Contents
Safety...........................................................................4
Training.................................................................4
Preparation.............................................................4
GeneralOperation..................................................4
DrivingSafety.........................................................5
DrillingSafety.........................................................6
MaintenanceandStorage..........................................8
NoiseandVibrationLevels.......................................8
SafetyandInstructionalDecals.................................9
ProductOverview.........................................................21
Controls...............................................................24
OperatorPlatform..............................................24
ControlPanel.....................................................36
LeftJoystick—ModeI.........................................37
LeftJoystick—ModeII........................................38
RightJoystick—ModeI.......................................39
RightJoystick—ModeII......................................40
RearControlPanel..............................................41
DrillFrameandStabilizerControls........................42
DrivePendant....................................................43
DrillPendant......................................................44
Stake-downLevers..............................................45
Specications........................................................46
Attachments/Accessories........................................46
Operation....................................................................47
UnderstandingHorizontalDirectionalDrilling
........................................................................47
GatheringSiteInformation......................................48
PlanningtheBorePath............................................51
UnderstandingandUsingtheExit-side-lockout
System..............................................................56
PreparingtheJobSiteandtheMachine......................58
DrillingtheBore....................................................68
BackreamingandPullback.......................................72
FinishingtheJob....................................................74
UsingtheTJCApplicator........................................74
MovingaDisabledMachine.....................................76
ReplacingthePipeHolder.......................................76
PositioningtheCab(ModelwithCabonly).................77
OpeningtheDoor(ModelwithCabonly)..................77
OperatingtheAirConditioningandHeating
(ModelwithCabonly).........................................78
OperatingtheWindshieldWipers(ModelwithCab
only).................................................................78
Maintenance.................................................................79
RecommendedMaintenanceSchedule(s)......................79
PremaintenanceProcedures........................................81
OpeningtheFrontHood.........................................81
OpeningtheRear-accessDoor.................................81
UsingtheCylinderLock..........................................82
Lubrication...............................................................83
GreasingtheMachine.............................................83
EngineMaintenance..................................................85
CleaningtheCrankcase-ventTube............................85
ServicingtheAir-cleaningSystem.............................85
ServicingtheEngineOilandFilter............................87
AdjustingtheValveClearance..................................89
FuelSystemMaintenance...........................................90
DrainingWaterfromtheFuelFilter...........................90
DrainingWaterfromtheFuelTank...........................90
PrimingtheFuelSystem..........................................91
ReplacingtheFuelFilters.........................................91
CheckingtheFuelLinesandConnections..................92
DrainingandCleaningtheFuelTank.........................92
ElectricalSystemMaintenance....................................93
ServicingtheBattery...............................................93
ChargingtheBattery...............................................94
Jump-startingtheMachine.......................................94
DriveSystemMaintenance.........................................95
CheckingtheOilLevelfortheStakedown
PlanetaryDrive..................................................95
CheckingtheOilLevelfortheTracksPlanetary
Drive................................................................96
ChangingtheOilfortheTracksPlanetary
Drive................................................................96
CheckingtheOilLevelfortheRotaryMotor
PlanetaryDrive..................................................97
CheckingtheOilfortheThrustMotorPlanetary
Drive................................................................97
CheckingtheOilfortheGearboxDrive.....................98
ChangingtheOilfortheGearboxDrive.....................98
ServicingtheTracks................................................99
CoolingSystemMaintenance....................................100
CheckingtheCoolantLevelintheRadiator..............101
CheckingtheConditionofCooling-system
Components....................................................101
CheckingtheConcentrationoftheCoolant..............101
CleaningtheCoolingSystem..................................101
BeltMaintenance....................................................104
ServicingtheEngine-driveBelt...............................104
HydraulicSystemMaintenance..................................106
ServicingtheHydraulicFluid.................................106
Drilling-FluidPumpMaintenance..............................109
ServicingtheDrilling-uid-pumpOil......................109
PreparingtheDrilling-uidSystemforCold
Weather...........................................................111
CabMaintenance.....................................................113
ChangingtheCabAirFilter....................................113
FillingtheWindshield-washerFluidTank.................113
Cleaning.................................................................114
CleaningwiththeSpray-hoseAttachment................114
CleaningPlasticandResinParts..............................114
Storage......................................................................115
Troubleshooting.........................................................116
Index........................................................................119
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