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ESAB Firepower Deluxe Welding/Cutting Cart, Deluxe Welding/Cutting Cart Troubleshooting instruction

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Firepower deluxe welding/ cutting cart instructions
0-5366, Rev. AA 1 December, 2014
!
WARNING
Maximum Gas Cylinder 9" (230mm) Diam-
eter.
!
WARNING
Do Not Lift Cart with Power Source, Wirefeed-
er, Gas Cylinder or any other equipment fit-
ted.
!
WARNING
Power Source MUST be mounted onto base
box before mounting wire feeder to handle
assembly.
!
WARNING
Do Not Exceed a maximum weight of 100lbs
on the top shelf.
!
WARNING
Do Not Exceed the Cart total load capacity
of 440lbs.
Manual 0-5366
Firepower Deluxe
Welding/ Cutting Cart
Part Number: 1444-0901
Assembly Instructions
© 2014 by Firepower
Firepower
Suite 300, 16052 Swingley Ridge Road,
St. Louis, MO 63017, USA
Technical Service: 1-800-426-1888 FAX: 1-800-535-0557
Customer Service: 1-800-858-4232
FirepowerOnline.com
General Information
The Firepower Deluxe Welding/ Cutting Cart is de-
signed to handle most Cutters and Welders to allow
easy transport for the power source, wire feeder, gas
cylinder*, welding torch and various accessories. These
instructions will guide you through the proper assembly
procedure of the cart.
*Maximum Gas Cylinder 9" (230mm) diameter.
Recommended Tools
• Open-ended spanner 5/16"-.4" (8mm- 10mm),
.47"-.55" (12mm- 14mm)
(Actual size may vary)
Art # A-10434_AB
NOTE
Most Firepower and competitive welder or
plasma cutter power supplies will fit on this
cart.
Special instructions are provided for a fit to
MST220i or Fabricator 252i welders.
Firepower deluxe welding/ cutting cart instructions
December, 2014 2 0-5366, Rev. AA
Supplied Parts
The following components are included in this kit:
Item Description Qty Part Number
1 Chain, 4mm x 34mm x 700mm 1
2 Back Assembly 1
3
Organizer Box
210mm x 338mm x 62mm
1
4 Base Box 1
5 Handle Assembly 1
6 Rubber Mat 1
7
Hexagon Bolt with Flange (M6 x 25)
for Tweco 252i Power source
Torque force: 10.6-12.4 N.m
3
8
Hexagon Bolt with Flange (M6 x 35)
for Firepower MST 220i Power source
Torque force: 10.6-12.4 N.m
3
9
Hexagon Bolt with Flange (M8 x 20)
Torque force: 25.3-29.5 N.m
7
1
2
3
4
5
6
Art # A-10511_AB
Figure 1: Supplied Parts
Firepower deluxe welding/ cutting cart instructions
0-5366, Rev. AA 3 December, 2014
A. Assemble the Cart Base
1. Attach the Base Box (Item 4) to the Back Assembly (Item 2), with Hook A hitching Slot A and Hook B
hitching Slot B. At this time, Interface B is on the top of Interface A.
2. Align the 3 Threaded holes on the Base Box with the 3 Holes on the Back Assembly. Fasten the Back As-
sembly and the Base Box with the 3 Bolts.
Bolts used here are as following:
•HexagonBoltsM8x20(Item9)
3 Bolts
3 Holes
3 Threaded Holes
Art # A-12700
A
Interface A
Hook A
Hook B
Interface B
Slot A
Slot B
Interface A
Interface B
Step 1 Step 2
Figure 2: Fasten Back Assembly and Base Box
Firepower deluxe welding/ cutting cart instructions
December, 2014 4 0-5366, Rev. AA
B. Mount Power Source to Cart
NOTE
For MST220i and Fabricator 252i, use mount-
ing instructions below.
For other welders or plasma cutters, the pow-
er supply will not be mounted with screws.
1. Open the wirefeeder compartment door so you
can see 3 holes that need to align with the 3
threaded holes in the Base Box (Item 4).
2. Carefully lift the power source and from the
rear place it onto the base panel, with two sides
paralleling with the Guide Plates. Slide the power
source backward until it touches the Back Baf-
flers. Pay attention that the 3 threaded holes
align with the holes in the bottom of the power
source.
3. Thread 3 Hexagon Bolts into each hole and
tighten with the torque force described above
in Supplied Parts section.
WARNING
Unplug power source before mounting to
cart.
Refer to Figure 3 followed.
4. Remove the Screw from the top cover of the
Power Source as shown in Figure 5. Keep this
screw as it will be reinstalled later in Section C3.
Specification of the Screw is M6 x 12mm.
Screw
Art # A-12701
3 Bolts
3 Threaded Holes
Guide Plates
3 Holes
Base Panel
Back Baffler
Figure 3: Mounting Power Source to Cart
Firepower deluxe welding/ cutting cart instructions
0-5366, Rev. AA 5 December, 2014
C. Attach Handle Assembly (Item 5) to
Cart
1. For MST220i and Fabrictaor 252i Only. Attach
the Handle Assembly to the top of Power Source
with Hook A hitching Groove of the front panel
and Interface B stuck between the brackets of
the Back Assembly (Item 2).
Refer to Figure 4.
Interface A
Bracket
Interface B
Groove
Hook A
Art # A-10516_AB
Figure 4: Attach Handle Assembly to the Top of Power
Source
2. Align the two holes of the Handle Assembly,
interface B, with the two holes in the Back As-
sembly, interface A.
Use 2 bolts to fasten the Handle Assembly and
the Back Assembly as shown in Figure 7.
Specification of the bolts is:
•HexagonBoltM8x20(Item9)
Art # A-12702
Figure 5: Fasten Handle Assembly and Back Assembly
from Rear
Firepower deluxe welding/ cutting cart instructions
December, 2014 6 0-5366, Rev. AA
3. For MST220i and Fabrictaor 252i Only. Reinstall
the Screw (taken out in Section B4) through the
Handle Assembly into the top cover of the Power
Source. Tighten the screw to secure the Power
Source to the cart.
Art # A-10518_AB
Figure 6: Secure the Power Source
4. Thread 2 Bolts through holes of the 2 brackets.
Tighten the Bolts to tightly connect the Back
Assembly and the Handle Assembly.
Bolts used here are:
•HexagonBoltsM8x20(Item9)
See Figure below.
Bolt
Bracket
Art # A-10519_AB
Figure 7: Fasten Handle Assembly and Back Assembly
from two sides
D. Place the Rubber Mat
Place the Rubber Mat (Item 6) onto the panel of the
Handle Assembly (Item 5) as shown in Figure 10.
Rubber Mat
Panel
Art # A-10520_AB
Figure 8: Place Rubber Mat
Firepower deluxe welding/ cutting cart instructions
0-5366, Rev. AA 7 December, 2014
E. Install Chain
1. Insert one end of the chain through the chain hole
on the left side of the Back Assembly (Item 2)
and secure it by turning and sliding the second
link into the slot (top hole is shown).
2. Wrap the chain around the Gas Cylinder and pull
the other end through the chain hole on the right
side of the Back Assembly (Item 2).
3. Pull the chain as tight as it will go and secure it
by turning and sliding the closest link into the
slot.
Refer to Figure 9.
Art # A-10522_AB
Figure 9: Installed Chain
G. Completed Cart
!
WARNING
Fully tighten all the fasteners securely (refer to torque force data in Supplied Parts section).
Art # A-10523_AB
Figure 13: View of Completed Cart
© 2014 Victor Technologies International, Inc. FirepowerOnline.com
Customer Service: 1-800-858-4232 •Technical Service: 1-800-426-1888 •FAX: 1-800-535-0557
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