Kval Commander 3 Quick Start

Brand: Kval

Model: Commander 3

Type: Quick Start

Commander 3 QUICK STARTCommander 3 QUICK START

2. Ensure factoy air is applied to all ma-

chines.

3. Verify that all E-Stop butons are OUT

and Gates are CLOSED.

4. Turn the Electrical Disconnect to the ON

positions on each Electrical Cabinet in the

production line.

1. Verify the area of operation is clear

and safe to process doors

5. Turn the Control Circuit Switch to the ON

position. (Approximately 3 minute boot-

up)

6. Push the Stat Buton.

7. All Six Light Indicators Should be ON

See reverse side for 6 Lights Description

Power-UP

Load Door Job from KvalCam

Commander 3 Quick rev 

1. Select the Libraries Tab at the upper let side of the

screen

2. Select the Door Job Libray Tab at the upper center

screen

3. At the table, double click the desired door job to go to

the Door Job screen

Verify Door Job

Ater Door Job is loaded, select the

Commander 3 Buton

Add Doors to Queue

Home the machine

(Impotant: Homing sets a stating

reference point for the machine.)

Verify the Door Job

speciications. Look for

validation errors.

1. Enter the quantiy of door to be processed in the Door

Qy box at the botom of the screen

2. Select the Add to Queue Buton

Adjust H-Blocks

Load Door and Jamb

1. If needed. adjust he H-Blocks.

1. Feed in a door to the machine.

2. Ensure Door is set and clamped in machine.

3. Place Jamb on the jamb shelf buted against the stop

4. Press Jamb Clamp foot pedal to clamp the jamb

The H-Block and Jamb Stop locations are compared to the last

Door Job that was processed.

The KvalCAM program will highlight any H-Blocks to be moved

(Orange background with an” X” H-Block Found ield).

In case of Let-Hand Doors, the Jamb Stop location will be listed

1. H-Block (Let edge of

block as reference)

2. If the current group cut

is completed, the next

group will automatically

load.

3. If needed, move the

highlighted H-Block to

the displayed postion.

4. If all groups are inished

and the Door Finished

Buton is active, the

door will feed out

5. If needed, move the

highlighted the H-Block.

6. Ater all groups are com-

pleted, the door will feed

out of the machine

About Hinge Block Displays

Indicates the H-Block was Found

Indicates the H-Block needs to be

adjusted

Indicates the H-Block is not recog-

nized by program.

Stat

This light turn on when

the Machine Stat buton is

pressed and the ACR Relay is

latched.

Stop

This light will be on if

Machine Stop buton is deac-

tivated.

E-Stop

If the light is NOT on,

ensure gates are closed and all

E-Stops are not activated

24VDC

Light turns on once the

ACR is latched and the 24VDC

Power Supply is working.

Powers the PLC.

Tips

Light NOT ON Steps to Ty

Control Power Check Main Power to the machine

Ensure the Control Circuit Buton is ON

Tech: (Lock/Tagout) Ensure the Disconnect Switch in the Panels is ON

Tech: (Lock/Tagout) Check Control Transformer

Over Load Relay Tech: (Lock/Tagout) Check Overload Relays on Contactors

E-Stop Ensure ALL E-Stops are in the OUT position.

Ensure ALL Safey Gates are closed and Light Cutain feedback is error free.

Tech:(Lock/Tagout) Check resistance of E-Stop circuit

Stop Ensure Stop Buton is not stuck

Tech: (Lock/Tagout) Check resistance of Stop circuit

Stat Ensure Stat Buton is making connection

Tech: (Lock/Tagout) Check ACR Circuit

24VDC Tech: (Lock/Tagout) Check voltage into and out of the 24VDC power supply

About the 6-Lights

Light turns on when the Control Trans-

former power is working, Indicates power

on seconday side-of transformer and High

Power is apllied to all components

Control Power

The overload circuit is working when

light is on.

verload Relay

High Voltage may cause injury or death.

Troubleshooting checks must be performed

by a Qualied Electrical Technician.

For Technicians: Get detailed troubleshooting information on the 6 Lights. (See a video ,Download a PDF)

Video (6-LightsTroubleshooting): htps://www.kvalinc.com/videos/training

PDF (6-Lights Troubleshooting): htps://www.kvalinc.com/machine-suppot

H-Block Position: Indicates

the forecasted position of

the H-Block. See color coding

below for actions to take.

Hinge Enabled/Disabled: Select to enable or disable H-Block feedback. The cuting action will not process when disabled.

The H-Block section will turn gray when disabled but keep values from the door job to use if enabled. To enable or disable all

H-Blocks, select the buton located next to the Jamb Pin Conigure section.

Depth Adjust: Compensates for View

depth preset values or adjust values for

each Hinge.

About the Background Colors

No Adjustment. Green back-

ground and a check mark

indicates the H-block is in the

correct position for this Door

Job.

Adjustment Needed. Orange

background and an X indi-

cates the H-block is not in the

correct position and must be

moved to the position indicat-

ed in the feedback.

H-Block not Used: Using the

Door Job information, this

H-Block is not used in the ma-

chining procedure.

H-Block not Sensed: Displayed

only if previous location of

data is not saved or any door

job has not been run.

H-Block Found: Display s status of H-Block

Remote Troubleshooting

Kval’s Suppot Team is able to work remotely with your maintenance sta or contractor to diagnose and troubleshoot machin-

ey issues. To get stated, please create a suppot ticket online. Call (800)- 553-5825 or stat a suppot ticket Online htps://

www.kvalinc.com/suppot.

Tools Needed for machine hardware troubleshooting:

• Access to a broadband internet connection

• An iPhone or Android smat-phone (We use Apple FaceTime or

Google Duo for video)

• A DMM

• A standard toolset

For machine soware troubleshooting:

• Access to a broadband internet connection

• A computer running Windows

• Our remote suppot client

Allow Kval to Logon to the Machine

• Exit the KvalCAM program. On the

Windows Screen, select the KVAL

Sevice Icon

Kval Commander 3 Quick Start

Brand: Kval

Model: Commander 3

Type: Quick Start

Download PDF

report

Kval Commander 3 Quick Start

Kval Commander 3 Quick Start

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