Zetor PROXIMA CL 2021 User manual

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01/2022
OPERATOR´S MANUAL
PROXIMA CL
100 110
Tractor is Zetor. Since 1946.
ZETOR
This Operator’s Manual for the Zetor tractors, which we are presenting to you will help you to
become familiar with the operation and maintenance of your new tractor.
Although many of you have rich experience with the operation of other tractors, please, read the
information contained in this Operator’s Manual very carefully.
In the Manual you will find a lot of new information and get a perfect overview of how to use the
tractor with maximum efficiency during various kinds of work.
If you observe the rules of tractor operation and maintenance and driving safety, your new tractor will
become your reliable and long-term friend.
The manufacturer of the tractor wishes you thousands of hours of satisfactory work.
ZETOR
Brno
The technical specifications and information about the design, equipment, material and appearance are valid at the time
of print. The manufacturer reserves the right to implementchanges.
The instructions for use are a part of the machine.
Printing errors reserved

2
Location of serial numbers ............................................................................................................................ 11
Safety instructions for users ......................................................................................................................... 13
Used pictograms .......................................................................................................................................... 15
General safety regulations ........................................................................................................................... 17
Proper clothing ............................................................................................................................................ 17
Starting the engine ...................................................................................................................................... 17
Driving operation ......................................................................................................................................... 18
Risk of the tractor overturning ..................................................................................................................... 19
Transportation of persons, operation .......................................................................................................... 19
Leaving the tractor ....................................................................................................................................... 20
Fire prevention principles ............................................................................................................................ 20
Preventive daily maintenance...................................................................................................................... 21
Driver's seat ................................................................................................................................................. 23
Front passenger´s seat notification ............................................................................................................. 23
Protection of cab against aerosols .............................................................................................................. 23
Level of external and internal noise ............................................................................................................. 24
The level of vibrations on driver´s seat ........................................................................................................ 24
Aggregation tractor - machine/trailer ........................................................................................................... 25
Tractors equipped with front end loader ...................................................................................................... 25
Principles for operating tractors equipped with front end loader ................................................................. 26
Zetor tractors used for work in the woods ................................................................................................... 27
Safety labels ................................................................................................................................................ 27
Preventive daily service ................................................................................................................................. 29
Preventive daily maintenance...................................................................................................................... 29
Fuel system leaks ........................................................................................................................................ 29
Engine oil level ............................................................................................................................................ 29
Cooling system ............................................................................................................................................ 29
Windshield washer tank ............................................................................................................................... 30
Washer nozzle ............................................................................................................................................. 30
The liquid reservoir for control of the clutch ................................................................................................ 30
Trailer brakes ............................................................................................................................................... 30
Hydrostatic steering ..................................................................................................................................... 31
Air cleaner.................................................................................................................................................... 31
Cab filtration ................................................................................................................................................ 31
Hitches ......................................................................................................................................................... 31
Inspection of fouling of coolers .................................................................................................................... 32
After work with front implements and in case of cooler clogging ................................................................ 32
Tyres and wheels ........................................................................................................................................ 32
Short functional test ..................................................................................................................................... 32
Acquaintance with tractor ............................................................................................................................. 33
Opening the bonnet ..................................................................................................................................... 33
Safety cab .................................................................................................................................................... 33
Opening doors from the outside .................................................................................................................. 33
Opening the door from the inside ................................................................................................................ 34
Rear window ................................................................................................................................................ 34
Side window ................................................................................................................................................ 34
Emergency exits .......................................................................................................................................... 34
Sun visor and hinged lid cover .................................................................................................................... 35
Shelf ............................................................................................................................................................. 35
Tools box ..................................................................................................................................................... 35
Right rear panel ........................................................................................................................................... 36
Internal lighting ............................................................................................................................................ 36
Rear view mirrors ........................................................................................................................................ 36
Aggregation opening ................................................................................................................................... 36
Passenger´s seat ......................................................................................................................................... 37
Driver's seat sears ....................................................................................................................................... 38
Tilt steering wheel ........................................................................................................................................ 39
Tilting and protrusion of steering wheel ....................................................................................................... 39
Heating control panel, * air-condition .......................................................................................................... 40
Heating valve control (a) .............................................................................................................................. 40
Switch air-condition (c) ................................................................................................................................ 40
Cab air recirculation control (d) ................................................................................................................... 41
Proper function of the heating and air-condition system ............................................................................. 41
CONTENTS
3
Fast heating of the cabin area ..................................................................................................................... 42
Fast cooling of the space of the cabin ......................................................................................................... 42
Immediately after cooling the cabin ............................................................................................................. 43
Operation of heating or air-condition with tractor´s work ............................................................................. 43
Heating and air conditioning vents .............................................................................................................. 44
Heating and air conditioning vents control .................................................................................................. 44
Control panel on right cab pillar ................................................................................................................... 45
Windscreen wiper ........................................................................................................................................ 45
Front wiper speed switch ............................................................................................................................. 45
Rear window wiper ...................................................................................................................................... 46
Front and rear windscreen washer .............................................................................................................. 46
Panel of the instrument panel ...................................................................................................................... 47
Lights switch ................................................................................................................................................ 47
Switch of warning lights ............................................................................................................................... 48
Lights switch between the grill and the cabin .............................................................................................. 48
Direction lights, lower beam head lights, head lights and horn switches .................................................... 48
Switch box ................................................................................................................................................... 49
Switch box key in the position (0) ................................................................................................................ 49
Switch box key in the position (i) ................................................................................................................. 49
Switch box key in the position (ii) ................................................................................................................ 49
Manual throttle ............................................................................................................................................. 50
Pedals and levers ........................................................................................................................................ 50
Gear shifting lever ....................................................................................................................................... 50
Gear shifting scheme ................................................................................................................................... 50
Reversing lever ............................................................................................................................................ 51
Gear shift lever of the reductor of crawling speeds ..................................................................................... 51
Road and reduced speeds shifting lever ..................................................................................................... 51
Pto selection control lever ........................................................................................................................... 52
Pto speed control lever ................................................................................................................................ 52
Lever of hand brake and hitch for single-axle trailer ................................................................................... 52
Battery disconnector .................................................................................................................................... 53
Fuel tank ...................................................................................................................................................... 54
Fuel tank drain plug ..................................................................................................................................... 54
Urea tank ..................................................................................................................................................... 54
Instrument panel ............................................................................................................................................. 55
Instrument panel - signal lamps .................................................................................................................. 55
Instrument panel - instruments .................................................................................................................... 56
Instrument panel - buttons ........................................................................................................................... 56
Display description ...................................................................................................................................... 57
Display - change of display .......................................................................................................................... 57
Display - display of air pressure in the air-pressure system of the tractor .................................................. 60
Display - warning of low air pressure in the air-pressure system of the tractor .......................................... 60
Display - resetting data ................................................................................................................................ 61
Display - manual brake ................................................................................................................................ 61
Display - service menu ................................................................................................................................ 61
Service menu ............................................................................................................................................... 61
Display - indicator of service inspection intervals ........................................................................................ 62
Exceeding the service interval ..................................................................................................................... 62
Zeroing (reset) of the indicator of service inspection intervals .................................................................... 62
Error signalling ............................................................................................................................................. 63
Display - error messages ............................................................................................................................. 63
Description of the display of error messages .............................................................................................. 64
Current error messages display .................................................................................................................. 64
Symbols of tractor nodes ............................................................................................................................. 64
Display - history of defects .......................................................................................................................... 64
Display - setting language mutation ............................................................................................................ 65
Display - backlight of display ....................................................................................................................... 65
Display - setting of day and night backlight of the display ........................................................................... 66
Display - setting the automatic mode of the display backlight ..................................................................... 67
Display - setting and calibration................................................................................................................... 68
Travel speed calibration .............................................................................................................................. 69
System of treatment of exhaust gases - setting .......................................................................................... 70
Instrument panel - warning .......................................................................................................................... 70
CONTENTS
4
Replenish fuel .............................................................................................................................................. 70
Add urea ...................................................................................................................................................... 70
High temperature of the cooling liquid ......................................................................................................... 71
Full pushing filter of the hydraulics .............................................................................................................. 71
Signalling of driver's seat ............................................................................................................................. 71
System of additional treatment of exhaust gases ....................................................................................... 73
Conditions for dpf operation ........................................................................................................................ 73
Dpf signalization .......................................................................................................................................... 73
Dpf filter regeneration .................................................................................................................................. 74
Conditions for scr system operation ............................................................................................................ 75
Urea (aqueous urea solution aus 32, def) ................................................................................................... 76
Principles for safe handling of urea (aus 32, def) ........................................................................................ 76
Error signalling of scr system ...................................................................................................................... 77
Indication of dpf and scr errors on the display of the instrument panel ....................................................... 77
Indication of amount of urea in the tank ...................................................................................................... 78
Reduction of the engine power and engine revolutions .............................................................................. 79
Long-term shutdown of tractor .................................................................................................................... 79
Repairs and maintenance of the system of additional treatment of exhaust gases .................................... 79
Operation ......................................................................................................................................................... 81
Starting the engine ...................................................................................................................................... 81
Non-permitted starting ................................................................................................................................. 82
If you do not succeed in starting the engine ................................................................................................ 82
*Coolant heater ............................................................................................................................................ 82
Starting the engine while using coolant heater............................................................................................ 83
Immediately after start ................................................................................................................................. 83
Engine heating ............................................................................................................................................. 83
Error signalling ............................................................................................................................................. 84
Indication of the limitation of the engine power and engine revolutions ...................................................... 84
Signalling errors in the system of additional treatment of exhaust gases ................................................... 85
Diesel particle filter ...................................................................................................................................... 85
Filter of solid particles - indication of operation and failures of the system ................................................. 85
Diesel particle filter regeneration ................................................................................................................. 86
Drive away ................................................................................................................................................... 86
Shifting road and reduced speeds ............................................................................................................... 87
Gear shifting ................................................................................................................................................ 88
Reversing lever ............................................................................................................................................ 88
Gear shift lever of the reductor of crawling speeds ..................................................................................... 88
Gear shifting from lower to higher gears ..................................................................................................... 88
Gear shifting from higher to lower gears ..................................................................................................... 89
Travelling up the slope ................................................................................................................................ 89
Travelling down the slope ............................................................................................................................ 89
Differential lock ............................................................................................................................................ 90
Control of front driving axle .......................................................................................................................... 90
Driving with engaged front driving axle ....................................................................................................... 91
Manual brake - signalization ........................................................................................................................ 91
Foot brakes .................................................................................................................................................. 92
Emergency braking ...................................................................................................................................... 92
Brakes of trailers and semi-trailers .............................................................................................................. 92
Connection of the abs system of the trailer or semi-trailer .......................................................................... 92
The button for temporary deactivation of brakes of the trailer or semi-trailer ............................................. 93
Warning indication of air pressure drop ....................................................................................................... 93
Air brakes of trailers and semi-trailers ......................................................................................................... 94
One-hose and two-hose brakes .................................................................................................................. 94
One-hose brakes ......................................................................................................................................... 94
Two-hose brakes ......................................................................................................................................... 95
*Hydraulic brakes of trailers ......................................................................................................................... 95
Connecting and disconnecting quick couplings of trailer hydraulic brakes ................................................. 95
The socket for connection of the electrical installation of the trailer or semi-trailer ..................................... 95
Stopping the tractor - manual brake ............................................................................................................ 96
Stopping the engine ..................................................................................................................................... 96
Leaving the tractor ....................................................................................................................................... 97
Warning signalization of hydrostatic steering failure ................................................................................... 97
Important warnings ...................................................................................................................................... 97
CONTENTS
5
Limiting travel speed .................................................................................................................................... 98
Running-in the tractor .................................................................................................................................... 99
General principles of new tractor run-in in first 100 hours of operation ...................................................... 99
In first 10 hours of operation ........................................................................................................................ 99
From 100 hours of operation ....................................................................................................................... 99
Transport use ................................................................................................................................................ 101
Front hitch .................................................................................................................................................. 101
Multistage adjustable suspension ............................................................................................................. 102
Height adjustment and disassembly of the cbm stage hitch ..................................................................... 102
Automatic floor hitch nozzle ....................................................................................................................... 102
Modular system of hitches for trailers and semi-trailers ............................................................................ 103
Swinging draw-bar console module .......................................................................................................... 103
Swinging draw-bar console with a fixed pin module ................................................................................. 103
Console with a ø 80 ball module ............................................................................................................... 104
Towing bar ................................................................................................................................................. 104
Hitch for single-axle trailer ......................................................................................................................... 105
Coupling of a single-axle trailer ................................................................................................................. 105
Uncoupling of a single-axle trailer ............................................................................................................. 106
Coupling with a trailer or semi-trailer ......................................................................................................... 106
Maximum permissible vertical static load of hitches for trailers and semi-trailers ..................................... 107
Pto drive of agricultural machines .............................................................................................................. 109
Work with pto shaft .................................................................................................................................... 109
The gear shift lever of dependent and independent revolutions - low air pressure in the air
-pressure system of the tractor .................................................................................................................. 109
Rear pto shaft - warning ............................................................................................................................ 110
Setting of the display of the rear pto shaft speed ...................................................................................... 110
Display of revolutions of pto shafts ............................................................................................................ 111
Replaceable end points of rear pto shaft ................................................................................................... 111
Control elements of pto shafts ................................................................................................................... 112
The rear pto shaft - the gear shift lever of dependent and independent revolutions ................................. 112
The rear pto shaft - the gear shift lever of revolutions of the pto shaft ...................................................... 112
The buttons for activation of pto shafts ..................................................................................................... 112
Working modes of pto shafts ..................................................................................................................... 113
Activation of the rear pto shaft - independent revolutions - common working mode ................................ 113
Activation of the rear pto shaft - independent revolutions - stationary working mode ............................... 114
Deactivation of the rear pto shaft - independent revolutions ..................................................................... 115
Activation of the rear pto shaft - dependent revolutions - common working mode ................................... 116
Activation of the rear pto shaft - dependent revolutions - stationary working mode ................................. 117
Front pto shaft ........................................................................................................................................... 118
Activation of the front pto shaft - common working mode ......................................................................... 118
Activation of the front pto shaft - stationary working mode ....................................................................... 119
Deactivation of the front pto shaft .............................................................................................................. 119
Maximum transferred output ...................................................................................................................... 120
Drive of machines with greater inertia masses. ......................................................................................... 120
Hydraulic system .......................................................................................................................................... 121
Hydraulic system ....................................................................................................................................... 121
Three-point hitch lowering speed control .................................................................................................. 121
Ways to regulate inner hydraulic circuit ..................................................................................................... 121
Controlling the inner hydraulic circuit ........................................................................................................ 122
Free (floating) position ............................................................................................................................... 122
Adjustable stop .......................................................................................................................................... 122
Hydraulic system sensitivity control ........................................................................................................... 123
Position regulation of the lifting of the rear three-point hitch ..................................................................... 123
Power regulation of the lifting of the rear three-point hitch ........................................................................ 124
Mixed regulation of lifting the rear three-point hitch .................................................................................. 124
Exterior rear hydraulic arms controls ......................................................................................................... 125
Outer hydraulic circuit ................................................................................................................................ 125
Locking control levers ................................................................................................................................ 126
Different functions of outer hydraulic circuit control levers ........................................................................ 127
Different functions of outer hydraulic circuit control levers- one section distributor .................................. 128
Control of the front 3-point hitch ................................................................................................................ 129
Front outlets of the external hydraulic circuit ............................................................................................. 130
Control of the external hydraulic circuit front outlets ................................................................................. 130
CONTENTS
6
Quick-couplings with drip collection .......................................................................................................... 130
Connecting and disconnecting quick-couplers .......................................................................................... 130
Amount of oil taken from outer hydraulic drives ........................................................................................ 131
Connecting machines and tools to external hydraulic circuit .................................................................... 131
Hitches ........................................................................................................................................................... 133
Rear three-point hitch ................................................................................................................................ 133
Safety principles of working with the three-point hitch .............................................................................. 133
Height adjustment of the lifting draw-bars ................................................................................................. 134
Fixed and free position of the lower hydraulic draw-bars .......................................................................... 134
Limiting draw-bars ..................................................................................................................................... 134
Upper pull rod ............................................................................................................................................ 135
Selection of holes in the bracket ............................................................................................................... 135
*Lower draw bar with slipping out end pieces .......................................................................................... 135
*Lower draw bar with hooks ...................................................................................................................... 136
Securing lower draw bars with hooks ........................................................................................................ 136
*Front three-point hitch ............................................................................................................................. 136
Controlling front three-point hitch .............................................................................................................. 137
Adjusting the lowering rate of the front three-point hitch ........................................................................... 137
Hydraulic lock of the front three-point hitch ............................................................................................... 137
Working and transport position of the front three-point hitch .................................................................... 138
Driving with agricultural machines attached to the front three-point hitch ................................................. 138
Wheel tread change ...................................................................................................................................... 139
Change of front wheels track with front drive axle..................................................................................... 139
Gauges of the front wheels of the front drive axle of the tractors equipped with screwed footer discs .... 139
Possible adjustable tracks of the front wheels of the front driving axle of the tractors .............................. 139
Front wheels track of front drive axle in tractors equipped with non-removable discs .............................. 140
Front wheels toe-in .................................................................................................................................... 141
Adjustment of toe-in of the wheels of the front driving axle ....................................................................... 141
Setting wheel stops with front drive axle ................................................................................................... 142
Front drive axle fenders ............................................................................................................................. 142
Rear wheels wheel track ........................................................................................................................... 143
Gauges of the tractor rear wheels equipped with screwed footer discs .................................................... 143
Rear wheel track change ........................................................................................................................... 143
The gauges of the tractor rear wheels equipped with solid discs .............................................................. 144
Additional weights ........................................................................................................................................ 145
Weights in front of the bonnet mask .......................................................................................................... 145
Weights of the front three-point hitch ........................................................................................................ 145
Weights of rear wheels .............................................................................................................................. 145
Valve for filling tyre tubes with liquid ......................................................................................................... 145
Chocking of front wheels ........................................................................................................................... 146
Procedure of filling the tyres with liquid ..................................................................................................... 147
Procedure of draining liquid from the tyres ................................................................................................ 147
Antifreeze solution for tyre filling ............................................................................................................... 148
Electrical installation .................................................................................................................................... 149
Basic service information ........................................................................................................................... 149
Accumulator battery ................................................................................................................................... 149
Battery disconnector .................................................................................................................................. 150
Accumulator battery maintenance ............................................................................................................. 151
Alternator ................................................................................................................................................... 152
Alternator maintenance ............................................................................................................................. 152
Electric installation overload ...................................................................................................................... 152
Fuse panels ............................................................................................................................................... 153
Checking the adjustment of the front grill headlights ................................................................................ 157
Adjusting the front grill headlights ............................................................................................................. 157
List of lamps .............................................................................................................................................. 158
Tractor maintenance .................................................................................................................................... 159
Service inspections .................................................................................................................................... 159
Steps performed daily before the start of work .......................................................................................... 159
Steps performed every 50 hours of work .................................................................................................. 159
Steps performed every 100 hours of work ................................................................................................ 159
Steps performed every 500 hours of work ................................................................................................ 159
Monthly performed actions ........................................................................................................................ 159
Filling and filter replacement...................................................................................................................... 160
CONTENTS
7
Fuels, coolants and lubricants used - amounts ......................................................................................... 161
Zetor service fillings ................................................................................................................................... 162
Oil for the front driving axle ........................................................................................................................ 162
Liquid for the cooling system of the tractors .............................................................................................. 162
Liquid for control of the travel clutch .......................................................................................................... 162
Fuel for zetor engines which are equipped with diesel paricle filter .......................................................... 162
Urea (urea solution aus 32) ....................................................................................................................... 162
Safety instructions for lubrication of the tractor ......................................................................................... 163
Tractor greasing plan ................................................................................................................................. 163
Solid front drive axle .................................................................................................................................. 163
Hitch for a single-axle semi-trailer ............................................................................................................. 163
Front three-point hitch ............................................................................................................................... 163
Three-point hitch ........................................................................................................................................ 164
Hitch mouth for a trailer ............................................................................................................................. 164
Upper linkage bracket ................................................................................................................................ 164
Pin of coupling switching off ...................................................................................................................... 164
Reversion lever pin .................................................................................................................................... 165
Technical maintenance of the tractors after a general overhaul of the main groups ................................ 165
Maintenance instructions ............................................................................................................................ 167
Maintenance - lubrication system .............................................................................................................. 167
Checking oil levels in engine ..................................................................................................................... 167
Draining oil from engine ............................................................................................................................. 167
Replacing full-continuous motor oil filter .................................................................................................... 167
Pouring oil to engine .................................................................................................................................. 168
Maintenance - fuel system ......................................................................................................................... 168
Fuel filtering ............................................................................................................................................... 168
Raw fuel filter clearing ............................................................................................................................... 168
Replacing the coarse fuel filter .................................................................................................................. 169
Replacing the fine fuel filter ....................................................................................................................... 169
Fuel system venting ................................................................................................................................... 169
Maintenance - suction ............................................................................................................................... 170
Maintenance instruction of dry air filter ...................................................................................................... 170
Cleaning the dust extraction valve ............................................................................................................ 170
Air cleaner disassembly ............................................................................................................................. 170
Main air filter element regeneration ........................................................................................................... 170
Replacing dry filter locking element ........................................................................................................... 171
Back assembly of air filter elements .......................................................................................................... 171
Maintenance - cooling system ................................................................................................................... 172
Replacing coolant ...................................................................................................................................... 172
Maintenance -- after treatment - exhaust gas treatment ........................................................................... 173
Diesel particle filter maintenance .............................................................................................................. 173
Replacement of filter element of urea filter ................................................................................................ 173
Cleaning the adblue tank filter ................................................................................................................... 174
Maintenance - cleaning of coolers ............................................................................................................. 174
Maintenance - driving ................................................................................................................................ 175
Venting hydraulic circuit of hydrostatic steering ........................................................................................ 175
Replacing the hoses of hydrostatic steering .............................................................................................. 176
Replacement of the filter insert at the pressure filter for the brake circuit and hydrostatic control .......... 176
Maintenance - front axle ............................................................................................................................ 177
Filling, controlling and draining hole of oil of front drive axle ..................................................................... 177
Filling, controlling and draining hole of oil of front wheels reducers .......................................................... 177
Addition of the liquid for control of the clutch ............................................................................................. 177
Maintenance - gearbox, final drive ............................................................................................................ 178
Check and replacement of oil in gearbox, axle drive and rear axle portals .............................................. 178
Drainage and inspection holes .................................................................................................................. 178
Oil replacement in gear system ................................................................................................................. 179
Changing suction filter ............................................................................................................................... 179
Replacing the filter insert for the pressure filter for the distribution circuit ............................................... 180
Maintenance - front pto shaft ..................................................................................................................... 181
Front pto .................................................................................................................................................... 181
Maintenance - cab ..................................................................................................................................... 181
Cleaning the heating filters ........................................................................................................................ 181
Filter assembly instructions ....................................................................................................................... 181
CONTENTS
8
Air-conditioning maintenance .................................................................................................................... 182
Maintenance - exhaust system .................................................................................................................. 182
Draining condensate from the air reservoir ............................................................................................... 182
Checking the air systems for leaks ............................................................................................................ 182
Working pressure of air brakes ................................................................................................................. 183
Maintenance and treatment of tyres .......................................................................................................... 183
Tractor shutdown and recommended points for tractor lifting ................................................................... 183
Check of the hitch tow hook wear for single-axle trailer. ........................................................................... 184
Adjustment .................................................................................................................................................... 185
Adjusting valve clearance .......................................................................................................................... 185
Flat belt drive tension of accessories ........................................................................................................ 185
Bleeding of tractor brake system ............................................................................................................... 185
Check and adjustment of service and parking brakes .............................................................................. 185
Service brake adjustment .......................................................................................................................... 186
Parking brake adjustment .......................................................................................................................... 186
Bleeding of hydraulic clutch circuit ............................................................................................................ 186
Adjustment of the pneumatic control of the pto shaft clutch ...................................................................... 187
Engine travel clutch adjustment ................................................................................................................ 187
Adjustment of hitch for single-axle trailers ................................................................................................. 187
Adjustment of bowden cable ..................................................................................................................... 188
Main technical parameters .......................................................................................................................... 189
Main dimensions of tractor ........................................................................................................................ 189
Technical data of engines .......................................................................................................................... 190
Maximum permissible front axle load ........................................................................................................ 191
Max. Allowed load of rear axle .................................................................................................................. 191
Max. Allowed weight of set 'tractor + hitched implement' (kg)................................................................... 191
Condition of steeringability ........................................................................................................................ 191
Loading capacity of front tires.................................................................................................................... 192
Loading capacity of rear tires .................................................................................................................... 193
Permitted combinations of wheels for tractors .......................................................................................... 194
Lifting force of the three-point hitch ........................................................................................................... 195
Performance on rear pto shaft ................................................................................................................... 195
Tensile force .............................................................................................................................................. 195
Tractor travel speed (km/h) ....................................................................................................................... 196
Tractor equipped with synchronized transmission and reversor - speed 30 km/h .................................... 196
Tractor equipped with synchronized transmission and reversor - speed 40 km/h .................................... 197
Tractor equipped with reductor for creeping gears - speed 30 km/h ........................................................ 198
Tractor equipped with reductor for creeping gears - speed 40 km/h ........................................................ 199
Rear independent pto shaft rotation .......................................................................................................... 200
Front pto shaft ........................................................................................................................................... 200
Contour and tread turning diameters tractors with front drive ................................................................... 200
Calculation of tractor load limit .................................................................................................................. 201
Index ............................................................................................................................................................... 205
CONTENTS
9
10
PCLS5N004.gif
1. Tractor data plate
2. Cab serial number
3. Engine serial number
4. Tractor serial number
When ordering spare parts and within all written and oral communication always specify the data of
your tractor that should be written in the frames below.
Tractor type
Tractor serial number
Engine serial number
LOCATION OF SERIAL NUMBERS
11
The 'right', 'left', 'front' and 'back' indications refer to
the driving direction of the tractor.
PCLS5N005
LOCATION OF SERIAL NUMBERS
12
Pay increased attention to the parts in the instructions for use and maintenance indicated with this
symbol.
The symbol can be found next to all important warnings related to the operational safety. Follow these
warnings and be particularly careful in these situations! Inform your colleagues and other users about these
warnings.
The chapters indicated with this symbol should be carefully studied prior to operation, maintenance
and tractor adjustment.
One of these symbols can be found next to all important warnings related to the
operation, adjustment and repairs of the starter. Follow these warnings and be particularly careful in these
situations!
This symbol is used to indicate the parts of the instructions for use related to the environmental
protection. Or the parts describing handling of hazardous wastes.
This symbol is used to indicate accessories for the tractor mounted in the production site on the
customer's request.
This symbol is used to indicate the parts of the instructions for use related only to the models
equipped with the diesel particulate filter DPF.
This symbol is used to indicate hot surfaces. Increased care should be taken when working in
their vicinity; risk of injury.
Accessories which are not mounted as a standard or * on the customer's request in the
production site (from the manufacturer) cannot be subject to a complaint!
This symbol identifies escape routes.
SAFETY INSTRUCTIONS FOR USERS
13
Used pictograms
Engine oil pressure Front axle drive
Engine failure Differential lock
Engine coolant temperature Slow operation
Engine air filter clogged Fast operation
Engine emissions system, failure or
malfunction
Hydraulic system sensitivity control
Engine emissions system temperature,
regeneration underway
Three-point hitch, lowering speed control
DPF filter clogged Hydraulic oil filter
Diesel particulate filter, regeneration,
disable (inhibit)
Force regulation
Transmission failure Rockshaft, raise
Brakes failure Rockshaft, lower
Parking brake Power take-off (PTO), rated rotational
speed
Brake system pressure Rear PTO active
Trailer brakes failure Front PTO active
Function of trailer parking brake is
temporary suppressed
PTO (Power take-off)
Steering system failure
SAFETY INSTRUCTIONS FOR USERS
14
Read operator's manual Rear work light
Service indicator Work light
Information alert Interior compartment illumination
Operator alert Beacon
Engine, urgent stop High beam
Engine glow plugs Rear fog lights
Battery charging condition Windscreen wiper, intermittent
Fuel Windscreen washer and wiper
Hourmeter Rear window wiper
Total distance covered Rear window, heating
Distance covered by the tractor since the
last reset of the value
Exterior rear view mirror, heating
Left direction lamp Blower
Right direction lamp Air conditioning
Turn signal, first trailer Recirculating air flow
Turn signal, second trailer Lighter
Hazard warning Horn
Master lighting switch Timer
SAFETY INSTRUCTIONS FOR USERS
15
Seat occupant switch Seat adjustment, longitudinal (fore and aft)
Seat adjustment, seatback recline Bottom seat cushion-Longitudinal
adjustment controller
Seat turning controller Seat tilt controller
SAFETY INSTRUCTIONS FOR USERS
16
General safety regulations
• The tractor may only be operated by a trained person that has a valid driving licence and has been
thoroughly acquainted with the operation and safety rules.
• Besides the safety instructions mentioned in the Operator´s Manual you are obliged to respect
generally valid safety and traffic rules of the country where the tractor is used.
Proper clothing
• Do not wear loose clothing and free flying long hair.
• During all work use suitable (prescribed) means of personal protection (working boots, gloves,
goggles, etc.)
Starting the engine
• Only start the engine from the driver´s seat with the clutch pedal fully depressed.
Life hazard when starting by means of short-circuiting the starter terminals!
• The key in the switch box must be in the 'I' position.
• When heating the engine with the * electric heater first plug the power supply cord to the heater and
only then to the electric mains. After the end of heating first disconnect the heater from the electric
mains.
Caution! Electric shock hazard!
• Starting the engine when driving tractor downhill is forbidden.
• Starting tractor by means of towing with another tractor or vehicle is allowed only when the pull bar is
used.
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Driving operatio
n
• Hoses of the hydrostatic control circuit and the brake circuit, including protective sheaths, must be
inspected daily and replaced immediately if signs of damage are detected. Signs of hose damage
include: cracks on the hose surface, loosening of the hose connection tension, (which can be verified
by easily removing the hose from the connection) and mechanical damage to the hose. Hoses with
marked service life must be replaced immediately after reaching the indicated service life.
• The brakes and steering must always be in perfect working order.
• When driving on roads with trailers, brake pedals must be connected with a latch.
• Driving downhill when not in gear is forbidden!
• Pay particular attention to the steering of the tractor on slopes and on muddy, sandy, icy or uneven
terrain.
• Observe the maximum set angle of slope availability 12° with tractors with front drive axle.
• Respect the total permissible weight of the tractor and trailer specified on the data plate of the tractor
or on the rear wheel mudguard.
• Do not use the differential lock when driving into a bend.
• It is forbidden to get into and out of a moving tractor.
• When driving with machines attached to the rear hitches the load of the steered axle must not drop
below 18 % of the current weight of the set.
• When driving the tractor with agricultural machines attached to the front three-point hitch, reduce the
driving speed to 20 [Km/h].
• During aggregations of the tractor with machines pay attention to possible worsening of stability of the
aggregated unit which may be influenced by the connected machine.
• During aggregation of Zetor tractors with machines and implements with high tensile resistance when
the engine speed drops and the engine tends to stall, the 1R, 2R, 3R reduced gears must not be used
for the work with these machines (risk of shaft twist-off).
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Risk of the tractor overturnin
g
The risk of the tractor overturning is increased especially when the following is used:
• a narrow wheel gauge
• inappropriate tractor travelling speed
• travel on the slope along a contour line or turning on the slope
• driving through ditches, depressions, near edges of ditches, chuckholes, steep slopes or when driving
on edges of water courses and water areas
• driving up the steep slope, risk of overturning the tractor back
• driving with the trailer, semi-trailer or machine with the three-point hitch connection that lifts the centre
of gravity of the tractor or combination of vehicles
• tilting of trailers and semi-trailers
Not all the cases that can cause overturning of the tractor are listed. Pay attention to driving of
the tractor and be prepared to resolve situations which can threaten stability of the machine.
Transportation of persons, operation
• The number of persons transported by the tractor must not exceed the number specified in the
technical certificate of the tractor.
• Persons that are not authorized to work with the attached implement must not stand between the
tractor and the hitched machine (implement).
• Before putting the tractor in motion make sure there is no person or obstacle in the driving direction.
Recovery, pushing
• Use the tow bar or rope fixed in the front hitch to rescue the sunken tractor.
Never use chains! There is a risk of death in case that the chain breaks!
It is dangerous to stay near the tow rope during the rescue operation.
• It is forbidden to use tractor axles (individual travel wheels) as a winch with extrication of the stuck
tractor.
• The front hitch is only used to tow or rescue the stand-alone tractor, i.e. without the trailer or another
additional device. More information in the chapter TRANSPORT USE.
Never rescue the tractor when reduced gears are shifted.
• When pushing another vehicle (trailers, semi-trailers, etc.) with the tractor, never use beams or bars
freely inserted between the tractor and the pushed item.
• In case of use of the tractor for wrecking or towing purposes, use only the rear hitch.
• When towing the tractor, the reduction gear shift lever must be in the neutral position.
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