Toro CM-1258Y-SD Concrete Mixer User manual

Brand: Toro

Model: CM-1258Y-SD Concrete Mixer

Type: User manual

FormNo.3429-716RevA

CM-1258Y-SDConcreteMixer

ModelNo.68011—SerialNo.404320000andUp

Registeratwww.Toro.com.

OriginalInstructions(EN)

*3429-716*A

ItisaviolationofCaliforniaPublicResourceCode

Section4442or4443touseoroperatetheengineon

anyforest-covered,brush-covered,orgrass-covered

landunlesstheengineisequippedwithaspark

arrester,asdenedinSection4442,maintainedin

effectiveworkingorderortheengineisconstructed,

equipped,andmaintainedforthepreventionofre.

Theenclosedengineowner'smanualissupplied

forinformationregardingtheUSEnvironmental

ProtectionAgency(EPA)andtheCaliforniaEmission

ControlRegulationofemissionsystems,maintenance,

andwarranty.Replacementsmaybeorderedthrough

theenginemanufacturer.

TireInformation—TheDOTtireinformationislocated

onthesideofeachtire.Thisinformationgivesload

andspeedratings.Replacementtiresshouldhavethe

sameorbetterratings;refertoSpecications(page

14)toensurethatthetiresonyourmachinemeetor

exceedtheweightrequirementsofyourmachine.

WARNING

CALIFORNIA

Proposition65Warning

Dieselengineexhaustandsomeofits

constituentsareknowntotheStateof

Californiatocausecancer,birthdefects,

andotherreproductiveharm.

Useofthisproductmaycauseexposure

tochemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

Introduction

Thismachineisdesignedtomixconcrete,plaster,

reproongmaterial,grout,andothersmall-grained

concreteproducts.Youcantowthemachinebehinda

vehicleequippedwithahitchappropriateforthetype

oftowpoleyourmachinehas(ball,pintle,orpinhitch).

Readthisinformationcarefullytolearnhowtooperate

andmaintainyourproductproperlyandtoavoid

injuryandproductdamage.Youareresponsiblefor

operatingtheproductproperlyandsafely.

YoumaycontactT orodirectlyatwww.T oro.com

forproductsafetyandoperationtrainingmaterials,

accessoryinformation,helpndingadealer,orto

registeryourproduct.

Wheneveryouneedservice,genuineT oroparts,or

additionalinformation,contactanAuthorizedService

DealerorToroCustomerServiceandhavethemodel

andserialnumbersofyourproductready.Figure1

identiesthelocationofthemodelandserialnumbers

ontheproduct.Writethenumbersinthespace

provided.

Important:Withyourmobiledevice,youcan

scantheQRcodeontheserialnumberdecal(if

equipped)toaccesswarranty,parts,andother

productinformation.

g242288

Figure1

1.Modelandserialnumberlocation

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhas

safetymessagesidentiedbythesafety-alertsymbol

(Figure2),whichsignalsahazardthatmaycause

seriousinjuryordeathifyoudonotfollowthe

recommendedprecautions.

8111LyndaleAvenueSouth

Bloomington,MN55420

Contactusatwww.Toro.com.

PrintedintheUSA

AllRightsReserved

g000502

Figure2

Safety-alertsymbol

Thismanualuses2wordstohighlightinformation.

Importantcallsattentiontospecialmechanical

informationandNoteemphasizesgeneralinformation

worthyofspecialattention.

Contents

Safety.......................................................................4

SafeOperatingPractices....................................4

SafetyandInstructionalDecals..........................7

Setup........................................................................9

1InstallingtheT owPole.....................................9

2InstallingtheSafetyChain..............................10

ProductOverview....................................................11

Controls............................................................11

Specications..................................................14

Operation................................................................14

PreparingtoTowtheMachine...........................14

TowingtheMachine..........................................18

PreparingtoUsetheMachine...........................19

OpeningandClosingtheCowl..........................19

AddingFuel......................................................20

CheckingtheEngine-OilLevel..........................22

StartingtheEngine...........................................23

ShuttingOfftheEngine.....................................24

UsingtheMachine............................................24

MixingtheMaterial...........................................25

UsingtheDrum.................................................25

Maintenance...........................................................27

RecommendedMaintenanceSchedule(s)...........27

Pre-MaintenanceProcedures..............................27

PreparingtheMachineforMaintenance............27

RemovingandInstallingtheDivider

Plate..............................................................27

Lubrication..........................................................28

LubricatingtheMachine....................................28

LubricatingtheDriveChain...............................29

EngineMaintenance...........................................29

ServicingtheAirCleaner..................................29

ChangingtheEngineOil...................................30

ServicingtheEngine-OilFilter...........................31

RemovingandInstallingtheEngine..................32

FuelSystemMaintenance...................................32

ServicingtheFuelSystem................................32

DriveSystemMaintenance..................................34

ServicingtheReductionCase...........................34

ServicingtheDriveChain.................................34

Cleaning..............................................................35

CleaningtheMachine.......................................35

Storage...................................................................36

StoringtheMachine..........................................36

Troubleshooting......................................................37

Safety

Improperuseormaintenancebytheoperatoror

ownercanresultininjury.Toreducethepotential

forinjury,complywiththesesafetyinstructions

andalwayspayattentiontothesafety-alertsymbol

(Figure2),whichmeans:Caution,Warning,or

Danger—personalsafetyinstruction.Failureto

complywiththeinstructionmayresultinpersonal

injuryordeath.

SafeOperatingPractices

Thisproductiscapableofamputatinghands.Always

followallsafetyinstructionstoavoidseriousinjuryor

death.

WARNING

Machiningorhandlingstone,masonry,

concrete,metal,andothermaterialscan

generatedust,mists,andfumescontaining

chemicals,suchassilica,knowntocause

seriousorfatalinjuryorillness,suchas

respiratorydisease,silicosis,cancer,birth

defects,orotherreproductiveharm.

•Controldust,mist,andfumesatthe

sourcewherepossible.Usewaterfordust

suppressionwhenfeasible.

•Usegoodworkpracticesandfollowthe

recommendationsofthemanufactureror

suppliers,OSHA,andotheroccupational

andtradeassociations.

•Alwaysfollowrespiratoryprecautions.

•Whenyoucannoteliminatethehazards

frominhalation,youandanybystanders

shouldweararespiratorapprovedby

OSHAforthematerialbeinghandled.

WARNING

Engineexhaustcontainscarbonmonoxide,

anodorless,deadlypoisonthatcankillyou.

Donotruntheengineindoorsorinan

enclosedarea.

Training

•ReadtheOperator'sManualandothertraining

material.Iftheoperator(s)ormechanic(s)cannot

readorunderstandtheinformation,itisthe

owner'sresponsibilitytoexplainthismaterialto

them.

•Becomefamiliarwiththesafeoperationofthe

equipment,operatorcontrols,andsafetysigns.

•Alloperatorsandmechanicsshouldbetrained.

Theownerisresponsiblefortrainingtheusers.

•Neverletchildrenoruntrainedpeopleoperateor

servicetheequipment.Localregulationsmay

restricttheageoftheoperator.

•Theowner/usercanpreventandisresponsible

foraccidentsorinjuriestopeopleordamageto

property.

Towing

Checkwithyourlocalcountyorstatetowingsafety

regulationsbeforetowingthemachine.

•Toreducethepossibilityofanaccidentwhile

transportingthemachineonpublicroads,ensure

thatthetowingvehicleismechanicallysoundand

ingoodoperatingcondition.

•Shutofftheenginebeforetransportingthe

machine.

•Whentowingwithaballhitch,ensurethattheball

hitchyouareusingisthepropersizeforthehitch

coupleronthemachine.

•Whentowingwithapintlehitch,ensurethatthe

eyeofthetowpoleisthecorrectdimensionfor

thepintlehook.

•Donottowwithoutthesafetypininsertedintothe

topofthereceiver.

•Inspectthehitchandcouplingforwear.Nevertow

themachinewithdamagedordefectivehitches,

couplings,chains,orothercomponents.

•Checkthetireairpressureonthetowingvehicle

andthemachine.

•Checkthetiretreadandsidewallfordamageand

wear.

•Properlyattachthesafetychainstothetowing

vehicle.

•Ensurethatthedirectionalandbrakelightsare

workingproperly(ifthemachineisequippedwith

thelightkit).

•Ensurethatthedirectional,backup,andbrake

lightsofthetowvehicleareworkingproperly(if

equipped).

•Beforetowing,ensurethatyourmachineis

correctlyandsecurelyattachedtothetowing

vehicle.

•Ensurethatthesafetychainsareproperlysecured

tothevehicle,andleaveenoughslackforturning.

•Donotcarryanymaterialinthemachinewhen

towing.

•Avoidsuddenstopsandstarts.Thiscancause

skidding,orjackkning.Smooth,gradualstarts

andstopswillimprovetowing.

•Avoidsharpturnstopreventrolling.T owonlywith

avehiclethathasahitchdesignedfortowing.Do

notattachtowedequipmentexceptatthehitch

point.

•Donottowthemachinefasterthan88km/h(55

mph).

•Usecautionwhenbackingup;useaspotter

outsidethevehicletoguideyou.

•Donotallowanyonetositorrideonthemachine.

•Disconnectthemachinefromthetowvehicle

beforeusingit.

•Securethemachinefrommovementbeforeyou

towit.

•Placechockblocksunderneaththetirestoprevent

themfromrollingwhilethemachineisparked.

Preparation

Becomefamiliarwiththesafeoperationofthe

equipment,operatorcontrols,andsafetysigns.

•Useonlyaccessoriesandattachmentsapproved

bythemanufacturer.

•Wearpersonalprotectiveequipment(PPE)and

appropriateclothing,includingthefollowing:

–Hardhat

–Respiratorordustmask

–Faceshield

–Safetyglasses

–Hearingprotection

–Substantial,slip-resistantfootwear

–Longpants

–Shirtwithlongsleevesthataretightatthe

wrists

–Tight-ttinggloveswithoutdrawstringsorloose

cuffs

•Securelooseclothing,tiebacklonghair,anddo

notwearloosejewelry.

•Useextracarewhenhandlingfuels.Theyare

ammableandthevaporsareexplosive.Usethe

followingpracticeswhenhandlingfuel:

–Useonlyanapprovedfuelcontainer.

–Neverremovethefuelcaporaddfuelwiththe

enginerunning.

–Allowtheenginetocoolbeforerefueling.

–Donotsmoke.

–Neverrefuelordrainthemachineindoors.

–Installthefuelcapandtightenitsecurely.

–Keepthecontainernozzleincontactwiththe

tankduringlling.

–Neverllacontainerwhileitisinsideavehicle,

trunk,pickupbed,oranysurfaceotherthan

theground.

–Neverstorethemachineorfuelcontainer

insidewherethereisanopename,suchas

nearawaterheaterorfurnace.

–Ifyouspillfuel,wipeitofftheengineand

equipment.

•Ensurethatthemachineisonalevelsurface

beforeoperatingthemachine.

•Chockthetiresofthemachinetoprevent

unintendedmovement.

•Beforeeveryuse,dothefollowing:

–Inspectthecoupler,ball,andhitch.

–Ensurethatalllightsarefunctioningproperly

(ifequipped).

–Ensurethatthetiresareproperlyinatedas

recommended.

–Ensurethatthewheellugnutsaretightand

torquedproperly.

–Ensurethatthemachineisproperlysecured.

Operation

•Useyourfullattentionwhileoperatingthe

machine.Donotengageinanyactivitythat

causesdistractions;otherwise,injuryorproperty

damagemayoccur.

•Neverruntheengineinanenclosedorpoorly

ventilatedarea.

•Operatethemachineonlyingoodlighting

conditions.

•Beforestartingthemachine,ensurethatthere

arenopersonsorobstaclesnearorunderthe

machine.

•Shutofftheenginebeforeleavingthemachinefor

anyreason.

Neverleavearunningmachineunattended.

Alwaysshutofftheengineandverifythatall

movingpartshavestopped.

•Chockthetiresofthemachineorkeepitattached

tothetowingvehiclewhenitisnotinuse,to

preventitfromrolling.

•Avoidprolongedbreathingofexhaustfumes.

Engineexhaustfumescancausesicknessor

death.

•Keepyourhandsawayfromanymovingparts.

Keepyourfeetawayfromthetiresandthefront

post.

•Donotoperatethemachinewhileill,tired,or

undertheinuenceofalcoholordrugs.

•Keepbystanders,especiallysmallchildren,outof

theoperatingarea.Stopthemachineifanyone

entersthearea.

•Neverplaceyourhandsoranysolidobjectintothe

drumwhenthemachineisinoperation.

•Donottouchpartswhichmaybehotfrom

operation.Allowthemtocoolbeforeattemptingto

maintain,adjust,orservicethemachine.

•Nevermovethemachinewhiletheengineis

running.

•Keepthecowlclosedandlatchedduringoperation.

•Ensurethatalltheguardsandshieldsaresecurely

inplacebeforeoperatingthemachine.

•Ifthemixingpaddlesstrikeaforeignobjectorifthe

machineshouldstartmakinganunusualnoiseor

vibration,shutofftheengineandemptythedrum.

Waitforallmovingpartstocometoacomplete

stopandcool.Vibrationisgenerallyawarningof

trouble.Inspectforcloggingordamage.Clean

andrepairand/orreplacedamagedparts.

•Donotchangetheenginegovernorsettingor

overspeedtheengine.

•Lightningcancausesevereinjuryordeath.Ifyou

seelightningorhearthunderinthearea,donot

operatethemachine;seekshelter.

MaintenanceandStorage

•Beforeperformingmaintenance,dothefollowing:

–Parkthemachineonalevelsurface.

–Shutofftheengine.Waitforallmovementto

stopandremovethesparkplugwirebefore

adjusting,cleaning,orrepairing.

–Allowtheenginetocoolbeforeperforming

maintenanceorstoring.

–Disengageallpowerandoperationcontrols

beforemakinganyrepairs.

•Neverlubricate,service,repair,oradjustthe

machinewhileitisrunning.

•Keepequipmentmaterialsclearfromthemufer

andenginetohelppreventres.Wipeupany

spilledoilorfuel.

•Neverallowuntrainedpersonneltoservicethe

machine.

•Keepyourhands,feet,andclothingawayfrom

movingparts.Ifpossible,donotmakeadjustments

withtheenginerunning.

•Keepallpartsingoodworkingconditionandall

hardwaretightened.Replaceallwornordamaged

decals.

•Removeanybuildupofgrease,oil,ordebrisfrom

themachine.

•Stopthemachine,shutofftheengine,andinspect

themachineifaforeignobjectentersthedrumor

causesanotherobstruction.Makeanynecessary

repairsbeforestartingthemachine.

•Donottamperwithsafetydevices.

•Securethemachinefrommovementandchock

thetireswhenstoringthemachine.

•Keepallnuts,bolts,screws,andhoseclamps

securelytightened.Keepthemachineingood

condition.

•UseonlygenuineT ororeplacementpartsto

ensurethattheoriginalstandardsaremaintained.

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea

ofpotentialdanger.Replaceanydecalthatisdamagedormissing.

decal133-8062

133-8062

decal125-8216

125–8216

1.ReadtheOperator’s

Manualforinformationon

howtotowthemachine.

2.Warning—limittowing

speedtolessthan88km/h

(55mph)

decal125-8175

125–8175

1.ReadtheOperator’sManualforinformationongreasing

themachine.

decal132-7176

132–7176

1.Pulluptostarttheengine.

2.Pushdowntoshutoffthe

engine.

decal125-4939

125–4939

1.Warning—readthe

Operator’sManual.

4.Toxicgasinhalation

hazard—Donotrunthe

engineinanenclosed

space.

2.Handandarm

entanglementatthechain

drive;crushinghazard

ofhand;entanglement

hazardofhandatthe

shaft—keephandsaway

frommovingparts;keep

allguardsandshieldsin

place.

5.Explosionhazard—stop

theengineandkeep

awayfromameswhen

refueling.

3.Entanglementhazardat

paddles—stoptheengine

andwaitforallmoving

partstostopbefore

performingmaintenance.

Setup

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

Qty.

Use

Towpolekit(soldseparately)

1Installthetowpole.

Safetychain

Connectinglink

Installthesafetychain.

InstallingtheTowPole

Partsneededforthisprocedure:

Towpolekit(soldseparately)

InstallingtheTowPoletothe

Machine

Note:Thetowpoleispurchasedseparatelyand

includesthenutandboltneededforinstallation.

Themachinehasthefollowingtowpoleoptions:

HitchTypeLength

50mm(2inch)ball—stamped127cm(50inches)

50mm(2inch)ball—forged127cm(50inches)

Pintle

127cm(50inches)

1.Removetheboltandnutfromthetowpole

(Figure3).

g019804

Figure3

1.Towpole4.Bolthole

2.Frontpost

5.Frametting

3.Bolt6.Nut

2.Slidethetowpoleforwardandaligntheholein

thepolewiththeholeintheframetting(Figure

3).

3.Inserttheboltthroughtheholesinthettingand

thepole(Figure3).

4.Threadthenutontotheboltandtightenthem

untiltheyaretightagainsttheframetting

(Figure3).

Note:Iftheself-lockingnyloninsertinthe

locknutwearswithuse,replacethenutwitha

newGrade5orGrade8locknut.

InstallingtheSafetyChain

Partsneededforthisprocedure:

Safetychain

Connectinglink

InstallingtheSafetyChain

1.Formahookontheendofabendablepiece

ofrodorstiffwire(notincluded),andinsertit

throughbothkeyholesinthefrontpostofthe

machine(Figure4A).

g019883

Figure4

1.Keyhole

3.Safetychain

2.Rodorwire(notincluded)4.Connectinglink

2.Attachthesafetychaintothelengthofrodor

wire(Figure4A).

3.Pulltherod,orwire,andthesafetychain

throughbothkeyholes(Figure4B).

Note:Ensurethatapproximatelyequallengths

ofsafetychainextendfromeithersideofthe

frontpost.

InstallingtheConnectingLinks

1.Aligntheconnectinglinktothelastlinkinone

endofthesafetychain(Figure4D).

2.Inserttheconnectinglinkthroughthechainlink

untiltheconnectinglinksnapsclosed.

3.Repeatsteps1and2toinstalltheother

connectinglinkintheotherendofthesafety

chain.

ProductOverview

g020003

Figure5

1.Enginecowl5.Towpole

2.Drum6.Drum-tiltbrake

3.Handwheel7.Rubberlatch

4.Safety-chainkeyholes

Controls

Becomefamiliarwithallofthecontrolsbeforeyou

starttheengineandoperatethemachine.

Handwheel

Thehandwheelcontrolsthetiltofthedrum.

Drum-TiltBrake

Thedrum-tiltbrakelocksthedrumintoposition.

EngineControls

g020004

Figure6

1.Fueldrainplug8.Fueltank

2.Aircleaner9.Fuelcap

3.Recoil-starthandle10.Decompressionlever

4.Oilcap/dipstick11.Oillter

5.Engine-speed-control

knob

12.Oil-drainplug

6.Fuel-injectionpump

13.Oilcap/dipstick

7.Fuel-shutofflever

EngineSpeedControlHandle

Theengine-speed-controlhandle(Figure7)allows

theoperatortostartandshutofftheengine.Itis

locatedontheenginecowl,andisconnectedtothe

engine-speed-controlknob,whichislocatedonthe

engine(Figure8).T ocontroltheengine-speed-control

handle:

1.Rotatetheengine-speed-controlhandle

counterclockwisetounlockit.

2.Pullitallthewayoutandlockitbyrotatingit

clockwise.

3.Rotateitcounterclockwiseandpushitintostop

theengine.

Note:Thespeed-controlknobontheenginemustbe

loose(rotatedcounterclockwise)forthecowl-mounted

speed-controlhandletowork.

g020357

Figure7

1.Engine-speed-controlhandle

g020001

Figure8

1.Engine-speed-controlknob

Fuel-ShutoffLever

Thefuel-shutoffleverislocatedunderneaththefuel

tank.Movethefuel-shutofflevertotheONposition

beforeattemptingtostarttheengine.Onceyouhave

nishedusingthemachineandyouhaveshutoffthe

engine,movethefuel-shutofflevertotheOFFposition.

g020002

Figure9

1.Fuel-shutoffleverinOnposition

Recoil-StartHandle

Tostarttheengine,pulltherecoil-starthandle(Figure

6)quicklytoturntheengineover.Theenginecontrols

describedabovemustallbesetcorrectlyforthe

enginetostart.

Specications

Note:Specicationsanddesignaresubjectto

changewithoutnotice.

BatchCapacity

0.34m

(12ft

)

TotalVolume0.56m

(19.8ft

)

Length241cm

(95inches)

Width142cm

(56inches)

Height178cm

(70inches)

Weight407kg

(897lb)

Operation

Important:Beforeoperatingthemachine,check

thefuelandoillevelsandremovedebrisfromthe

machine.Ensurethattheareaisclearofpeople.

PreparingtoTowthe

Machine

Important:Ensurethatyourtowvehiclehas

towingcapacityfortheweightofthemachine.

Important:UseaClass2orlargerreceiver.

Note:Ensurethatyourtowvehiclehasthe

appropriatehitchtotowthemachine;optionsinclude

a50mm(2inch)ballhitchorapintlehitch.

Note:Ifthemachineisequippedwithatrailer-light

kit,ensurethattheelectricalconnectorofthetow

vehicleiscompatiblewiththeelectricalconnectorof

themachine.Ifyourtowvehiclehasadifferenttype

ofplug,obtainanadapterfromanautomotiveparts

store.

1.Ensurethattheengineisstopped,the

fuel-shutoffleverisoff,andthedrumisempty.

2.Usingthehandwheel,positionthedrumsothatit

ispointingdowntowardtheground(Figure10).

g019995

Figure10

1.Drumpointingdown3.Towpoleboltedinplace

2.Drum-tiltbrakeengaged

3.Lockthedrumintopositionbypushingdownon

thedrum-tiltbrakehandle(Figure11).

g019733

Figure11

Drum-TiltBrake

1.Unlockedposition2.Lockedposition

4.Ensurethattheenginecowlisclosedand

latched;refertoClosingtheCowl(page19).

5.Inspectthetiresandwheels;refertoChecking

theTiresandWheels(page15).

CheckingtheTiresandWheels

ServiceInterval:Beforeeachuseordaily—Inspect

thetiresandwheels.

Aftereachuse—T orquethelugnutsto108to

122N-m(80to90ft-lb)aftertowing.

WARNING

Failuretomaintaincorrecttirepressure

mayresultintirefailureandlossofcontrol,

resultinginpropertydamageandserious

injuryordeath.

•Checkthetirepressurefrequentlyto

ensureproperination.Ifthetiresarenot

inatedtothecorrectpressure,theywill

wearprematurely.

•Inspectthetireconditionbeforetowing

andafteranyoperatingaccident.

TheDOTtireinformationislocatedonthesideof

eachtire.Thisinformationgivesloadandspeed

ratings.Replacementtiresshouldhavethesame

orbetterratings.Formoreinformationgoto

http://www.nhtsa.gov/Vehicle+Safety/Tires.

Note:RefertoSpecications(page14)andensure

thatallreplacementtiresmeetorexceedtheratings

forthismachine.

1.Visuallyinspectthetiresfordamageandwear

(Figure12andFigure13).

g020836

Figure12

1.Exampleoftirewearcausedbyunderination

g010293

Figure13

1.Exampleoftirewearcausedbyoverination

2.Ensurethatthetiresareinatedtothecorrect

air-pressure.Thefollowingratingindicatesthe

appropriateairpressureforthetiresasinstalled

atthefactory.

Important:Alwayschecktheinformationon

theactualtiresforthecorrectairpressure

requirement.

Important:Themostcommoncauseoftire

troubleisunderination.Maintainfullair

pressure.

AirPressure:Max241kPa(35psi)

3.Ensurethatthewheellugnutsaretorquedto

108to122N-m(80to90ft-lb).

Note:Checkthetorqueofthewheellugnuts

initiallyandaftertowing.

Note:Torquethelugnutsinthesequence

showninFigure14.

g021107

Figure14

HitchingaMachinewithaStamped

BallCoupler

1.Applychassisgreasetothesocketofthecoupler

andtheareaoftheclampthatcontactstheball.

2.Oilthepivotpointsandslidingsurfacesofthe

couplerwithSAE30motoroil.

3.Openthecouplerlatch(Figure15).

g020359

Figure15

1.Bail

2.Safetypin

4.Positionthecouplerontopofthehitchball

(Figure15A).

5.Closethecouplerlatch(Figure15B).

6.Openthebailonthesafetypinandinsertthepin

throughtheholeinthelatch(Figure15B).

7.Rotatethefreeendofthebailovertheendof

thesafetypinthatisprotrudingthroughthelatch

(Figure15C).

8.Ifthemachineisequippedwithatrailer-lightkit,

connectthewireplugofthetowvehicletothe

wireplugofthemachine.

HitchingaMachinewithaForged

BallCoupler

1.Applyremovablethread-lockingcompoundto

thethreadsofthecouplerbolttopreventthe

couplerhandlefromcomingloose(Figure16).

Important:Applythread-lockingcompound

asneededinthefuture.

g019807

Figure16

1.Couplerhandle

4.Bolt

2.Coupler

5.Hitchball

3.Clamp

2.Applychassisgreasetothesocketofthecoupler

andtheareaoftheclampthatcontactstheball.

3.Pushthecouplerboltupthroughthecoupler

clampandthecouplertop,andconnectthe

couplerhandletothebolt(Figure16A).

4.Positionthecouplersothatthesocketisontop

ofthehitchballandtheclampisundertheball

(Figure16C).

5.Turnthecouplerhandleclockwisetothreadit

ontotheboltuntilitissecure(Figure16D).

Note:Useawrenchtokeeptheboltfrom

spinning.

6.Ifthemachineisequippedwithatrailer-lightkit,

connectthewireplugofthetowvehicletothe

wireplugofthemachine.

HitchingaMachinewithaPintle

HitchTowPole

1.Removethepinfromthepintlehitchandopen

it(Figure17).

g019809

Figure17

2.Positiontheringonthetowpoleontothehook

ofthepintlehitch(Figure17).

3.Closethetopofthepintlehitchandsecureit

withthepin(Figure17).

4.Ifthemachineisequippedwithatrailer-lightkit,

connectthewireplugofthetowvehicletothe

wireplugofthemachine.

ConnectingtheSafetyChainsto

theTowVehicle

Connectthesafetychaintothemachineandthetow

vehicleasfollows:

1.Pullthesafetychainthroughtheslotsinthe

keyholeslocatedinthefrontpostofthemachine,

sothatthereisjustenoughslackoneachside

forturningaroundcornerswhentowingthe

machineFigure18).

Note:Stowtheexcesschaininsidethebottom

ofthefrontpostbypushingitintothekeyholes

andlatchingtheappropriatelinksintothe

keyholeslots.

2.Crossbothlengthsofchainunderthetowpole.

Note:Crossingthechainsdecreasesthe

chancesofthefrontofthemachinedropping

tothegroundifthehitchdoesnotholdthe

connection.

g021177

Figure18

1.Connectinglinks3.Chaincrossedundertow

pole

2.Keyholesinfrontpost

3.Connecteachlengthofchaintothesafety

chainmountingpointonthetowvehiclewiththe

connectinglinks(Figure19).

g021178

Figure19

1.Connectinglink3.Chainlink

2.Safetychainmounting

pointontowvehicle

TowingtheMachine

WARNING

Towingthemachineathighspeedincreases

theriskofahitchmalfunctionandtirefailure.

Higherspeedsalsoincreasethemomentum

ofthemachineandbrakingdistance.Ifthe

machinebecomesdetachedfromthetow

vehicleathighspeed,itcouldcausedamage

toproperty,orinjuryordeathtobystanders.

Donotexceed88km/h(55mph)whentowing

themachine.Forpoorroadconditionsor

inclementweather,reducespeedaccordingly.

WARNING

Towingthemachinewithmaterialinthedrum

increasestheriskofahitchmalfunctionand

tirefailure.Inaddition,materialcouldbounce

outofthedrumandhitothervehiclesand/or

people.Materialinthedrumincreasesthe

weight,whichaffectsmomentumandbraking

distance.

Donottowthemachinewithmaterialinthe

drum.

•ReviewandunderstandSafeOperatingPractices

(page4).

•Testthebrakesofthetowvehiclebeforetowing.

•Avoidsuddenstartsandstopswhiletowingthe

machine.

PreparingtoUsethe

Machine

•Reviewallofthesafetydecalsonthemachine.

•Useahard-hat,hearingprotection,ashirtwith

longsleevesthataretightatthewrists,tight-tting

gloveswithoutdrawstringsorloosecuffs,eye

protection,andadustmaskorrespirator.A

meshvisoralonedoesnotprovidesufcienteye

protection;supplementwithprotectiveglasses.

•Ensurethatyouarefamiliarwiththesafety

regulationsandshutdownproceduresdescribed

intheOperator’sManualandEngineOwner’s

Manual.

•Ensurethatallguardsareinplaceandingood

condition.

•Ensurethatthepaddlesareinplaceandingood

condition.

•Checkthefuelandoillevelsoftheengine.

•Whenpreparingtomixmaterial:

1.Movethemachinetoaleveljob-sitesurface.

2.Removethemachinefromthetowvehicle.

3.Chockthefrontandbackofthetiresto

preventthemachinefrommoving.

4.Ensurethatthedrumisinthemixposition

(upright).

5.Ensurethatthedrum-tiltbrakeisengaged

andthatthedrumdoesnotrotatetowardthe

dumpposition.

OpeningandClosingthe

Cowl

OpeningtheCowl

1.Atthesideofthemachinewherethefrontcowl

andrearcowlmeet,grasptheringofthelatch

andpullitofffromthelatchanchorontherear

cowl(Figure20).

g021318

Figure20

Openingandclosingthecowl

1.Latch3.Receiver

2.Latchanchor

4.V-tting

2.Repeat1ontheoppositesideofthemachine.

3.Atthebackofthemachinewheretherearcowl

meetstheframeofthemachine,graspthering

ofthelatchandpullitofffromthelatchanchor

onthecowl(Figure20).

4.Rotatetherearcowlupandforwarduntilitis

fullypositionedontopofthefrontcowl(Figure

20).

ClosingtheCowl

1.Rotatetherearcowlrearwardanddownuntil

thereceiveratthebottomcenterofthecowlis

alignedwiththeV-ttingandushontheframe

ofthemachine(Figure20).

2.Atthebackofthemachine,grasptheringofthe

latchandpullitontothelatchanchoronthe

rearcowl.

3.Atthesideofthemachine,grasptheringofthe

latchandpullitontothelatchanchorontherear

cowl.

4.Repeatstep3ontheoppositesideofthe

machine(Figure20).

AddingFuel

•Useonlyultra-lowsulfur(<15ppm)dieselfuel.

•Purchasefuelinquantitiesthatcanbeusedwithin

30daystoensurefuelfreshness.

•Usesummer-gradedieselfuel(Number2-D)at

temperaturesabove-7°C(20°F)andwinter-grade

dieselfuel(Number1-DorNumber1-D/2-Dblend)

below-7°C(20°F).

•Nevermixkerosene,usedengineoil,orresidual

fuelswiththedieselfuel.

•Donotstorefueleitherinthefueltankorfuel

containersoverthewinter.

•Fueladditivesarenotrecommended.Somefuel

additivesmaycausepoorengineperformance.

DANGER

Incertainconditions,dieselfuelisextremely

ammableandhighlyexplosive.Areor

explosionfromdieselcanburnyouand

othersandcandamageproperty.

Useonlydieselfuel.Fillingthefueltankwith

gasolinemayresultinare.

•Fillthefueltankandstorefuelina

well-ventilatedarea.

•Donotrefuelthefueltankwhiletheengine

isrunning.

•Donotllthefueltankcompletelyfull.Add

fueluntilitisatthesamelevelasthered

ring.Thisemptyspaceinthetankallows

fueltoexpand.

•Neversmokewhenhandlingfuel,andstay

awayfromanopenameorwherefuel

maybeignitedbyaspark.

•Storedieselinanapprovedcontainerand

keepitoutofthereachofchildren.Donot

buymorethana30-daysupplyoffuel.

•Donotoperatewithouttheentireexhaust

systeminplaceandinproperworking

condition.

DANGER

Incertainconditionsduringfueling,static

electricitycanbereleased,causingaspark

whichcanignitethefuelvapors.Areor

explosionfromfuelcanburnyouandothers

andcandamageproperty.

•Alwaysplacefuelcontainersontheground

awayfromyourvehiclebeforelling.

•Donotllfuelcontainersinsideavehicle

oronatruckortrailerbedbecauseinterior

carpetsorplastictruckbedlinersmay

insulatethecontainerandslowthelossof

anystaticcharge.

•Whenpractical,removefuel-powered

equipmentfromthetruckortrailerand

fueltheequipmentwiththewheelsonthe

ground.

•Ifthisisnotpossible,thenrefuelsuch

equipmentonatruckortrailerfroma

portablecontainerratherthanfroma

fuel-dispensernozzle.

•Ifyoumustuseafueldispensernozzle,

keepthenozzleincontactwiththerimof

thefueltankorcontaineropeningatall

timesuntilfuelingiscomplete.

WARNING

Fuelisharmfulorfatalifswallowed.

Long-termexposuretovaporscancause

seriousinjuryandillness.

•Avoidprolongedbreathingofvapors.

•Keepyourfaceawayfromthenozzleand

thefueltankorconditioneropening.

•Keepfuelawayfromyoureyesandskin.

DieselFuelSpecications

Important:Donotmixoilwithdiesel.

Dieselfuelshouldcomplywiththefollowing

specication.Thetablelists7worldwide

specicationsfordieselfuels.

DieselFuelSpecications

Location

Number2-D,Number

1-D,ASTMD975-94

Ultra-lowSulfur(<15ppm)

USA

EN590:96EuropeanUnion

ISO8217DMX

International

BS2869-A1orA2

UnitedKingdom

JISK2204GradeNumber2

Japan

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Toro CM-1258Y-SD Concrete Mixer User manual

Toro CM-1258Y-SD Concrete Mixer User manual

Toro CM-1258Y-SD Concrete Mixer User manual

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