Vortech Superchargers 1996-2004 Ford 4.6 Mustang GT Installation guide

Vortech Superchargers
Brand
Vortech Superchargers
Model
1996-2004 Ford 4.6 Mustang GT
Type
Installation guide
DP/N: 4FL020-010 v4.2, 10/31/19
®


ENGINEERING, INC




Ford 4.6L SOHC
Mustang GT & BULLITT
(2 Valve)
Supercharger System
Installation Instructions
P/N: 4FL020-010 v4.2 2019-10-31

 ii
ii
FOREWORD

1.




2. This product was designed for use on stock (un-modified,
OEM) vehicles.computer


3. R+M/2
4. knocking/pinging
no boost
5. 
 
1. 
2. 
3. -
-

©2019 VORTECH ENGINEERING, INC
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

-




STOP
P/N: 4FL020-010 v4.2 2019-10-31


iii
TABLE OF CONTENTS
FOREWORD ...........................................................ii
TABLE OF CONTENTS...................................................iii
IMPORTANT NOTES.....................................................iv
TOOL & SUPPLY REQUIREMENTS.........................................v
PARTS LIST (1996-1997 4.6L SOHC Mustang GT) ............................vi
PARTS LIST (1998 4.6L SOHC Mustang GT) ................................ vii
PARTS LIST (1999 4.6L SOHC Mustang GT) ................................viii
PARTS LIST (2001 4.6L SOHC Mustang BULLITT) ............................ix
PARTS LIST (2000-2004 4.6L SOHC Mustang GT) ............................x
PARTS LIST (2000-2004 4.6L SOHC Mustang GT) INTERNALLY LUBRICATED .....xi
1.  ............................................1
2. .........................................................1
3.  .........................................................3
4. (1996-1998 Models Only) .....................3
5.1 (1996-1997 Models Only) .....................5
5.2 (1998 Models Only) .........................
5.3 (1999-2004 Models Only) .....................9
6. (1999-2004 Models Only) ...............10
7. .............................. 11
8.1 (1996-1999 Models Only).................... 12
8.2 (2000-2004 Models Only).................... 15
9.  .....................................19
10.  ........................................................20
11.1 (GT Models Only) .......................24
11.2 (Bullitt Models Only) .....................24
12.  ............................................25
13. (2003-2004 Models Only) .............................25
14.  ....................................................26
15.  .....................................................
iii
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
 iv


-










Inc.
FORD 4.6L SOHC MUSTANG
IMPORTANT NOTES
1997-1999 Models
iv
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

v










For best performance and continued durability, please take note of the following key points:
1. 
2. 
3. 
4. 

5. 



6. -




:
• 
• 
• 
• 
• 
• 
• 
• 
• 
• 
• 
• 
• 
• 
• 
• 
• 
• 
• 
• 

• 
• 
1996-2004
FORD 4.6L SOHC MUSTANG
Installation Instructions



v
P/N: 4FL020-010 v4.2 2019-10-31

 vi
  
  
  
  
  
  
  
  
  
  
  
  
  
 
  
  
  
  
  
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 
  
  
  
  
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  
  
  
  
  
  
  
  
  
  
  
  
  
  
-

1996-1997 4.6L SOHC Mustang GT
Part No. 4FH218-010SQ/018SQ
®
ENGINEERING, INC PARTS LIST
vi
P/N: 4FL020-010 v4.2 2019-10-31


vii
  
  
  
  
  
  
  
  
  
  
  
  
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 
  
  
  
  
  
  
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  
  
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  
  
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  
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  
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  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
 
 
  
  
  
 
  
  
  
  
  
  
 
  
  
  
  
  
  
  
  
  
  
 
  
 
 
 
 
 
  
  
  
1998 4.6L SOHC Mustang GT
Part No. 4FH218-070SQ/078SQ
®
PARTS LIST
ENGINEERING, INC

-

vii
P/N: 4FL020-010 v4.2 2019-10-31

 viii
  
  
  
  
  
  
  
  
  
  
  
  
  
 
  
  
  
  
  
  
  
  
  
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  
  
 
 
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 
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  
  
  
  
  
  
  
  
 
  
  
  
  
  
  
  
  
  
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  
  
  
  
  
  
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  
  
  
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  
  
  
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  
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  
  
  
  
  
 
  
1999 4.6L SOHC Mustang GT
Part No. 4FL218-010SQ/018SQ
®
PARTS LIST

-

ENGINEERING, INC
viii
P/N: 4FL020-010 v4.2 2019-10-31


ix
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  
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  
  
  
  
 
 
  
  
  
  
  
 
  
  
  
  
  
  
  
  
 
 
 
 
  
  
 
  
  
  
  
 
 
  
  
  
  
  
  
  
  
 
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
 
 
  
  
  
  
  
  
  
 
  
2001 4.6L SOHC Mustang BULLITT
Part No. 4FL218-070SQ/078SQ
®
PARTS LIST
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-
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ENGINEERING, INC
ix
P/N: 4FL020-010 v4.2 2019-10-31
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  
  
  
  
  
  
  
  
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  
  
  
  
  
  
2000-2004 4.6L SOHC Mustang GT
Part No. 4FL218-130SQ/138SQ
®
PARTS LIST

-

ENGINEERING, INC
P/N: 4FL020-010 v4.2 2019-10-31


xi
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  
  
  
  
  
  
 
  
  
  
  
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 
  
  
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  
  
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  
 
 
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 
  
  
  
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  
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  
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  
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  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
2000-2004 4.6L SOHC Mustang GT
Part No. 4FL218-130L/138L
®
PARTS LIST

-

ENGINEERING, INC
P/N: 4FL020-010 v4.2 2019-10-31

 xii

P/N: 4FL020-010 v4.2 2019-10-31


1
 
 

 
 -

 


-

 -





 


 



2. OIL DRAIN (ENGINE OIL-FED KITS ONLY. APPLICATIONS WITH V3 SUPERCHARG-
ERS SKIP AHEAD TO STEP 4.)


 
-

 


 


 
-


1. PREPARATION/REMOVAL
1-7/8"
5/8"
1
P/N: 4FL020-010 v4.2 2019-10-31

 2
 
 


-



 -



 



-

 


-

 
 


 -

 





2. OIL DRAIN, CONT'D. (ENGINE OIL-FED KITS ONLY. APPLICATIONS WITH V3
SUPERCHARGERS SKIP AHEAD TO STEP 4.)
2
P/N: 4FL020-010 v4.2 2019-10-31


3

 -



 




 


 


 


 
-

 

-

 



 

 


 

 





 
 




4. FUEL MANAGEMENT UNIT (1996-1998 MODELS ONLY)
3. OIL FEED (ENGINE OIL-FED KITS ONLY. APPLICATIONS WITH V3 SUPERCHARGERS
SKIP AHEAD TO STEP 4.)
SENDING
UNIT
1/4” NPTx-4 FLARE
1/4” NPT
STREET TEE
OIL
FEED HOSE
VIEW FROM DRIVER’S SIDE
OIL FILTER
MOUNTING
BOSS
ENGINE BLOCK


3
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
 4

 
4. FUEL MANAGEMENT UNIT (1996-1998 MODELS ONLY), CONT'D.
FUEL FEED LINE
FUEL RETURN LINE
FUEL
MANAGEMENT
UNIT (FMU)
T-REX
FILTER
FACTORY
SPRINGLOCK
CONNECTOR
VACUUM LINE
FACTORY
REGULATOR
INLET
OUTLET
FACTORY
QUICK-
DISCONNECT
FITTING
FUEL TANK
ENGINE
FMU
STRUT SHOCK
TOWER
PASSENGER SIDE
ENGINE COMPARTMENT
TOP VIEW
4
P/N: 4FL020-010 v4.2 2019-10-31


5
 
 


 

 

-

 

 


 


line.
 -



 


 


 




 

 

 

 -





5.1 FUEL PUMP INSTALLATION (1996-1997 MODELS ONLY)
 



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 6
5.1 FUEL PUMP INSTALLATION, (1996-1997 MODELS ONLY, CONT'D.)

 



MAGNIFICATION - UNDERSIDE VIEW
FUEL TANK STRAP
T-REX FUEL PUMP
5/16" x 17-1/2" HOSE
3/8" x 23" HOSE
11" CABLE TIES
CABLE TIE
FLEX LOOM
FROM
FUEL
TANK
STOCK HOSE
ASSEMBLY
FROM TANK
FLOW
STOCK FUEL FILTER
AND BRACKET
FLOW
FRONT
OF CAR
SPARE
TIRE WELL
UNDERDASH
FUSE BOX
20 AMP
INLINE
FUSE
MAGNIFICATION OF RELAY WIRING
86
GROUND30
87A
85
87
(+)T-REX FUEL PUMP
PURPLE WIRE
IN STOCK HARNESS
HEATER-A/C FUSE AT
INTERIOR FUSE BOX
FRONT OF CAR
Secure wires with adhesive anchors and tie wraps.
Mount relay in the right rear corner of the spare tire well. Make sure wires are
connected as per the relay schematic below. Provide a good ground connection
free of rust and paint, for both the pump and relay. Connect the red power lead
from the relay position #30 to fuse #17 in the under-dash fuse panel. Route the
wire underneath the rear seat and carpet. Take care to avoid sharp edges and not
damage the wire insulation.
Pump is mounted under the car, below the tire well.
RELAY
(BOTTOM SIDE)
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
5.2 FUEL PUMP INSTALLATION (1998 MODELS ONLY)
 
 

 
-

 

 

-

 



 

-
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 
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 -
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
P/N: 4FL020-010 v4.2 2019-10-31

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
5.2 FUEL PUMP INSTALLATION (1998 MODELS ONLY), CONT'D.
FRONT
OF CAR
UNDERDASH
FUSE BOX
MAGNIFICATION-UNDERSIDE VIEW
FUEL TANK
STRAP
FUEL PUMP
1/2”x29" HOSE
11" CABLE TIES
FLEX
LOOM
FUEL LINE
FROM TANK
FRONT OF CAR
STOCK HOSE
ASSEMBLY
FROM TANK
STOCK FUEL FILTER
AND BRACKET
20 AMP
INLINE
FUSE
FLOW
CABLE
TIE
5/16"x24" HOSE
FLOW
Pump is mounted below the tire well, under the car.
Secure wires with adhesive anchors and tie wraps.
MAGNIFICATION OF RELAY WIRING
86
GROUND
RELAY
30
87A 85
87
(+) FUEL PUMP
RED/PURPLE WIRE
IN STOCK HARNESS
(Check with test light. When
key is turned to “ON” position,
test light should illuminate
for 2-3 seconds & then should
turn “OFF” automatically.)
HEATER/A/C FUSE AT
INTERIOR FUSE BOX
SPARE
TIRE WELL
Mount relay in the right rear corner of the spare tire well. Make sure wires
are connected as per the relay schematic below. Provide a good ground
connection free of rust and paint, for both the pump and relay. Connect the
red power lead from the relay position #30 to fuse #17 in the underdash
fuse panel. Route the wire underneath the rear seat and carpet. Take care
to avoid sharp edges and not damage the wire insulation.
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Vortech Superchargers 1996-2004 Ford 4.6 Mustang GT Installation guide

Vortech Superchargers
Brand
Vortech Superchargers
Model
1996-2004 Ford 4.6 Mustang GT
Type
Installation guide
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