King Industrial Excelsior XL-080 User manual

Brand: King Industrial

Model: Excelsior XL-080

Category: Power tools

Type: User manual

This manual is also suitable for

XL-080

ROUTER TABLE FENCE

MODEL: XL-080

BY/PAR:

INSTRUCTION MANUAL

Shown here installed on Cast-iron Table (mod. XL-075), with Router Lift (mod. XL-125), Universal

Dust Collection Kit (mod. XL-130) and Floor Stand (mod. XL-085).

2-YEAR

LIMITED WARRANTY

FOR THISROUTER TABLE FENCE

KING CANADA TOOLS

OFFERS A 2-YEAR LIMITED WARRANTY

FOR NON-COMMERCIAL USE.

PROOF OF PURCHASE

Please keep your dated proof of purchase for warranty and servicing purposes.

LIMITED TOOL WARRANTY

King Canada makes every effort to ensure that this product meets high quality and durability standards. King Canada warrants to the

original retail consumer a 2-year limited warranty as of the date the product was purchased at retail and that each product is free from

defects in materials. Warranty does not apply to defects due directly or indirectly to misuse, abuse, normal wear and tear, negligence

or accidents, repairs done by an unauthorized service center, alterations and lack of maintenance. King Canada shall in no event be

liable for death, injuries to persons or property or for incidental, special or consequential damages arising from the use of our products.

To take advantage of this limited warranty, return the product at your expense together with your dated proof of purshase to an

authorized King Canada service center. Contact your retailer or visit our web site at www.kingcanada.com for an updated listing of our

authorized service centers. In cooperation with our authorized serviced center, King Canada will either repair or replace the product if

any part or parts covered under this warranty which examination proves to be defective in workmanship or material during the

warranty period.

NOTE TO USER

This instruction manual is meant to serve as a guide only. Specifications and references are subject to change without prior notice.

PARTS DIAGRAM & PARTS LISTS

Refer to the Parts section of the King Canada web site for the most updated parts diagram and parts list.

KING CANADA INC. DORVAL, QUÉBEC, CANADA H9P 2Y4

www.kingcanada.com

WARRANTY INFORMATION

1. KNOW YOUR TOOL

Read and understand the owners manual and labels affixed to

the tool. Learn its application and limitations as well as its

specific potential hazards.

2. KEEP GUARDS IN PLACE.

Keep in good working order, properly adjusted and aligned.

3. REMOVE ADJUSTING KEYS AND WRENCHES.

Form habit of checking to see that keys and adjusting

wrenches are removed from tool before turning it on.

4. KEEP WORK AREA CLEAN.

Cluttered areas and benches invite accidents. Make sure the

floor is clean and not slippery due to wax and sawdust

build-up.

5. AVOID DANGEROUS ENVIRONMENT.

Don’t use power tools in damp or wet locations or expose

them to rain. Keep work area well lit and provide adequate

surrounding work space.

6. KEEP CHILDREN AWAY.

All visitors should be kept a safe distance from work area.

7. MAKE WORKSHOP CHILD-PROOF.

-with padlocks, master switches or by removing starter keys.

8. USE PROPER SPEED.

A tool will do a better and safer job when operated at the

proper speed.

9. USE RIGHT TOOL.

Don’t force the tool or the attachment to do a job for which it was

not designed.

10. WEAR PROPER APPAREL.

Do not wear loose clothing, gloves, neckties or jewelry (rings,

watch) because they could get caught in moving parts. Non-

slip footwear is recommended. Wear protective hair covering

to contain long hair. Roll up long sleeves above the elbows.

11. ALWAYS WEAR SAFETY GLASSES.

Always wear safety glasses (ANSI Z87.1). Everyday eye-

glasses only have impact resistant lenses, thet are NOT

safety glasses. Also use a face or dust mask if cutting

operation is dusty.

12. DON’T OVERREACH.

Keep proper footing and balance at all times.

13. MAINTAIN TOOL WITH CARE.

Keep tools sharp and clean for best and safest performance.

Follow instructions for lubricating and changing accessories.

14. DISCONNECT TOOL.

Before servicing, when changing accessories or attachments.

15. AVOID ACCIDENTAL STARTING.

Make sure the swich is in the ‘’OFF’’ position before plugging

in.

16. USE RECOMMENDED ACCESSORIES.

Consult the manual for recommended accessories. Follow the

instructions that accompany the accessories. The use of

improper accessories may cause hazards.

17. NEVER STAND ON TOOL.

Serious injury could occur if the tool tips over. Do not store

materials such that it is necessary to stand on the tool to reach

them.

18. CHECK DAMAGED PARTS.

Before further use of the tool, a guard or other parts that are

damaged should be carefully checked to ensure that they will

operate properly and perform their intended function. Check for

alignment of moving parts, breakage of parts, mounting, and

any other conditions that may affect its operation. A guard or

other parts that are damaged should be properly repaired or

replaced.

19. NEVER LEAVE MACHINE RUNNING

UNATTENDED.

Turn power ‘’OFF’’. Don’t leave any tool running until it comes

to a complete stop.

SAFETY INSTRUCTIONS

FOR POWER TOOLS & ROUTER TABLES

SPECIFIC SAFETY INSTRUCTIONS

1. Keep hands and other body parts well away from bits or cutting

tools. When working close to the cutting tool, always use a

feather board or push-stick to hold or guide the workpiece. Do

not clear chips and sawdust away with hands. Use a brush.

2. Be sure the router is running up to speed before feeding the

workpiece.

3. Hold the workpiece firmly against the table and use suitable

support if the workpiece does not have a flat surface.

4. Feed the stock into the bit against the rotation direction of the

bit. Never run the stock between the fence and the bit.

5. Never leave the router unattended while running or with the

power on.

GETTING TO KNOW YOUR FENCE

& ASSEMBLY

1. SIDERAIL RULER. Ruler position can be adjusted

to suit operator need.

2. FENCEFACE. The position of both MDF fence

faces can be adjusted to suit a variety of workpieces

or router bits.

3. EXTRUDED ALUMINUM FENCE WITH RULER.

Main fence component which supports the fence

faces.

4. ALUMINUM FENCE LOCK KNOB. Secures the

aluminum fence in the desired position along the

table.

5. SAFETY GUARD. Protect user.

6. 2-1/2” DUSTCHUTE. As shown, a dust collection

hose supplied with the Universal Dust Collection Kit

(mod. XL-130) can be installed to the 2-1/2” dust

chute at the back of the fence.

7. SAFETY GUARD LOCK KNOB. Both lock knob

secure the position of the safety guard.

8. SIDERAIL. The fence moves back and forth along

the side rail T-slot on both sides of the table.

9. FENCEFACELOCKKNOB. These lock knobs

secure the fence faces to the aluminum fence.

ASSEMBLY

This Router Table Fence is designed to fit Excelsior 32” x 24” Cast-iron

Table (model XL-075) or Excelsior 32” x 24” MDF Table (model XL-049). For

the purposes of this manual, assembly and adjustments of the Router Table

Fence will be shown with the 32” x 24” Cast-iron Table.

Installation of the Router Table Fence should only be done once the Router

Table components such as the stand and table are completely assembled.

INSTALLING SIDE RAILS

1) Install the side rail base (A) Fig.1 to the left side of the Cast-iron Table,

mount side rail base to the underside of the Cast-iron Table using 4 cap

screws. Repeat for the other side of the table.

2) Install 3 hex. bolts and square nuts (B) Fig.1 to the side rail (C) as

shown.

3) Slide the square nuts of the side rail (A) Fig.2 into the T-slot of the side

rail base (A) Fig.1.

4) Raise the side rail so it sits flush with the table top and tighten the 3 hex.

bolts (B) Fig.2. Repeat steps 2 to 4 for the other side of the table.

FIGURE 1

FIGURE 2

ASSEMBLY

INSTALLING LOCK KNOBS ON ALUMINUM FENCE

1) Position a large lock handle (A) Fig.3 and a large washer (B) into the

opening at the end of the aluminum fence (C).

2) Loosely thread on a large hex. nut (D) underneath the fence as shown.

3) Repeat for the opposite side.

INSTALLING ALUMINUM FENCE IN SIDE RAILS

1) Slide both large hex. nuts (D) Fig.3 into each T-slot of the side rails (E),

then tighten both large lock handles (A).

INSTALLING FENCE FACES TO ALUMINUM FENCE

1) Insert 6 large T-bolts (A) Fig.4 into the front side of the aluminum fence

(B).

2) Loosely attach 6 washers and 6 lock knobs (C) Fig.4 on the opposite side

of the aluminum fence, as shown in the bottom half of Fig.4.

3) Slide the T-slot of one of the fence faces (A) Fig.5 onto 3 T-bolt heads (B)

on the front side of the fence. Once all the T-bolts have entered the

T-slot, tighten the 3 corresponding lock knobs at the back of the fence.

4) Repeat steps 2-3 for the other side.

INSTALLING SAFETY GUARD

1) Insert two short T-bolts (A) Fig.3 into the upper T-slot (B) of the aluminum

fence.

2) Position two plastic spacers (C) (with the short end facing downwards)

over the short T-bolts as shown.

3) Slide both T-bolt assemblies to the middle of the aluminum fence.

FIGURE 3

FIGURE 4

FIGURE 5

FIGURE 6

ASSEMBLY

INSTALLING SAFETY GUARD continued...

4) Position the safety guard (A) Fig.7 over the T-bolts. Using two washers

and lock knobs (B), tighten the lock knobs to secure safety guard.

INSTALLING DUST CHUTE

1) Insert two square nuts (A) Fig.8 into the bottom T-slot at the rear of the

aluminum fence as shown.

2) Position the dust chute (A) Fig.9 centered with the opening in the

aluminum fence.

3) Insert a pan head screw (B) Fig.9 into both sides of the dust chute (A),

align all parts with the square nuts (A) Fig.8 then tighten pan head

screws.

4) If you have purchased and installed the Universal Dust Collection Kit (A)

Fig.10 (mod. XL-130), attach the 2-1/2” dust collection hose (B) to the

fence dust chute (C) and secure it in place by tightening hose clamp (D).

Refer to Fig.10.

FIGURE 7

FIGURE 8

FIGURE 9

FIGURE 10

ASSEMBLY & ADJUSTMENTS

INSTALLING OFFSET BARS FOR JOINTING

Two offset bars are included for jointing operations. Offsetting the outfeed

fence face provides a straight path for the workpiece to be guided as it

passes by the router cutter, and the workpiece is completely supported

throughout the operation.

Each offset bar can be positioned in two ways, depending on the amount of

offset needed. The offset bars provided can offset the outfeed fence face by

0.7mm, when flipped over it can offset the outfeed fence face by 1.5mm.

1) Loosen the 3 lock knobs (A) Fig.11 at the back of the fence which secure

the left side fence face (B).

2) Decide the amount of offset desired (0.7mm or 1.5mm). The side of the

offset bar which gets installed will determine the offset. Install smallest

t-slot of the offset bar for 0.7mm setting, or the opposite for 1.5mm

setting.

3) Once you have determined which side will give you the desired offset,

slide the offset bar (C) Fig.11 into the upper T-slot (D) of the fence as

shown. Then install the second offset bar (E) in the lower T-slot (F) of the

fence.

4) Once the adjustment is done, retighten 3 lock knobs (A) Fig.11 at the

back of the fence.

Note: When the offset bars are not being used, they can be positioned in

the T-slot (A) Fig.12 of the fence.

ADJUSTING SIDE RAIL RULERS

1) The side rail rulers (A) Fig.13 are adjustable and can be repositioned to

suit your needs. Loosen lock knob (B) under the side rail, reposition the

ruler (A) and retighten lock knob (B).

2) Repeat for the other side.

FIGURE 11

FIGURE 12

FIGURE 13

King Industrial Excelsior XL-080 User manual

Brand: King Industrial

Model: Excelsior XL-080

Category: Power tools

Type: User manual

This manual is also suitable for

XL-080

Download PDF

report

King Industrial Excelsior XL-080 User manual

This manual is also suitable for

King Industrial Excelsior XL-080 User manual

Related papers

Other documents