Star Trac 4CT Assembly Manual

Brand: Star Trac

Model: 4CT

Type: Assembly Manual

ASSEMBLY

MANUAL

CORE HEALTH & FITNESS

4-CT Crosstrainer

Page 1

TABLE OF CONTENTS

IMPORTANT SAFETY INSTRUCTIONS ................................................................................................................2

PRODUCT SPECIFICATIONS ........................................................................................................................4

PART IDENTIFICATION ........................................................................................................................6

ASSEMBLY ........................................................................................................................7

10” LCD CONSOLE ................................................................. 12

10” TOUCHSCREEN CONSOLE ................................................................. 13

SUPPORT & SERVICE ......................................................................................................................14

Page 2

Before using this product, it is essential to read the ENTIRE Owner’s Manual and ALL

installation instructions. The Owner’s Manual describes equipment setup and instructs

members on how to use correctly and safely.

Read all warnings posted on the machine.

Health related injuries may result from incorrect or excessive use of exercise equipment.

Core Health & Fitness strongly recommends you to encourage your members to discuss their

health program or ﬁtness regimen with a health care professional, especially if you or they

have not exercised for several years, are over 35, or have known health conditions.

WARNING!

IMPORTANT SAFETY INSTRUCTIONS

DANGER - to reduce the risk of electrical

shock:

1. Always unplug the machine from the electrical

outlet before cleaning or servicing.

2. This product is factory-equipped with a speciﬁc

DC Power Supply to permit connection to the

proper electric circuit. Make sure that the product

is connected to a dedicated power line having an

outlet with the same conﬁguration as that of the

plug.

3. Improper connection of the equipment-grounding

conductor can result in a risk of electric shock.

Check with a qualiﬁed electrician or serviceman

if you are in doubt as to whether the product

is properly grounded. Do not modify the plug

provided with the product. NO adapter should

be used with this product. If the product must

be reconnected for use on a different type of

electric circuit, the reconnection should be made

by qualiﬁed service personnel in order to avoid a

hazard.

4. This machine is not intended to be serviced by

the end user, refer servicing to qualiﬁed personnel

only.

5. If the power supply cord is damaged, it must be

replaced by the manufacturer, its service agent,

or similarly qualiﬁed persons in order to avoid

hazard.

6. Keep the cord away from heated surfaces.

Unplug power cord when the machine is

unattended and before performing any

preventative maintenance such as cleaning or

replacing a worn part.

7. Do not operate unit in damp or wet locations.

WARNING - to reduce the risk of injury to

person:

24 in (0.6 m)

Fig. 1

Required Clearance

1. Assemble and operate the machine on a solid

level surface. Position the machine with a

minimum of 24 inches (0.6 meters) of clearance

on each side to allow for ease of mounting and

dismounting. Allow for 24 inches (0.6 meters) of

clearance behind the machine. Leave a minimum

of 19.7 inches (0.5 meters) between two adjacent

units. These dimensions are the recommended

minimum distances.

The actual area for access and passage shall be

the responsibility of the facility and should take

into account this training envelope, Americans

with Disabilities Act Accessibility Guidelines

(ADAAG) requirements and any required local

codes or regulations (www.access-board.gov/

ada).

Page 3

2. Do not exceed the maximum allowable weight

limit of:

• 4-CT - 450 lbs. / 204 kg.

3. Care should be used when mounting or

dismounting the equipment. Before mounting or

dismounting, move the pedal on the mounting or

dismounting side to its lowest position and bring

the machine to a complete stop.

4. This unit is not equipped with a free-wheel. Pedal

speed should be reduced in a controlled manner.

5. Obtain a medical exam before beginning any

exercise program. If at any time during exercise

you feel faint, dizzy, or experience pain, stop and

consult your physician.

6. Keep children away.

7. Do not wear loose or dangling clothing while

using the machine.

8. Do not operate the machine if the motor shroud

is removed or if the power cord is damaged in

any manner. Keep all air openings free from dirt

or any material that would block the ﬂow of air to

the motor.

9. The safety and integrity of this machine can only

be maintained when the equipment is regularly

examined for damage and wear and repaired.

It is the sole responsibility of the owner of this

equipment to ensure that regular maintenance

is performed. Worn or damaged parts must be

replaced immediately or the equipment removed

from service until the repair is made.

10. WARNING: Heart rate monitoring systems

may be inaccurate. Over-exercising may result

in serious injury or death. If you feel faint stop

exercising immediately.

11. Caution: unit is heavy and requires two people

for assembly.

12. After assembly, a complete visual inspection,

and test of the features and functions of the

assembled unit must be made prior to use.

13. For complete instructions refer to the Owner’s

Manual.

SAVE THESE INSTRUCTIONS

Page 4

Fig. 2

15” OpenHub Embedded Console shown

SKU: 9-4080 Desc: 4-CT Crosstrainer

Unit Weight Width Length Height

Max User

Weight

273 lbs

124 kg

30 in

76 cm

76 in

193 cm

72 in

182 cm

0-450 lbs

0-204 kg

PRODUCT SPECIFICATIONS

Page 5

Other Consoles

Fig. 3

10” Touchscreen Console

Fig. 4

LCD Console

Page 6

Fig. 5

4-CT Features - 10” non-touchscreen shown

PART IDENTIFICATION

# Part # Part # Part

A Console E Shroud I Step

B Heart Rate Grips F Flywheel J Frame

C Mast G Foot Platform Guard K Transport Wheel

D Movable Handlebar H Foot Platform L Tie Rod Shrouds

Page 7

PROCEDURE

1. Unpack all parts and inspect for

damage.

2. Route the wires through the mast

beauty ring (740-9382-XX), then up and

out of the top of the mast.

3. Once the wires are routed, insert the

mast (740-9370) into the base frame.

Fig. 6

Assembly instructions cover either 10” touchscreen or LCD console. For 15” Embedded, please see the

console manual 620-8816 for additional wiring and conﬁguration information.

Required Tools:

• Metric Socket Set

• Metric Allen Key Set

• Torque Wrench

• #2 Phillips Screwdriver

• 3/4” Open-ended Wrench

• 9/16” Open-ended Wrench

IF INSTALLING PVS - PLEASE REFER TO PVS INSTALL INSTRUCTIONS FOR ROUTING THE COAX

CABLE BEFORE CONTINUING WITH UNIT BASE ASSEMBLY.

ASSEMBLY

SCAN TO WATCH A VIDEO

SHOWING THE ASSEMBLY

OF THIS CROSSTRAINER

Page 8

4. Use a 6mm allen key to ﬁnish securing

the mast to the base frame using four

(4) pieces each of the M8 x 20mm

socket head cap screw (730-0889) and

M8 counter-bore washer (718-5693).

Fig. 7

5. Use a 4mm allen key to secure the M8

x 40mm set screw (740-4593) into the

mast.

Fig. 8

6. Use a 15mm socket to secure the left

side handlebar (740-9363-XX) to the

mast using one (1) piece each of the

M10 x 25mm hex head screw (110-

4082) and handlebar end cap (740-

9376-XX).

Fig. 9

Page 9

7. Use a 19mm socket and a 19mm open-

ended wrench to secure the handlebar

to the tie rod using one (1) piece each

of the M12 x 45mm hex head screw

(110-4138) and the M12 nyloc nut (110-

3929), and two (2) pieces of the M12

ﬂat washer (120-3411).

8. Repeat Step 6 & Step 7 for the right

side handlebar (740-9358-XX).

Fig. 10

9. Use a short or 90-degree #2 phillips

screwdriver to secure the right side tie

rod shrouds (740-9553-XX + 740-9554-

XX) to the joint where the tie rod and

handlebar meet using three (3) pieces

of the M4.2 x 38mm pan head screw.

10. Repeat for the left side tie rod shrouds

(740-9551-XX + 740-9552-XX).

Fig. 11

11. Use a 5mm allen key to secure the

display weldment (740-9350) to the

mast using four (4) pieces each of the

M8 x 15mm button head screw (110-

4023) and M8 ﬂat washers (731-0355).

Fig. 12

Page 10

12. Unpack the console, console mounting

screws, and console install wiring

instructions (620-8657) from the

console box.

13. Set the lower rear display panel (701-

0345-XX) into place on the mast, then

install the back console shroud (701-

0344-XX).

Fig. 13

14. Use a #2 phillips screwdriver to attach

the back shroud of the console to the

console mount using eight (8) of the #8-

18 x 3/4” screws (110-3402).

Fig. 14

15. Use a #2 phillips screwdriver to secure

the rear display panel to the back

shroud using four (4) of the #8-18 x 3/8”

pan head screws (731-0584).

Fig. 15

Page 11

16. Plug the three cables from Fig. 17 into

the console as indicated in Fig. 18.

Note: Lines E & F indicate the wiring

path from the board to the rear console

jacks.

(Green/White)

(Red/Black)

Fig. 16

Wiring from Neck of Unit

Fig. 17

Console Connections (TR Frame Shown)

17. Use a #2 phillips screwdriver to attach

the console front (701-0324-XX) to the

back shroud using six (6) of the #8-18 x

3/4” screws (110-3402).

Fig. 18

Page 12

18. Once the machine is in its ﬁnal position,

level the unit by turning the four leveling

feet on the bottom rear of the frame

until all four feet are contacting the ﬂoor

and the unit is stable.

19. Use a 19mm open-ended wrench

to tighten the lock nut to ensure the

leveling feet are locked into position.

Fig. 19

20. Install Console. For 10” touchscreen,

skip ahead to page 13.

10” LCD CONSOLE

a. On the numeric keypad, press

and hold the , and

keys together. The Service Menu

will display.

Fig. 20

b. Use direction buttons to navi-

gate.

c. Press the button to enter

Maintenance Mode.

Fig. 21

Page 13

d. Use the arrow keys to highlight

MODEL then press .

e. Use the arrow keys to highlight

4CT then press to conﬁrm

the selection.

Fig. 22

10” TOUCHSCREEN CONSOLE

a. Touch the top left corner, then

the center and then the top left

corner again. The Service Menu

will display.

b. Tap Maintenance Mode.

Fig. 23

c. Tap MODEL.

d. Tap 4CT

Fig. 24

21. Installation is Complete.

Page 14

SUPPORT & SERVICE

For Technical Support, Service, Parts Orders or any Customer Service needs, please contact us direct by phone,

email, or through our 24 hour support site:

To help us support you, please provide the following information when requesting assistance with your equipment:

Facility Name & Address

Product Serial Number

Description of Issue

Our goal is to provide fast, reliable support to all your product support requests. We strive to answer all support

requests under an average hold time of 3 minutes, all support emails within 1 business day and all field service

requests within 48 hours.

PREVENTATIVE MAINTENANCE

Protect your product & assure it always runs like new with a Core Advantage Preventative Maintenance or Extended

Warranty Package. Contact your service manager for more information: [email protected]

To request access visit:

SUPPORT.COREHANDF.COM

• General Inquiries

• Warranty Registration

• Preventative Maintenance

• Service Requests

• Parts Orders

• Automated partner payment

• Product technical library

• Transparency on service performance

• Real time communication

OFFERS 24-HOUR SELF SERVICE ACCESS TO:

Core Connect is your portal to all things service! Whether you need to

order parts or register your warranty, Core Connect is the most effective

way to get what you need fast and keep your facility operating smoothly.

CORE CONNECT

GLOBAL SUPPORT CENTER

4400 NE 77th Avenue, Suite 300 Vancouver, WA 98662

Tel: (360) 326-4090 • (888) 678-2476 • [email protected]

Warranty information: https://corehandf.com/warranty

trademarks of Nautilus Inc. used under license to Core Health & Fitness LLC. Throwdown is a registered trademark of Throwdown Industries, LLC.

Star Trac 4CT Assembly Manual

Star Trac 4CT Assembly Manual

Star Trac 4CT Assembly Manual

Related papers

Other documents