ESAB Welding Equipment Cart for Fabricator 211i and 252i Assembly Instruction

ESAB
Brand
ESAB
Model
Welding Equipment Cart for Fabricator 211i and 252i
Category
Welding System
Type
Assembly Instruction
WELDING EQUIPMENT CART ASSEMBLY INSTRUCTIONS
0-5219 1 November 22, 2011
!
WARNING
Maximum Gas Cylinder 9" (230mm) Diam-
eter.
!
WARNING
Do Not Lift Cart with Power Source, Gas
Cylinder or any other equipment attached.
!
WARNING
Do Not Exceed a maximum weight of 99 lb
(45 kg) on the top shelf.
Do Not Exceed a maximum weight of 209 lb
(95 kg) on the bottom shelf.
CAUTION
Do Not Exceed the Cart total load capacity of
528 lb (240 kg).
Manual 0-5219
Welding Equipment Cart for
Fabricator 211i and 252i
Part Number: W4015001
Assembly Instructions
© 2011 by Thermadyne Industries
General Information
The Thermal Arc Welding Equipment Cart is specifically
designed for the Fabricator 211i and Fabricator 252i to
allow easy transport for the power source, gas cylinder*,
welding gun and various accessories. These instructions
will guide you through the proper assembly procedure
of the cart.
*Maximum Gas Cylinder 9" (230mm) Diameter.
Recommended Tools
• Open End Wrench Metric 8mm-10mm, 12mm-
14mm or 6” Adjustable Wrench
•Torx-BitT25forFabricator252icasescrew
•PhillipsscrewdriverforFabricator211icasescrew
Art # A-10611
Thermadyne Holdings Corporation
Suite 300, 16052 Swingley Ridge Road
St.Louis,MO63017,USA
Telephone:1-800-426-1888•Fax:1-800-535-0557
Email: [email protected]
www.thermalarc.com
WELDING EQUIPMENT CART ASSEMBLY INSTRUCTIONS
November 22, 2011 2 0-5219
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WELDING EQUIPMENT CART ASSEMBLY INSTRUCTIONS
0-5219 3 November 22, 2011
Supplied Parts
The following components are included in this kit:
Item Description Qty
1 Chain, .16" x 1.36" x 28" 1
2 BackAssembly 1
3
OrganizerBox
8.4" x 13.5" x 2.5"
1
4 BaseBox 1
5 Handle Assembly 1
6 Rubber Mat 1
7
HexagonBoltwithFlange(M6x25)to
secureFabricator252itoBaseBox
Torqueforce:14-17ftlb((19-23N.m)
3
8
HexagonBoltwithFlange(M6x35)to
secureFabricator211itoBaseBox
Torqueforce:14-17ftlb(19-23N.m)
3
9
HexagonBoltwithFlange(M8x20)
Torque force: 19 - 22 ft lb (26 - 30 N.m)
7
6
5
4
Art # A-10612
3
2
1
Figure 1: Supplied Parts
WELDING EQUIPMENT CART ASSEMBLY INSTRUCTIONS
November 22, 2011 4 0-5219
A. Assemble the Cart Base
1. AttachtheBaseBox(Item4)totheBackAssem-
bly (Item 2), with Hook A inserting Slot A and
HookBinsertingSlotB.Atthistime,SurfaceB
is on the top of Ledge A.
Ledge A
Hook A
Hook B
Surface B
Slot A
Base Box
Back Assembly
Slot B
Ledge A
Surface B
Art # A-10613
Figure2:AttachBaseBoxtoBackAssembly
2. Alignthe3ThreadedholesontheBaseBoxwith
the3HolesontheBackAssembly.Attachthe
BackAssemblytotheBaseBoxwiththe3bolts
provided. Tighten the 3 bolts with the torque
force described above in Supplied Parts section.
Boltsusedhereareasfollowing:
•HexagonBoltsM8x20(Item9)
3 Bolts
3 Holes
3 Threaded Holes
Art # A-10614
Figure3:FastenBackAssemblyandBaseBox
WELDING EQUIPMENT CART ASSEMBLY INSTRUCTIONS
0-5219 5 November 22, 2011
B. Mount Power Source to Cart
WARNING
Unplugpowersourcebeforemountingtocart.
1. Carefullyliftthenslidethepowersource(backendrstthrutheGuidePlatestotheBackStop)tolocate
thepowersourceontothecartBaseBox.
2. Openthewirefeedcompartmentdooronthepowersourcetoalignthe3holesinthebasewiththe3
threadedholesintheBaseBox(Item4).
3. Screw the 3 bolts provided into holes and tighten with the torque force described above in Supplied Parts
section.
NOTE
Pay attention to Bolts used here. For Fabricator 252i, use the Hexagon Bolt with Flange M6 x 25 (Item
7). For Fabricator 211i, use the Hexagon Bolt with Flange M6 x 35 (Item 8).
3 Bolts
3 Threaded Holes
Guide Plates
3 Holes
Base Box
Back Stop
Art # A-10615
Figure 4: Mounting Power Source to Cart
WELDING EQUIPMENT CART ASSEMBLY INSTRUCTIONS
November 22, 2011 6 0-5219
4. Remove the Screw from the top cover of the Power Source as shown in Figure 5. Keep this screw as it will
be reinstalled later in Section C3.
Specification of the Screw is M6 x 12mm.
Screw
Art # A-10616
Figure 5: Remove Top Cover Screw
C. Attach Handle Assembly to Cart
1. Attach the Handle Assembly (Item 5) to the top of Power Source with Hook C engaging the Hand Hold
sectionofthePowerSourcefrontpanelandSectionDinsertedbetweenthebracketsoftheBackAssembly
(Item 2).
AlignthetwoholesoftheHandleAssembly,SectionD,withthetwoholesintheBackAssembly,Brackets
E.
Art # A-10617
Section D
Brackets E
Hook C
Handle Assembly
Hand Hold
Back Assembly
Figure 6: Attach Handle Assembly to the Top of Power Source
WELDING EQUIPMENT CART ASSEMBLY INSTRUCTIONS
0-5219 7 November 22, 2011
4. Screw the 2 bolts provided through holes of the
2brackets.TightentheBoltstosecuretheBack
Assembly to the Handle Assembly.
Boltsusedhereare:
•HexagonBoltsM8x20(Item9)
Bolt
Bracket
Art # A-10620
Figure9:FastenHandleAssemblytoBackAssembly
from two sides
2. Use2boltsprovidedtoattachtheHandleAs-
semblytotheBackAssemblyasshowninFigure
7.
Specification of the bolts is:
•HexagonBoltM8x20(Item9)
Art # A-10618
Figure7:FastenHandleAssemblytoBackAssembly
from Rear
3. ReinstalltheScrew (taken out in Section B4)
through the Handle Assembly into the top cover
of the Power Source. Tighten the screw to secure
the Power Source to the cart.
Art # A-10619
Figure 8: Secure the Power Source
WELDING EQUIPMENT CART ASSEMBLY INSTRUCTIONS
November 22, 2011 8 0-5219
D. Place the Rubber Mat
Place the Rubber Mat (Item 6) onto the panel of the Handle Assembly (Item 5) with the Thermal Arc logo facing up.
Rubber Mat
Panel
Art # A-10621
Figure 10: Place Rubber Mat
E. Locating the Organizer Box
InstalltheOrganizerBox(Item3)intooneofthedrawersoftheBaseBox(Item4).TheOrganizerBoxneedsto
face up so it will not fall out from the drawer while moving as shown.
Drawers
Organizer Box
Art # A-10622
Figure11:InstalledOrganizerBox
WELDING EQUIPMENT CART ASSEMBLY INSTRUCTIONS
0-5219 9 November 22, 2011
F. Install Chain
1. InsertoneendofthechainthroughthechainholeontheleftsideoftheBackAssembly(Item2)and
secure it by turning and sliding the second link into the slot (top hole as shown).
2. Wrap the chain around the Gas Cylinder and pull the other end through the chain hole on the right side of
theBackAssembly(Item2).
3. Pull the chain as tight as it will go and secure it by turning and sliding the closest link into the slot.
Art # A-10623
Figure 12: Installed Chain
WELDING EQUIPMENT CART ASSEMBLY INSTRUCTIONS
November 22, 2011 10 0-5219
G. Completed Cart
!
WARNING
Fully tighten all the fasteners (refer to torque force data in Supplied Parts section).
Art # A-10624
Figure 13: View of Completed Cart
WELDING EQUIPMENT CART ASSEMBLY INSTRUCTIONS
0-5219 11 November 22, 2011
H. Installation of Shielding Gas for MIG (GMAW) or TIG (GTAW) Processes
1. Cylinder positioning
FitthePowerSourcetothecartBEFOREattemptingtopositionthecylinderonthecart.Blockthewheelsof
the unit so it cannot roll. Carefully stand the cylinder on the tray and with one foot, press against the bottom
of the cylinder to assure it is against the back of the unit. Chain the cylinder in place. Refer to Figure 14.
2. Cracking
Remove the large metal cap on top of the cylinder by rotating counter clockwise. Next remove the dust seal.
Position yourself so the valve is pointed away from you and quickly open and close the valve for a burst of
gas. This is called “Cracking” and is done to blow out any foreign matter that may be lodged in the fitting.
3. Fit Regulator/Flow Meter to cylinders
Screw the gas regulator into the appropriate cylinder. The nuts on the regulator and hose connections are
right hand (RH) threaded and need to be turned in a clockwise direction in order to tighten. Tighten with a
wrench.
Regulator and
Flow Meter
Cap
“Cracking”
1
2
3
4
5
Art # A-10818
Shielding
Gas
Shielding
Gas
Shielding
Gas
Shielding
Gas
1 1/8”
Gas Hose
Figure 14: Gas Cylinder Installation
Printed in:
W ORLD HEADQUARTERS : 16052 Swingley R idge Road, Suite 300 • St. Louis, Missouri 63017 U.S.A.
A Global Cutting & Welding Market Leader
™
U.S. Customer Care: 800-426-1888 /
FAX
800-535-0557
•
Canada Customer Care: 905-827-4515 /
FAX
800-588-1714
International Customer Care: 940-381-1212 /
FAX 940-483-8178
•
www.thermalarc.com
Denton, TX USA
U.S. Customer Care
Ph: 1-800-426-1888 (tollfree)
Fax: 1-800-535-0557 (tollfree)
International Customer Care
Ph: 1-940-381-1212
Fax: 1-940-483-8178
Miami, FL USA
Sales Office, Latin America
Ph: 1-954-727-8371
Fax: 1-954-727-8376
Oakville, Ontario, Canada
Canada Customer Care
Ph: 1-905-827-4515
Fax: 1-800-588-1714 (tollfree)
Chorley, United Kingdom
Customer Care
Ph: +44 1257-261755
Fax: +44 1257-224800
Milan, Italy
Customer Care
Ph: +39 0236546801
Fax: +39 0236546840
Cikarang, Indonesia
Customer Care
Ph: 6221-8990-6095
Fax: 6221-8990-6096
Rawang, Malaysia
Customer Care
Ph: +603 6092-2988
Fax: +603 6092-1085
Melbourne, Australia
Australia Customer Care
Ph: 1300-654-674 (tollfree)
Ph: 61-3-9474-7400
Fax: 61-3-9474-7391
International
Ph: 61-3-9474-7508
Fax: 61-3-9474-7488
Shanghai, China
Sales Office
Ph: +86 21-64072626
Fax: +86 21-64483032
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Sales Office
Ph: +65 6832-8066
Fax: +65 6763-5812
© 2010 Thermadyne Industries, Inc. www.thermadyne.com
THE AMERICAS EUROPE ASIA/PACIFIC
China
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ESAB Welding Equipment Cart for Fabricator 211i and 252i Assembly Instruction

ESAB
Brand
ESAB
Model
Welding Equipment Cart for Fabricator 211i and 252i
Category
Welding System
Type
Assembly Instruction
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