Johnson Controls CKM-CE75-E1M Hardware Installation

Brand: Johnson Controls

Model: CKM-CE75-E1M

Type: Hardware Installation

This manual is also suitable for

P2000

24-10707-112 Revision D

December 2017

P2000

Security Management System

CKM-CE75-E1M

enclosure with power supply

hardware

installation

Johnson Controls

No part of this document may be reproduced without the prior permission of Johnson Controls.

If this document is translated from the original English version by Johnson Controls, all reasonable

endeavors will be used to ensure the accuracy of translation. Johnson Controls shall not be liable

for any translation errors contained herein or for incidental or consequential damages in connection

with the furnishing or use of this translated material.

Due to continuous development of our products, the information in this document is subject to

change without notice. Johnson Controls shall not be liable for errors contained herein or for

incidental or consequential damages in connection with furnishing or use of this material. Contents

of this publication may be preliminary and/or may be changed at any time without any obligation to

notify anyone of such revision or change, and shall not be regarded as a warranty.

Other Manufacturers’ Documentation

Johnson Controls does not duplicate documentation of other equipment manufacturers. When

necessary, Johnson Controls provides documentation that supplements that of other manufacturers.

When unpacking equipment, keep all original manufacturer documentation for future reference.

Technical Support

For factory technical support, Johnson Controls authorized field technicians or authorized dealer

representatives can contact Global Security Solutions Technical Support by phone at

(866) 893-0423 or (414) 524-1214, or by email at [email protected]

. They

can also call the Field Support Center at (800) 524-1330 or (414) 524-5000 and use options 6, 1, 7.

End users and customers should contact their local Johnson Controls branch or authorized dealer

for any of their support needs (technical support, maintenance contracts, on-site field support,

P2000 Software Service Agreements, Service Partnerships, and so on). Visit

http://www.johnsoncontrols.com/location-finder

to find your local Johnson Controls office.

For material returns contact the branch if the material was purchased through a Johnson Controls

branch or through the Product Sales Operations Team, if ordered through the Advanced Order

Management System (AOMS) and follow the RMA process; or contact the authorized dealer

representative where the material was purchased directly.

Acknowledgments

Metasys® and Johnson Controls® are trademarks of Johnson Controls. All other company and

product names are trademarks or registered trademarks of their respective owners.

Declaration of Conformity

United States: This equipment has been tested and found to comply with the limits for a Class A

digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide

reasonable protection against harmful interference when the equipment is operated in a commercial

environment. This equipment generates, uses, and can radiate radio frequency energy and, if not

installed and used in accordance with the instruction manual, may cause harmful interference to

radio communications. Operation of this equipment in a residential area is likely to cause harmful

interference in which case the user will be required to correct the interference at his own expense.

Canada: CAN ICES-3 (A)/NMB-3(A)

European Union: This product complies with the requirements of the EMC Directive and the Low

Voltage Directive.

This equipment must not be modified for any reason and it must be installed as stated in the

Manufacturer’s instructions. If this shipment (or any part thereof) is supplied as second-hand

equipment, equipment for sale outside the European Economic Area or as spare parts for either a

single unit or system, it is not covered by the Directives.

UNDERWRITERS LABORATORIES COMPLIANCE VERIFICATION SHEET

The following model number is listed under Underwriters Laboratories® (UL) 1076 for Proprietary

Burglar Alarm Units and Systems, UL 294 for Access Control Systems Units and Underwriters

Laboratories of Canada ULC/ORD-C1076-86.

CKM-CE75-E1M

When installed at the site the following requirements must be met to comply with these standards.

1. The CKM-CE75-E1M must be installed within the protected premise.

2. The CKM-CE75-E1M may be used with Models CKM-EP1501, CKM-MR51E, CKM-MR50,

and CKM-MR50-S3 found in file BP4166, Vol. 2, Sec. 9.

3. Power to Models CKM-EP1501, CKM-MR51E, CKM-MR50, and CKM-MR50-S3 shall be

provided via Listed Model F8P.

4. Four hours of standby power for the CKM-CE75-E1M shall be provided by Listed EB-80

battery box and minimum one 12 VDC, 40Ah sealed lead acid battery.

5. CKM-CE75-E1M battery output connections BAT+ and BAT- must be connected to battery via

LifeSafety Power Listed Model BDM (Battery Disconnect Module).

6. The CKM-CE75-E1M must be mounted within 6 feet of the Listed EB-80 battery box.

7. The power supply BAT DET jumper must be installed.

8. The power supply SYS FLT signal must be connected to a Listed subassembly input point

within the same room, not exceeding 100 ft., and enabled at all times

9. The power supply AC FLT signal must be connected to a Listed subassembly input point

within the same room, not exceeding 100 ft., and enabled at all times.

10. If used, the power supply FAI signal must be connected to a Listed subassembly input point

within the same room, not exceeding 100 ft.

11. The NL1 network module has not been investigated for use with the CKM-CE75-E1M.

12. The tamper switch must be connected to a Listed subassembly and enabled at all times

13. Transient protection devices that are installed must not be removed or defeated.

14. Do not connect equipment to an AC power source that is controlled by a switch.

15. UL 294 Performance Levels

Destructive Attack Level I

Endurance Level IV

Line Security Level I

Standby Power Level IV

CKM-CE75-E1M Table of Contents

24-10707-112 Rev. D

TABLE OF CONTENTS

Chapter 1: Introduction

Manual Summary 1-1

Important Installation Information 1-1

FlexPower Power Management System Standard Features 1-2

Chapter 2: Hardware Information

12 in. by 14 in. Enclosure 2-1

CKM-FPO75 Power Supply 2-2

Chapter 3: Installation and Wiring

Enclosure Mounting Information 3-1

Wiring Information 3-2

AC Wiring 3-3

Connecting to Standby Power 3-4

Battery Wiring 3-5

Additional Installation Guidelines 3-6

Mounting CKM Devices 3-6

Tamper Switch Wiring 3-10

Chapter 4: Fire Alarm Interface Input

Chapter 5: Operations and Maintenance

Powering Up and Basic System Verification 5-1

Maintenance Procedures 5-2

Appendix A: Troubleshooting

CKM-CE75-E1M Table of Contents

24-10707-112 Rev. D

CKM-CE75-E1M Introduction

24-10707-112 Rev. D

1-1

1. INTRODUCTION

Use the information in this manual to install, wire, and maintain the

CKM-CE75-E1M enclosure with power supply.

ANUAL SUMMARY

This document consists of the following chapters and appendix:

• Chapter 1: Introduction, describes the scope of this manual, lists important

warnings and cautions, and describes standard features of the FlexPower

Power Management System.

• Chapter 2: Hardware Information, provides hardware information for the

CKM-FPO75-E1M enclosure with power supply.

• Chapter 3: Installation and Wiring, provides detailed mounting and wiring

information.

• Chapter 4: Fire Alarm Interface Input, provides instructions about the Fire

Alarm Interface (FAI) input.

• Chapter 5: Operations and Maintenance, provides instructions for powering

up, basic system verification, and maintenance.

• Appendix A: Troubleshooting, provides a list of problem conditions, their

possible causes, and suggested solutions.

MPORTANT INSTALLATION INFORMATION

Observe the following installation notes:

• Perform the installation only if you are a member of qualified service

personnel.

• Conform to all local codes.

• Install equipment in a manner that prevents unintentional operation by

employees, cleaning personnel, or others working in the premises, as well

as by falling objects, customers, building vibration, or similar causes.

• To ensure proper operation, test the system and any batteries at least once

per year.

CKM-CE75-E1M Introduction

24-10707-112 Rev. D

1-2

IMPORTANT: To prevent premature loss of battery power, maintain batteries at an

ambient temperature of between 32 and 120°F (0–49°C).

IMPORTANT: Ensure that all wiring is routed and secured to prevent accidental

open or short circuit conditions.

IMPORTANT: Replace fuses only with fuses of the same type and rating.

FLEXPOWER POWER MANAGEMENT SYSTEM STANDARD FEATURES

FlexPower’s advanced feature set provides greater product reliability, increased

flexibility, shorter installation time, a smaller service inventory, and an

intelligent, economical solution to the problem of reliable system power:

• VSelect®

A single switch for configuring the output between 12 and 24 VDC

eliminates field errors and helps reduce and simplify service inventory by

eliminating the need to stock units in each voltage.

• TruWatt®

The output power capability of the power supply remains constant

regardless of the output voltage setting.For example, a FlexPower 150 watt

supply provides 6 amperes at 24 VDC and 12 amperes at 12 VDC, allowing

you to use the same number of locking devices at either setting.

WARNING: Risk of Electric Shock or Fire.

Do not expose this equipment to rain or moisture. Doing so may

result in electric shock or fire.

CAUTION: Risk of Damage to the System and Voided

Warranty.

Do not use the power supply with a 230 VAC input unless the

input voltage selection jumper (JP1) is cut and removed. Failure

to cut and remove the jumper may cause damage to the system

and will void the warranty.

CKM-CE75-E1M Introduction

24-10707-112 Rev. D

1-3

• SureCharge®

The microprocessor-controlled charging process used by FlexPower

guarantees the proper charging current for the battery and the fastest charge

time. The constant current charger provides a linear, predictable charge

time for any battery set from one at 40 ampere/hours to four at 40 ampere/

hours, depending on the model, without stress or damage to the battery.

• DataLink®

Smart power management communication interface. Program, monitor,

control and report key power supply functions by computer or over a local

or wide area network using a browser interface or LifeSafety Power’s

Remote Management Software.

DataLink computer connectivity requires an optional DL1 USB cable.

DataLink WAN/LAN connectivity requires an optional NL1 network

module.

• PowerCom®

The PowerCom power management software monitors, programs, and

reports on the power supply core functions through a computer or network

connection. See the PowerCom manual for complete details on

FlexPower’s power management capabilities.

• FlexConnect®

The FlexPower series provides a pre-wired interconnection system between

the power supplies and accessory boards of the power system that

eliminates inter-module wiring by the field installer. Field upgrading uses

common mounting footprints, predrilled mounting holes, snap-in standoffs,

and pluggable wires to add additional system capability or capacity when

needed.

• Reliability+®

All power supplies within the FlexPower system are fully fault protected.

• GreenSmart®

All members of the FlexPower family are RoHS compliant, lead-free, and

meet the latest federal and European requirements for energy efficiency.

CKM-CE75-E1M Introduction

24-10707-112 Rev. D

1-4

CKM-CE75-E1M Hardware Information

24-10707-112 Rev. D

2-1

2. HARDWARE INFORMATION

This chapter provides information about hardware components and technical

specifications for the 12 in. by 14 in. enclosure and CKM-FPO75 power

supply.

IN. BY 14 IN. ENCLOSURE

The enclosure already contains the CKM-FPO75 power supply and allows you

to mount the CKM-F8P power distribution module and Mercury access panels

in one compact system. The enclosure comes standard with lock and tamper

switch.

Figure 2-1: 12 in. x 14 in. Enclosure with Power Supply Location

Enclosure Specifications

Category Description

Power Supply CKM-FPO75 (75 W)

Mounting Accommodation

1. Authentic Mercury™ devices.

CKM-EP1501, CKM-MR51E, CKM-MR50

Maximum Expansion

2. Power supply is already included.

3 boards

Size (W x H x D) 12 in. x 14 in. x 4.5 in. (30.5 cm x 35.6 cm x 11.4 cm)

Approximate Weight 7.70 lbs (3.5 kg) empty

CKM-CE75-E1M Hardware Information

24-10707-112 Rev. D

2-2

CKM-FPO75 POWER SUPPLY

Figure 2-2: CKM-FPO75 Hardware

Power Supply Components

Component Names (Click a link for full description)

AC Input Voltage Selection (JP1)

FAI and Fault LED Status Indicators

AC Input (J9) to Surge Arrestor

AC ON (D34) – Green

Earth Ground Fault Detection (JP2)

FlexIO Connection

DataLink Connection

Fault Output Connections (TB3)

Battery Presence Detection (JP3)

FAI Input Connections (TB2)

FlexConnect Power Connections

Battery Connection (BAT+ and BAT-)

DC2 (D5) – Green

REV BAT (D20) – Yellow

DC2 Output (TB1)

DC1 Output (TB1)

DC2 Output Configuration (F2 and F3)

DC1 (D4) – Green

Output Voltage Selection (SW1)

CKM-CE75-E1M Hardware Information

24-10707-112 Rev. D

2-3

Component Description

AC Input Voltage

Selection (JP1)

Configures the power supply for the AC input voltage.

• For 120 V input, leave jumper intact

• For 230 V input, cut and remove jumper

FAI and Fault LED

Status Indicators

FAI (D22) – Red

Lights when a valid FAI signal is received on the FAI input terminals.

GND FLT (D42) – Yellow

Lights when an impedance is detected between earth ground and

any voltage output or DC common.

AC FLT (D43) – Yellow

Lights when the AC input voltage is low or missing.

SYS FLT (D33) – Yellow

Lights when a system trouble is detected by the power supply.

Trouble conditions indicated by the SYS FLT LED include:

• Missing battery (If BAT DET jumper is ON)

• Earth ground fault (If EARTH GND DET jumper is ON)

• Battery voltage out of range

• DC output voltage out of range

• Ruptured fuse

• Accessory board fault

• Internal fault

AC Input (J9) Connects to provided surge arrestor.

If powering the power supply with a 230 VAC input, cut jumper JP1.

Connect AC power to circuit branch protection of 15 A.

CAUTION: Risk of Damage to the System and

Voided Warranty.

Do not use the power supply with a 230 VAC input

unless the input voltage selection jumper (JP1) is

cut and removed. Failure to cut and remove the

jumper may cause damage to the system and will

void the warranty.

WARNING: Risk of Electric Shock.

Ground the device according to local, national, and

regional regulations. Failure to ground the device

may result in electric shock and severe personal

injury or death.

CKM-CE75-E1M Hardware Information

24-10707-112 Rev. D

2-4

AC ON (D34) –

Green

Lights when any AC voltage is present on the AC input. It does not

indicate that the voltage is sufficient for proper operation of the

CKM-FPO power supply. See the AC FLT (D43) – Yellow LED for

AC voltage out of range indication.

Earth Ground Fault

Detection (JP2)

The EARTH GND DET jumper enables or disables Earth Ground

(EG) fault detection as follows:

• Jumper ON enables EG fault detection

• Jumper OFF disables EG fault detection

Earth ground fault detection detects continuity between earth

ground and any voltage output or DC common on the system.

NOTE: Do not enable more than one system component for earth

ground detection. Enabling more than one component will cause

conflicts.

FlexIO Connection Supplies the fault and FAI status between the power supply and any

accessory boards in the system. Use the cable supplied with the

accessory boards.

DataLink

Connection

Allows optional programming and monitoring of the power supply

via a computer or through the optional NL1 network module.

DataLink cables and the PowerCom software package for

accessing these features are available separately from LifeSafety

Power.

For more information, refer to the documentation provided with the

PowerCom software.

Component Description

WARNING: Risk of Electric Shock.

Remove all AC and battery power from the system

before making electrical connections. Contact with

components carrying hazardous voltage can cause

electric shock and may result in severe personal

injury or death.

CKM-CE75-E1M Hardware Information

24-10707-112 Rev. D

2-5

Fault Output

Connections (TB3)

Provide the system fault and AC fault contact outputs.The terminals

are removable and are labeled on the PC board in the non-powered

(fault) state. These terminals accept AWG14 – AWG22 wire. Fault

conditions include:

AC FLT

• Low AC

• Missing AC

SYS FLT

• Missing battery (If BAT DET jumper is ON)

• Earth ground fault (If EARTH GND DET jumper is ON)

• Battery voltage out of range

• DC output voltage out of range

• Ruptured fuse

• Accessory board fault

• Internal Fault

Battery Presence

Detection (JP3)

The BAT DET jumper enables or disables Battery Presence (BP)

fault detection as follows:

• Jumper ON enables BP fault detection

• Jumper OFF disables BP fault detection

Battery presence fault detection indicates a fault when the backup

battery is disconnected from the power supply. Remove this jumper

if you are not using a backup battery.

FAI Input

Connections (TB2)

Fire alarm input: Must be wired for fail-safe operation.

Accept the optional FAI / Access Control input for controlling the

DC2 output and any FAI capable accessory boards connected to

the power supply. The terminals are removable and are labeled on

the PC board.These terminals accept AWG 14 – 22 wire. See

Chapter 4: Fire Alarm Interface Input for more information.

Connections are as follows:

• L Terminals - Latch reset contact input. For a latching FAI input,

place a normally closed contact across these terminals. When

the FAI input is activated, it latches in the activated state until

this contact is opened. To disable the latching feature, leave

these terminals open.

• V+ and V- Terminals - Use these terminals as a low-current

auxiliary voltage output with a dry contact or open collector for

activating the FAI input.

• I+ and I- Terminals - Input terminals for the FAI input. When a

9 V and 30 V is applied across these terminals in the correct

polarity, the FAI input activates.

Component Description

CKM-CE75-E1M Hardware Information

24-10707-112 Rev. D

2-6

FlexConnect Power

Connections

Faston connectors for the power connection to any accessory

boards. The accessory boards provide pre-terminated power leads.

Connections are as follows:

• DC1 - Provides a constant voltage output for connection to the

accessory boards.

• BR - The DC Common (DC Ground) for the power supply.

• DC2 - Provides an FAI controlled output that operates in

conjunction with the DC2 output terminals. It is typically only

used in single voltage systems with D8 accessory boards.

Battery Connection

(BAT+ and BAT-)

Faston connectors for the backup battery set. See Specifications for

the maximum battery size. If you are not using the battery set,

ensure the BAT DET jumper is OFF to prevent a fault condition.

IMPORTANT: You must determine the proper battery size for the

installation. See Specifications for standby current requirements.

DC2 (D5) – Green Lights when voltage is available on the DC2 output terminals.This

LED extinguishes if the output is disabled via the FAI input.

REV BAT (D20) –

Yell ow

Lights if the backup battery set is connected in the reverse polarity.

When this is true, the battery fuse (F4) may rupture.

DC2 Output (TB1) The DC2 output may optionally be controlled by the FAI input. The

full current of the power supply is available on these terminals. If

you are not using the FAI input, insert the DC2 fuse into the NC fuse

holder to allow the DC2 output to provide continuous power. See

DC2 Output Configuration (F2 and F3) for more information.These

terminals accept AWG12 – AWG18 wire.

IMPORTANT: When powering magnetic loads, such as maglocks,

door strikes, solenoids, and so on, each of these loads must have a

reverse protection diode either built-in or external to the device.

Component Description

CAUTION: Risk of Property Damage.

Battery connections are polarity-specific. Observe

polarity or permanent damage to the connected

devices may occur.

CKM-CE75-E1M Hardware Information

24-10707-112 Rev. D

2-7

Specifications

The following table lists technical specifications for the CKM-FPO75

power supply.

DC1 Output (TB1) The main DC output of the power supply. The full current of the

power supply is available on these terminals at all times and is

unaffected by the FAI input. These terminals accept AWG12 –

AWG18 wire.

IMPORTANT: When powering magnetic loads, such as maglocks,

door strikes, solenoids, and so on, each of these loads must have a

reverse protection diode either built-in or external to the device.

DC2 Output

Configuration

(F2 and F3)

Select the appropriate fuse holder for the DC2 fuse to choose fail-

safe or fail-secure operation of the DC2 output.

• DC2+ NO (F2) – the DC2 output energizes when an FAI signal is

received on the FAI input.

• DC2+ NC (F3) – the DC2 output de-energizes when an FAI

signal is received on the FAI input.

If you are not using the FAI input, place the DC fuse in the DC2+

NC fuse holder to use the DC2 output as a second power output.

Do not install fuses into both fuse holders simultaneously.

DC1 (D4) – Green Lights when voltage is available on the DC1 output terminals.

Output Voltage

Selection (SW1)

Selects the output voltage of the CKM-FPO power supply.The

voltage settings are labeled on the PC board as follows:

•12

–12 VDC nominal out

•24

–24 VDC nominal out

Important: Remove power before changing output voltage or

damage to the power supply may occur.

Specification Value

Input Voltage:

120 VAC

or 230 VAC, ±15%

50–60 Hz

Power: 100 W

Current: 1.6A

Standby Current: 100 mA

Component Description

CKM-CE75-E1M Hardware Information

24-10707-112 Rev. D

2-8

DC Output at 12V

Setting

Voltage: 11.3 - 12.0 V

Max Current: 4.5 A

Ripple: 120 mV

Regulation: ±2%

Efficiency: 85% (120 VAC, 85% (120 VAC, 60 Hz In, Full Load, No

Batt)

DC Output at 24V

Setting

Voltage: 23.5 - 24.0 V

Max. Current: 3 A

Ripple: 120 mV

Regulation: ±2%

Efficiency: 85% (120 VAC 60Hz In, full load, no battery)

Battery Size and Type: 4–40 Ah Sealed Lead Acid or Gel Cell

Charge Current: 1 A (±10%) Max.

Fuse Ratings DC1: ATM 7.5 A

DC2: ATM 7.5 A

Battery: ATM 7.5 A

Terminal block: 5A, Slow-Blo, 5x20mm

BTU Output 33

Fault

Setpoints Low AC: 95 V (±6%)

Earth GND: 2000 ohms

Output Voltage: ±10% of nominal

Battery Voltage ±10% of nominal

Battery presence:

6–15 V (12 V Setting),

11–29 V (24 V Setting)

Fault Relay Contacts AC FLT:

1 A

at 24 VDC, 0.6 power factor

SYS FLT:

1 A

at 24 VDC, 0.6 power factor

Environmental

Specifications

Ambient Temperature: 32 to 120°F (0 to 49°C)

Ambient Humidity: 93% at 32°C (90°F) maximum

Storage Temperature: -22 to 158°F (-30 to 70°C)

CKM-FPO75

Mechanical

Specifications

Size (L x W x H):

6 in. x 4 in. x 2 in. (15.2 cm x 10.2 cm x 5.1 cm)

Appx. weight: 0.75 lbs. (0.340 kg)

Specification Value

CKM-CE75-E1M Installation and Wiring

24-10707-112 Rev. D

3-1

3. INSTALLATION AND WIRING

This chapter provides the hardware mounting instructions for the enclosures

and boards, as well as wiring details.

NCLOSURE MOUNTING INFORMATION

This section provides mounting instructions.

Mounting an Enclosure

To wall-mount an enclosure:

1. (Optional) Remove the enclosure’s cover.

2. Locate the top keyhole mounting holes in the back of the enclosure.

3. Mark and pre-drill the locations for the keyholes in the mounting

surface.

4. Partially install two fasteners appropriate for the surface on which the

enclosure is being installed. Leave the heads of the fasteners

approximately 0.25 in. (0.63 cm) out from the surface. Recommended

fastener size is #10.

5. Hang the enclosure on the two fasteners and mark the locations of the

two remaining mounting holes.

6. Remove the enclosure and pre-drill the locations for the two

remaining mounting holes.

7. Hang the enclosure on the top mounting fasteners, start the remaining

two fasteners, and tighten all fasteners.

8. If you removed the enclosure’s cover in step 1, reinstall it.

IMPORTANT: It is the installer’s responsibility to determine the appropriate

fastening system for use with the surface the enclosure is being mounted to.

CKM-CE75-E1M Installation and Wiring

24-10707-112 Rev. D

3-2

Figure 3-1: Mounting an Enclosure

WIRING INFORMATION

This section illustrates wiring details for the enclosure assembly.

Power Supply Wire Routing

Figure 3-2 shows a typical installation. Actual configuration and wire

routing vary based on the components in your system.

Figure 3-2: Power Supply Wire Routing

CKM-CE75-E1M

Side

Top

For AC wiring, use

1/2 inch knockouts

Do not use 1/2 - 3/4 inch

double knockouts

Page is loading ...

Johnson Controls CKM-CE75-E1M Hardware Installation

Brand: Johnson Controls

Model: CKM-CE75-E1M

Type: Hardware Installation

This manual is also suitable for

P2000

Download PDF

report

Johnson Controls CKM-CE75-E1M Hardware Installation

This manual is also suitable for

Johnson Controls CKM-CE75-E1M Hardware Installation

Related papers

Other documents