Teraflex 4947100 Installation guide

Brand: Teraflex

Model: 4947100

Category: Car kits

Type: Installation guide

Revised 12 May 2008 Revised 12 May 2008

Installation Guide for the

231J Shift Linkage Kit

Part #4947100

Note: Does not clear the casting on the AX15 Transmission. Exten-

sive trimming of the new bracket required for clearance.

Tera Manufacturing, Inc.

5251 South Commerce Dr.

Murray, Utah 84107

Phone/801.288.2585

Fax/801.713.2313

www.teraex.biz

Installation:

1. Safely support the vehicle so you

can work underneath. Follow shop

manual instructions step by step to

remove the transfer case skid plate

completely from the vehicle to gain

unrestricted access to the shift link-

age. The transmission and transfer

case must be supported at stock

height to complete the nal adjust-

ment of the shift linkage. It is not

necessary to remove the driveshafts.

2. Remove all of the stock shift link-

age except the link that goes from the

INSTALLATION GUIDE

bell crank down to the transfer case.

This lower link will be reused with the

new shift linkage kit.

The TeraFlex 231J shift linkage kit is designed to replace the stock linkage on

a Wrangler that has a body lift, a transfer case lowering kit or a belly up kit

or any combination that changes the relationship between the body tub shift

bracket and the transfer case shift bracket. These modications sometimes

result in binding of the factory shift linkage.

Revised 12 May 2008 Revised 12 May 2008

3. Remove the factory shift linkage bracket from the

body tub.

4. Install the new TeraFlex shift linkage bracket onto the

transfer case studs as shown in the photograph. Use the

new ange nuts provided in the kit.

5. Remove the plastic bushing from the shift lever that

sticks down through the oor of the body tub. (photo)

Note: We recommend using loctite® on the shift linkage

nuts.

6. Assemble the shift linkage to the factory lever using

the metal bushing to replace the plastic bushing in the

lever.

Note: We recommend using the “neutral” position of the

transfer case as the starting point. Put the shift lever in

the neutral position as well as the transfer case. Adjust

the linkage accordingly.

7. Adjust the length of the link and tighten the jam

nuts. Some applications will require shortening of the

thread rod. Use caution when trimming the rod to

ensure that too much material is not removed.

8. Install the lower link and check operation. Re-

adjust the length of the upper link as needed to ensure

engagement in each shift position.

Note: Adjustment of the upper link length must be done

with the transfer case in its operating position. For exam-

ple, because the transfer case skid plate was removed,

ensure the transfer case is not above or below where it

would be with the skid plate installed.

9. Reinstall the skid plate and lower the vehicle to the

ground.

Revised 12 May 2008

M10 x 1.5 BUTTON

HEAD BOLT

ROD END

MISALIGNMENT

SPACER

ROD END

M10 x 1.5

LOCK NUT

DETAIL A

SCALE 1 : 1

M10 x 1.5 LOCK NUT

ROD END

MISALIGNMENT

SPACER

SHIFTER PLATE ADAPTER /

MISALIGNMENT SPACER

SMALL DIAMETER SIDE

INSERTS INTO SHIFT PLATE

BIGGER DIAMETER SIDE

LOCATED ON SIDE OF ROD END

SHIFT PLATE ON VEHICLE. PART OF

VEHICLE, NOT INCLUDED IN KIT

10 mm FLAT ZINC

PLATED WASHER

M10 x 1.5 HEX

HEAD BOLT

ROD END

ANGLED EXPLODED VIEW

ASSEMBLED TOP VIEW

M10 x 1.5 BUTTON

HEAD BOLT

ROD END

MISALIGNMENT

SPACER

ROD END

M10 x 1.5

LOCK NUT

DETAIL A

SCALE 1.7 : 1

M10 x 1.5 LOCK NUT

ROD END

MISALIGNMENT SPACER

SHIFTER PLATE ADAPTER /

MISALIGNMENT SPACER

SMALL DIAMETER

INSERTS INTO SHIFT PLATE

SHIFT PLATE ON VEHICLE. PART OF

VEHICLE, NOT INCLUDED IN KIT

10 mm FLAT ZINC

PLATED WASHER

M10 x 1.5 HEX

HEAD BOLT

ROD END

DETAILED EXPLODED TOP VIEW

Teraflex 4947100 Installation guide

Brand: Teraflex

Model: 4947100

Category: Car kits

Type: Installation guide

Download PDF

report

Teraflex 4947100 Installation guide

Teraflex 4947100 Installation guide

Related papers

Other documents