Part Number 020008596 04/09/2021
Flavor Shot
Installation, Operation and Maintenance Manual
Original Document
,
Caution
Read this instruction before operating this equipment.
Refreshing the Experience
Safety Notices
As you work on Welbilt equipment, be sure to pay close
attention to the safety notices in this manual. Disregarding
the notices may lead to serious injury and/or damage to the
equipment.
Throughout this manual, you will see the following types of
safety notices:
n
Warning
Text in a Warning box alerts you to a potential personal
injury situation. Be sure to read the Warning statement
before proceeding, and work carefully.
,
Caution
Text in a Caution box alerts you to a situation in which
you could damage the equipment. Be sure to read
the Caution statement before proceeding, and work
carefully.
Procedural Notices
As you work on Welbilt equipment, be sure to read the
procedural notices in this manual. These notices supply
helpful information which may assist you as you work.
Throughout this manual, you will see the following types of
procedural notices:
Important
Text in an Important box provides you with information
that may help you perform a procedure more efficiently.
Disregarding this information will not cause damage or
injury, but it may slow you down as you work.
NOTE: Text set off as a Note provides you with simple, but
useful, extra information about the procedure you are
performing.
Read These Before Proceeding:
,
Caution
Proper installation, care and maintenance are essential
for maximum performance and trouble-free operation
of your Welbilt equipment. Read and understand this
manual. It contains valuable care and maintenance
information. If you encounter problems not covered by
this manual, do not proceed, contact Welbilt. We will be
happy to provide assistance.
Important
Routine adjustments and maintenance procedures
outlined in this manual are not covered by the warranty.
n
Warning
PERSONAL INJURY POTENTIAL
Do not operate equipment that has been misused,
abused, neglected, damaged, or altered/modified from
that of original manufactured specifications.
NOTE: SAVE THESE INSTRUCTIONS.
Table of Contents
Part Number 020008596 3
Section 1
General Information
Read This Manual ...............................................................................................................5
Unit Inspection ................................................................................................................... 5
Model Numbers .................................................................................................................. 5
Accessories ..........................................................................................................................5
Module Kit Contents .............................................................................................................................5
Back Room Kit Contents.......................................................................................................................5
Connectors ...............................................................................................................................................6
Serial Number Location .....................................................................................................6
Warranty Information ........................................................................................................7
Installation Instructions
General ................................................................................................................................9
Dimensions ...............................................................................................................................................9
Essential Tools ..........................................................................................................................................9
Pre-installation Checklist .....................................................................................................................9
Electrical............................................................................................................................10
General .................................................................................................................................................... 10
Minimum Circuit Ampacity .............................................................................................................. 10
Voltage .................................................................................................................................................... 10
Minimum Circuit Amperage Chart ................................................................................................ 10
Grounding Instructions ..................................................................................................................... 10
Recommended Plumbing ................................................................................................12
General .................................................................................................................................................... 12
Capacities ............................................................................................................................................... 12
Specifications Chart ............................................................................................................................ 12
Step by Step Aftermarket & Integrated Installations .................................................... 13
SV-175 Pepsi Renew Units ................................................................................................................ 13
SV-250 Pepsi Renew Renew Units ................................................................................................. 19
Back room Tasks ................................................................................................................................... 25
ADA Keypad Matrix.............................................................................................................................25
Starting Your Beverage System & Dispenser ............................................................................. 25
Section 3
Operation
General System Overview ...............................................................................................27
Component Identification................................................................................................................27
Racking.................................................................................................................................................... 27
B-I-B .......................................................................................................................................................... 27
Pumps ......................................................................................................................................................27
Programming Modes .......................................................................................................28
Program Dispense Time ................................................................................................................... 28
PURGE/SANITIZE .................................................................................................................................. 28
DISPENSING MODES ........................................................................................................................... 28
CHANGING NUMBER OF ACTIVE FLAVORS................................................................................. 28
TIME DELAY AFTER DISPENSE ......................................................................................................... 29
Control Logic Matrix.........................................................................................................30
Section 4
Maintenance
4 Part Number 020008596
Table of Contents (continued)
Cleaning Checklist .............................................................................................................................. 31
BEVCLEAN™ PROCESS ........................................................................................................................ 31
CONVENTIONAL CLEAN/SANITIZE METHOD ............................................................................. 31
Bag-In-Box System Sanitation ........................................................................................................32
Shipping, Storage and Relocation ................................................................................................. 32
Section 5
Before Calling for Service
Checklist ............................................................................................................................33
Part Number 020008596 5
Read This Manual
Welbilt developed this manual as a reference guide for the
owner/operator and installer of this equipment. Please read
this manual before installation or operation of the machine.
A qualified service technician must perform installation and
start-up of this equipment, consult Section 5 within this
manual for service assistance.
If you cannot correct the service problem, call your Welbilt
Service Agent or Distributor. Always have your model and
serial number available when you call.
Your Service Agent _________________________________
Service Agent Telephone Number _____________________
Your Local Welbilt Distributor _________________________
Distributor Telephone Number ________________________
Model Number ____________________________________
Serial Number _____________________________________
Installation Date ___________________________________
Unit Inspection
Thoroughly inspect the unit upon delivery. Immediately
report any damage that occurred during transportation to
the delivery carrier. Request a written inspection report from
a claims inspector to document any necessary claim.
n
Warning
PERSONAL INJURY POTENTIAL
Do not operate equipment that has been misused,
abused, neglected, damaged, or altered/modified from
that of original manufactured specifications.
Model Numbers
This manual covers the following models:
SV-175, SV-250 Pepsi Renew
Accessories
Portion control through adjustable dispense time, backlit
dispense nozzle with field-selectable flash sequence, built-in
dispense counter to track individual flavor sales, POP static
cling instruction sheet, easy-to-install pre-assembled valve/
control board module.
MODULE KIT CONTENTS
Switch cover with nozzle, ice chute bracket, cover mounting
bracket, internal nozzle tubing mount, control board and
valve solenoid assembly, nozzle LED
BACK ROOM KIT CONTENTS
BIB rack, BIB syrup pumps (1 for each flavor), low pressure
CO
2
regulator (0-100 PSI), 50 feet of bundled tubing (1 tube
for each flavor)
Section 1
General Information
6 Part Number 020008596
General Information Section 1
CONNECTORS
Use the following part numbers when ordering additional kits or replacement parts.
33230 (Pepsi BIBConnector)
Serial Number Location
This number is required when requesting information from your local distributor. The serial number is listed on the SERIAL
NUMBER DECAL affixed to the control board bracket.
Flavor Shot Serial Number Locations
SN XXXXXXXXX
Serial
Control
Board
Part Number 020008596 7
Section 1 General Information
Warranty Information
Consult your local Welbilt Distributor for terms and
conditions of your warranty. Your warranty specifically
excludes all beverage valve Brixing, general adjustments,
cleaning, accessories and related servicing.
Your warranty card must be returned to Welbilt to activate
the warranty on this equipment. If a warranty card is
not returned, the warranty period can begin when the
equipment leaves the Welbilt factory.
No equipment may be returned to Welbilt without a written
Return Materials Authorization (RMA). Equipment returned
without an RMA will be refused at Welbilt’s dock and
returned to the sender at the sender’s expense.
Please contact your local Welbilt distributor for return
procedures.
8 Part Number 020008596
General Information Section 1
THIS PAGE INTENTIONALLY LEFT BLANK
Part Number 020008596 9
General
These instructions are provided to assist the qualified
installer. Contact your Welbilt Service Agent or call Welbilt
Multiplex Technical Services for information regarding start-
up services.
Important
Failure to follow these installation guidelines may affect
warranty coverage.
DIMENSIONS
3.312
(8.413 cm)
5.491
(13.947 cm)
2.463
(6.256 cm)
2.372 REF
(6.024 cm)
A
3.312
(8.413 cm)
5.491
(13.947 cm)
2.463
(6.256 cm)
2.372 REF
(6.024 cm)
C
B
Flavor Shot A B C
Module* 3.31”
(8.41 cm)
5.49”
(13.95 cm)
4.84”
(12.28 cm)
ESSENTIAL TOOLS
• Tubing Cutters
• Oetiker pliers
• Phillips and slotted screwdriver
• Power drill
• Six (6) inch adjustable wrench
• Tape Measure
• 8/32” Tap
n
Warning
Carbon Dioxide (CO
2
) displaces oxygen. Exposure to a
high concentration of CO
2
gas causes tremors, which are
followed rapidly by loss of consciousness and suffocation.
If a CO
2
gas leak is suspected, particularly in a small area,
immediately ventilate the area before repairing the leak.
CO
2
lines and pumps must not be installed in an enclosed
space. An enclosed space can be a cooler or small room
or closet. This may include convenience stores with glass
door self serve coolers. If you suspect CO
2
may build up in
an area, venting of the B-I-B pumps and / or CO
2
monitors
must be utilized.
PRE-INSTALLATION CHECKLIST
When installing any system, first make sure the major
components are available. Generally the major components
necessary for an installation are:
Typical BIB System:
B-I-B connectors
B-I-B regulator set
B-I-B rack
B-I-B syrup boxes
Post Mix System:
CO
2
regulator set
Beverage dispenser
Beverage tubing
CO
2
tank
Carbonator
Stepless (Oetiker) clamps
Chain for CO
2
tank
Section 2
Installation Instructions
10 Part Number 020008596
Installation Instructions Section 2
Electrical
GENERAL
n
Warning
All wiring must conform to local, state and national codes.
MINIMUM CIRCUIT AMPACITY
The minimum circuit ampacity is used to help select the wire
size of the electrical supply. (Minimum circuit ampacity is not
the beverage/ice machine’s running amp load.) The wire size
(or gauge) is also dependent upon location, materials used,
length of run, etc., so it must be determined by a qualified
electrician.
VOLTAGE
The standard voltage for the Flavor Shot Module is 24VAC,
0.5 AMP, powered by existing valve transformer on dispenser.
MINIMUM CIRCUIT AMPERAGE CHART
Important
Due to continuous improvements, this information is
for reference only. Please refer to the dispenser serial
number tag to verify electrical data. Serial tag information
overrides information listed on this page.
Dispenser Voltage/Cycle Minimum Circuit
Amps
SV-175,
SV-250 Pepsi Renew
115/60 2.8
GROUNDING INSTRUCTIONS
n
Warning
Risk of electrical shock. Connect to a properly grounded
outlet only.
This appliance must be grounded. In the event of
malfunction or breakdown, grounding provides a path of
least resistance for electric current to reduce the risk of
electric shock. This appliance is equipped with a cord having
an equipment-grounding conductor and a grounding plug.
The plug must be plugged into an appropriate outlet that is
properly installed and grounded in accordance with all local
codes and ordinances.
n
Warning
Improper connection of the equipment-grounding
conductor can result in a risk of electric shock. The
conductor with insulation having an outer surface that
is green with or without yellow stripes is the equipment
grounding conductor. If repair or replacement of the
cord or plug is necessary, do not connect the equipment-
grounding conductor to a live terminal. Check with a
qualified electrician or serviceman if the grounding
instructions are not completely understood, or if in doubt
as to whether the appliance is properly grounded. Do
not modify the plug provided with the appliance — if it
will not fit the outlet, have a proper outlet installed by a
qualified electrician.
Part Number 020008596 11
Section 2 Installation Instructions
n
Warning
When using electric appliances, basic precautions should
always be followed, including the following:
a. Read all the instructions before using the
appliance.
b. To reduce the risk of injury, close supervision
is necessary when an appliance is used near
children.
c. Do not contact moving parts.
d. Only use attachments recommended or sold by
the manufacturer.
e. Do not use outdoors.
f. For a cord-connected appliance, the following
shall be included:
• Do not unplug by pulling on cord. To unplug,
grasp the plug, not the cord.
• Unplug from outlet when not in use and before
servicing or cleaning.
• Do not operate any appliance with a
damaged cord or plug, or after the appliance
malfunctions or is dropped or damaged in any
manner. Contact the nearest authorized service
facility for examination, repair, or electrical or
mechanical adjustment.
g. For a permanently connected appliance — Turn
the power switch to the off position when the
appliance is not in use and before servicing or
cleaning.
h. For an appliance with a replaceable lamp —
Always unplug before replacing the lamp. Replace
the bulb with the same type.
i. For a grounded appliance — Connect to a
properly grounded outlet only. See Grounding
Instructions.
12 Part Number 020008596
Installation Instructions Section 2
Recommended Plumbing
GENERAL
The Flavor Shot Module is compatible with SV series Pepsi Renew units. See the appropriate section for instructions on
attaching the module assembly to the unit.
Flavor 1
Flavor 2
Flavor 3
2 x 4 BIB Rack
Flavor 5
Flavor 6
Flavor 7
Flavor 4 Flavor 8
Flavor 1
Flavor 2
Flavor 3
1 x 3 BIB Rack
Flavor 1
Flavor 2
Flavor 3
2
x
3 BIB Rack
Flavor 4
Flavor 5
Flavor 6
BIB Rack Configurations
Flavor
Magic
Module
SET REGULATOR
20 to 30 PSI
Valve 1
Pump
1
Pump
2
Pump
3
Pump
4
Flavor 1
Flavor 2
Flavor 3
1 x 4 BIB Rack
Flavor 4
CO
2
Supply
Valve 2
PUMP
PUMP
PUMP
PUMP
SYRUP
BAG
SYRUP
BAG
SYRUP
BAG
SYRUP
BAG
VALVE
VALVE
VALVE
VALVE
CO2 TANK
SET PRESSURE 20 PSI
FLUID PATH
DISPENSE
NOZZLE
CAPACITIES
Module Valves Flow Rate Dispense Time
Flavor Shot 1 per flavor, up to 4 flavors Variable, 0.5 oz/sec nominal 0.2 - 10 seconds, adjustable in
0.2 second increments
SPECIFICATIONS CHART
MIN. MAX
Dispenser Incoming Plain Water
Pressure
40 psi dynamic 70 psi static
Ambient Temperature 40°F
(4°C)
105°F
(41°C)
B-I-B (Secondary) 75 psi or according to line run
Flavor Shot Regulator 20 psi MAX or according to line run
Part Number 020008596 13
Section 2 Installation Instructions
Step by Step Aftermarket & Integrated
Installations
Important
Integrated SV Pepsi Renew Units installations, additional
components must be field installed and are found in a box
shipped with the dispenser. 0-30 CO
2
regulator, CO
2
and
Flavor Shot syrup lines, fittings, and clamps must be field
supplied.
SV-175 PEPSI RENEW UNITS
Aftermarket
1. Disconnect electrical power to ice drink dispenser.
2. Remove the merchandiser by carefully lifting up and
then pulling outwards.
3. Remove grate from drain area and set aside.
4. Remove old Splash Panel.
A. Remove 2 (two) screws ,1 (one) screw from each
side of metal splash panel. Save screws.
B. Remove old panel by tilting bottom out and sliding
under drink levers. Set aside.
5. Remove metal Upper Splash Shield and set aside.
A. Remove 2 (two) screws, 1 (one) screw from each
side. Screws have a nut on backside.
B. Carefully pull splash shield out.
C. Set shield, screws and nuts aside.
NOTE: Save the screws and nuts. Old panel can be discarded
after new installation is complete.
6. Remove plastic electrical cover.
A. Remove 2 (two) screws, 1 (one) screw from each
side of plastic cover.
B. Release wires from plastic clip on side of panel.
C. Pull plastic cover straight out and set aside.
14 Part Number 020008596
Installation Instructions Section 2
7. Disconnect the black and white secondary wires.
8. Connect new harness.
A. Connect piggyback end of white wire to box.
B. Connect piggyback end of red wire to box.
9. Reconnect the black and white secondary wires to the
piggyback connectors on the new wiring harness.
A. Connect white wire to new white wire piggyback
connector.
B. Connect black wire to new red wire piggyback
connector.
10. Connect end of new harness to control board.
11. Reinstall plastic electrical cover.
A. Arrange wires to prevent interference with cover.
B. Replace 2 (two) screws, 1 (one) screw to each side
of plastic cover.
C. Put wires back into plastic clip on side of panel.
12. Remove plastic dispense cover from new Flavor Shot
Keypad assembly by turning and pulling outwards and
set aside.
Part Number 020008596 15
Section 2 Installation Instructions
13. Route wire harness from Flavor Shot Keypad assembly as
shown below.
Control Board
Connector
ADA Keypad on
Splash Panel
Connector
14. Locate holes on either side of ice chute. Test to see if
holes are tapped by installing new screws in holes.
15. Tap holes if necessary.
A. Before tapping the holes first remove the valves
adjacent to the ice chute.
B. Tap the holes with the 8-32 tap included in the kit.
C. Replace valves adjacent to the ice chute.
16. Slide brackets of new Flavor Shot Keypad assembly
around the ice chute and hang assembly on metal frame.
NOTE: Ice chute may need to be pressed backwards to
enable the brackets of new Flavor Shot Keypad assembly to
hang onto metal frame.
17. Align cutouts of Flavor Shot Keypad assembly brackets
with two (2) pre-punched holes for mounting the Flavor
Shot module bracket, one on each side of the ice chute
in the metal frame.
18. Secure the Flavor Shot mounting brackets with the two
(2) slotted thumb screws provided to secure assembly to
metal frame.
19. Locate new metal Splash Panel and set in front of
machine with wiring harness towards top.
20. Push wiring harness from new metal Splash Panel up
through opening in right corner of upper right side
panel.
16 Part Number 020008596
Installation Instructions Section 2
21. If necessary put tape on wire harness across top of unit
to keep out of way until ready for use.
22. Locate new metal Upper Splash Shield.
SV-175 Upper
Splash Shield
23. Install new metal Upper Splash Shield.
A. Carefully push tubing with connectors from REAR of
valves down behind metal frame.
B. Pull tubing downwards to prevent crimping.
C. Slide new Upper Splash Shield in place.
D. Carefully pull tubing from rear of valves down
behind metal frame to remove any excess from
crimping behind metal frame.
24. Verify new metal Upper Splash Shield is seated into
metal side panels correctly.
25. Reinstall two (2) old screws from Upper Splash Shield
into new panel.
26. Carefully push tubing from TOP of valves down opening
of new Upper Splash Shield and behind new Flavor Shot
Keypad assembly.
Part Number 020008596 17
Section 2 Installation Instructions
27. Push tubes down through the opening of the Flavor Shot
bracket.
NOTE: You may need to press the ice chute back so the tubes
have room to move down into the bracket opening.
28. Install tubing from TOP of new valves into new Flavor
Shot dispense head.
NOTE: If tubing will not insert easily into new dispense head,
soak ends of tubing in cup of hot water for 30-60 seconds
and then try again.
29. Position new dispense head into cut out in Flavor Shot
Keypad assembly as shown below.
30. Reinstall plastic dispense cover onto bottom of new
Flavor Shot Keypad assembly.
31. Carefully pull excess tubing up and arrange the tubing
into the clips on the flange. Verify tubing does not
interfere with ice chute.
32. Install middle connector from new wiring harness from
Flavor Shot Keypad assembly to control board connector.
33. Remove tape if necessary and connect Splash Panel
ribbon cable to end of Flavor Shot Keypad wiring
harness.
18 Part Number 020008596
Installation Instructions Section 2
34. Connect conduit from syrup rack to new tubing from
rear of new valves. Push tubing into place to prevent
crimping when Splash Panel (with ADA Keypad) is
installed.
35. Tilt bottom of new metal Splash Panel (with ADA
Keypad) out and slide up under drink levers into place
while pulling excess wire from ribbon cable up to
prevent crimping.
36. Verify excess wire from Splash Panel (with ADA Keypad)
ribbon cable has been pulled up. Push excess wire into
clips around inside of unit as needed to prevent crimping
when reinstalling merchandiser.
37. Reinstall 2 (two) screws into new Splash Panel (with ADA
Keypad), 1 (one) in each side.
38. Reinstall drain grate.
39. Reinstall merchandiser.
40. If large gap exists between new Flavor Shot Keypad
assembly and merchandiser adjust assembly.
A. Remove merchandiser.
B. Loosen 3 (three) thumbscrews on Flavor Shot
Keypad assembly: one on left side, one on right side
and one on bottom.
C. Install merchandiser and press keypad assembly into
place.
D. Remove merchandiser.
E. Secure 3 (three) thumbscrews.
F. Reinstall merchandiser.
41. Connect electrical power to ice drink dispenser.
Part Number 020008596 19
Section 2 Installation Instructions
SV-250 PEPSI RENEW RENEW UNITS
Aftermarket
1. Disconnect electrical power to ice drink dispenser.
2. Remove the merchandiser by carefully lifting up and
then pulling outwards.
3. Remove grate from drain area and set aside.
4. Remove old Splash Panel.
A. Remove 2 (two) screws ,1 (one) screw from each
side of metal splash panel.
B. Remove old panel by tilting bottom out and sliding
under drink levers. Set aside.
5. Remove metal upper Splash Shield and set aside.
A. Carefully left up and pull splash shield out.
B. Set shield aside.
NOTE: Save the panel for re-assembly in later steps.
6. Remove the valves adjacent to the ice chute.
7. Locate holes on either side of ice chute. Test to see if
holes are tapped by installing new screws in holes.
8. Tap holes if necessary.
A. Tap the holes with the 8-32 tap included in the kit.
9. Remove plastic dispense cover from new Flavor Shot
Keypad assembly by turning and pulling outwards and
set aside.
20 Part Number 020008596
Installation Instructions Section 2
10. Route wire harness from Flavor Shot Keypad assembly as
shown below.
Control Board
Connector
ADA Keypad on
Splash Panel
Connector
11. Slide brackets of new Flavor Shot Keypad assembly
under the front bar and then around the ice chute and
hang assembly on metal frame.
NOTE: Ice chute may need to be pressed backwards to
enable the brackets of new Flavor Shot Keypad assembly to
hang onto metal frame.
12. Align cutouts of Flavor Shot Keypad assembly brackets
with two (2) pre-punched holes for mounting the Flavor
Shot module bracket, one on each side of the ice chute
in the metal frame.
13. Secure the Flavor Shot mounting brackets with the two
(2) slotted thumb screws provided to secure assembly to
metal frame.
14. Re-install valves adjacent to ice chute.
15. Locate new metal Splash Panel (with ADA Keypad) and
set in front of machine with wiring harness towards top.
16. Push wiring harness from new metal Splash Panel (with
ADA Keypad) up through opening in right corner of
upper right side panel.
17. If necessary put tape on wire harness across top of unit
to keep out of way until ready for use.
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
/
