Instructions
Manitowoc Beverage Systems Sellersburg, 2100 Future Drive, Sellersburg, IN 47172, Tel: 812-246-7000, www.manitowocbeverage.com
020003445
2/11
Subject: CEV Manifold Alignment Fixture
FOUR PORT KIT (020003434)
FIVE PORT KIT (020003435)
TOOLS REQUIRED:
Phillips Head Screwdriver & 5/32 Allen Wrench
1. Shut off C0
2 and water.
2. Depressurize the water system and bleed pressure down.
3. Disconnect the power supply and remove the merchandiser,
bonnet, light kit and refrigeration deck. (Figure 1)
4. Depressurize and shut down syrup pumps to three (3) valves
having tubes replaced.
5. Remove manifold and stainless steel (SS) or plastic mounting
plate fixture. (Figure 2 & Figure 3).
Part Number Description Quantity
0901005 8-32x1/2” Phillips Head Screw 5 (1 extra)
5009080 O-ring .239 x .070 8
5009763 O-ring .362 x .103 4
5010332 Insul Manifold Int Carb 1
5011929 Tube 6-8 Valve #4 Water 1
5011930 Tube 5-6-8 Valve #2 Water 1
5011931 Tube 6-8 Valve #3 Water 1
020000986 Raised Four Port Manifold 1
* 020003244 Manifold Fixture - Top 1
* 020003433 Manifold Fixture - Bottom 1
020003413 10-24x3/8” Cap Screw 3 (1 extra)
020003445 Instructions 1
Part Number Description Quantity
0901005 8-32x1/2” Phillips Head Screw 5 (1 extra)
5009080 O-ring .239 x .070 10
5009763 O-ring .362 x .103 4
5010332 Insul Manifold Int Carb 1
5011929 Tube 6-8 Valve #4 Water 1
5011930 Tube 5-6-8 Valve #2 Water 1
5011931 Tube 6-8 Valve #3 Water 1
020000987 Raised Five Port Manifold 1
* 020003244 Manifold Fixture - Top 1
* 020003433 Manifold Fixture - Bottom 1
020003413 10-24x3/8” Cap Screw 3 (1 extra)
020003445 Instructions 1
Important
Please read all instructions before starting
Figure 1
Figure 2 - Manifold & Mounting Plate
Figure 3 - Remove mounting plate & replace
these three (3) center tubes (provided).
Figure 4 - Gap below bottom O-ring
* If 2-piece SS manifold fixture already exists, replacement
of tubes is not necessary.
Figure 5 - Proper Alignment
CEV Manifold Alignment Fixture 020003445 2/11
Manitowoc Beverage Systems Sellersburg, 2100 Future Drive, Sellersburg, IN 47172, Tel: 812-246-7000, www.manitowocbeverage.com
6. Remove three (3) valves and valve blocks associated with the
three (3) manifold tubes being replaced.
7. Align new fixture bottom by sliding tubes into bottom groove
(Figure 4). While holding bottom fixture, slide the new fixture
top (Figure 5) into bottom groove.
8. Making sure the new fixture top and new fixture bottom is
located properly (Figure 5 & Figure 6), use a Phillips
screwdriver to fully tighten three (3) screws.
9. Using pre-lubricated o-rings (supplied), replace all o-rings on
remaining tubes going into manifold.
10. Place manifold onto tubes and screw the four (4) screws
(020001284) to new manifold fixture with a phillips head
screwdriver (Figure 7).
11. Adjust manifold plungers to their previous locations regarding
carbonated or non-carbonated.
12. Pressurize water system C0
2 and syrup pumps. Check for
leaks.
13. Reinstall refrigeration deck and light kit. Fill tub until full.
14. Apply manifold insulation. (Figure 8)
15. Reconnect power supply. Check for leaks.
16. Reinstall bonnet and merchandiser.
NOTE:
• Not all o-rings will be needed if replacing the three (3) tubes
is necessary (Figure 3)
• Discard old tubes. These tubes are NOT to be used on any
other units.
• On five (5) valve units with four (4) port manifolds due to
the #1 water location on four (4) and five (5) port manifolds
being different. Part #’s stay the same but tube call outs
change from:
#2 water to #1 water - 5011930
#3 water to #2 water - 5011931
#4 water to #3 water - 5011929
Figure 6 - Tighten with 5/32 Allen Wrench
Figure 7
Figure 8
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MULTIPLEX CEV Manifold Alignment Metal Fixture (020003445) Installation guide
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