Vortech MAXFLOW FPB Installation Instructions Manual

Type
Installation Instructions Manual
DP/N: 007135v1.0
02/22/2018
MAXFLOW
®
FUEL PUMP BOOSTER
Installation Instructions
®
1650 Pacific Avenue, Channel Islands, CA 93033-9901 Phone (805) 247-0226
Fax: (805) 247-0669 www.vortechsuperchargers.com • M-F 7:00 AM - 3:30 PM (PST)
ENGINEERING, INC.
2011-2014 MUSTANG GT
P/N: 5A102-037
* Legal in California only for racing vehicles which may never be used or registered or licensed for use upon a highway.
DP/N: 007135v1.0, 2018-02-22
© 2018 Vortech Engineering, Inc.
All Rights Reserved, Intl. Copr. Secured.
ii
FOREWORD
Take note of the following before proceeding:
1. Proper installation of this accessory requires general automotive
mechanic knowledge and experience. Please browse through each step
of this instruction manual prior to beginning the installation to determine if
you should refer the job to a professional installer/technician. Please con-
tact your dealer or Vortech Engineering for possible installers in your
area.
2. This product was designed for use on stock (un-modified, OEM)
vehicles. The PCM (computer), engine, transmission, drive axle
ratios and tire O.D. must be stock. If the vehicle or engine has been mod-
ified in any way, check with Vortech prior to installation and use of this product.
3. Use only premium grade fuel with a minimum of 91 octane (R+M/2).
4. Always listen for any sign of detonatlion (knocking/pinging) and discontinue hard
use (no boost) until the problem is resolved.
5. Vortech is not responsible for any clutch, transmission, drive-line or engine dam-
age.
Exclusions from Vortech warranty coverage considerations
include, but not limited to:
1. Neglect, abuse, lack of maintenance, abnormal operation or improper installation.
2. Continued operation with an impaired vehicle or sub-system.
3. The combined use of Vortech components with other modifications such as, but
not limited to, exhaust headers, aftermarket camshafts, nitrous oxide, third party
PCM programming or other such changes.
©2018 VORTECH ENGINEERING, INC
All rights reserved. No part of this publication may be reproduced, transmitted, transcribed, or translated into
another language in any form, by any means without written permission of Vortech Engineering, Inc.
All information, illustrations and specifications contained herein are based on the latest
product information available at the time of this publication. Changes to the manual may be
made at any time without notice. Contact Vortech Engineering for any additional informa-
tion regarding this kit and any of these modifications at (805) 247-0226 7:00am-3:30pm
PST.
STOP
DP/N: 007135v1.0, 2018-02-22
© 2017 Vortech Engineering, Inc.
All Rights Reserved, Intl. Copr. Secured.
iii
TABLE OF CONTENTS
FOREWORD ...................................................ii
TABLE OF CONTENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iii
TOOL & SUPPLY REQUIREMENTS .................................iv
PARTS LIST ...................................................v
1. PREPARATION AND REMOVAL ...........................................1
2. FUEL PUMP BOOSTER INSTALLATION .....................................5
3. INTERIOR RE-ASSEMBLY................................................7
4. FINAL CHECK..........................................................9
DP/N: 007135v1.0, 2018-02-22
© 2018 Vortech Engineering, Inc.
All Rights Reserved, Intl. Copr. Secured.
iv
VORTECH FUEL PUMP BOOSTER
Installation Instructions
2011-2014 MUSTANG GT
Before beginning this installation,
please read through this entire instruction booklet
The Vortech 2011-2014 Mustang GT Fuel Pump Booster (FPB) upgrade was designed
specifically for use on 2011-2014 Ford Mustang GT vehicles equipped with a turbocharg-
er, supercharger or nitrous oxide, to support applications with increased horsepower
over the basic kit. As with any power enhancing product, this unit is intended for use on
healthy, well-maintained engines. Vortech Engineering is not responsible for engine
damage. Installation on new vehicles will not harm or adversely affect the break-in peri-
od so long as factory break-in procedures are followed.
For best performance and continued durability, please take a note of the following key
points:
1. Use only premium grade fuel 91 octane or higher (R+M/2).
2. Always listen for any sign of detonation (pinging) and discontinue hard use (no
boost) until problem is resolved.
TOOL & SUPPLY REQUIREMENTS:
Interior Panel Removal Tools
Drill Motor
1/8" Drill Bit
Screw Driver Set
Electrical Tape
DP/N: 007135v1.0, 2018-02-22
© 2017 Vortech Engineering, Inc.
All Rights Reserved, Intl. Copr. Secured.
v
PARTS LIST
2011-2014 MUSTANG GT
FUEL PUMP BOOSTER UPGRADE
Part No. 5A102-037
PART NO. DESCRIPTION QTY
007136 INSTR, ’11-’14 MUST GT, PNP FPVB UPGRD 1
008601 BOX, CARDBOARD, PUMP BOOSTER 1
008602 INSERT, CARDBOARD, PUMP BOOSTER 1
5A002-071 VOLT BOOSTER, PNP, STD, VORT LOGO 1
5W001-099 HARNESS, FPVB, PNP, ’11-’14 MUST GT 1
7E010-048 #10 X 3/4 SHEET METAL PHILLIPS 4
7U100-055 TIE WRAP, 7.5" NYLON 5
IMPORTANT: Before beginning installation, verify that all parts are included in the kit.
Report any shortages or damaged parts immediately.
DP/N: 007135v1.0, 2018-02-22
© 2018 Vortech Engineering, Inc.
All Rights Reserved, Intl. Copr. Secured.
vi
This page was left intentionally blank.
DP/N: 007135v1.0, 2018-02-22
© 2017 Vortech Engineering, Inc.
All Rights Reserved, Intl. Copr. Secured.
1
1. PREPARATION AND REMOVAL
Fig. 1-a: Open Trunk
A. Prior to unplugging the battery, you will need to
open the trunk. Be sure not to close the trunk
until you have completed the last step in this
instruction manual.
(See Fig. 1-a)
B. Unplug the negative battery terminal lead & set
aside, making sure it doesn't come into contact
with the negative battery terminal throughout
the duration of the installaiton.
(See Fig. 1-b)
C. Remove the rear trunk carpeting, exposing the
spare tire well. Remove the spare tire, if
equipped.
(See Fig. 1-c)
Fig. 1-b: Unplug Negative Battery Lead
Fig. 1-c: Remove Trunk Components
DP/N: 007135v1.0, 2018-02-22
© 2018 Vortech Engineering, Inc.
All Rights Reserved, Intl. Copr. Secured.
2
1. PREPARATION AND REMOVAL, cont'd
D. Remove the four plastic fasteners securing the
plastic tail light cover. Lift up on the panel &
set it aside. Be sure to unplug the light from
the plastic tail light cover.
(See Fig. 1-d)
Fig. 1-d: Remove Scuff Panel
DP/N: 007135v1.0, 2018-02-22
© 2017 Vortech Engineering, Inc.
All Rights Reserved, Intl. Copr. Secured.
3
A. Located on the driver side of the spare tire well
is the OEM fuel pump driver module. Locate
the provided fuel pump booster adapter har-
ness & install it in-line between the OEM fuel
pump driver module & main vehicle harness.
(See Fig. 2-a)
B. Using 2x of the provided zip ties, secure the
fuel pump booster harness to the existing OEM
harness that runs along the body of the vehicle
(usually covered by the plastic tail light cover).
(See Fig. 2-b)
Fig. 2-a: Install Fuel Pump Booster Adapter
Harness
Fig. 2-b: Secure Fuel Pump Booster Harness
C. Place the fuel pump booster in the passenger
side rear portion of the spare tire well. If the
vehicle is equipped with a spare tire, confirm
that the spare tire will fit back into its original
location. Using the fuel pump booster as a tem-
plate, mark the four mounting locations. Using
a drill motor & 1/8" drill bit, drill the 4x mounting
holes.
(See Fig. 2-c)
Fig. 2-c: Drill Mounting Holes
2. FUEL PUMP BOOSTER INSTALLATION
DRILL 4X HOLES
USING 1/8" DRILL BIT
NOTE: Since the walls of the spare tire well
are not flat, it may be able to only drill
3x mounting holes.
DP/N: 007135v1.0, 2018-02-22
© 2018 Vortech Engineering, Inc.
All Rights Reserved, Intl. Copr. Secured.
4
E. There are 2x existing ground straps on the
body of the vehicle. Locate the ground strap
for the fuel pump booster & attach it to the
OEM ground strap as shown. Secure using the
existing 10mm-headed screw.
(See Fig. 2-e)
D. With the wires on the FPB facing downwards,
install the FPB to the vehicle using the provid-
ed mounting screws.
(See Fig. 2-d)
Fig. 2-d: Mount Fuel Pump Booster
Fig. 2-e: Attach Fuel Pump Booster Ground
Strap
F. The brown wire on this fuel pump booster will
not be used. Tape the open end shut. It will be
secured to the harness in a later step.
(See Fig. 2-f)
Fig. 2-f: Brown Wire
(Unused)
2. FUEL PUMP BOOSTER INSTALLATION
NOTE: Since the walls of the spare tire well
are not flat, it may be necessary to
only use 3x of the provided mounting
screws.
DP/N: 007135v1.0, 2018-02-22
© 2017 Vortech Engineering, Inc.
All Rights Reserved, Intl. Copr. Secured.
5
2. FUEL PUMP BOOSTER INSTALLATION
G. Use the provided zip ties to organize & secure
the fuel pump booster wiring. If your vehicle is
equipped with a spare tire, reinstall it at this
time, then proceed to reinstall all panels. Verify
all connections, then proceed to reconnect the
battery.
(See Fig. 2-g)
Fig. 2-g: Secure Fuel Pump Booster Harness
DP/N: 007135v1.0, 2018-02-22
© 2018 Vortech Engineering, Inc.
All Rights Reserved, Intl. Copr. Secured.
6
This page was left intentionally blank.
DP/N: 007135v1.0, 2018-02-22
© 2017 Vortech Engineering, Inc.
All Rights Reserved, Intl. Copr. Secured.
7
4. FINAL CHECK
A. Confirm that all connections are properly insu-
lated and secure from creating any shorts.
Make sure all wires are properly secure with
clamps or tie-wraps.
B. Make sure all wires are routed away from hot,
moving or sharp objects.
C. Use a wide band O2 sensor to verify a proper
air/fuel ratio (Vortech suggests 11.0:1 for 91
octane pump fuel.) Check ignition timing to
make sure it is properly set before commencing
test drive.
D. Keep in mind that this manual does not
address air/fuel or ignition timing consider-
ations.
E. Test drive the vehicle.
F. Always listen carefully for engine detonation.
Discontinue heavy throttle usage if detonation
is heard.
WARNING: Do not attempt to operate the
vehicle until all components are
installed and all operations are
completed including the final
check.
DP/N: 007135v1.0
02/22/2018
®
ENGINEERING, INC.
1650 Pacific Avenue, Channel Islands, CA 93033-9901 Phone 805 247-0226
Fax: 805 247-0669 www.vortechsuperchargers.com M-F 7:00 AM - 3:30 PM (PST)
  • Page 1 1
  • Page 2 2
  • Page 3 3
  • Page 4 4
  • Page 5 5
  • Page 6 6
  • Page 7 7
  • Page 8 8
  • Page 9 9
  • Page 10 10
  • Page 11 11
  • Page 12 12
  • Page 13 13
  • Page 14 14

Vortech MAXFLOW FPB Installation Instructions Manual

Type
Installation Instructions Manual

Ask a question and I''ll find the answer in the document

Finding information in a document is now easier with AI