Sauder 402159 User manual

Sauder
Brand
Sauder
Model
402159
Type
User manual

This manual is also suitable for

Need help? Visit Sauder.com to view video assembly tips or chat with a live rep.
Prefer the phone? Call 1-800-445-1527.
Share your journey!
sauder.com
NOTE: THIS INSTRUCTION
BOOKLET CONTAINS IMPORTANT
SAFETY INFORMATION.
PLEASE READ AND KEEP FOR
FUTURE REFERENCE.
English pg 1-24
Français pg 25-28
Español pg 29-32
Lot # 374404 06/02/15
Purchased: __________________
Be sure to give us a ring before
making any returns. 1-800-445-1527
Get executive
with this decision.
Executive Desk
Heritage Collection | Model 402159
Table of Contents Assembly Tools Required
Part Identifi cation
Hardware Identifi cation
Assembly Steps
Français
Español
Safety
Warranty
Hammer
Not actual size
No. 2 Phillips Screwdriver
Tip Shown Actual Size
Skip the power trip.
This time.
2-3
4
5-24
25-28
29-32
33-34
35
A TOP (1)
B MODESTY PANEL (1)
C LEFT END (1)
D LEFT UPRIGHT (1)
E RIGHT UPRIGHT (1)
F RIGHT END (1)
G BASE MOLDING (4)
H LARGE DRAWER LEFT SIDE (3)
I LARGE DRAWER RIGHT SIDE (3)
J LARGE DRAWER BOX FRONT (3)
K LARGE DRAWER BACK (3)
L BRACE (4)
M KEYBOARD FRONT (1)
N BACK (2)
O DRAWER FRONT (8)
P SMALL DRAWER LEFT SIDE (2)
Q SMALL DRAWER RIGHT SIDE (2)
R SMALL DRAWER BACK (2)
S DRAWER BOTTOM (5)
T SIDE MOLDING (4)
U KEYBOARD SHELF (1)
V LEFT KEYBOARD SIDE (1)
W RIGHT KEYBOARD SIDE (1)
X KEYBOARD BACK (1)
Part Identifi cation
å While not all parts are labeled, some of the parts will have a label or an inked letter on the edge
to help distinguish similar parts from each other. Use this part identifi cation to help identify similar parts.
Page 2 www.sauder.com 402159
Part Identifi cation
å While not all parts are labeled, some of the parts will have a label or an inked letter on the edge
to help distinguish similar parts from each other. Use this part identifi cation to help identify similar parts.
Now you know
our ABCs.
A
B
C
D
E
F
G
G
G
G
H
I
J
K
L
L
L
L
M
N
N
O
O
O
P
Q
R
S
S
T
T
T
T
U
V
W
X
Page 3
www.sauder.com402159
Hardware Identifi cation
å Screws are shown actual size. You may receive extra hardware with your unit.
BLACK 2" FLAT HEAD SCREW - 4
S1
BLACK 1-1/2" FLAT HEAD SCREW - 42
S2
BLACK 1" PAN HEAD SCREW - 28
S3
BLACK 9/16" PAN HEAD SCREW - 8
S4
BLACK 5/8" PAN HEAD SCREW - 2
S5
BLACK 9/16" FLAT HEAD SCREW - 8
S6
BLACK 1/2" PAN HEAD SCREW - 38
S7
BLACK 9/16" MACHINE SCREW - 20
S8
FILE HANGER - 3
E1
FOOT - 8
F1
GLUE - 1
G1
DOWEL - 20
R1
PIN - 18
Q1
CAM - 18
P1
GROMMET - 1
K1
PANEL CONNECTOR - 4
J1
HANDLE BASE - 20
M1
HINGE - 2
H1
HANDLE - 10
L1
LOCK BRACKET - 2
I1
KEYBOARD LEFT
DRAWER SLIDE - 1
A1
KEYBOARD RIGHT
DRAWER SLIDE - 1
B1
LOCK - 1
N1
FILE RAIL - 6
C1
SHORT FILE
RAIL - 3
D1
LOCK COVER - 1
O1
CORNER BRACKET - 12
T1
Page 4 www.sauder.com 402159
Step 1
å
Assemble your unit on the empty carton to avoid scratching
your unit or the fl oor and to keep glue o of surfaces.
å
First, fi ll the holes in the short edges of the MODESTY
PANEL (B) and BRACES (L)
a 1/4 to 1/2 full
with GLUE (G1).
Then, use your hammer to tap twelve DOWELS (R1) into the
holes. Wipe away the excess GLUE.
å
Turn ten PINS (Q1) into the TOP (A).
A
(10 used)
Q1
Q1
Page 5
www.sauder.com402159
Inspect the parts thoroughly before
assembling. Disassembly of glued
parts is extremely di cult.
Caution
!
R1
R1
B
L
L
L
L
G1
G1
G1
Scan this QR code or go to this address:
http://qr.sauder.com/?ID=1345
to watch a video on how to assemble your unit.
å
First, fi ll the holes in the short edge of the LEFT END (C) a 1/4
to 1/2 full with GLUE (G1).
Then, use your hammer to tap
two
DOWELS (R1) into the holes. Wipe away the excess GLUE.
å
Tap two FEET (F1) into the other short edge of the LEFT END (C)
as shown.
å
Fasten three CORNER BRACKETS (T1) to the long edge of the
LEFT END (C). Use three BLACK 1/2" PAN HEAD SCREWS (S7).
å
NOTE: Be sure the edges of the BRACKETS are even with the
long edge of the LEFT END.
å
Turn two PINS (Q1) into the LEFT END (C) as shown.
Step 2
Q1
Q1
F1
R1
C
T1
(3 used)
BLACK 1/2" PAN HEAD SCREW
(3 used in this step)
S7
Page 6 www.sauder.com 402159
G1
G1
å
First, fi ll the holes in the short edge of the LEFT UPRIGHT (D) a 1/4 to 1/2 full with GLUE (G1). Then, use your hammer
to tap two DOWELS (R1) into the holes. Wipe away the excess GLUE.
å
Tap two FEET (F1) into the other short edge of the LEFT UPRIGHT (D) as shown.
å
Fasten three CORNER BRACKETS (T1) to the long edge of the LEFT
UPRIGHT (D). Use three BLACK 1/2" PAN HEAD SCREWS (S7).
å
NOTE: Be sure the edges of the BRACKETS are even with the
long edge of the LEFT UPRIGHT.
å
Turn two PINS (Q1) into the LEFT UPRIGHT (D) as shown.
å
Fasten the LOCK (N1) to the LEFT UPRIGHT (D). Use two BLACK
5/8" PAN HEAD SCREWS (S5). Then push a LOCK COVER (O1)
over the LOCK (N1) from the opposite surface.
Step 3
Q1
F1
O1
D
T1
(3 used)
BLACK 1/2" PAN HEAD SCREW
(3 used in this step)
S7
Q1
Page 7
www.sauder.com402159
BLACK 5/8" PAN HEAD SCREW
(2 used in this step)
S5
N1
R1
G1
G1
å
First, fi ll the holes in the short edge of the RIGHT
UPRIGHT (E) a 1/4 to 1/2 full with GLUE (G1).
Then, use your
hammer to tap
two DOWELS (R1) into the holes. Wipe away
the excess GLUE.
å
Tap two FEET (F1) into the other short edge of the RIGHT
UPRIGHT (E) as shown.
å
Fasten three CORNER BRACKETS (T1) to the long edge of
the RIGHT UPRIGHT (E). Use three BLACK 1/2" PAN HEAD
SCREWS (S7).
å
NOTE: Be sure the edges of the BRACKETS are even with
the long edge of the RIGHT UPRIGHT.
å
Turn two PINS (Q1) into the RIGHT UPRIGHT (E) as shown.
Step 4
E
T1
BLACK 1/2" PAN HEAD SCREW
(3 used in this step)
S7
R1
F1
Q1
Q1
Page 8 www.sauder.com 402159
G1
(3 used)
å
First, fi ll the holes in the short edge of the RIGHT END (F)
a 1/4 to 1/2 full with GLUE (G1). Then, use your hammer
to tap two DOWELS (R1) into the holes. Wipe away the
excess GLUE.
å
Tap two FEET (F1) into the other short edge of the RIGHT
END (F) as shown.
å
Fasten three CORNER BRACKETS (T1) to the long edge
of the RIGHT END (F). Use three BLACK 1/2" PAN HEAD
SCREWS (S7).
å
NOTE: Be sure the edges of the BRACKETS are even with
the long edge of the RIGHT END.
å
Turn two PINS (Q1) into the RIGHT END (F) as shown.
Step 5
Q1
T1
(3 used)
BLACK 1/2" PAN HEAD SCREW
(3 used in this step)
S7
F1
Page 9
www.sauder.com402159
F
R1
G1
G1
Q1
å
Fasten a SIDE MOLDING (T) to each END (C and F) and
UPRIGHT (D and E). Use eight BLACK 1" PAN HEAD
SCREWS (S3).
Step 6
D
T
T
BLACK 1" PAN HEAD SCREW
(8 used in this step)
S3
C
T
E
F
S3
Curved edge
Curved edge
Curved edge
Curved edge
S3
Page 10 www.sauder.com 402159
T
å
Insert four CAMS (P1) into two BRACES (L).
å
Fill the holes in the LEFT END (C) and LEFT UPRIGHT (D)
a 1/4 to 1/2 full with GLUE (G1) as shown.
å
Fasten the BRACES (L) to the LEFT END (C) and LEFT
UPRIGHT (D). Tighten two CAMS (P1).
å
NOTE: Be sure the DOWELS in the ends of the BRACES
insert into the END and UPRIGHT. Wipe away the excess glue.
å
Fasten two BASES (G) to the BRACES (L). Use four
BLACK 1" PAN HEAD SCREWS (S3).
Step 7
C
C
D
D
L
L
L
L
G
G
P1
P1
Arrow
Arrow
S3
Curved edge
Curved edge
Page 11
www.sauder.com402159
Inspect the parts thoroughly before
assembling. Disassembly of glued
parts is extremely di cult.
Caution
!
BLACK 1" PAN HEAD SCREW
(4 used in this step)
S3
3
21
P1
The arrow must
point toward the
edge of the board
G1
G1
å
Fasten a BACK (N) to the LEFT END (C) and LEFT UPRIGHT (D).
Use six BLACK 1/2" PAN HEAD SCREWS (S7).
å
NOTE: Follow the enlarged diagram for o sets to the END
and UPRIGHT.
Step 8
1/8"
N
N
C
C
D
BLACK 1/2" PAN HEAD SCREW
(6 used in this step)
S7
S7
S7
Page 12 www.sauder.com 402159
slightly o set
å
Insert four CAMS (P1) into the BRACES (L).
å
Fill the holes in the RIGHT END (F) and RIGHT
UPRIGHT (E) a 1/4 to 1/2 full with GLUE (G1)
as shown.
å
Fasten the BRACES (L) to the RIGHT UPRIGHT (E)
and RIGHT END (F). Tighten four CAMS (P1).
å
NOTE: Be sure the DOWELS in the ends of the
BRACES insert into the END and UPRIGHT.
Wipe
away the excess glue.
å
Fasten two BASES (G) to the BRACES (L). Use
four BLACK 1" PAN HEAD SCREWS (S3).
Step 9
E
E
F
F
G
G
L
L
L
L
P1
P1
Arrow
Arrow
Curved edge
Curved edge
Page 13
www.sauder.com402159
Inspect the parts thoroughly before
assembling. Disassembly of glued
parts is extremely di cult.
Caution
!
BLACK 1" PAN HEAD SCREW
(4 used in this step)
S3
3
21
P1
The arrow must
point toward the
edge of the board
G1
G1
å
Fasten a BACK (N) to the RIGHT END (F) and RIGHT
UPRIGHT (E). Use six BLACK 1/2" PAN HEAD SCREWS (S7).
å
NOTE: Follow the enlarged diagram for o sets to the END
and UPRIGHT.
Step 10
E
F
F
N
N
1/8"
slightly o set
BLACK 1/2" PAN HEAD SCREW
(6 used in this step)
S7
S7
S7
Page 14 www.sauder.com 402159
å
Fill the holes in the UPRIGHTS (D and E) 1/4 to 1/2 full
with GLUE (G1) as shown.
å
Fasten the MODESTY PANEL (B) to the UPRIGHTS (D and
E). Use four BLACK 2" FLAT HEAD SCREWS (S1).
å
NOTE: Be sure the DOWELS in the ends of the MODESTY
PANEL insert into the UPRIGHTS. Wipe away the excess glue.
Step 11
B
D
E
Page 15
www.sauder.com402159
Notch
Inspect the parts thoroughly before
assembling. Disassembly of glued
parts is extremely di cult.
Caution
!
BLACK 2" FLAT HEAD SCREW
(4 used in this step)
S1
G1
G1
Surface
with holes
å
Insert ten CAMS (P1) into the MODESTY PANEL (B),
ENDS (C and F), and UPRIGHTS (D and E).
å
NOTE: Be sure the arrows in the CAMS are pointing up.
å
Fasten the TOP (A) to the MODESTY PANEL (B), ENDS (C
and F), and UPRIGHTS (D and E). Tighten the CAMS onto
the PINS.
å
NOTE: Be sure the DOWELS insert into the TOP.
Step 12
3
21
Arrow
P1
P1
P1
A
B
C
D
E
F
Page 16 www.sauder.com 402159
P1
The arrow must
point toward the
edge of the board
å
Fasten the KEYBOARD BACK (X) to the KEYBOARD SHELF (U).
Use four BLACK 1-1/2" FLAT HEAD SCREWS (S2).
å
Fasten the KEYBOARD SIDES (V and W) to the
KEYBOARD SHELF (U) and KEYBOARD BACK (X). Use six
BLACK 1-1/2" FLAT HEAD SCREWS (S2).
å
Fasten the KEYBOARD DRAWER SLIDES (A1 and B1) to
the KEYBOARD SHELF (U). Use four BLACK 1/2" FLAT
HEAD SCREWS (S7).
Step 13
BLACK 1-1/2" FLAT HEAD SCREW
(10 used in this step)
S2
BLACK 1/2" PAN HEAD SCREW
(4 used in this step)
S7
U
U
V
W
X
A1
B1
Page 17
www.sauder.com402159
å
Fasten the HINGES (H1) to the KEYBOARD FRONT (M).
Use four BLACK 9/16" LARGE HEAD SCREWS (S6).
å
Fasten the KEYBOARD FRONT (M) to the KEYBOARD
SHELF (U). Use four BLACK 9/16" LARGE HEAD
SCREWS (S6).
å
NOTE: As shown in the bottom enlarged diagrams, the
KEYBOARD FRONT (M) can be latched to the KEYBOARD
SIDES by pushing on the LATCH release. The KEYBOARD
FRONT (M) can be adjusted horizontally and vertically by
loosening the screws and sliding them one way or another
in the HINGE slots for the latch work properly.
Step 14
BLACK 9/16" FLAT HEAD SCREW
(8 used in this step)
S6
M
M
M
M
M
M
H1
U
U
U
S6
V
W
AND
V
W
AND
Page 18 www.sauder.com 402159
Push to release
å
Fasten two HANDLES (L1) and four HANDLE BASES (M1)
to the KEYBOARD FRONT (M). Use four BLACK 9/16"
MACHINE SCREWS (S8).
Step 15
M
L1
M1
L1
M1
M1
BLACK 9/16" MACHINE SCREW
(4 used in this step)
S8
Page 19
www.sauder.com402159
M1
L1
M1
å
Fasten the PANEL CONNECTORS (J1) to one of the
DRAWER FRONTS (O). Use four BLACK 9/16" PAN HEAD
SCREWS (S4).
å
NOTE: As you assemble the drawer, be sure the DRAWER
BOTTOM (S) inserts into the grooves in the DRAWER
FRONT, DRAWER BACK, and DRAWER SIDES.
å
Fasten the SMALL DRAWER SIDES (P and Q) to the
PANEL CONNECTORS (J1). Use four BLACK 1/2" PAN
HEAD SCREWS (S7).
å
Fasten the SMALL DRAWER SIDES (P and Q) to the
SMALL DRAWER BACK (R). Use four BLACK 1-1/2" FLAT
HEAD SCREWS (S2).
å
Fasten a HANDLE (L1) and two HANDLE BASES (M1) to
a DRAWER FRONT (O). Use two BLACK 9/16" MACHINE
SCREWS (S8).
å
Repeat this step for the other SMALL DRAWER.
Step 16
O
O
P
Q
R
S
BLACK 9/16" PAN HEAD SCREW
(8 used in this step)
S4
BLACK 1-1/2" FLAT HEAD SCREW
(8 used in this step)
S2
Page 20 www.sauder.com 402159
L1
M1
M1
J1
J1
BLACK 1/2" PAN HEAD SCREW
(8 used in this step)
S7
S7
BLACK 9/16" MACHINE SCREW
(4 used in this step)
S8
L1
M1
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
  • Page 1 1
  • Page 2 2
  • Page 3 3
  • Page 4 4
  • Page 5 5
  • Page 6 6
  • Page 7 7
  • Page 8 8
  • Page 9 9
  • Page 10 10
  • Page 11 11
  • Page 12 12
  • Page 13 13
  • Page 14 14
  • Page 15 15
  • Page 16 16
  • Page 17 17
  • Page 18 18
  • Page 19 19
  • Page 20 20
  • Page 21 21
  • Page 22 22
  • Page 23 23
  • Page 24 24
  • Page 25 25
  • Page 26 26
  • Page 27 27
  • Page 28 28
  • Page 29 29
  • Page 30 30
  • Page 31 31
  • Page 32 32
  • Page 33 33
  • Page 34 34
  • Page 35 35
  • Page 36 36

Sauder 402159 User manual

Sauder
Brand
Sauder
Model
402159
Type
User manual
This manual is also suitable for
Download PDF
report

Ask a question and I''ll find the answer in the document

Finding information in a document is now easier with AI

in other languages

Related papers

Other documents