King Canada KC-366SH User manual

Brand: King Canada

Model: KC-366SH

Type: User manual

INSTRUCTION MANUAL

MODEL: KC-366SH

5 HP 1-1/4” INDUSTRIAL SHAPER

WITH DIGITAL READOUT

WARRANTY INFORMATION

2-YEAR

LIMITED WARRANTY

FOR THIS INDUSTRIAL SHAPER

KING CANADA TOOLS

OFFERS A 2-YEAR LIMITED WARRANTY

FOR COMMERCIAL USE.

PROOF OF PURCHASE

Please keep your dated proof of purchase for warranty and servicing purposes.

PARTS DIAGRAM & PARTS LISTS

Refer to the Parts section of the King Canada web site for the most updated parts diagram and parts list.

LIMITED TOOL WARRANTY

King Canada makes every effort to ensure that this product meets high quality and durability standards. King Canada warrants to the

original retail consumer a 2-year limited warranty as of the date the product was purchased at retail and that each product is free from

defects in materials. Warranty does not apply to defects due directly or indirectly to misuse, abuse, normal wear and tear, negligence

or accidents, repairs done by an unauthorized service centre, alterations and lack of maintenance. King Canada shall in no event be

liable for death, injuries to persons or property or for incidental, special or consequential damages arising from the use of our products.

To take advantage of this limited warranty, return the product at your expense together with your dated proof of purshase to an

authorized King Canada service centre. Contact your retailer or visit our web site at www.kingcanada.com for an updated listing of our

authorized service centres. In cooperation with our authorized serviced centre, King Canada will either repair or replace the product if

any part or parts covered under this warranty which examination proves to be defective in workmanship or material during the

warranty period.

NOTE TO USER

This instruction manual is meant to serve as a guide only. Specifications and references are subject to change without prior notice.

KING CANADA INC. DORVAL, QUÉBEC, CANADA H9P 2Y4

www.kingcanada.com

GENERAL

SAFETY INSTRUCTIONS

VOLTAGEWARNING: Before connecting the machine to a power source (receptacle, outlet, etc.) be sure the voltage supplied is the same as

that specified on the nameplate. A power source with voltage greater than specified can result in SERIOUSINJURY to the user - as well as

damage the machine. If in doubt DONOTPLUGINTHETOOL. Using a power source with voltage less than the nameplate is harmful to the motor.

1. KNOW YOUR MACHINE

Read and understand the owners manual and labels affixed to

the machine. Learn its application and limitations as well as its

specific potential hazards.

2. GROUND THE MACHINE.

This machine is equipped with an approved 3-conductor cord and

a 3-prong grounding type plug to fit the proper grounding type

receptacle. The green conductor in the cord is the grounding wire.

NEVER connect the green wire to a live terminal.

3. KEEP GUARDS IN PLACE.

Keep in good working order, properly adjusted and aligned.

4. REMOVE ADJUSTING KEYS AND WRENCHES.

Form habit of checking to see that keys and adjusting wrenches

are removed from the machine before turning it on.

5. KEEP WORK AREA CLEAN.

Cluttered areas and benches invite accidents. Make sure the floor

is clean and not slippery due to wax and dust build-up.

6. AVOID DANGEROUS ENVIRONMENT.

Don’t use machinery in damp or wet locations or expose them to

rain. Keep work area well lit and provide adequate work space.

7. KEEP CHILDREN AWAY.

All visitors should be kept a safe distance from work area.

8. MAKE WORKSHOP CHILD-PROOF.

Use padlocks, master switches or remove starter keys.

9. USE PROPER SPEED.

A machine will do a better and safer job when operated at the

proper speed.

10. USE RIGHT TOOL.

Don’t force the machine or the attachment to do a job for which

it was not designed.

11. WEAR PROPER APPAREL.

Do not wear loose clothing, gloves, neckties or jewelry (rings,

watch) because they could get caught in moving parts. Non-slip

footwear is recommended. Wear protective hair covering to

contain long hair. Roll up long sleeves above the elbows.

12. ALWAYS WEAR SAFETY GLASSES.

Always wear safety glasses (ANSI Z87.1). Everyday eyeglasses

only have impact resistant lenses, they are NOT safety glasses.

Also use a face or dust mask if cutting operation is dusty.

13. DON’T OVERREACH.

Keep proper footing and balance at all times.

14. MAINTAIN MACHINE WITH CARE.

Keep machine clean for best and safest performance. Follow

instructions for lubricating and changing accessories.

15. DISCONNECT MACHINE.

Before servicing, when changing accessories or attachments.

16. AVOID ACCIDENTAL STARTING.

Make sure the switch is in the ‘’OFF’’ position before plugging

in.

17. USE RECOMMENDED ACCESSORIES.

Consult the manual for recommended accessories. Follow the

instructions that accompany the accessories. The use of

improper accessories may cause hazards.

18. NEVER STAND ON TOOL.

Serious injury could occur if the machine tips over. Do not store

materials such that it is necessary to stand on the machine to

reach them.

19. CHECK DAMAGED PARTS.

Before further use of the machine, a guard or other parts that

are damaged should be carefully checked to ensure that they

will operate properly and perform their intended function. Check

for alignment of moving parts, breakage of parts, mounting,

and any other conditions that may affect its operation. A guard

or other parts that are damaged should be properly repaired or

replaced.

20. NEVER LEAVE MACHINE RUNNING UNATTENDED.

Turn power ‘’OFF’’. Don’t leave any machine running until it

comes to a complete stop.

1. DO NOT OPERATE THIS MACHINE UNTIL it is assembled and

installed according to the instructions.

2. OBTAIN ADVICE from your supervisor, instructor, or another

qualified person if you are not familiar with the operation of this

machine.

3. USE THE GUARDS WHENEVER POSSIBLE. Check to see that

they are in place, secured, and working correctly.

4. KEEP ARMS, HANDS AND FINGERS away from the cutter.

5. NEVER START THE MACHINE with the workpiece contacting the

cutter.

6. KEEP CUTTERS SHARP and free from rust and pitch.

7. PROPERLY SECURE THE CUTTERS before starting the machine.

8. DO NOT PERFORM ANY OPERATION FREE-HAND. Use the

fence for straight-shaping, miter gauge for end-shaping and rub

collars for curve-shaping.

9. DO NOT FEED A WORKPIECE that is warped, contains knots, or

is embedded with foreign objects (nails, staples, etc.).

10. NEVER RUN A WORKPIECE between the fence and the cutter.

11. USE A MITER GAUGE and a clamp attachment for end shaping

whenever possible. Remove the fence during this operation.

12. FEED WORKPIECE against cutter rotation (Fig.1).

13. TURN THE MACHINE “OFF” AND DISCONNECT THE

MACHINE from the power source before installing or removing

accessories, before adjusting or changing setups, or when making

repairs.

14. NEVER TURN THE MACHINE “ON” before clearing the table of

all objects (tools, scraps of wood, etc.).

15. AVOID AWKWARD OPERATIONS AND HAND POSITIONS

where a sudden slip could cause a hand to move into the cutter.

16. ADJUST THE FENCE HALVES so that the cutter opening is

never more than is required to clear the cutter.

17. NEVER PERFORM LAYOUT, assembly or set-up work on the

table/work area when the machine is running.

18. NEVER REACH UNDER THE TABLE while the machine is

running.

19. NEVER ADJUST THE FENCE while the machine is running.

SPECIFIC SAFETY INSTRUCTIONS FOR SHAPERS

FIGURE 1

Rotation direction

Feed

ELECTRICAL INFORMATION

WARNING

ALL ELECTRICAL CONNECTIONS MUST BE DONE BY A QUALIFIED ELECTRICIAN. FAILURE TO COMPLY MAY RESULT IN SERIOUS

INJURY! ALL ADJUSTMENTS OR REPAIRS MUST BE DONE WITH THE MACHINE DISCONNECTED FROM THE POWER SOURCE.

FAILURE TO COMPLY MAY RESULT IN SERIOUS INJURY!

POWER SUPPLY

WARNING: YOUR INDUSTRIAL SHAPER MUST BE CONNECTED

TO A 220V, 20-AMP. MINIMUM BRANCH CIRCUIT. FAILURE TO

CONNECT IN THIS WAY CAN RESULT IN INJURY FROM SHOCK

OR FIRE.

GROUNDING

This Industrial Shaper must be grounded. If it should malfunction or

breakdown, grounding provides a path of least resistance for electric

current, to reduce the risk of electric shock. The plug must be

plugged into an appropriate outlet that is properly installed and

grounded in accordance with all local codes and ordinances.

WARNING: TO MAINTAIN PROPER GROUNDING OF YOUR

INDUSTRIAL SHAPER, DO NOT REMOVE OR ALTER THE PLUG

GROUNDING PRONG IN ANY MANNER.

Not all outlets are properly grounded. If you are not sure if your

outlet is properly grounded, have it checked by a qualified electrician.

WARNING: IF NOT PROPERLY GROUNDED, THIS INDUSTRIAL

SHAPER CAN CAUSE ELECTRICAL SHOCK, PARTICULARLY

WHEN USED IN DAMP LOCATIONS. TO AVOID SHOCK OR FIRE,

IF THE POWER CORD IS WORN OR DAMAGED IN ANY WAY,

HAVE IT REPLACED IMMEDIATELY.

220V OPERATION

A plug and power cord is not provided with this Industrial Shaper.

You may either connect the proper UL/CSA listed plug or hardwire

the machine directly to your electrical panel provided there is a

disconnect near the machine for the operator. The plug and the

required wall outlet are illustrated in Fig.2.

EXTENSION CORDS

WARNING! IT IS NOT RECOMMENDED TO USE AN EXTENSION

CORD, BUT IF IT IS NECESSARY, READ THE FOLLOWING.

The use of any extension cord will cause some loss of power.

Depending on the length of extension cord needed, use the table

(Fig.3) to determine the minimum wire gauge (A.W.G-American Wire

Gauge). Use only 3-wire extension cords which have 3-prong

grounding type plugs and 3-hole receptacles which accept the tool’s

plug.

For circuits that are further away from the electrical circuit box, the

wire thickness must be increased proportionately in order to deliver

ample voltage to the Industrial Shaper motor. The smaller the gauge

of the extension cord, the thicker it will be in diameter. Refer to Fig.3

for wire length and size.

Starting and Stopping the Industrial Shaper

This Industrial Shaper comes with an easy access control panel with

spindle height digital readout (A) Fig.4, On button (B), emergency

stop button (C) and forward/reverse switch (D).

To turn the machine “On” press the On button (B). To stop the

machine, push the red emergency stop button (C). Once you push

down on the emergency stop button, twist the button clockwise until

it pops up, only then will you be able to restart the machine.

FIGURE 3

PROPERLY GROUNDED

220V 20 AMP. OUTLET

CURRENT CARRYING PRONGS

GROUNDING PRONG

FIGURE 2

LENGTH OF

EXTENSION CORD

0-25 FEET

26-50 FEET

51-100 FEET

WIRE GAUGE REQUIRED

(AMERICAN WIRE GAUGE)

220V LINES

NO.16

NO.14

NO.12

FIGURE 4

GETTING TO KNOW YOUR

INDUSTRIAL SHAPER

Getting to know your Industrial Shaper

1. Raising/lowering handwheel

2. Handwheel lock knob

3. Table inserts

4. Spindle (3/4” or 1-1/4”)

5. Left fence

6. Miter gauge

7. Safety guard lock knob (1 of 2)

8. Safety guard

9. Control panel

SPECIFICATIONS

MODEL KC-366SH

Spindle diameter 3/4”, 1-1/4”

Spindle speeds 5,000, 7,000 & 10,000 RPM

Table size 39-5/16” x 31-7/16”

Spindle openings on table 2-1/2”, 4-1/8”, 5-11/16”, 7-1/4”

Spindle length (3/4”) 3-7/8”, (1-1/4”) 5-7/8

Under nut capacity (3/4”) 4”, (1-1/4”) 6”

Table height 36-1/2”

Motor 5 HP, 18 Amp.

Voltage 220V, 1 phase, 60 Hz

Assembled dimensions (LxWxH)/weight 39-5/16” x 34” x 54-1/2” / 640 lbs

Package dimensions (LxWxH)/weight 42” x 41” x 43” / 720 lbs

10. Forward/reverse switch

11. On button

12. Emergency stop button

13. Spindle height digital readout

14. Featherboard

15. Right fence

16. Table

17. Starter pin

18. Door latch

19. Mobile base lock knob (1 of 2)

20. Infeed ram fin adjustment knob

21. Fence adjustment knob

22. Infeed fence lock handle

23. Upper guard lock knob (1 of 2)

24. Upper guard

25. Feather board lock handle

26. Fence side-to-side adjusting lock knob (1 of 2)

27. Outfeed fence lock handle

28. Fence assembly lock knob (1 of 2)

29. Outfeed ram fin adjustment knob

30. Fence 4” dust chute

ASSEMBLY & ADJUSTMENTS

UNPACKING, CLEANING AND SETTING UP

This Industrial Shaper weighs approximately 640 pounds. Do not overexert yourself while unpacking or moving this machine. The Industrial

Shaper is bolted to the wooden base, remove hex. bolts and 90º plates and use a forklift or heavy-duty pallet truck to lift the Industrial Shaper

off the base. Once placed on a level floor, the shaper can easily be moved from workplace to workplace using the built-in mobile base.

All the unpainted surfaces and a few painted ones are coated with a preservative oil, which prevents rust and corrosion during shipping. This

coating must be removed with paint thinner (mineral spirits) and a good supply of paper towels. DONOTuse gasoline, lacquer thinner,

acetone or any other highly-flammable solvents. They increase the risk of fire or explosion and they don’t work any better. Do not use

chlorinated solvents, such as perchloroethelene. These will lift the paint and ruin the shaper’s finish. Any solvent that cuts grease should not be

used to clean rubber or plastic parts. Clean in a well ventilated area and dispose

of soiled towels in a proper manner to avoid fire and environmental damage.

It is recommended to set your shaper on a level surface capable to take a

uniform distributed load of 100 pounds per square foot. Concrete floors and

commercial hardwood floors should be satisfactory, but lighter residential wood

floors may require some reinforcement to handle the load.

ASSEMBLY & ADJUSTMENTS

Mounting the fence

1. Place the fence assembly (A) Fig.5 on the table (B) as shown. Line up the

fence grooves with the two location plates (C) secured to the table. Lift the

fence assembly and place it over the two location plates (C).

2. Secure the fence assembly to the table using two large lock knobs and

washers (D). Insert the large lock knobs and washers through the two slots

(E) on each side. Partially thread the large lock knobs and washers into two

mounting holes (F) on the table. Do not tighten at this time.

4. Turn the micro-adjust knob (G) on the bracket to position the fence all the way

to the rear.

5. Tighten the two large lock knobs and washers (D) enough to prevent the fence

from moving.

Adjusting controls of the fence assembly (Fig.6):

A – Fence assembly lock knobs – They secure fence assembly to table.

B – Fence micro-adjustment knob – Turn micro-adjustment knob to move fence

assembly forward or backward.

C – Lock handles – They secure the infeed and outfeed fences.

D – Infeed/outfeed ram micro-adjust dials – Turn infeed or outfeed ram

micro-adjust dial for fine adjustment of the infeed or outfeed fence.

E – Lock knobs – Loosen for side to side adjustment of infeed or outfeed fence.

F – Lock knobs – Loosen for vertical adjustment of safety guard.

G – Lock knobs – Loosen for forward/backward adjustment of the safety guard.

Mounting the control panel in upright position

1. The control panel (A) Fig.7 comes installed in the down position for transport

purposes.

2. Loosen and remove the 4 cap screws (B), pivot the control panel arm (C) to

the upright position as shown and secure control panel arm to the rear of the

table using the same 4 cap screws (B).

3. Loosen lock knob (D) Fig.7 and pivot the control panel towards the front of the

machine. Retighten lock knob.

FIGURE 5

FIGURE 6

FIGURE 7

ASSEMBLY & ADJUSTMENTS

Installing and using starter pin

Warning! Use of the starting pin should only be attempted by advanced users.

If you have never used this method, it is recommended you get training from a

qualified person. Failure to comply may result in serious injury.

The starting pin (A) Fig.8 & Fig.9 gets installed to the table in either the right or

left side of the mounting holes (B) Fig.8. The starter pin is used to support the

work when starting a cut.

1. The workpiece (B) Fig.9 should be placed in the position 1, using the starter

pin (A) as a support.

2. Swing the workpiece into the cutter (C) as shown in the position 2 (Fig.9).

The workpiece is now supported by the starter pin and the collar.

3. After the cut has been started, the workpiece is swung free of the starter pin

and only rides against the collar as shown in position 3. Always feed against

the cutter rotation.

Installing miter gauge

1. Slide the miter gauge (A) Fig.10 into the T-slot in the table top.

2. Loosen lock handle (B). To adjust the body (C) of the miter gauge to the

desired angle:

3. Pull the spring-loaded knob (D) out and turn until the body (C) of the miter

gauge is at the desired angle as indicated on the scale.

4. Retighten lock handle (B).

Miter gauge indent settings

There are indents at the 0º, 30º and 45º right and left positions. At these

settings, release the knob (D) Fig.10 to engage the stop rod. Then tighten the

lock handle (B).

Note: Do not rely solely on the indents for an accurate setting. After the stop

rod engages at the 0º, 30º and 45º positions, make a fine adjustment with the

knob (D), if necessary, setting it against the scale indicator.

Adjusting miter gauge

1. Set the miter gauge to 90º (0º setting on the scale) by loosening the lock

handle (B) Fig.10, then pulling the spring-loaded knob (D) out and turning

the body (C) until 0º is indicated on the scale (E).

2. Measure the accuracy of the miter gauge against the T-slot with a

combination square.

If adjustment is necessary:

3. Adjust the body (C) until it is perfectly square (90º) to the T-slot (F).

4. Tighten the lock handle (B). Verify that the scale indicator (G) reads 0º. If

further adjustment is necessary:

5. Loosen the screw (H) and adjust the indicator (G) until it reads 0º

6. Retighten screw (H).

The miter gauge should fit snugly within the T-slot while still sliding easily. The

bar of the miter gauge has two slots, each with a set screw. Rotate one or both

of these set screws with a hex. key as needed to eliminate any play between

the miter gauge bar and T-slot.

FIGURE 8

FIGURE 9

FIGURE 10

INSTALLING/REMOVING SPINDLE

Spindle Assembly Installation

The fence guard (A) Fig.11 has been removed for clarity. The spindle assembly

(B) is mounted to the arbor (C) and secured with a draw bar (D) and nut (E).

Use the following procedure to install the spindle assembly. Reverse the order to

remove the spindle.

Warning: When changing tools, making adjustments, or doing clean-up and

maintenance, always turn the machine off and unplug the machine from its

power source.

1. Raise the arbor (C) all the way up using the handwheel located on the front of

the cabinet.

Locking the Arbor

2. Locate the spindle lock (A) Fig.12 accessible through the door on the right

side of the cabinet. Pull out and rotate 90º right or left resetting the knob into

the indent. Turn the arbor (C) by hand until it locks, then verify that it will not

rotate.

Installing the Spindle Assembly

3. Thread the nut (E) Fig.11 onto the threaded end of the spindle (D) as shown.

Tighten securely by hand.

4. Thread the spindle assembly (B) Fig.11 and nut (E) onto the arbor (C) and

hand tighten only.

5. Insert the draw bar (B) Fig.12 through the opening in the shaft (C) just below

the drive belt (D). Turn clockwise, fastening and securing it to the spindle.

Tighten the draw bar (B) with the provided large wrench (E).

6. Tighten the nut (E) Fig.11 with the large wrench (E) Fig.12.

Note: At this time, the spindle lock is still locked.

Spindle Assembly Removal

The spindle lock must be engaged to remove spindle assembly.

1. Remove the draw bar (B) Fig.12.

2. Loosen the nut (E) Fig.11 then, using the wrench (E) Fig.12 continue to turn

until the spindle can be removed from the arbor.

SHAPER CUTTER INSTALLATION

Warning: When changing tools, making adjustments, or doing clean-up and

maintenance, always turn the machine off and unplug the machine from its

power source.

Locking the Spindle and installing shaper cutter

1. Locate the spindle lock (A) Fig.12 accessible through the door on the right

side of the cabinet. Pull out and rotate 90º right or left resetting the knob into

the indent. Turn the arbor (C) by hand until it locks, then verify that it will not

rotate.

2. Place the shaper cutter (A) Fig.13 (not included) onto the spindle as shown,

oriented in the proper direction.

3. Place the spacers (B) and keyed collar (C) onto the spindle.

Note: Spacers come in several widths and the stacked selection (B) must be

such that the top of the keyed collar (C) sits slightly above the top of the spindle

(D). This will ensure sufficient pressure to properly secure the shaper cutter (A)

when installation is complete.

4. Install the pronged washer (E) and cap screw (F). Tighten cap screw with the

8 mm hex. key provided.

ASSEMBLY & ADJUSTMENTS

FIGURE 11

FIGURE 12

FIGURE 13

SHAPER CUTTER INSTALLATION continued...

Unlocking spindle

5. Pull out the spindle lock (A) Fig.12 accessible through the door on the right

side of the cabinet. Rotate 90º right or left, resetting the knob into the

indent. Using gloves to prevent injury from the shaper cutter, turn the

spindle by hand to verify that it turns freely.

Router collet installation

1. Locate the spindle lock (A) Fig.12 accessible through the door on the right

side of the cabinet. Pull out and rotate 90º right or left resetting the knob into

the indent. Turn the arbor (C) by hand until it locks, then verify that it will not

rotate.

2. Place the router collet assembly (A) Fig.14 onto the arbor (B) and secure

with the wrench (E) Fig.12 provided.

3. Unlock the spindle by pulling out the spindle lock (A) Fig.12 accessible

through the door on the right side of the cabinet. Rotate 90º right or left,

resetting the knob into the indent. Turn the router collet (A) Fig.14 by hand

to verify that it turns freely.

ADJUSTMENTS & OPERATION

Handwheel

The handwheel (A) Fig.15 controls the spindle height. Loosen the lock knob (B)

then turn the handwheel (A) clockwise to raise and counterclockwise to lower

the spindle. Once adjustment is made retighten the lock knob (B).

Spindle Gib Adjustment

The spindle housing gib on your machine is factory adjusted and initially should

not require readjustment. After a period of use the gib may wear and become

loose, creating play and potentially causing the spindle to vibrate. This will

require adjustment. To adjust:

1. Using a 12 mm wrench, loosen the four jam nuts (A) Fig.16 that secure the

gib set screws (B).

2. Using a 4 mm hex. key, tighten each set screw (B) 1/8 or less turn starting

with the lowest one, followed by the uppermost one, then the two middle set

screws. If this is not enough to remove the table play, repeat this step until

the play is removed.

Note: If the gibs are too tight the front handwheel (A) Fig.15 that controls

the spindle height will be difficult to turn.

3. When adjustment is complete, hold the set screws (B) in position with the 4

mm hex. key to maintain the setting while tightening the jam nuts (A) with

the 12 mm wrench.

Feather board hold-downs

This Industrial Shaper comes equipped with two feather board hold-downs (A)

Fig.17 which are mounted on the infeed and outfeed fences.

1. Loosen lock handles (B) and lock knobs (C).

2. Slide the hold-downs to the desired position along the fence and tighten lock

handles (B).

3. Place the workpiece (D) on the table against the fence and under the

hold-down (A).

4. Adjust the feather board hold-down to put moderate pressure on the

workpiece, then tighten the lock knobs (C).

FIGURE 14

FIGURE 15

FIGURE 16

FIGURE 17

ASSEMBLY, ADJUSTMENTS

& OPERATION

ADJUSTMENTS & OPERATION

Changing Cutter Speed

This Industrial Shaper is equipped with pulleys that allow you to change the

spindle speed. The belt (A) Fig.18 placed on the upper pulleys (B) provides

5,000 RPM spindle speed. Placing the belt on the middle pulleys (C) provides

7,000 RPM spindle speed. Placing the belt on the lower pulleys (D) provides

10,000 RPM spindle speed, refer to Fig.19 for belt position illustration.

To change speed:

1. Disconnect the machine from the power source.

2. Open the door of the cabinet.

3. Release belt tension by moving the belt tension handle (A) Fig.20 to the

unlock (left) position as shown. This allows the motor (B) to swivel on its

mounting hinge.

4. Move the drive belt (C) to the other required set of pulleys.

5. Lock the belt tension handle (A), securing the motor (B) and placing tension

on the drive belt (C).

Drive Belt Tension

The drive belt should have sufficient tension to prevent slippage when the

machine is in operation. If the tension on the belt needs adjustment:

1. Disconnect the machine from the power source.

2. Open the door of the cabinet.

3. With a 17 mm wrench, loosen the lock nuts (D) Fig.20 on the belt tension

assembly.

4. Adjust the hex. bolt (E-not visible) with a 17 mm wrench to tension the belt

(C). The tension handle (A) must be in the locked position (towards the right)

while performing this step.

Note: Two 17 mm wrenches are required for the next step.

5. Maintain the position of the hex. bolt (E) with one wrench while tightening the

lock nuts (D) with the other.

Belt Replacement

Replace the drive belt (C) Fig.20 as follows:

1. Disconnect the machine from the power source.

2. Open the door of the cabinet.

3. Remove the belt tension by moving the belt tension handle (A) to the unlock

(left) position. This allows the motor (B) to swivel on its mounting hinge.

4. Work the drive belt down all the way past the pulleys.

5. Continue sliding the belt down on the left side until it is free from the spindle,

then remove the belt over the top of the motor pulley.

6. Install the new belt by following these steps in reverse.

FIGURE 18

FIGURE 19

FIGURE 20

ADJUSTMENTS & OPERATION

Control Box

This Industrial Shaper is equipped with a control box provided with ON/OFF

push buttons, a FWD/REV switch and a Spindle Height Digital Readout. See

Fig.21.

WARNING: Make sure that your workplace is inaccessible to children by

closing and locking all entrances when you are away. NEVER allow untrained

visitors in workplace when assembling, adjusting or operating equipment.

Digital Readout

The digital readout (A) Fig.21 is used for making incremental spindle height

adjustments where applicable, if multiple shaping/cutting passes are to be

performed on a given workpiece. Set the digital readout as follows:

1. Set the desired spindle height for the workpiece to be cut.

2. Supply power to the machine so the digital readout display is lit.

3. Select inch or mm by pressing the inch/mm button (B).

4. Press the “0” SET button (C) for approximately two seconds.

The digital readout display resets to zero, which is your reference point. When

the spindle is raised or lowered (front handwheel), the change is relative to this

reference. If this feature is used, the display should be reset to zero for each

new cutting operation.

Operational guidelines

Before connecting power to the machine, check that all mounting screws and bolts are tight. Turn on the motor momentarily to check for

proper rotation. The spindle should rotate counterclockwise when looking down on the spindle. Correct as required. Run the machine for a

short period of time to ensure that the moving parts are working properly with no excessive vibration. If a problem develops, correct it before

operating shaper.

Safety Devices

Safety devices such as guards, fixtures, templates hold-downs, push sticks, featherboards and power feeders should be used whenever

possible. Fig.22 shows a push stick illustration which can be easily made from scrap wood.

Note: For the sake of clarity, the shaper guard has been omitted from most illustrations. All shaper operations must be done with the proper

guard in place and any other device which insures the safety of the operator.

Grain Direction Considerations

Plan to shape the workpiece in the same direction as the grain when possible. Some open grain woods (such as redwood, fir and oak) will

leave a rough, or slightly splintered edge when cut against the grain.

Warning: Deep cuts require excessive horsepower and pushing force to control the cut.

Deep cuts can also cause the wood to splinter or split and may lead to lost control or personal injury. When an edge finish is unsatisfactory,

take two or more cuts with the final cut no more than 1/16” deep. In the case of shaping across the grain, the trailing board edge will often

splinter. To correct this, the best solution is to make the board 1/4” oversize in width, shape the board, and simply trim off the excess.

FIGURE 21

FIGURE 22

ADJUSTMENTS & OPERATION

Operational guidelines

Cutter Rotation

Counterclockwise Setup – With the cutter installed as shown in A, Fig.23, feed

the workpiece from right to left.

Clockwise Setup – With the cutter installed as shown in B, Fig.23, feed the

workpiece from left to right.

Using the Fence

Using the fence is the safest and most satisfactory method of shaping, and

should always be used when the work permits. Almost all straight work can be

used with the fence.

For average work, where a portion of the original edge of the work is not to be

touched by the cutter, both the infeed and outfeed fences are set in a straight

line as shown in A, Fig.24.

When the shaping operation removes the entire edge of the work, e.g. in jointing

or making a full bead, the shaped edge will not be supported by the outfeed

fence when both fences are in line, A Fig.24. In this case, the stock should be

advanced to the position shown in B, Fig.24 and stopped. Turn off the machine

and move the outfeed fence forward to contact the workpiece, C Fig.24.

Remove the workpiece, start the motor, and then continue the operation.

Warning: Always remove workpiece before starting the machine! This will

prevent kickback and potential serious injury.

Z Dimension

Before making a template (or using the edge of the workpiece) for shaper

cutting, the "Z" dimension must be established in order to determine the shape

and size of the finished stock. The "Z" dimension is the difference between the

innermost part of the cutter edge and the outside diameter of the ball bearing

follower (collar). See Fig.25.

Note: The "Z" dimension can be either positive or negative.

The "Z" dimension is positive if the cutter is larger than the collar bearing.

The "Z" dimension is negative if the cutter is smaller than the collar bearing.

Depth of Cut

The depth of cut is the distance from the outside circumference edge of the

collar (which the work rides against) to the outside edge of the cutter. The depth

of cut is determined by the position of the fence relative to the cutterhead and/or

by the use of shaper collars (see Fig.26).

FIGURE 25

OPERATION

FIGURE 26

FIGURE 23

FIGURE 24

Operational guidelines

Straight Edge Shaping

Straight edge shaping is always performed with the workpiece against the

fence. Use only push sticks and holddowns to keep the workpiece in position.

Warning: Do not use the miter gauge to feed material along the fence face.

The workpiece can bind and cause kickback. Failure to comply may cause

serious injury!

To set up:

1. Disconnect or unplug the machine from its power source.

2. Check to see that the fence faces are parallel, properly in line or offset if

necessary and securely tightened.

3. Rotate the cutter and inspect for clearance.

4. Lock the spindle.

5. Install all necessary guards.

6. Reconnect power to the machine.

7. Make a trial cut on a piece of scrap wood the same thickness as workpiece.

Note: Only a short cut is necessary to determine if the profile, depth, and

height of cut is correct.

Edge Shaping

When edge shaping, never attempt to hand guide any stock less than 12” long,

or narrower than 3” without the use of a special guide as shown in Fig. 27.

Caution: When edge shaping, the workpiece must be at least 12” long unless

a special guide is used.

1. Use hold-ins and hold-downs as shown in Fig.32 to firmly hold the workpiece

down and against the fence. If workpiece is too wide for the hold-ins to be

used, clamp a scrap board to the table to substitute for the hold-ins.

2. Check the rotation of the cutter. Be sure to feed workpiece against rotation

of the cutter.

3. Feed the workpiece slowly and steadily with firm, even pressure to make a

smooth cut.

Important: The rate of feed depends on depth of cut and experience of

operator.

End Shaping

When end shaping narrow stock, it is important that at least one half of the

workpiece end be in contact with either the in-feed or out-feed fence. Use a

guide similar to the one shown in Fig.28 which tightly clamps the scrap piece to

the workpiece and provides the necessary width.

Warning: End shaping a narrow workpiece without a special guide could result

in the workpiece rocking into the cutterhead, causing personal injury.

Shaping All Sides

Because cross grain shaping is more likely to create chipping out and splinters

on some woods, it is good practice to first shape the cross-grain sides. Any

chipping that does occur is taken care of by the with-grain cuts, as shown in

Fig. 29.

On-Edge Shaping

If the shaper fence does not firmly support wide stock, use the T-slots in the

fence to attach a special rigid high fence as shown in Fig.30.

Note: Make sure the screw holes are countersunk in the special fence to avoid

interference with the workpiece.

FIGURE 27

OPERATION

FIGURE 28

FIGURE 29

FIGURE 30

OPERATION

Operational guidelines

Straight Line Bevel Shaping

To shape a beveled straight edge, use a bevel-edge shaping jig in combination

with the regular fence as shown in Fig.31.

To perform a bevel-edge cut, the infeed edge of the jig is placed against the

infeed fence and clamped to the table as shown in Fig.32. The outfeed fence is

moved forward as necessary to compensate for the cut.

Caution: Never attempt to bevel cut free hand. Always use a bevel-edge fixture.

Contour Edge Shaping With Collar

To shape contoured edges, the operator must first remove the fence assembly.

In order to control the workpiece and limit the depth-of-cut, the operator must

use an anti-friction collar with the cutter as shown in Fig.33.

The collar may be positioned above or below the cutter, and its function is to ride

against the workpiece or template. At the same time, the collar will establish the

depth-of-cut as shown in Fig.34. Whenever possible, always use a ring guard or

safety collar.

Note: Since the collar requires at least 1/8" of surface edge to ride against, the

entire edge cannot be shaped as shown in Fig.35. The added use of a pattern,

however, permits the shaping of the entire contour edge.

FIGURE 31

FIGURE 32

FIGURE 33

FIGURE 34FIGURE 35

OPERATION

Operational guidelines

Contour Edge Shaping With Collar continued...

If the workpiece is to be shaped all around the perimeter, hold it firmly and push

the work straight into the cutter until the depth of cut is established by the collar

as shown in Fig.36. Continue to feed the work so that the point of contact on the

edge is always 90 degrees to the collar (or directly in line with the cutter edge)

and held firmly against it.

When the workpiece is not contoured all around, start the cut as shown in Fig.9.

With this operation, the workpiece is positioned against the starter pin and the

end swung into place to start the cut. When the cut has begun and the

workpiece firmly against the collar, swing the stock away from the pin and

proceed with cut.

Warning: Freehand shaping is extremely dangerous. The operator must be

aware at all times of the proximity of his hands to the cutter. Hands must never

come closer than 12” to the cutter without the proper guard or similar safety

device over the cutterhead.

Shaping With Collars

When shaping with collars and the starter pin, always adhere to the following

rules for good work and safe operation:

The collar must have sufficient bearing surface, as shown in Fig.37. Also, the

stock must be fairly heavy in proportion to the cut being made. Under no

circumstances should a short, light workpiece be shaped against the collars, as

in Fig.38.

Note: The edge of the work to be shaped must be smooth. Any irregularity on

the surface which rides against the collar will be duplicated on the molded

surface. Collars must be smooth and free from pitch and other substances.

Position of Collars

Collars may be used above, below or between cutterheads.

1. When the collar is used below the cutter, as shown in Fig.39, the progress of

the cut can be seen throughout the operation. However, any accidental lifting

of the work will gouge the wood and ruin the workpiece.

2. When the collar is used above the cutter, as shown in Fig.40, the cut cannot

be seen. But this method offers an advantage in that the cut is not affected by

slight variations in the thickness of the stock. Also, accidental lifting of the

workpiece will not gouge the workpiece; simply repeat the operation to correct

the mistake.

3. Using the collar between the two cutters has the advantages and

disadvantages of the first two procedures, and is frequently used where both

edges of the work are to be molded, Fig.41.

Note: It is advisable to place the cutter as low as possible on the spindle to

reduce spindle deflection and ensure the best possible finish. Also make sure

that the contacting surfaces of the cutter are smooth, clean and without dents.

FIGURE 36

FIGURE 37

FIGURE 38

FIGURE 39

FIGURE 40

FIGURE 41

OPERATION

Operational guidelines

Arcs and Circles

Large circular and arc-shaped stock can be shaped as described in section

named Contour Edge Shaping. However, smaller sized stock requires the use of

special shaping jigs similar to those shown in Fig.42.

With the entire fence assembly removed, carefully position the jig for desired

depth-of-cut and securely clamp to the table.

It is important with the arc and circle shapes that the workpiece, prior to being

shaped, must be roughly cut to the desired size and curve of the finished piece.

Make sure that the jig curve matches exactly the workpiece curve. At all times

keep the workpiece firmly in contact with the jig while the cutter is cutting the

stock.

Caution: Never perform this type operation without a ring guard, safety collar or

similar safety device over the cutterhead.

Enclosed Edge Shaping

An enclosed workpiece edge is shaped in the same manner as an outside

contoured edge except that a starting pin is not required as shown in Fig.43.

Note: If the whole edge is to be shaped, the operator must use a pattern.

Position the workpiece on the table before starting the motor. The operator must

do the entire shaping cut by feeding the workpiece into the cutter.

Warning: Enclosed edge shaping is extremely dangerous. The operator must

be aware at all times of the direction of feed. Never perform this type operation

without a ring guard, safety collar or similar safety device over the cutterhead.

With a firm grip, ease the edge into the cutter until stopped by the collar as

shown in Fig.43. Continue to push straight in while feeding and turning the

workpiece at the same time until the cut is finished. Turn off the motor and do

not remove workpiece until the cutter has completely stopped.

Caution: Never perform enclosed edge shaping if there is less than 2” of

workpiece material all around the opening. Never perform enclosed edge

shaping if the workpiece opening is smaller, in any direction, than twice the

diameter of the cutter.

Templates

Templates must be thick enough to provide a solid bearing edge against a collar.

When constructing a template similar to the one shown in Fig.44, keep in mind

that it serves only as a guide for the cutter.

If the workpiece requires all-around shaping, the template can be constructed

from several sections pieced together as shown in Fig.45.

FIGURE 42

FIGURE 43

FIGURE 44

FIGURE 45

OPERATION

Operational guidelines

Securing the Template

There are various methods used to secure the template to the workpiece. The

experienced operator will choose the most appropriate according to the shape,

size and type construction of the template. For example, if the workpiece is large

enough to extend beyond the front of the table and still leave room for the

desired cut, it can be securely held to the template with "C" clamps as shown in

Fig.46.

In many situations the workpiece is positioned against the template using dowels

as anchor points and handles (wood blocks) to assist the operator in guiding the

workpiece through the cut as shown in Fig.47.

Special Cuts

The illustrations in this section show the profile, or section, views made by the

cutter. The most efficient cutters are carbide tipped to ensure clean and

long-term cutting. Small cutters may be solid carbide, and some use inserts.

Since there are such a wide variety of choices, the operator is limited only by his

experience and imagination.

Stacked Cutters

A variety of interesting and timesaving cuts can be made in a single set up by

stacking the cutters. When the operator stacks the cutters, extra care should be

taken to see that all parts are clean, free of nicks and flaws, and perfectly

balanced in the stacked position.

Sash and Door Shaping

Shaping a door requires two operations.

• Fig.48 shows the sash cut for the first operation.

• Fig.49 shows the stock flipped over and the sash cutter used with a 1/4”

groove cutter to complete the cut.

• Fig.50 shows the first shaping cut with the sash cutter for the matching door

stile sash.

• Fig.51 shows the same cut with the stock flipped over.

• Fig.52 shows the first shaping cut for a window sash stile utilizing a sash

cutter, collar, and a 1/2” groove cutter.

FIGURE 46

FIGURE 47

FIGURE 48

FIGURE 49

FIGURE 50

FIGURE 51

FIGURE 52

OPERATION

Operational guidelines

Sash and Door Shaping continued...

• Fig.53 shows both cuts required for a window sash rail end. The first operation

at top is a rabbet cut made with a groove cutter. The second operation is

performed with a stub spindle and buttonhead screw.

Butt Joints

All butt-type joints require both workpieces to be perfectly square and

straight-edged.

Glue Butt Joint

To perform a glue butt joint, both fences are kept inline and adjusted for a depth

of cut (Fig.54). The cuts on both workpieces are part-edge cuts which do not

reduce the stock width during the cutting procedure. When shaping the two

workpieces, one is fed top-side up; the other is fed bottom-side up.

Tongued Joint

Similar to the glue joint, both fences are kept in-line for the tongued joint and

adjusted for a 1/4” depth of-cut with no reduction in stock width. With this joint,

however, both workpieces are fed with the same side up as shown in Fig.55.

Drop Leaf Joint

When shaping a drop-leaf joint as shown in Fig.56, the leaf workpiece is shaped

with a Drop-Leaf Bead cutter; the table workpiece is shaped with a Drop-Leaf

Cove cutter.

With this type joint, the whole edge of both workpieces is shaped, same-side up,

and allowance made for a 1/16” reduction in width. Adjust the infeed fence to

reduce the workpiece width by 1/16”, and adjust the outfeed fence to

compensate for stock removed.

Taper Cuts

Taper cuts can be made by offsetting the fences for the amount of taper desired,

or with a layout line on the stock which can be paralleled to the infeed fence as

shown in Fig.57.

Start the cut by holding the stock against the infeed fence and swinging it into

contact with the outfeed fence just past the cutterhead. As the cut is started,

transfer pressure to hold the workpiece against the outfeed fence, and continue

feeding the workpiece through. After the first cut, the fences will have to be

readjusted in order for the second cut (parallel cut) and the final depth-of-cut to

remain true with the taper.

Caution: Do not use the standard fence for short work (12” or less in length on

the side to be cut). Instead, use a miter gauge or special fixture to avoid losing

control of the workpiece.

FIGURE 53

FIGURE 54

FIGURE 55

FIGURE 56

FIGURE 57

OPERATION & MAINTENANCE

Operational guidelines

Tenon

The tenon fixture illustrated in Fig.58 shows a miter gauge equipped with a

hold-down for shaping the ends of narrow workpieces.

The miter gauge can also be adapted to cut square and centred tenons at the

ends of legs for tables, chairs, etc. Secure the leg to jig and position for cut

as shown in Fig.59.

Make all first cuts with the same jig setting and spindle height. When the first

series of cuts have been made, reposition leg on the jig for each succeeding cut.

Note: If the leg is tapered, use a wedge to place the side facing the cutter into a

90º vertical position as shown in Fig. 60.

MAINTENANCE

Warning! Before making any maintenance, make sure to disconnect the power

cord from the power source.

Your shaper requires very little maintenance. A thorough cleaning after each use

will greatly increase the shaper’s durability and efficiency, by removing dust and

grime that can gum up moving parts.

Sharp cutters are essential for top performance. If you find that the machine cuts

less than efficiently than usual, inspect the cutter(s), replace or repair them as

necessary.

Lubrication

Your shaper comes with factory sealed ball bearings. A sealed ball bearing

requires no lubrication during its lifetime. Should a ball bearing fail, your shaper

will probably develop a noticeable vibration, which will increase when the

machine is put under load. If the bad ball bearing is not replaced, it will

eventually seize and possibly damage other parts of the machine.

Drive Belt Maintenance

Warning! Avoid getting grease or oil on the belt or the pulleys. Not respecting

this warning will considerably reduce the life of your belt.

The belt should be checked on a monthly basis for proper tension and belt condition. Cracking and glazing could result in belt failure. Replace

the belt if such conditions appear.

FIGURE 58

FIGURE 59

FIGURE 60

King Canada KC-366SH User manual

King Canada KC-366SH User manual

King Canada KC-366SH User manual

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