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200753_1 Issue 2
Installation & Operating Instructions
For The Evolution 5 Gas Stove
Remote or Manual Control
Conventional, Top or Rear Flue, Natural Gas Stove
PLEASE LEAVE THESE INSTRUCTIONS WITH THE END USER
Please note: Gas installations MUST only be carried out by installers who
are Gas Safe registered.
Warning - Appliance should not be used if the glass in the door is
cracked, damaged or broken.
200753_1 Issue 2 2
Contents
Introduction 3
Packing List 3
Specification 4
Dimensions 4
Hearth Requirements 5
Chimney Requirements 6
Assembly
Base Skirtings 7
Burner Installation 8
Mica Board Installation 9
Connecting the TTB Sensor 10
Ceramics Index 11-12
Positioning the logs 13
Gas Connection & Pressure Testing 14
Spillage Testing 15
Operating the Stove Slide Control Version 16
Operating the Stove Remote Control Version with Display 17-26
Maintenance / Cleaning / Curing the Paint 27
Trouble-shooting / Servicing 28
Commissioning Form 29
Guarantee 30
200753_1 Issue 2 3
Introduction
THANK YOU FOR PURCHASING A BROSELEY GAS STOVE
Broseley Fires Ltd was founded as an appliance and design development and
manufacturing company in 1975.
Since then we have built up an enviable reputation for the quality, reliability and fuel
efficiency of our stoves.
These instructions have been carefully prepared to guide the installer and end-user
through the relevant methods and standards for installation of your new Gas Stove.
Correctly installed and operated, your stove will give you many years of warmth and
reliability. Therefore, we would suggest that you read the whole instruction manual prior
to handing it to your installer. That way you will have a clearer picture of what is involved.
It is required by law that the complete assembly, installation and commissioning of gas
stoves is carried out by a professionally qualified and accredited gas fitter listed on the
“Gas Safe” register.
THE INSTALLATION MUST BE IN ACCORDANCE WITH THE ‘GAS SAFETY
INSTALLATION AND USE REGULATIONS’ IN CONJUNCTION WITH THESE
INSTRUCTIONS AND THE RELEVANT ‘BRITISH STANDARDS CODES OF
PRACTICE’ REQUIREMENTS AND THE RELEVANT ‘LOCAL AND NATIONAL
BUILDING REGULATIONS’. A COMMISSIONING CERTIFICATE MUST BE LEFT
WITH THE END CUSTOMER UPON FINAL COMPLETION AND THE
COMMISSIONING FORM COMPLETED IN THE BACK OF THESE INSTRUCTIONS.
Packing List
Stove Box Fibre Box (Packed outside Stove)
1 x Stove Body 1 x Base Fibre
1 x Flue Spigot 3 x Logs
1 x Burner (Attached)
1 x Battery Compartment (Attached)
1 x Instruction Manual
1 x Left hand side mica board (Attached) Remote Control Version only
1 x Right hand side mica board (Attached) 1 x Remote Handset and batteries
1 x Rear mica board (Attached)
1 x Top mica board (Attached)
1 x Flue blanking plate (Attached)
3 x M6 x 30 bolts
3 x M6 Washers
3 x M6 C/Sunk Screws
1 x Allen Key for door bolt
Chimney closure plates are not supplied
200753_1 Issue 2 4
Specification
Heat Input (Gross) 6.2kW
Gas Category I
2H
Supply Pressure 20 mbar
Gas Rate 0.66 m
3
/hr
Injector Type Stamped E5
Flue diameter 125mm (5”)
Country of destination GB, IE
Efficiency Class Class 1
Nominal Output 4.6kW
NOx Class Class 3
Please note this product is designed to only use natural gas G20.
Dimensions
WEIGHT 90 Kg
All dimensions are in millimetres.
All parts of this appliance become hot during normal use.
All parts of the appliance should be considered ‘working surfaces’.
200753_1 Issue 2 5
Hearth Requirements
The appliance needs to be located onto a solid non-combustible hearth with a minimum
thickness of 12mm. The hearth must be capable of withstanding the weight of the
appliance.
NB Side measurements taken from the Lid of the stove (Dimension E on page 4):
Rear measurement taken from the dilution box
Ensure all minimum clearances to combustible materials are complied with as
below:
Hearth Protrusion (in front of the appliance) 50mm
Shelf Distance (above the stove) 300mm
The specified minimum clearances provide the minimum distance to combustible
and non-combustible materials. If the appliance is intended to be installed into a non-
combustible opening, the clearances to the sides and above can be reduced.
However it is recommended that the specific minimum clearances are maintained,
irrespective of the materials used in the construction of the opening. This has been
tested and approved, to allow adequate air flow and access to the controls, as well
as allowing access for smoke tests and future maintenance of the flue and the
appliance.
The clearance to the rear of the appliance must always be a minimum of
50mm. Clearances to combustible materials cannot be reduced
Please note the gas supply connection to the appliance is to the right hand side
rear of the stove. The connection requires an 8mm-diameter semi-rigid pipe, not
more than 1 meter in length.
Additional Requirements
Curtains should not be positioned above the appliance at a distance of less than
the minimum specified for shelves
An additional guard is to be used to take account of the special hazards that exist
in nurseries and other places where there are young children or aged or infirm
persons present.
200753_1 Issue 2 6
Chimney Requirements
Please note Broseley Fires do not provide flue pipes, closure plates or any other
associated accessory.
Top or Rear Flue Outlet
The stove must be installed in accordance with current gas and buildings regulations
BS5871: Part1. The appliance can be installed in any adequate area suitable for solid
fuel fires and stoves. It can use a class 1, class 2 and pre-cast flue.
For pre-cast flue installations it is ESSENTIAL that a sealed connection is made into the
actual flue system (a void behind a closure plate is not permitted). Please refer to the
codes of best practice for further advice on pre-cast flues. Before you install the stove,
make sure the chimney flue outlet is correctly positioned to align with the flue outlet on
the stove and that the chimney is in good condition. If not, a chimney liner must be
installed or a suitable class II gas flue used. A draught is necessary to ensure the
products of combustion are fully evacuated.
It is recommended that the flue run is as straight as possible. The flue must have a
minimum vertical height of 3 metres to ensure adequate draught. You can have a
maximum of four bends in the run, each bend must not exceed 45° and an
additional metre of vertical flue should be provided for each bend. Ideally you
should have a minimum vertical section of 600mm before any bend immediately
off the top of the appliance, however it is permitted to use a 45° bend straight off
the appliance provided you have an adequate flue draft.
Prior to installation, the installer should ensure that the flue is free from obstruction and
any dampers must be fixed in a permanently open position. Ensure the chimney is not
closed and that it has been swept and subsequently smoke tested.
Make sure that rain, birds or any foreign body cannot get into the chimney to cause
damage or blockage. This problem can normally be overcome by fitting an approved gas
cowl. It is essential for the effective running of your stove that the chimney draws
properly to allow the products of combustion to escape.
VENTILATION (GB ONLY)
The gas stove is rated at less than 7kw input and therefore does not normally require
additional ventilation in the room (BS5871 – part II).
Flue Spigot Connection
Attach the supplied 5” diameter spigot to the top or rear of the stove using the three
M6x40 bolts and washers provided. The blanking plate (supplied) must be fitted over the
remaining flue outlet using 3 off m6 Countersunk screws.
200753_1 Issue 2 7
Assembly – Base Skirting
To make the gas supply connection (and also to replace batteries) on the stove you will
first need to remove the base skirting’s.
There are three skirting’s in total (one either side and one at the front). The side skirting’s
are held in place by a key slot and a magnet, to remove simply slide the skirting away
from you (towards the back of the stove) and pull free. The front skirting is held in place
by two fixings which can be accessed by opening the door.
Side View
Front View
All three skirting’s will need to be removed to allow access to the gas supply connection.
On the remote control version the right skirting also covers the main valve, this valve
contains batteries which will need to be replaced from time to time. On the manual
control version the left skirting allows access to the battery compartment which also
contains a battery for ignition purposes (again this will need to be replaced from time to
time).
200753_1 Issue 2 8
Assembly - Burner Installation
The burner will come pre-fitted, however please ensure all components are present and
fitted as per the information below prior to commencing installation. You will need a
10mm socket for the burner and allen keys for the door when fitting / replacing these
items.
1) Remove the stove body from its packaging and stand it in position.
2) To open the door, remove the screw located above the handle (using allen key). The
door will now be free to open.
3) Slider Control Version Only. Ensure the front skirt has been removed, with the burner
completely inside the combustion chamber and control lever facing downwards
rotate the burner into position. Align the burner with the fixings points as below and
fasten in position. Reconnect wires to battery compartment and refit front skirt.
4) Remote Control Version Only. Insert the burner with the remote valve first followed
by the other end of burner. Locate in position as below and fasten in place
5) Fasten the burner into position using two (2) M6x40 bolts and washers provided.
6) The stove base plate can now be fitted. This plate rests on the base of the stove
7) Next fit the mica boards as detailed in the next section.
200753_1 Issue 2 9
Assembly – Mica Board Installation
First fit the rear mica board in front of the
burner bracket as shown opposite
Rest the top mica board (2) onto the rear,
whilst holding the top mica in position, insert
the LHS board.
Finally fit the remaining side mica board (4)
and allow the top board to rest down onto it
(the top board should now be supported by
both the side and rear mica boards).
200753_1 Issue 2 10
Assembly - Fitting TTB sensor
With the burner installed, thread the wires from the interrupter to the TTB device
(mounted on the rear panel of the stove). These wires can be installed either way round
on the terminals (one end connects to the rear of the stove the other end goes to the
valve).
Rear View of TTB Location
200753_1 Issue 2 11
Assembly – Ceramics Index
Ceramic Index 1 of 2
Main Fuel Bed
Location
Points
200753_1 Issue 2 12
Assembly – Ceramics Index
Ceramic Index 2 of 2
Front Log
Right hand log with split Rear Log
Final Assembly
200753_1 Issue 2 13
Assembly - Positioning the Logs
Only the ceramics supplied with this appliance should be used. The ceramics should
only be laid as described. Before any ceramics are placed in position ensure that the
pilot is not obstructed and the burner is operating correctly. Broseley Fires Ltd accepts
no responsibility for any injury sustained whilst handling hot ceramics. Ceramics which
are placed other than in accordance with these instructions will be the sole responsibility
of the fitter to rectify and Broseley Fires will not be liable for any associated costs.
1: Place the main fuel bed onto the base plate
covering the burner as shown in Fig 1
Fig 1
2: Locate the front log on the two base location
on the main fuel bed so the log sits as shown
in Fig 2
Fig 2
3: Locate the right hand side log (with split) on
the rear base locating area and ensure the
front of the log sits in the grove on the front log
as shown in Fig 3
Fig 3
4: Finally position the rear log on the rear
stand-off of the main bed and the stand-off on
the right hand log ensuring the left hand side
of the rear log sits in the location area of the
main fuel bed. Your fuel bed should now look
as Fig 4
Fig 4
200753_1 Issue 2 14
Assembly - Gas Connection & Pressure Testing
A minimum 15mm diameter gas supply pipe must be used to within 1 metre of the
installation with the final connection to the stove to be completed with the suitable 8mm
semi-rigid gas pipe. The 8mm pipe should be connected to the inlet of the gas valve
using the nut and 8mm olive provided. Support the control whilst finally tightening the
supply pipe.
The gas supply connection to the appliance is located at the right hand side rear (remote
version) and left hand side rear (slide control) of the stove. The connection requires an
8mm-diameter semi-rigid pipe, not more than 1 meter in length.
Pressure Testing
Always make sure that there is adequate gas pressure and volume to the stove. The
relevant pressures are on the ID plate.
1. For natural gas, this is 20mbar measured at the inlet connection to the stove
with the appliance in the full rate position.
2. Ensure that the gas pressure to the stove is maintained when it is operating at
the same time as other appliances in the building and that a suitable pressure
gauge is used i.e. a manometer. If the gas pressure is not as per above it will be
the sole responsibility of the fitter to rectify and Broseley Fires will not be liable for
any associated costs.
3. All figures obtained during pressure testing should be recorded on the
commissioning form found at the end of these instructions.
Ventilation (GB only)
This gas stove is rated at less than 7kw input and therefore does not normally require
additional ventilation in the room (BS5871 – part II).
200753_1 Issue 2 15
Spillage Testing
A Spillage Test MUST be carried out before the installed fire is left with the customer.
Carry out the test by first closing all doors and windows in the room containing the fire.
Ensure that the fire is burning at full rate for a minimum of 10-15 minutes.
Using a lighted smoke match, run it along under the rear edge of the stove. The draught
diverter box is situated at the rear of the stove, the entry being in the rear panel for the
stove. Observe the smoke being drawn into the dilution box. After 10 minutes repeat the
test
If there is an extractor fan in a nearby room the spillage test must be repeated with the
fan running and all connecting doors between the fire and fan left open.
If there are problems, the chimney / flue may require attention, see “Chimney
Requirements” section.
Spillage Monitoring System
This appliance is fitted with an oxygen depletion-sensing pilot. This is designed to shut
down the fire within a safe period if there is an excessive build up of products of
combustion within the stove. On the rear of the stove fitted to the dilution box is a TTB
Disc Stat which monitors any spillage from the stove into the room, if the flue path
suffered severe blockage and / or ventilation was severely impeded this safety device
would also interrupt the gas supply to the stove and switch the appliance off.
THE FOLLOWING ARE IMPORTANANT WARNINGS RELATIVE TO THE SPILLAGE
MONITORING SYSTEM
1. The installer must not attempt any adjustments to the spillage monitoring system.
2. There must be no attempt to disable the spillage monitoring system.
3. It is not possible to replace individual parts of the pilot assembly on the appliance
only a complete pilot assembly (including thermocouple) may be fitted in the
event of a replacement being necessary. When the pilot is replaced, only
complete and original manufactures’ parts must be fitted.
4. Should the appliance turn itself off, wait for a minimum of 3 minutes before
attempting to re-light. In the event of your stove tripping out, consult your
installation engineer to have the flue / chimney checked.
200753_1 Issue 2 16
Operating the Stove - Manual Control Version
It is important to read these instructions thoroughly before lighting the stove.
The control for ignition, low and high setting is located on the front of the stove, the
indicators in the control shows the burner position i.e. ignition, low, high or off
The pilot light is located at the front left corner of the fuel bed.
If the Flame Supervision Device Actuating Flame (the pilot light) is extinguished by
intention or not, no attempt should be made to re-light until 3 minutes have elapsed.
IGNITING THE PILOT AND USING THE LOW, HIGH AND OFF FUNCTION
1. From the start position, pull the handle out to the ignition point.
2. Whilst holding the handle in this position a continuous clicking
sound should be heard. This is the spark electrode attempting
to light the gas from the pilot. Hold in this position until the
pilot and burner are lit.
3. Once the pilot and burner are lit keep the handle at the
ignition point for 15-20 seconds, then release.
4. Upon releasing, the fire will automatically move to the low
setting. Repeat above steps if the burner extinguishes when
the handle is released.
5. To select the burner’s high setting, gently push the handle
towards the stove body, you will notice a slight resistance once
you are about to engage the high setting of the burner. Once
at this point the handle should be pushed a little further to
lock it into the high setting.
6. From the high setting you can select low by pulling the handle
away from the stove and out of the high setting lock.
EXTINGUISHING THE STOVE FULLY
1. From any heat setting, push the handle towards the stove
and lock into the off position. You will feel resistance at the
high setting and then off setting, once locked into the off
positon the stove will fully extinguish within a few seconds. It
is advisable to leave the handle in this position when the
appliance is not in use.
200753_1 Issue 2 17
Operating the Stove - Remote Control Version
Quick start user instructions
This control is situated on the lower right hand side of your fire. The drawing below
shows the main features of the control.
The control requires 3 AA size alkaline batteries to be inserted under the battery
compartment cover. The orientation of these is shown moulded into the battery
compartment.
The power of the burner can be adjusted up and down by pressing the – and + buttons.
After fitting the batteries and replacing the cover the fire can now operate. Slide the
power isolator switch to the right to the on / I position.
To start the fire, press the power button and hold for 1 second then release. The burner
will within around 1 to 10 seconds, adjust to the maximum power setting,
To stop the fire, simply press the power button again and the burner will stop.
If you are not intending to use the fire for a long period (i.e. over summer time months)
the battery life can be extended even more by sliding the isolator switch to the left (away
from the “on” / “I” position, symbol 0).
200753_1 Issue 2 18
Operating the Stove - Remote Control Version
Handset
Ensure the power isolator switch on the front corner of Fire Control is in the on position I.
NOTE: For safety reasons a button must be pressed and released for the command to
be recognized. Keeping hold of a button when pressing (unless otherwise instructed) will
not be recognized as a command press.
Grasp around the handset to unlock its functions. The green unlock light will illuminate to
show when the handset is unlocked and ready to accept commands. (N.B. Keep a grip
of handset to keep it unlocked, to continue to operate the command buttons)
Mode – MAN (Manual), Zzz (Snooze),
thermostat or timed.
Time (12hour or 24 hr
display
)
In Range of fire
(missing if not in
range or if Fire
Control turned off)
Room Temperature
Handset Unlocked
when Illuminated
To change handset
settings
(see
handbook)
Press to increase flame
Power button – To start the fire (after following the instructions of the previous page) with one hand grasp around
the rear of both sides of the button area control. The green unlock light will illuminate. Keep the handset held to
keep the control unlocked, to enable operation of the buttons. Then with the other hand touch and hold a finger on
the power button for about 3 seconds. (A short beep and a flash of the unlock light will happen upon touching.)
When the word “pilot” appears at the bottom left hand corner of the display, immediately release the power button.
(A second flash of the unlock light and a longer beep will also sound at the time to release the power button). The
Fire should be lit within a few seconds. (N.B If power button is held for more than a few seconds after second
flash/beep/word pilot appears; the command is ignored for safety reasons. Similarly if it is released too soon before
the word pilot appears, the command is also ignored. With this system, the control has been designed to ensure
that only intended ignition of the fire occurs.) To stop – with handset held to unlock it, press then release power
button.
Press to decrease flame
To change mode (see
handbook)
Light sensor (for
display back light)
Battery condition –
RC handset, FC fire
control
Gas fire burner status
Day of the week
200753_1 Issue 2 19
Operating the Stove - Remote Control Version
Operating instruction
The handset comes already paired to work with the fire and the time set etc. Please read
these instructions carefully and watch the instructional YouTube video through your
internet web browser if necessary. Do not try pairing the handset thinking that it is not
paired it is more likely the handset is not being pressed correctly.
For safety reasons the handset is made not to be operated by accident, please follow the
instructions as below:-
The handset should be showing a Wi-Fi symbol
in the top right of the
display. This means the handset is within range of the fire Control. (If the
symbol is not there check a) the batteries are in the handset and the fire gas
control properly the correct way around, b) the batteries are good batteries
and c) that the small isolation switch on the gas control in the top left corner
is in the “ I “ position and not the “ O “ position).
To start the fire, with one hand grasp firmly around the rear of both sides of
the button area control. The green unlock light will illuminate. (Keep the
handset held to keep the control unlocked, i.e. the green light on, at all times
to enable operation of the buttons).
Then with the other hand touch and hold a finger on the power button for
about 3 seconds. (Upon touching a short beep and a flash of the unlock light
will happen).
As the handset beeps and flashes the green light for the second time, the
word “pilot” will appear at the bottom left of the display, immediately release
the power button as the word the word “pilot” appears. (It may take a few
practices to do this correctly, but as stated it is done in the interest of safety
to prevent unintended operation.)
The Fire should be lit within a few seconds. (N.B. If power button is held for
more than a few seconds after second flash/beep/word pilot appears, the
command is ignored for safety reasons. Similarly if it is released too soon
before the word pilot appears, the command is also ignored. With this
system, the control has been designed to ensure that only intended ignition of
the fire occurs.)To stop – with handset held to unlock it first, press then
release power button.
200753_1 Issue 2 20
Operating the Stove - Remote Control Version
3) Setting the time
Should you have to set the time or change the time you need to enter the SETUP menu.
Hold the handset to unlock the keypad and keep held throughout the following steps, (if
you release too soon the menu will exit and you will have to start again). Press and hold
set for several seconds. The symbol in the top centre will flash. Press and release the
“mode” button several times until the word “SETUP” appears flashing in the top right
corner of the display.
Press and release “set” again to enter the “SETUP” menu.
Here you can change the clock from 12 hr or 24 hour format, the day
of the week, hour of the day, minute of the day and the display in
Celsius or Fahrenheit.
To navigate through the menu “set” moves to the next parameter
and “Mode” moves back to the previous parameter. “+” and “-
“change the display parameter.
Setting the display for 12 or 24 Hour display
The H indicates that it is time to set the timer to either 24 hour display
or 12 Hour (AM or PM) display. Press the + or – button on the handset
to toggle between the two settings. When you are ready to confirm the
setting you want press the “SET” button to progress to setting the day
of the week.
Setting the day of the week
Press and release the + and – buttons until the correct day of the week
is shown on the display.
(Mo = Monday, Tu= Tuesday, We=Wednesday, Th=Thursday,
Fr=Friday, Sa= Saturday and Su=Sunday).
Press “SET” to accept the day of the week and to progress to setting
the Hour of the day.
Note: Whilst doing this setup pressing “SET” advances to the next
display and pressing “MODE” will return you to the previous display
setting.
Setting the Hour
Press and release the + or – button to change the hour to the correct
hour and press set to store and to move to setting the minute.
Repeat this for setting the minutes.
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