Star Trac 4RB Assembly Manual

Brand: Star Trac

Model: 4RB

Type: Assembly Manual

Star Trac 4RB is a recumbent bike designed to provide a comfortable and effective workout experience. With its sturdy construction and user-friendly features, it's suitable for various fitness levels and rehabilitation purposes. The adjustable seat and handlebars allow for a customized fit, while the LCD console displays workout data such as speed, distance, and calories burned. Additionally, the 4RB offers multiple resistance levels to challenge users and help them achieve their fitness goals.

ASSEMBLY

MANUAL

CORE HEALTH & FITNESS

4-RB Recumbent Bike

Page 1

TABLE OF CONTENTS

IMPORTANT SAFETY INSTRUCTIONS ................................................................................................................2

PRODUCT SPECIFICATIONS ........................................................................................................................4

PART IDENTIFICATION ........................................................................................................................6

ASSEMBLY ........................................................................................................................7

10” LCD CONSOLE ................................................................. 14

10” TOUCHSCREEN CONSOLE ................................................................. 16

SUPPORT & SERVICE ......................................................................................................................17

Page 2

Before using this product, it is essential to read the ENTIRE Owner’s Manual and ALL

installation instructions. The Owner’s Manual describes equipment setup and instructs

members on how to use correctly and safely.

Read all warnings posted on the machine.

Health related injuries may result from incorrect or excessive use of exercise equipment.

Core Health & Fitness strongly recommends you to encourage your members to discuss their

health program or ﬁtness regimen with a health care professional, especially if you or they

have not exercised for several years, are over 35, or have known health conditions.

WARNING!

IMPORTANT SAFETY INSTRUCTIONS

WARNING - to reduce the risk of injury to

person:

24 in (0.6 m)

Fig. 1

Required Clearance

1. Assemble and operate the machine on a solid

level surface. Position the machine with a

minimum of 24 inches (0.6 meters) of clearance

on each side to allow for ease of mounting and

dismounting. Allow for 24 inches (0.6 meters) of

clearance behind the machine. Leave a minimum

of 19.7 inches (0.5 meters) between two adjacent

units. These dimensions are the recommended

minimum distances.

The actual area for access and passage shall be

the responsibility of the facility and should take

into account this training envelope, Americans

with Disabilities Act Accessibility Guidelines

(ADAAG) requirements and any required local

codes or regulations (www.access-board.gov/

ada).

2. Do not exceed the maximum allowable weight

limit of:

• 4-RB - 450 lbs. / 204 kg.

3. The safety and integrity of this machine can only

be maintained when the equipment is regularly

examined for damage and wear and repaired.

It is the sole responsibility of the owner of this

equipment to ensure that regular maintenance

is performed. Worn or damaged parts must be

replaced immediately or the equipment removed

from service until the repair is made.

4. Caution: unit is heavy and requires two people for

assembly.

5. After assembly, a complete visual inspection,

and test of the features and functions of the

assembled bike must be made prior to use.

6. For complete instructions refer to the owner’s

manual.

SAVE THESE INSTRUCTIONS

Page 3

Fig. 2

15” OpenHub Embedded Console Shown

SKU: 9-3190 Desc: 4-RB Recumbent Bike

Unit Weight Width Length Height

Max User

Weight

187 lbs

85 kg

23.3 in

59 cm

67.8 in

172 cm

54.3 in

138 cm

0-450 lbs

0-204 kg

PRODUCT SPECIFICATIONS

Page 4

Other Consoles

Fig. 3

10” Touchscreen Console

Fig. 4

LCD Console

Page 5

I GH

Fig. 5

4RB Features - 15” OpenHub Embedded console shown

PART IDENTIFICATION

# Part # Part # Part

A Console F Shroud K Handlebar

B Heart Rate Grips G Transport Wheel L Seat

C Mast H Flywheel M Seat Trolley

D Pedal Strap I Frame N Seat Adjustment Lever

E Pedal J Foot

Page 6

PROCEDURE

1. Unpack all parts and inspect for

damage.

2. Route the wires through the mast

beauty ring (740-9313-XX), then up and

out of the top of the mast.

3. Once the wires are routed, insert the

mast (720-5272-XX) into the base

frame.

Fig. 6

4. Use a 6mm allen key to ﬁnish securing

the mast to the base frame using four

(4) pieces each of the M8 counter-bore

washer (718-5693) and M8 x 20mm

socket head cap screw (730-0889).

Fig. 7

Assembly instructions cover either 10” touchscreen or LCD console. For 15” Embedded, please see the

console manual 620-8816 for additional wiring and conﬁguration information.

Required Tools:

• Metric Socket Set

• Metric Allen Key Set

• Torque Wrench

• #2 Phillips Screwdriver

• 3/4” Open-ended Wrench

• 9/16” Open-ended Wrench

IF INSTALLING PVS - PLEASE REFER TO PVS INSTALL INSTRUCTIONS FOR ROUTING THE COAX

CABLE BEFORE CONTINUING WITH UNIT BASE ASSEMBLY.

ASSEMBLY

Page 7

5. Use a 4mm allen key to secure the M8

x 40mm set screw (740-4593) into the

mast.

Fig. 8

6. Set the seat assembly (720-5257-XX)

onto the seat trolley assembly.

Fig. 9

7. Use a 6mm allen key and four (4) pieces

each of the 10mm ID x 20mm OD ﬂat

washer (120-3326) and M10 x 12mm

button head cap screw (110-3231) to

secure the seat assembly to the seat

trolley assembly.

Fig. 10

Page 8

8. Seat Adjustment: To adjust the seat,

support your weight, then lift up on the

seat adjustment lever and use your legs

to position the seat into a comfortable

position. Release the lever and ensure

that the seat locks into the desired

position.

CAUTION: Once the seat lever is

released, the seat will slide freely on the

trolley.

Fig. 11

9. Unpack the console, console mounting

screws, and console install wiring

instructions (620-8657) from the

console box.

10. Set the lower rear panel into place on

the mast, then install the back console

shroud (701-0344-XX).

Fig. 12

11. Use a #2 phillips screwdriver and attach

the back shroud of the console to the

console mount using eight (8) pieces

each of the #8-18 x 3/4” pan head

screw (110-3402) and M4 ﬂat washer

(120-3307).

Fig. 13

Page 9

12. Use a #2 phillips screwdriver to secure

the back shroud (701-0344-XX) to the

rear panel (701-0345-XX) using four (4)

of the #8-18 x 3/8” pan head screws

(731-0584).

Fig. 14

13. Plug the three cables from Fig. 15 into

the console as indicated in Fig. 16.

Note: Lines E & F indicate the wiring

path from the board to the rear console

jacks.

(Green/White)

(Red/Black)

Fig. 15

Wiring from Neck of Unit

Fig. 16

Console Connections (TR Frame Shown)

Page 10

14. After connecting the console to the

base, use a #2 phillips screwdriver to

secure the console front to the rear

shroud using six (6) of the 8-18 x 3/4”

pan head screws.

Fig. 17

15. Once the bike is fully assembled and

is in its ﬁnal position, adjust the rear

leveling feet to ensure the bike is level

and stable. Then use a 19mm open-

ended wrench to tighten the two (2)

1/2” nuts to lock the feet.

Fig. 18

16. Install Console. For 10” touchscreen,

skip ahead to page 11.

10” LCD CONSOLE

a. On the numeric keypad, press

and hold the , and

keys together. The Service Menu

will display.

Fig. 19

Page 11

b. Use direction buttons to

navigate.

c. Press the button to enter

Maintenance Mode.

Fig. 20

d. Use the arrow keys to highlight

MODEL then press .

e. Use the arrow keys to highlight

4-BIKE then press to

conﬁrm the selection.

Fig. 21

10” TOUCHSCREEN CONSOLE

a. Touch the top left corner, then

the center and then the top left

corner again. The Service Menu

will display.

b. Tap Maintenance Mode.

Fig. 22

Page 12

c. Tap MODEL.

d. Tap 4-BIKE

Fig. 23

17. Installation is Complete.

Page 13

SUPPORT & SERVICE

For Technical Support, Service, Parts Orders or any Customer Service needs, please contact us direct by phone,

email, or through our 24 hour support site:

To help us support you, please provide the following information when requesting assistance with your equipment:

Facility Name & Address

Product Serial Number

Description of Issue

Our goal is to provide fast, reliable support to all your product support requests. We strive to answer all support

requests under an average hold time of 3 minutes, all support emails within 1 business day and all field service

requests within 48 hours.

PREVENTATIVE MAINTENANCE

Protect your product & assure it always runs like new with a Core Advantage Preventative Maintenance or Extended

Warranty Package. Contact your service manager for more information: [email protected]

To request access visit:

SUPPORT.COREHANDF.COM

• General Inquiries

• Warranty Registration

• Preventative Maintenance

• Service Requests

• Parts Orders

• Automated partner payment

• Product technical library

• Transparency on service performance

• Real time communication

OFFERS 24-HOUR SELF SERVICE ACCESS TO:

Core Connect is your portal to all things service! Whether you need to

order parts or register your warranty, Core Connect is the most effective

way to get what you need fast and keep your facility operating smoothly.

CORE CONNECT

GLOBAL SUPPORT CENTER

4400 NE 77th Avenue, Suite 300 Vancouver, WA 98662

Tel: (360) 326-4090 • (888) 678-2476 • [email protected]

Warranty information: https://corehandf.com/warranty

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trademarks of Nautilus Inc. used under license to Core Health & Fitness LLC. Throwdown is a registered trademark of Throwdown Industries, LLC.

Star Trac 4RB Assembly Manual

Star Trac 4RB Assembly Manual

Star Trac 4RB Assembly Manual

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