafeOperatingPractices(page3)andunderstand

theControls(page9)beforeattemptingtostartthe

machine.

2.Makesurethatthefuel-shutoffleverisinthe

ONposition.

g020002

Figure25

1.Fuel-shutoffleverintheOnposition

3.Ensurethattheengine-speed-controlknobonthe

engineisloosebyrotatingitcounterclockwise(Figure

26).

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Toro CM-1258Y-SD Concrete Mixer User manual

Toro CM-1258Y-SD Concrete Mixer User manual

Toro CM-1258Y-SD Concrete Mixer User manual

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