Vortech Superchargers Maxflow® Fuel Pump Booster (FPB) for 2005-2010 Mustang Installation guide

DP/N: 007135v1.0 02/22/2018

MAXFLOW® FUEL PUMP BOOSTER

Installation Instructions

®

1650 Pacific Avenue, Channel Islands, CA 93033-9901 • Phone (805) 247-0226

Fax: (805) 247-0669 • www.vortechsuperchargers.com • M-F 7:00 AM - 3:30 PM (PST)

ENGINEERING, INC.

2005-2010 MUSTANG GT

P/N: 5A102-038

* Legal in California only for racing vehicles which may never be used or registered or licensed for use upon a highway.

DP/N: 007135v1.0, 2018-02-22

FOREWORD

Take note of the following before proceeding:

1. Proper installation of this accessory requires general automotive

mechanic knowledge and experience. Please browse through each step

of this instruction manual prior to beginning the installation to determine if

you should refer the job to a professional installer/technician. Please con-

tact your dealer or Vortech Engineering for possible installers in your

area.

2. This product was designed for use on stock (un-modified, OEM)

vehicles. The PCM (computer), engine, transmission, drive axle

ratios and tire O.D. must be stock. If the vehicle or engine has been mod-

ified in any way, check with Vortech prior to installation and use of this product.

3. Use only premium grade fuel with a minimum of 91 octane (R+M/2).

4. Always listen for any sign of detonatlion (knocking/pinging) and discontinue hard

use (no boost) until the problem is resolved.

5. Vortech is not responsible for any clutch, transmission, drive-line or engine dam-

age.

Exclusions from Vortech warranty coverage considerations

include, but not limited to:

1. Neglect, abuse, lack of maintenance, abnormal operation or improper installation.

2. Continued operation with an impaired vehicle or sub-system.

3. The combined use of Vortech components with other modifications such as, but

not limited to, exhaust headers, aftermarket camshafts, nitrous oxide, third party

PCM programming or other such changes.

another language in any form, by any means without written permission of Vortech Engineering, Inc.

All information, illustrations and specifications contained herein are based on the latest

product information available at the time of this publication. Changes to the manual may be

made at any time without notice. Contact Vortech Engineering for any additional informa-

tion regarding this kit and any of these modifications at (805) 247-0226 7:00am-3:30pm

PST.

STOP

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iii

TABLE OF CONTENTS

FOREWORD ...................................................ii

TABLE OF CONTENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iii

TOOL & SUPPLY REQUIREMENTS .................................iv

PARTS LIST ................................................... v

1. PREPARATION AND REMOVAL ...........................................1

2. FUEL PUMP BOOSTER INSTALLATION .....................................3

3. FINAL CHECK..........................................................5

DP/N: 007135v1.0, 2018-02-22

VORTECH FUEL PUMP BOOSTER

Installation Instructions

2005-2010 MUSTANG GT

Before beginning this installation,

please read through this entire instruction booklet

The Vortech 2005-2010 Mustang GT Fuel Pump Booster (FPB) upgrade was designed

specifically for use on 2005-2010 Ford Mustang GT vehicles equipped with a turbo-

charger, supercharger or nitrous oxide, to support applications with increased horsepow-

er over the basic kit. As with any power enhancing product, this unit is intended for use

on healthy, well-maintained engines. Vortech Engineering is not responsible for engine

damage. Installation on new vehicles will not harm or adversely affect the break-in peri-

od so long as factory break-in procedures are followed.

For best performance and continued durability, please take a note of the following key

points:

1. Use only premium grade fuel 91 octane or higher (R+M/2).

2. Always listen for any sign of detonation (pinging) and discontinue hard use (no

boost) until problem is resolved.

TOOL & SUPPLY REQUIREMENTS:

• Interior Panel Removal Tools

• Drill Motor

• 1/8" Drill Bit

• Screw Driver Set

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v

PARTS LIST

2005-2010 MUSTANG GT

FUEL PUMP BOOSTER UPGRADE

Part No. 5A102-038

PART NO. DESCRIPTION QTY

007137 INSTR, '05-'10 MUST GT, PNP FPVB UPGRD 1

008601 BOX, CARDBOARD, PUMP BOOSTER 1

008602 INSERT, CARDBOARD, PUMP BOOSTER 1

5A002-030 VOLT BOOSTER, PNP, STD, VORT LOGO 1

5W001-100 HARNESS, FPVB, PNP, ’05-’10 MUST GT 1

7E010-048 #10 X 3/4 SHEET METAL PHILLIPS 4

7U100-055 TIE WRAP, 7.5" NYLON 5

IMPORTANT: Before beginning installation, verify that all parts are included in the kit.

Report any shortages or damaged parts immediately.

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1

1. PREPARATION AND REMOVAL

Fig. 1-a: Open Trunk

A. Prior to unplugging the battery, you will need to

open the trunk. Be sure not to close the trunk

until you have completed the last step this

instruction manual.

(See Fig. 1-a)

B. Unplug the negative battery terminal lead & set

aside, making sure it doesn't come into contact

with the negative battery terminal throughout

the duration of the installation.

(See Fig. 1-b)

C. Remove the carpet, floor board, spare tire, jack

& tire iron from the trunk.

(See Fig. 1-c)

Fig. 1-b: Unplug Negative Battery Terminal Lead

Fig. 1-c: Remove Trunk Components

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1. PREPARATION AND REMOVAL, cont'd

D. Remove the 6x plastic push pins securing the

scuff panel the inside of the trunk.

(See Fig. 1-d)

Fig. 1-d: Remove Scuff Panel

E. Located near the driver side of the spare tire

well is the fuel pump driver module. Unplug the

electrical connector at this time.

(See Fig. 1-e)

FUEL

PUMP

DRIVER

MODULE

Fig. 1-e: Unplug Fuel Pump Driver Module

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3

2. FUEL PUMP BOOSTER INSTALLATION

A. With the wires on the FPB facing upwards,

mark the 4x hole locations that will be drilled in

the spare tire well, closest to the rear bumper.

Once marked, use a 1/8" drill bit to drill the

holes.

(See Fig. 2-a)

B. There is an existing ground strap located near

the passenger side license plate light wiring

harness. Attach the FPB ground strap to the

same location & secure using the existing

10mm-headed screw.

(See Fig. 2-b)

C. The brown wire on this FPB will not be used.

Tape the open end of the wire shut, then tape it

to the black ground wire.

(See Fig. 2-c)

Fig. 2-a: Mount Fuel Pump Booster

Fig. 2-b: Attach Fuel Pump Booster Ground

Strap

Fig. 2-c: Brown Wire

(Unused)

NOTE: Prior to drilling the 4x holes for the

FBP, place the spare tire back in the

vehicle & verify that the FPB will

clear the spare tire once installed.

Once verified, proceed to drill the 4x

1/8" holes.

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2. FUEL PUMP BOOSTER INSTALLATION, cont'd

D. Locate the provided fuel pump booster adapter

harness & install it in-line between the OEM

fuel pump driver module & main vehicle har-

ness. Connect the fuel pump booster to the

fuel pump booster adapter harness.

(See Fig. 2-d)

Fig. 2-d: Install Adapter Harness

D. If your vehicle is equipped with a spare tire,

route the fuel pump booster harness above the

spare tire, along the body of the vehicle where

the trunk scuff panel would normally be. There

are 2x ground straps located here. Use 2x zip

ties to secure the harness to these 2x ground

straps, the proceed to re-install the trunk scuff

panel. Proceed to re-install all panels at this

time, then re-connect the battery.

(See Fig. 2-d)

NOTE: Routing the fuel pump booster har-

ness below the spare tire, or

between the spare tire & the spare

tire well, may cause damage to the

connector if the spare tire is not

securely fastened. Fig. 2-e: Secure Fuel Pump Booster Harness

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5

3. FINAL CHECK

A. Confirm that all connections are properly insu-

lated and secure from creating any shorts.

Make sure all wires are properly secure with

clamps or tie-wraps.

B. Make sure all wires are routed away from hot,

moving or sharp objects.

C. Use a wide band O2 sensor to verify a proper

air/fuel ratio (Vortech suggests 11.0:1 for 91

octane pump fuel.) Check ignition timing to

make sure it is properly set before commencing

test drive.

D. Keep in mind that this manual does not

address air/fuel or ignition timing consider-

ations.

E. Test drive the vehicle.

F. Always listen carefully for engine detonation.

Discontinue heavy throttle usage if detonation

is heard.

WARNING: Do not attempt to operate the

vehicle until all components are

installed and all operations are

completed including the final

check.

DP/N: 007135v1.0 02/22/2018

®

ENGINEERING, INC.

1650 Pacific Avenue, Channel Islands, CA 93033-9901 • Phone 805 247-0226

Fax: 805 247-0669 • www.vortechsuperchargers.com • M-F 7:00 AM - 3:30 PM (PST)

Vortech Superchargers Maxflow® Fuel Pump Booster (FPB) for 2005-2010 Mustang Installation guide

Vortech Superchargers Maxflow® Fuel Pump Booster (FPB) for 2005-2010 Mustang Installation guide

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