Coats Kit 85000440, Lift Accessory Operating instructions

Type
Operating instructions
1601 J. P. Hennessy Drive, LaVergne, TN USA 37086 615/641-7533 800/688-6359 Manual Part No.: 85000439 02
HENNESSY INDUSTRIES INC. Manufacturer of AMMCO®, COATS®and BADA®Automotive Service Equipment and Tools. Revision: 5/07
Wheel Lift Kit 85000440
For use with COATS Models 50xx, 60xx, 70xx, or
APX Series Tire Changers
®
User Instructions
with Parts Identification
READ these instructions before placing unit in
service KEEP these and other materials delivered
with the unit in a binder near the machine for
ease of reference by supervisors and operators.
This is a supplement to your operating manual and covers the installation and use of the COATS®
Wheel LIft. If you do not have your original operating manual, please call COATS at 1-800-688-6359
to request an additional copy.
Wheel Lift Installation
Always DISCONNECT THE ELECTRICAL
POWER before servicing equipment. This
prevents electrical shock or accidental
movement of the systems operated by the
electrical power.
Always DISCONNECT AIR SUPPLY before
servicing equipment. This prevents acciden-
tal movement of systems operated by com-
pressed air which may result in personal
injury. BLEED THE AIR SYSTEM by actuating
all the valves.
STAY CLEAR OF MOVING PARTS when
reconnecting the unit to the air supply. The
position of control valves may have
changed during the servicing of the
machine.
50xx, 60xx, 70xx Series Instructions
1. Disconnect the electric and air power supplies to
the machine and wait for the air pressure to deplete.
2. Disconnect the supply air line from the bottom of
the lift control valve.
3. If applicable, remove lube bottle and bracket
located on the chassis side panel. Set lube bottle aside.
4. If applicable, install new lube bracket on tire
changer tower using the supplied 6-inch hose clamp.
Be sure to position hose clamp and bracket were it
does not cover any important safety information on the
large safety decal. Place lube bottle into bracket.
CAUTION
CAUTION
CAUTION
2 • COATS Wheel Lift Kit
5. Remove three bolts from transmission as shown
above. Reserve bolts for later use.
6. Place lift mounting bracket on chassis and align on
the three holes.
7. Install lift mounting bracket to chassis using the
three reserved transmission bolts.
Important: Torque bolts at 30 foot pounds.
8. Install tire lift on tire changer using six fasteners
(three on each side into lift bracket/chassis).
9. Attach pedal guard to the lift, as shown above.
10. Disconnect output air line from filter lubricator
assembly. Now run air line from wheel lift to back of
tire changer. Attach wheel lift airline with tee fitting into
output side of filter lube unit as shown. Reattach out-
put air line at tee fitting.
Note: If necessary, use Teflon™ tape or equivalent on
threaded fittings.
11. Functional test the wheel lift.
Replace
Three Bolts
Attach Foot
Pedal Brow
Wheel Lift Airline Into
Output Side Filter Lube
Reattach
Output
Airline
At Tee
Remove
Three Bolts
COATS Wheel Lift Kit • 3
APX Series Instructions
Note: The lift bracket plate and lube bottle bracket are
not required for APX series installation.
1. Disconnect the electric and air power supplies to
the machine and wait for the air pressure to deplete.
2. Disconnect the supply air line from the bottom of
the lift control valve.
3. If shipping bracket is attached, remove 4 bolts to
remove bracket as shown.
4. Insert 1/4-inch air supply hose in the bottom hole
in chassis, as shown.
Important: Torque bolts at 30 foot pounds.
5. Install wheel lift on front of tire changer chassis
using six fasteners (three on each side into lift
bracket/chassis).
6. Attach pedal guard to the wheel lift.
7. Remove side panel and then remove tire lift plug
from manifold.
8. Insert 1/4-inch straight barbed fitting into the tire
lift location on manifold.
9. Insert air supply hose, with hose clamp, from tire
lift onto fitting and tighten the hose clamp. Reinstall
side panel.
10. Functional test the wheel lift.
Remove Tire
Lift Plug
Insert 1/4-inch
Straight Barbed
Fitting
Tighten Hose
Clamp On Air
Supply Hose
Remove
Four Bolts
Route Air Supply
In Chassis
Install Wheel
Lift Using Six
Fasteners
4 • COATS Wheel Lift Kit
Wheel Lift Operation
Instructions
1. Position table top as shown with open portion of
the table top facing the wheel lift.
2. Roll tire/wheel assembly onto wheel lift bar. Keep
wheel vertical and press foot pedal to raise wheel up.
3. While stepping on foot pedal, to raise wheel lift,
ride wheel up on bar and rotate to roll onto platform.
4. Roll tire off wheel lift platform and onto the back of
the clamp that is located at the back of the machine
closest to wheel lift.
5. With the tire resting on the back of the clamp,
lower it so that the rim fits in the clamps.
Ride Wheel Up
On Lift and Rotate
Into Position
COATS Wheel Lift Kit • 5
1
4
2
3
19 19 17 17
3434
25 25
24 24
22 22
23 23
1 1
2 2
3 3
4 4
5 5 6 6 7 7
18 18
20 20
8 8 9 9
10 10
11 11
12 12
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15 15 16 16
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26 26
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30 30
32 32
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36 36
35 35
27 27
31 31
5
Lift Assembly Parts Identification
6 • COATS Wheel Lift Kit
ITEM PART NO. DESCRIPTION
1 8184793 LIFT-ASSEM,W/C
2 8106302 3/8-16 x 7/8 HEX WASHER SCREW
3 8185631 SHAFT - LIFT
4 8184794 CHANNEL-CYL.MOUNT
5 8184948 SPACER - LIFT
6 8102278 PIN-COTTER
7 903214 WASHER - FLAT,STD, 1/2” S.A.E.
8 85000334 CYLINDER ASSEMBLY
9 8120129 2 1/4” x 1/2” CLEVIS PIN
10 8102459 BOLT - SELF TAPPING
11 8185767 BRACKET,LIFT MOUNT
12 8106303 NUT - 3/8-16 UNC
13 85000428 BRACKET - LIFT MTG.
14 8184879 PEDAL- ARM, LIFT
15 8184321 1/4-20 X 1.75 BHCS
16 8184896 PEDAL-FOOT,LIFT /WC
17 8181369 NUT-HEX,.250-20,NYLCK
18 8184880 BAR - PEDAL,LIFT
19 7109503 SCREW, 5/16-18 x 3/4"
20 8301016 SH BOLT 3/8X 3/8X 5/16-18
21 871101642 TEE - MALE RUN
22 8000378 STRAIGHT FITTING
23 8101428 CLAMP - HOSE, WORM
24 8182090 HOSE - 1/4 ID X 1/2 OD X 66" LG.
25 *** VALVE-LFT
26 85000442 HOSE - 1/4 ID X 1/2 OD X 9 LG.
27 85000441 HOSE - 1/4 ID X 1/2 OD X 18 LG.
28 903174 RETAINING RING
29 8182457 WASHER .812 ID x 1 1/2 OD
30 8184882 SHAFT- TILT & LIFT CYL.
31 8182221 6" HOSE CLAMP
32 8182167 BRACKET - LUBE BOTTLE
33 8143168 SCREW-1/4-20X0.75 WHC
34 85000607 SPACER - BLOCK VALVE
35 85000643 PEDAL GUARD
36 8106301 SCREW - HEX WASHER HEAD
***LIFT ASSEMBLY VALVE
ITEM PART NO. DESCRIPTION
1 8183369 1/4 HOSE FITTING, 1/8NPT
2 8184878 VALVE-OPRTD,PDL
3 906960 MUFFLER
4 8109481 FITTING-REDUCER 1/4NPTx1/8NPT
5 8000378 FITTING - STRAIGHT, 1/4 NPT
1 1
4 4
2 2
3 3
19 17
34
25
24
22
23
1
2
3
4
5 6 7
18
20
8 9
10
11
12
13
14
15 16
21
26
28
29
30
32
33
36
35
27
31
5 5
COATS Wheel Lift Kit • 7
85000439 02 5/07 © Copyright 2007 Hennessy Industries and COATS All Rights Reserved Printed in USA
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Coats Kit 85000440, Lift Accessory Operating instructions

Type
Operating instructions

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