Sauder Executive Desk 408289 Operating instructions

NOTE: THIS INSTRUCTION

BOOKLET CONTAINS IMPORTANT

SAFETY INFORMATION.

PLEASE READ AND KEEP FOR

FUTURE REFERENCE.

English pg 1-27

Français pg 28-31

Español pg 32-36

Lot # 398492 12/06/16

Purchased: __________________

Be sure to give us a ring before

making any returns. 1-800-523-3987

Executive Desk

O ce Port Collection | Model 408289

Need help? Visit Sauder.com to view video assembly tips or chat with a live rep.

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Table of Contents Assembly Tools Required

2-3

4-5

6-27

28-31

32-36

37-38

39

Part Identiﬁ cation

Hardware Identiﬁ cation

Assembly Steps

Français

Español

Safety

Warranty

Hammer

Not actual size

No. 2 Phillips Screwdriver

Tip Shown Actual Size

408289 www.sauder.com/servicesPage 2

Part Identiﬁ cation

å While not all parts are labeled, some of the parts will have a label or an inked letter on the edge

to help distinguish similar parts from each other. Use this part identiﬁ cation to help identify similar parts.

A2 RIGHT END (1)

B2 LEFT END (1)

C2 LEFT UPRIGHT (1)

D2 RIGHT UPRIGHT (1)

D78 LARGE DRAWER BACK (2)

D87 LARGE RIGHT DRAWER SIDE (2)

D88 LARGE LEFT DRAWER SIDE (2)

D107 RIGHT DRAWER SIDE (4)

D108 LEFT DRAWER SIDE (4)

D109 DRAWER BACK (4)

D707 DRAWER BOTTOM (4)

D708 LARGE DRAWER BOTTOM (2)

E2 TOP (1)

F2 MODESTY PANEL (1)

G2 BACK (2)

H2 BRACE (4)

I EXTENSION BLOCK (4)

J BASE (4)

K KEYBOARD FRONT (1)

L KEYOARD BACK (1)

LLL LEFT KEYBOARD SIDE (1)

M2 RIGHT KEYBOARD SIDE (1)

N2 KEYBOARD SHELF (1)

O DRAWER FRONT (4)

T LARGE DRAWER FRONT (2)

Y BOTTOM MOLDING (4)

Z END MOLDING (4)

Part Identiﬁ cation

408289www.sauder.com/services

Page 3

A2

B2

C2

D2

E2

F2

G2

H2

I

J

K

L

M2

N2

T

D78

D87

D88

D708

Y

Z

G2

Z

I

H2

J

Y

J

Y

J

Y

LLL

O

D109

D107

D108

D707

Hardware Identiﬁ cation

å Screws are shown actual size. You may receive extra hardware with your unit.

(EXTENSION SET SHOWN SEPARATED)

EXTENSION RAIL - 4

AA

EXTENSION SLIDE - 4

BB

CC

NUMBERED RIGHT

CABINET RAIL - 5

DD

NUMBERED LEFT

CABINET RAIL - 5

FF

NUMBERED LEFT

DRAWER SLIDE - 5

EE

NUMBERED RIGHT

DRAWER SLIDE - 5

KEYBOARD PULL - 1

21K

FILE ROD - 4

8B

PULL - 6

96K

RAIL BRACKET - 16

47G

METAL PIN - 8

1R

10A

SLIDE CAM - 12

HINGE - 2

12H

CAM SCREW - 8

8F

HIDDEN CAM - 34

1F

GROMMET CAP - 2

39P

GROMMET - 2

38P

408289 www.sauder.com/servicesPage 4

CAM DOWEL - 26

2F

FILE GLIDE - 4

6B

METAL BRACKET - 16

4G

Hardware Identiﬁ cation

å Screws are shown actual size. You may receive extra hardware with your unit.

408289www.sauder.com/services

Page 5

SILVER 2" FLAT HEAD SCREW - 8

57S

BLACK 1-7/8" FLAT HEAD SCREW - 4

2S

BROWN 1-1/2" FLAT HEAD SCREW - 6

14S

BLACK 1" PAN HEAD SCREW - 12

60S

SILVER 5/8" FLAT HEAD SCREW - 4

23S

BLACK 9/16" LARGE HEAD SCREW - 64

1S

SILVER 9/16" LARGE HEAD SCREW - 2

54S

BLACK 9/16" PAN HEAD SCREW - 2

51S

GOLD 5/16" FLAT HEAD SCREW - 56

3S

30S

BLACK 1-9/16" FLAT HEAD SCREW - 24

Step 1

Look for this icon. It means a

video assembly tip is available at

www.sauder.com/services/tips

å

Assemble your unit on a carpeted ﬂ oor or on the empty

carton to avoid scratching your unit or the ﬂ oor.

å

To begin assembly, push thirty-four HIDDEN CAMS (1F) into

the ENDS (A2 and B2), UPRIGHTS (C2 and D2), MODESTY

PANEL (F2), and BRACES (H2). Then, insert the metal end of

a CAM DOWEL (2F) into each HIDDEN CAM except the long

edges of the BRACES H2).

408289 www.sauder.com/servicesPage 6

A2

B2

Arrow

1F

The arrow in the HIDDEN

CAM must point toward the

hole in the edge of the board.

Hole

Arrow

1F

2F

Insert the metal end of the CAM

DOWEL into the HIDDEN CAM.

Arrow

Do not tighten the HIDDEN CAMS in this step.

Do not insert CAM DOWELS into

the long edges of the BRACES (H2).

C2

F2

D2

H2

(26 used)

(34 used)

Scan this QR code or go to this address:

http://qr.sauder.com/?ID=1684

to watch a video on how to assemble your unit.

å

Turn eight CAM SCREWS (8F) into the

BOTTOM MOLDINGS (Y).

Step 2

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8F

Y

(8 used)

Remember:

Righty tighty.

Lefty loosey.

Step 3

å

Fasten sixteen RAIL BRACKETS (47G) to the ENDS (A2

and B2) and UPRIGHTS (C2 and D2). Use thirty-two BLACK

9/16" LARGE HEAD SCREWS (1S).

å

Fasten the EXTENSION BLOCKS (I) to the ENDS (A2 and B2)

and UPRIGHTS (C2 and D2). Use eight SILVER 2" FLAT

HEAD SCREWS (57S).

408289 www.sauder.com/servicesPage 8

(16 used)

A2

B2

C2

D2

I

SILVER 2" FLAT HEAD SCREW

(8 used for the EXTENSION BLOCKS)

57S

BLACK 9/16" LARGE HEAD SCREW

(32 used for the RAIL BRACKETS)

1S

47G

Notched edge

Surface with

HIDDEN CAMS

Surface with

HIDDEN CAMS

å

Fasten four NUMBERED RIGHT CABINET RAILS (CC) and

four NUMBERED LEFT CABINET RAILS (DD) to the RAIL

BRACKETS on the ENDS (A2 and B2) and UPRIGHTS (C2

and D2). Use sixteen GOLD 5/16" FLAT HEAD SCREWS (3S)

through holes #1 and #3.

å

NOTE: The CABINET RAILS are marked "CABINET RIGHT"

and "CABINET LEFT" for easy identiﬁ cation.

Step 4

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A2

B2

C2

D2

Roller end

DD

CC

1

2

3

4

Notched edge

1

2

3

4

1

2

3

4

1

2

3

4

1

2

3

4

1

2

3

4

1

2

3

4

1

2

3

4

DD

CC

DD

CC

DD

CC

GOLD 5/16" FLAT HEAD SCREW

(16 used in this step)

3S

Step 5

å

Separate the EXTENSION SLIDES (BB) from the EXTENSION RAILS (AA) as

shown in the upper diagram below. Be prepared, the parts are greasy.

å

Fasten the EXTENSION RAILS (AA) to the EXTENSON BLOCKS (I) on the

ENDS (A2 and B2) and UPRIGHTS (C2 and D2). Use eight GOLD 5/16"

FLAT HEAD SCREWS (3S).

å

NOTE: For each EXTENSION RAIL, turn a SCREW into the hole shown in

the enlarged diagram. Then, slide the inner cartridge of the EXTENSION

RAIL out to ﬁ nd the other hole that lines up with the hole in the END. Turn a

SCREW into this hole.

408289 www.sauder.com/servicesPage 10

Open end

A2

B2

C2

D2

AA

Hole

AABB

Push the black lever in and pull the SLIDE from the RAIL.

GOLD 5/16" FLAT HEAD SCREW

(8 used in this step)

3S

I

å

Fasten the remaining NUMBERED CABINET RAILS (CC

and DD) to the other surfaces of the UPRIGHTS (C2 and D2).

Use four GOLD 5/16" FLAT HEAD SCREWS (3S) through

holes #1 and #4.

Step 6

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D2

C2

Notched edge

Roller end

Surface without

HIDDEN CAMS

Surface without

HIDDEN CAMS

1

2

3

4

1

2

3

4

DD

CC

GOLD 5/16" FLAT HEAD SCREW

(4 used in this step)

3S

Step 7

å

Insert four METAL PINS (1R) into the BRACES (H2).

å

Insert the METAL PINS (1R) in the ends of two BRACES (H2)

into the holes in the LEFT END (B2) and LEFT UPRIGHT (C2).

å

Fasten two BRACES (H2) to the LEFT END (B2) and LEFT

UPRIGHT (C2). Tighten four HIDDEN CAMS.

å

Repeat this step for the RIGHT END (A2), RIGHT

UPRIGHT (D2), and remaining BRACES (H2).

408289 www.sauder.com/servicesPage 12

(8 used)

1R

B2

C2

Surface with

HIDDEN CAMS

Surface with

HIDDEN CAMS

Surface without

HIDDEN CAMS

Surface with

HIDDEN CAMS

Edge with

HIDDEN CAMS

Edge with

HIDDEN CAMS

Edge with

HIDDEN CAMS

Edge without

HIDDEN CAMS

Start Tighten

Arrow

Minimum

190 degrees

Caution

Risk of damage or

injury. HIDDEN CAMS

must be completely

tightened. HIDDEN

CAMS that are not

completely tightened

may loosen, and parts

may separate. To

completely tighten:

Arrow

Maximum

210 degrees

H2

å

Fasten the ENDS (A2 and B2) and UPRIGHTS (C2

and D2) to the TOP (E2). Tighten eight HIDDEN CAMS.

Step 8

408289www.sauder.com/services

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B2

C2

A2

D2

E2

Notched edge

Surface with

more holes

These holes must be here.

Arrow

Minimum

190 degrees

Maximum

210 degrees

Step 9

å

Fasten the MODESTY PANEL (F2) to the TOP (E2). Tighten

two HIDDEN CAMS.

å

Fasten the MODESTY PANEL (F2) to the UPRIGHTS (C2

and D2). Use four BLACK 1-7/8" FLAT HEAD SCREWS (2S).

408289 www.sauder.com/servicesPage 14

Surface without

HIDDEN CAMS

C2

F2

D2

E2

BLACK 1-7/8" FLAT HEAD SCREW

(4 used in this step)

2S

Arrow

Minimum

190 degrees

Maximum

210 degrees

å

Fasten the BACKS (G2) to the ENDS (A2 and B2)

and UPRIGHTS (C2 and D2). Tighten eight

HIDDEN CAMS.

Step 10

408289www.sauder.com/services

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C2

B2

D2

A2

G2

Arrow

Minimum

190 degrees

Maximum

210 degrees

Step 11

å

Slide the END MOLDINGS* (Z) onto the notched edges of

the ENDS (A2 and B2) and UPRIGHTS (C2 and D2).

å

* U.S. Patent No. 5,499,886

408289 www.sauder.com/servicesPage 16

C2

B2

D2

A2

Z

Slide the END MOLDINGS (Z)

onto the notched edges.

The groove should be

closer to this edge.

The groove should be

closer to this edge.

å

Fasten the BOTTOM MOLDINGS (Y) to the BRACES (H2).

Tighten eight HIDDEN CAMS.

å

NOTE: There should not be a gap between the BOTTOM

MOLDINGS and the BACKS.

Step 12

408289www.sauder.com/services

Page 17

12

H2

Y

H2

Y

Don't worry. It isn't

Rome. This can be built

in a day.

Step 13

å

Fasten sixteen METAL BRACKETS (4G) to the ENDS (A2 and B2), UPRIGHTS (C2

and D2), and BRACES (H2). Use sixteen BLACK 9/16" LARGE HEAD SCREWS (1S).

å

NOTE: Be sure the edges of the ANGLE BRACKETS are even with the edges of the

ENDS, UPRIGHTS, and BRACES.

å

Next, fasten the BASES (J) to the ENDS (A2 and B2), UPRIGHTS (C2 and D2), and

BRACES (H2). Use sixteen BLACK 9/16" LARGE HEAD SCREWS (1S).

408289 www.sauder.com/servicesPage 18

(16 used)

4G

BLACK 9/16" LARGE HEAD SCREW

(32 used in this step)

1S

C2

B2

D2

A2

H2

J

H2

J

å

Fasten the KEYBOARD PULL (21K) to the KEYBOARD SHELF (N2).

Use two BLACK 9/16" PAN HEAD SCREWS (51S).

å

Fasten the KEYBOARD BACK (L) to the KEYBOARD SHELF (N2).

Use two BROWN 1-1/2" FLAT HEAD SCREWS (14S).

å

Fasten the KEYBOARD SIDES (LLL and M2) to the KEYBOARD

BACK (L) and KEYBOARD SHELF (N2). Use four BROWN 1-1/2"

FLAT HEAD SCREWS (14S).

Step 14

408289www.sauder.com/services

Page 19

L

LLL

N2

M2

N2

BLACK 9/16" PAN HEAD SCREW

(2 used for the KEYBOARD PULL)

51S

BROWN 1-1/2" FLAT HEAD SCREW

(6 used in this step)

14S

21K

Unﬁ nished

surface

Long ﬁ nished edge

Finished surface

These surfaces should be the same color.

Step 15

å

Fasten two HINGES (12H) to the KEYBOARD FRONT (K).

Use four SILVER 5/8" FLAT HEAD SCREWS (23S).

å

Fasten the HINGES (12H) to the KEYBOARD SHELF (N2).

Use two SILVER 9/16" LARGE HEAD SCREWS (54S).

408289 www.sauder.com/servicesPage 20

K

N2

12H

SILVER 9/16" LARGE HEAD SCREW

(2 used in this step)

54S

SILVER 5/8" FLAT HEAD SCREW

(4 used in this step)

23S

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