Sanyo SAP-CV124GJ User manual

Sanyo
Brand
Sanyo
Model
SAP-CV124GJ
Category
Split-system air conditioners
Type
User manual

This manual is also suitable for

i
IMPORTANT!
Please Read Before Starting
This air conditioning system meets strict safety and oper-
ating standards. As the installer or service person, it is an
important part of your job to install or service the system
so it operates safely and efficiently.
For safe installation and trouble-free operation, you
must:
●
Carefully read this instruction booklet before beginning.
●
Follow each installation or repair step exactly as
shown.
●
Observe all local, state, and national electrical codes.
●
Pay close attention to all warning and caution notices
given in this manual.
This symbol refers to a haz-
ard or unsafe practice which
can result in severe personal
injury or death.
This symbol refers to a hazard
or unsafe practice which can
result in personal injury or
product or property damage.
If Necessary, Get Help
These instructions are all you need for most installation
sites and maintenance conditions. If you require help for
a special problem, contact our sales/service outlet or
your certified dealer for additional instructions.
In Case of Improper Installation
The manufacturer shall in no way be responsible for
improper installation or maintenance service, including
failure to follow the instructions in this document.
SPECIAL PRECAUTIONS
When Wiring
ELECTRICAL SHOCK CAN CAUSE
SEVERE PERSONAL INJURY OR DEATH.
ONLY A QUALIFIED, EXPERIENCED
ELECTRICIAN SHOULD ATTEMPT TO
WIRE THIS SYSTEM.
• Do not supply power to the unit until all wiring and tub-
ing are completed or reconnected and checked.
• Highly dangerous electrical voltages are used in this
system. Carefully refer to the wiring diagram and
these instructions when wiring. Improper connections
and inadequate grounding can cause accidental
injury or death.
• Ground the unit following local electrical codes.
• Connect all wiring tightly. Loose wiring may cause
overheating at connection points and a possible fire
hazard.
When Transporting
Be careful when picking up and moving the indoor and
outdoor units. Get a partner to help, and bend your
knees when lifting to reduce strain on your back. Sharp
edges or thin aluminum fins on the air conditioner can
cut your fingers.
When Installing…
…In a Ceiling or Wall
Make sure the ceiling/wall is strong enough to hold the
unit’s weight. It may be necessary to construct a strong
wood or metal frame to provide added support.
…In a Room
Properly insulate any tubing run inside a room to prevent
“sweating” that can cause dripping and water damage to
walls and floors.
…In Moist or Uneven Locations
Use a raised concrete pad or concrete blocks to provide
a solid, level foundation for the outdoor unit. This pre-
vents water damage and abnormal vibration.
…In an Area with High Winds
Securely anchor the outdoor unit down with bolts and a
metal frame. Provide a suitable air baffle.
…In a Snowy Area (for Heat Pump-type Systems)
Install the outdoor unit on a raised platform that is higher
than drifting snow. Provide snow vents.
When Connecting Refrigerant Tubing
• Use the flare method for connecting tubing.
• Apply refrigerant lubricant to the matching surfaces of
the flare and union tubes before connecting them,
then tighten the nut with a torque wrench for a leak-
free connection.
• Check carefully for leaks before starting the test run.
When Servicing
• Turn the power OFF at the main power box (mains)
before opening the unit to check or repair electrical
parts and wiring.
• Keep your fingers and clothing away from any moving
parts.
• Clean up the site after you finish, remembering to
check that no metal scraps or bits of wiring have been
left inside the unit being serviced.
Others
• Ventilate any enclosed areas when installing or testing
the refrigeration system. Escaped refrigerant gas, on
contact with fire or heat, can produce dangerously
toxic gas.
• Confirm upon completing installation that no refriger-
ant gas is leaking. If escaped gas comes in contact
with a stove, gas water heater, electric room heater or
other heat source, it can produce dangerously toxic
gas.
WARNING
WARNING
CAUTION
CAUTION
1
1. OPERATING RANGE
Temperature Indoor Air Intake Temp. Outdoor Air Intake Temp.
Cooling
Maximum 32°C D.B. / 23°C W.B. 43°C D.B.
Minimum 19°C D.B. / 14°C W.B. 19°C D.B.
2
DATA SUBJECT TO CHANGE WITHOUT NOTICE.
Remarks: Rating conditions are:
Cooling: Indoor air temperature 27°C D.B. / 19°C W.B.
Outdoor air temperature 35°C D.B. / 24°C W.B.
2. SPECIFICATIONS
2-1. Unit Specifications
Indoor unit SAP-KV94GJ
Outdoor unit SAP-CV94GJ
Power Source 220 – 240V ∼ 50Hz / 220V ∼ 60Hz
Performance Cooling
Capacity kW 2.60 (1.7 – 3.2)
BTU/h 8,900 (5,800 – 10,900)
Air circulation (High) m
3
/h 540
Moisture removal (High) Liters/h 1.6
Electrical Rating Cooling
Available voltage range V 198 – 264
Running amperes A 3.7 (1.9 – 6.0)
Power input W 800 (380 – 1,200)
Power factor % 94
C.O.P. W/W 3.25
Compressor locked rotor amperes A 15
Features
Controls / Temperature control Microprocessor / I.C. thermostat
Control unit Wireless remote control unit
Timer ON / OFF 24 hours & Daily program, 1-hour OFF
Fan speeds Indoor / Outdoor 3 and Auto / 1 (Hi)
Airflow direction (Indoor) Horizontal Auto
Vertical Auto
Air filter Washable, Anti-Mold
Compressor Rotary (DC inverter)
Refrigerant / Amount charged at shipment g R22 / 940
Refrigerant control Capillary tube
Operation sound Indoor: Hi / Lo dB-A 38 / 30
Outdoor: Hi dB-A 44
Refrigerant tubing connections Flare type
Max allowable tubing length at shipment m 7.5
Refrigerant Narrow tube mm (in.) 6.35 (1/4)
tube diameter Wide tube mm (in.) 9.52 (3/8)
Refrigerant tube kit / Air clean filter Optional / Optional
Voltage Rating 220 – 240V
Dimensions & Weight Indoor Unit Outdoor Unit
Unit dimensions Height mm 275 545
Width mm 805 700
Depth mm 178 255
Package dimensions Height mm 335 585
Width mm 860 830
Depth mm 252 360
Weight Net kg 8.5 30.0
Shipping kg 12.0 32.0
Shipping volume m
3
0.073 0.175
3
Indoor unit SAP-KV124GJ
Outdoor unit SAP-CV124GJ
DATA SUBJECT TO CHANGE WITHOUT NOTICE.
Remarks: Rating conditions are:
Cooling: Indoor air temperature 27°C D.B. / 19°C W.B.
Outdoor air temperature 35°C D.B. / 24°C W.B.
Power Source 220 – 240V ~ 50Hz / 220V ~ 60Hz
Performance Cooling
Capacity kW 3.65 (1.7 – 3.65)
BTU/h 12,500 (5,800 – 12,500)
Air circulation (High) m
3
/h 600
Moisture removal (High) Liters/h 2.0
Electrical Rating Cooling
Available voltage range V 198 – 264
Running amperes A 5.2 (1.9 – 5.3)
Power input W 1,140 (380 – 1,140)
Power factor % 95
C.O.P. W/W 3.20
Compressor locked rotor amperes A 15
Features
Controls / Temperature control Microprocessor / I.C. thermostat
Control unit Wireless remote control unit
Timer ON / OFF 24 hours & Daily program, 1-hour OFF
Fan speeds Indoor / Outdoor 3 and Auto / 1 (Hi)
Airflow direction (Indoor) Horizontal Auto
Vertical Auto
Air filter Washable, Anti-Mold
Compressor Rotary (DC inverter)
Refrigerant / Amount charged at shipment g R22 / 1,400
Refrigerant control Capillary tube
Operation sound Indoor: Hi / Lo dB-A 38 / 30
Outdoor: Hi dB-A 45
Refrigerant tubing connections Flare type
Max allowable tubing length at shipment m 7.5
Refrigerant Narrow tube mm (in.) 6.35 (1/4)
tube diameter Wide tube mm (in.) 12.7 (1/2)
Refrigerant tube kit / Air clean filter Optional / Optional
Voltage Rating 220 – 240V
Dimensions & Weight Indoor Unit Outdoor Unit
Unit dimensions Height mm 275 545
Width mm 805 700
Depth mm 178 255
Package dimensions Height mm 335 585
Width mm 860 830
Depth mm 252 360
Weight Net kg 8.5 33.0
Shipping kg 12.0 35.0
Shipping volume m
3
0.073 0.175
4
2-2. Major Component Specifications
2-2-1. Indoor Unit
Indoor Unit SAP–KV94GJ
DATA SUBJECT TO CHANGE WITHOUT NOTICE.
Control PCB
Part No. CB-KV94GJ
Controls Microprocessor
Control circuit fuse 250V 3.15A
Flap Motor and Louver Motor
Type Stepping motor
Model MP24S2-5V
Rating DC5V
Coil resistance (Ambient temp. 25°C) Ω WHT – BLU (respectively 4 wires): 70 ± 7%
Heat Exchanger Coil
Coil Aluminum plate fin / Copper tube
Rows 2
Fin pitch mm 1.3
Face area m
2
0.124
Fan & Fan Motor
Type Fan / Fan motor Cross-flow / DC motor
Q’ty … Dia. and length mm 1 … D92
Fan motor model … Q’ty DR-8538-408A … 1
No. of poles 8
Nominal output W 30
Coil resistance (Ambient temp. 20°C) Ω RED – WHT: 3.70
WHT – BLU: 3.70
BLU – RED: 3.70
Safety devices Type —
Operating temp. Open °C —
Close —
Run capacitor µF —
VAC —
Remote Control Unit RCS-3MVPS4E
5
Indoor Unit SAP–KV124GJ
DATA SUBJECT TO CHANGE WITHOUT NOTICE.
Control PCB
Part No. CB-KV124GJ
Controls Microprocessor
Control circuit fuse 250V 3.15A
Flap Motor and Louver Motor
Type Stepping motor
Model MP24S2-5V
Rating DC5V
Coil resistance (Ambient temp. 25°C) Ω WHT – BLU (respectively 4 wires): 70 ± 7%
Heat Exchanger Coil
Coil Aluminum plate fin / Copper tube
Rows 2
Fin pitch mm 1.3
Face area m
2
0.124
Fan & Fan Motor
Type Fan / Fan motor Cross-flow / DC motor
Q’ty … Dia. and length mm 1 … D92
Fan motor model … Q’ty DR-8538-408A … 1
No. of poles 8
Nominal output W 30
Coil resistance (Ambient temp. 20°C) Ω RED – WHT: 3.70
WHT – BLU: 3.70
BLU – RED: 3.70
Safety devices Type —
Operating temp. Open °C —
Close —
Run capacitor µF —
VAC —
Remote Control Unit RCS-3MVPS4E
6
2-2-2. Outdoor Unit
Outdoor Unit SAP–CV94GJ
DATA SUBJECT TO CHANGE WITHOUT NOTICE.
Compressor
Type DC Rotary (Hermetic)
Compressor model C-1RV63H0W 80662180
Compressor oil … Amount cc 320
Coil resistance (Ambient temp. 25°C) Ω R – S: 0.641
S – T: 0.641
T – R: 0.641
Safety devices
CT (Peak current cut-off control) YES
Compressor discharge temp. control YES
Operation cut-off control in abnormal ambient temp. —
Run capacitor µF —
VAC —
Crankcase heater —
Fan & Fan Motor
Type Propeller
Q’ty … Dia. mm 1 … 370
Fan motor model … Q’ty UE6S-21AB5PB-C … 1
No. of poles … rpm (220V, High) 6 … 820
Nominal output W 20
Coil resistance (Ambient temp. 20°C) Ω WHT – BRN: 242.4
WHT – YEL: 156.1
YEL – PNK: 252.0
Safety devices Type Thermal protector
Operating temp. Open °C 130 ± 8
Close °C 79 ± 15
Run capacitor on control PCB (A) µF 1.5
VAC 440
Heat Exchanger Coil
Coil Aluminum plate fin / Copper tube
Rows 1
Fin pitch mm 1.2
Face area m
2
0.352
External Finish Acrylic baked-on enamel finish
Control PCB (A) / Control PCB (B)
Part No. CB-CV94GJ / POW-CV94GJH-B
Controls Microprocessor
Control circuit fuse 250V, 3.15A / 250V, 20A
7
Outdoor Unit SAP–CV124GJ
DATA SUBJECT TO CHANGE WITHOUT NOTICE.
Compressor
Type DC Rotary (Hermetic)
Compressor model C-1RV63H0W 80662180
Compressor oil … Amount cc 320
Coil resistance (Ambient temp. 25°C) Ω R – S: 0.641
S – T: 0.641
T – R: 0.641
Safety devices
CT (Peak current cut-off control) YES
Compressor discharge temp. control YES
Operation cut-off control in abnormal ambient temp. —
Run capacitor µF —
VAC —
Crankcase heater —
Fan & Fan Motor
Type Propeller
Q’ty … Dia. mm 1 … 370
Fan motor model … Q’ty UE6S-21AB5PB-C … 1
No. of poles … rpm (220V, High) 6 … 820
Nominal output W 20
Coil resistance (Ambient temp. 20°C) Ω WHT – BRN: 242.4
WHT – YEL: 156.1
YEL – PNK: 252.0
Safety devices Type Thermal protector
Operating temp. Open °C 130 ± 8
Close °C 79 ± 15
Run capacitor on control PCB (A) µF 1.5
VAC 440
Heat Exchanger Coil
Coil Aluminum plate fin / Copper tube
Rows 2
Fin pitch mm 1.4
Face area m
2
0.330
External Finish Acrylic baked-on enamel finish
Control PCB (A) / Control PCB (B)
Part No. CB-CV124GJ / POW-CV94GJH-B
Controls Microprocessor
Control circuit fuse 250V, 3.15A / 250V, 20A
8
2-3. Other Component Specifications
Indoor Unit SAP–KV94GJ
SAP–KV124GJ
Outdoor Unit SAP–CV94GJ
SAP–CV124GJ
0
0 102030405060708090
40
60
80
100
120
140
160
180
200
20
10
1
2
3
4
5
6
7
8
9
10
15 20 25 30 35 40
• Indoor air temp sensor
• Indoor heat exchanger sensor
• Compressor temp sensor
• Humidity sensor
30 35 40 45 50 55 60 65 70 75 80 85 90
1
10
100
1000
25°C
Resistance (Ω)
Resistance (Ω)
Resistance (Ω)
Temperature (°C)
Temperature (°C)
Relative humidity (%)
• Outdoor air temp sensor
40
35
30
25
20
15
10
5
0
-20 -15 -10 -5 0 5 10 15 20
Temperature (°C)
Resistance (Ω)
9
Remote control unit
Drain hose ø16
805
275
58.5
128.5
41
41
18
120
178
(3)
40
10
Narrow tube ø6.35 (1/4")
Center of tubing
hole (2 places)
785 10
10
56
182
61 23
65
110
15
78
14.3
unit: mm
Wide tube ø9.52 (3/8")
Wide tube ø12.7 (1/2")
KV94
KV124
3. DIMENSIONAL DATA
Indoor unit SAP-KV94GJ
SAP-KV124GJ
10
Outdoor unit SAP-CV94GJ
SAP-CV124GJ
AIR INTAKE
AIR DISCHARGE
Drain connection
ø18 holes
Drain holes ø19
107
2
167
57
19
544
70
700
294
320
255
116470
59
257
4 – ø12 holes
Narrow tube service valve
ø6.35 (1/4")
Wide tube service valve
ø9.52 (3/8")
ø12.7 (1/2")
CV94
CV124
unit: mm
11
4. REFRIGERANT FLOW DIAGRAM
4-1. Refrigerant Flow Diagram
Indoor unit SAP-KV94GJ
Outdoor unit SAP-CV94GJ
Wide tube
O.D.
ø9.52 mm
(3/8 ")
Narrow tube
O.D.
ø6.35 mm
(1/4")
Heat exchanger
Indoor unit Outdoor unit
Cooling cycle
Muffler
Capillary tube
Compressor
Accumulator
Wide tube
service
valve
Narrow
tube
service
valve
Condenser
Indoor unit SAP-KV124GJ
Outdoor unit SAP-CV124GJ
Wide tube
O.D.
ø12.7 mm
(1/2 ")
Narrow tube
O.D.
ø6.35 mm
(1/4")
Heat exchanger
Indoor unit Outdoor unit
Cooling cycle
Muffler
Capillary tube
Compressor
Accumulator
Wide tube
service
valve
Narrow
tube
service
valve
Condenser
12
5. PERFORMANCE DATA
5-1. Temperature Charts
Indoor unit SAP-KV94GJ
Outdoor unit SAP-CV94GJ
● … Points of rating condition
Black dots in above charts indicate the following rating conditions.
Cooling: Indoor air temperature 27°C D.B. / 19°C W.B.
Outdoor air temperature 35°C D.B. / 24°C W.B.
NOTE
Indoor unit SAP-KV124GJ
Outdoor unit SAP-CV124GJ
■ Cooling Characteristics
25 30 35 40
25 30 35 40
16
15
14
13
12
11
10
Outdoor inlet air D.B. temp.(˚C)
Outdoor inlet air D.B. temp.(˚C)
Outdoor inlet air D.B. temp.(˚C)
Indoor inlet air
D.B. temp. (˚C)
Operating current (A)Indoor discharge air temperature (˚C)
Indoor inlet air
D.B. temp. (˚C)
27°C
30°C
24°C
25 30 35 40
5
6
4
Indoor inlet air
D.B. temp. (˚C)
3
0
°
C
2
7
°
C
2
4
°
C
2
4
°
C
3
0
°
C
27
°C
0.69
(6)
0.88
(8)
0.98
(9)
0.78
(7)
Low pressure at wide tube service valve
MPa (kgf/cm
2
G)
3
13
5-2. Air Throw Distance Charts
Horizontal distance (m)
Axis air velocity (m/s)
Vertical distance (m)
Room air temp. : 27°C
Fan speed : High
Cooling
0
1
2
3
4
0123456789
: Flap angle 0° , : Axis air velocity 0°
: Flap angle 30°, : Axis air velocity 30°
Indoor Unit SAP–KV94GJ
14
Horizontal distance (m)
Axis air velocity (m/s)
Vertical distance (m)
Room air temp. : 27°C
Fan speed : High
Cooling
0
1
2
3
4
0123456789
: Flap angle 0° , : Axis air velocity 0°
: Flap angle 30°, : Axis air velocity 30°
Indoor Unit SAP–KV124GJ
15
5-3. Operating Frequency Charts
0
1
2
3
4
5
0102030405060708090
Operating Freqency (Hz)
Cooling Capacity (kW)
65
2.6
Min.
Center
Max.
0
200
400
600
800
1000
1200
1400
0102030405060708090
Operating Freqency (Hz)
Power Input (W)
65
Min.
Center
Max.
Indoor Unit SAP–KV94GJ
Outdoor Unit SAP–CV94GJ
230V Single-phase 50Hz
NOTE
1) Rating conditions in cooling are:
Indoor: 27°C D.B. / 19°C W.B.
Outdoor: 35°C D.B. / 24°C W.B.
2) Fan speed: High
■ Cooling
16
0
1
2
3
4
5
0 102030405060708090100
Operating Freqency (Hz)
Cooling Capacity (kW)
60
3.65
Min.
Center
Max.
0
200
400
600
800
1000
1200
1400
0 102030405060708090100
Operating Freqency (Hz)
Power Input (W)
60
1140
Min.
Center
Max.
Indoor Unit SAP–KV124GJ
Outdoor Unit SAP–CV124GJ
230V Single-phase 50Hz
NOTE
1) Rating conditions in cooling are:
Indoor: 27°C D.B. / 19°C W.B.
Outdoor: 35°C D.B. / 24°C W.B.
2) Fan speed: High
■ Cooling
17
6. ELECTRICAL DATA
6-1. Electrical Characteristics
Indoor unit SAP-KV94GJ
Outdoor unit SAP-CV94GJ
Indoor Unit Outdoor Unit Complete Unit
Fan Motor Fan Motor Compressor
Performance at 230V Single-phase 50Hz
Rating conditions Running amp. A 0.33
Power input kW 0.026
0.28
0.062
Rating conditions: Indoor air temperature: 27°C D.B. / 19°C W.B.
Outdoor air temperature: 35°
C D.B.
Cooling
3.09
0.712
3.70
0.80
Indoor unit SAP-KV124GJ
Outdoor unit SAP-CV124GJ
Indoor Unit Outdoor Unit Complete Unit
Fan Motor Fan Motor Compressor
Performance at 230V Single-phase 50Hz
Rating conditions Running amp. A 0.33
Power input kW 0.026
0.28
0.062
Rating conditions: Indoor air temperature: 27°C D.B. / 19°C W.B.
Outdoor air temperature: 35°
C D.B.
Cooling
4.59
1.052
5.20
1.14
18
6-2. Electric Wiring Diagrams
Indoor unit SAP-KV94GJ
SAP-KV124GJ
WARNING
To avoid electrical shock hazard, be sure to
disconnect power before checking, servicing
and/or cleaning any electrical parts.
2 2
1 1
7 7
6 6
5 5
4 4
3 3
FM
FLAP
(WHT)
FLAP
DCM
(WHT)
(WHT)
HUM
(RED)
ROOM/COIL
(WHT
)
HUMIDITY SENSOR
(
INDOOR COIL)
EVAPORATOR
THERMISTOR
(
ROOM)
LAMP
(GRN)
(GRN)
IND LAMP
ASSY
PR
(WHT
)
AC.IN
POWER RELAY
TERMINAL BASE
COM SI1
CONTROLLER
WHT
GRY
GRY
GRY
GRY
WHT(BLK
)
BLK
1
2
3
4
BLK
GRY
GRY
GRY
GRY
RED
WHT
BLU
FAN MOTOR
FLAP MOTOR
GRY
GRY
BLK
BRN
BRN
BLU
BLU
GRN/YEL
GRN/YEL
WHT
EARTH
POWER
SUPPLY
TO OUTDOOR
UNIT
WHT
RED
BLK
BLK
(
ORG)
BLK
(
ORG)
BLK
BLK
1
2
4
L
N
SI
2 2
1 1
1 1
2 2
3 3
4 4
5 5
4
3
2
1
3 3
2 2
1 1
55
44
33
22
11
55
44
33
22
11
44
33
22
11
22
11
77
66
HA
JEM-A
8FA2-5257-013xx-1
19
Outdoor unit SAP-CV94GJ
SAP-CV124GJ
WARNING
To avoid electrical shock hazard, be sure to
disconnect power before checking, servicing
and/or cleaning any electrical parts.
+
CONTROLLER ACONTROLLER A
CONTROLLER BCONTROLLER B
WHT
WHT
BLK
WHT
RED
WHT
WHT
WHT
WHT
WHT
WHT
WHT
BLU
YEL
ORG
(PNK)
RED
WHT
YEL
FAN MOTOR
DISCHARGE LAMP
(RED)
SI
( WHT)
S-IN
( WHT)
DC
OUT
+
DC
OUT-
HIC+ HIC-
L2
L1
( WHT)
S-OUT
E1
IN2
IN1
NOISE FILTER
E
(RED)
RV
(WHT)
FM
RYO2
RYO1
ACIN1 ACOUT1 ACOUT2
ACOUT2 ACOUT1 ACIN1 ACIN2
PAM IC
DC
IN+
DC
IN
-
-
+
ACIN2
TERMINAL
BASE
T-RUN/TEST
RYO3
RYO4
FM
BRN
BRN
WHT
WHT
BLK
BRN
BLK
THERMISTOR
THERMISTOR
THERMISTOR
OUTDOOR COIL
OUTDOOR AIR
(WHT)
OUTDOOR
(WHT)
COIL/COMP
COMPRESSOR
COMPRESSOR
MOTOR
BLK
BLK
BLK
BLK
YEL
YEL
GRN/YEL
W
V
U
HIC
GRN/YEL
1
2
4
GRN/YEL
GRN/YEL
GRN/YEL
WHT
BLU
RED
FERRITE CORE
CM
R
S
T
WHT
BLU
(PNK)
RED
3
2
1
3
2
1
2
1
2
1
4
3
2
1
4
3
2
1
7
5
3
1
7
5
3
1
2
1
2
1
1
3
4
3
2
1
8
7
6
5
4
3
2
1
8
7
6
5
4
3
2
1
8
7
6
5
3
2
1
3
1
3
1
W
W
W
W
+ + + + + + + +
W
W
WW W W WW W W
REACTANCE
WHT
WHT
W
W
W
8FA2-5257-017xx-0
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Sanyo SAP-CV124GJ User manual

Sanyo
Brand
Sanyo
Model
SAP-CV124GJ
Category
Split-system air conditioners
Type
User manual
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