Zetor PROXIMA GP 2017 User manual

Category
Tractor
Type
User manual
Tractor is Zetor. Since 1946.
PROXIMA GP
100 110
100
110
OPERATOR´S MANUAL
06/2017
ZETOR
This Operator’s Manual for the Zetor tractors, which we are presenting to you will help you to
become familiar with the operation and maintenance of your new tractor.
Although many of you have rich experience with the operation of other tractors, please, read the
information contained in this Operator’s Manual very carefully.
In the Manual you will find a lot of new information and get a perfect overview of how to use the
tractor with maximum efficiency during various kinds of work.
If you observe the rules of tractor operation and maintenance and driving safety, your new tractor will
become your reliable and long-term friend.
The manufacturer of the tractor wishes you thousands of hours of satisfactory work.
ZETOR
Brno
The technical specifications and information about the design, equipment, material and appearance are valid at the time
of print. The manufacturer reserves the right to implement changes.
The instructions for use are a part of the machine.
1
2
Location of serial numbers ............................................................................................................................ 11
Safety instructions for users ......................................................................................................................... 13
General safety regulations ........................................................................................................................... 13
Proper clothing ............................................................................................................................................ 13
Starting the engine ..................................................................................................................................... 14
Driving operation ......................................................................................................................................... 14
Transportation of persons, operation .......................................................................................................... 14
Fire prevention principles ............................................................................................................................ 15
Preventive daily maintenance...................................................................................................................... 16
Driver's seat ................................................................................................................................................. 17
Front passenger´s seat notification ............................................................................................................. 17
Protection of cab against aerosols .............................................................................................................. 17
The level of external noise of tractor ........................................................................................................... 18
The level of internal sound of tractor ........................................................................................................... 18
The level of vibrations on driver´s seat ........................................................................................................ 18
Aggregation tractor - machine/trailer ........................................................................................................... 18
Tractors equipped with front end loader ...................................................................................................... 19
Principles for operating tractors equipped with front end loader ................................................................. 20
Zetor tractors used for work in the woods ................................................................................................... 21
Safety labels ................................................................................................................................................ 21
Preventive daily service ................................................................................................................................. 23
Preventive daily maintenance...................................................................................................................... 23
Fuel system leaks ........................................................................................................................................ 23
Engine oil level ............................................................................................................................................ 23
Cooling system ............................................................................................................................................ 23
Liquid brakes ............................................................................................................................................... 24
Trailer brakes ............................................................................................................................................... 24
Hydrostatic steering ..................................................................................................................................... 24
Air cleaner ................................................................................................................................................... 24
Cab filtration................................................................................................................................................. 25
Hitches ......................................................................................................................................................... 25
Inspection of fouling of coolers .................................................................................................................... 25
After work with front implements and in case of cooler clogging ............................................................... 26
Tyres and wheels ........................................................................................................................................ 26
Short functional test .................................................................................................................................... 26
Acquaintance with tractor.............................................................................................................................. 27
Safety cab .................................................................................................................................................... 27
Opening doors from the outside .................................................................................................................. 27
Opening the door from the inside ................................................................................................................ 27
Rear window ................................................................................................................................................ 28
Side window................................................................................................................................................. 28
Emergency exits .......................................................................................................................................... 28
Sun screen................................................................................................................................................... 28
Shelf ............................................................................................................................................................. 29
Tools box ..................................................................................................................................................... 29
Right rear panel ........................................................................................................................................... 29
Internal lighting ............................................................................................................................................ 29
Rear view mirrors ........................................................................................................................................ 30
Aggregation opening ................................................................................................................................... 30
Passenger´s seat ......................................................................................................................................... 30
Driver's seat Mars Svratka .......................................................................................................................... 31
Driver's seat Sears ...................................................................................................................................... 32
Driver´s seat ................................................................................................................................................ 32
Tilt steering wheel ........................................................................................................................................ 33
Tilting and protrusion of steering wheel ....................................................................................................... 33
Heating control panel, * air-condition .......................................................................................................... 34
Heating valve control (A) ............................................................................................................................. 34
Switch air-condition (C) ............................................................................................................................... 34
Air circulation in cabin control (D) ................................................................................................................ 35
Proper function of the heating and air-condition system ............................................................................. 35
Fast heating of the cabin area ..................................................................................................................... 35
Fast cooling of the space of the cabin ......................................................................................................... 35
Operation of heating or air-condition with tractor´s work ............................................................................. 36
CONTENTS
3
Immediately after cooling the cabin ............................................................................................................. 36
Air-condition and heating registers (A) ........................................................................................................ 37
Front windshield (B) defrosting .................................................................................................................... 37
*Air filter with active carbon ......................................................................................................................... 37
Control panel on right cab pillar ................................................................................................................... 38
Wiper and washer of the front window ........................................................................................................ 38
Front wiper speed switch ............................................................................................................................. 38
Rear window wiper ...................................................................................................................................... 39
Washer nozzle ............................................................................................................................................. 39
Windshield washer tank .............................................................................................................................. 39
Panel of the instrument panel ...................................................................................................................... 40
Lights switch ................................................................................................................................................ 41
Switch of warning lights ............................................................................................................................... 41
Lights switch between the grill and the cabin .............................................................................................. 41
Direction lights, lower beam head lights, head lights and horn switches .................................................... 41
Front wheel drive switch .............................................................................................................................. 42
Push button of rear, front differential locks .................................................................................................. 42
Switch box ................................................................................................................................................... 42
Switch box key in the position (0) ................................................................................................................ 43
Switch box key in the position (I) ................................................................................................................. 43
Switch box key in the position (II) ................................................................................................................ 43
Manual throttle ............................................................................................................................................. 43
Pedals and levers ........................................................................................................................................ 44
Gear shifting lever ....................................................................................................................................... 44
Gear shifting scheme ................................................................................................................................... 44
Reversing lever ............................................................................................................................................ 44
Road and reduced speeds shifting lever ..................................................................................................... 45
Torque multiplier .......................................................................................................................................... 45
Lever of shifting of speed 540 (or 540E) and 1,000 rpm of the rear output shaft ....................................... 45
PTO selection control lever ......................................................................................................................... 45
Lever of hand brake and hitch for single-axle trailer ................................................................................... 46
Battery disconnector .................................................................................................................................... 46
Fuel tank ...................................................................................................................................................... 46
Fuel tank drain plug ..................................................................................................................................... 47
Urea tank ..................................................................................................................................................... 47
Instrument panel ............................................................................................................................................. 49
Instrument panel - signal lamps................................................................................................................... 49
Instrument panel - instruments .................................................................................................................... 50
Instrument panel - buttons ........................................................................................................................... 50
Display description ...................................................................................................................................... 51
Change of the look of display ...................................................................................................................... 51
Change in the display contrast .................................................................................................................... 51
Display - change of display .......................................................................................................................... 51
Display - resetting data ................................................................................................................................ 54
Display - manual brake ................................................................................................................................ 55
Display - indicator of service inspection intervals ........................................................................................ 55
Exceeding the service interval ..................................................................................................................... 55
Zeroing (reset) of the indicator of service inspection intervals .................................................................... 56
Error signalling ............................................................................................................................................. 56
Display - error messages ............................................................................................................................. 57
Description of the display of error messages .............................................................................................. 57
Symbols of tractor nodes ............................................................................................................................. 58
Display - service menu ................................................................................................................................ 58
Service menu ............................................................................................................................................... 58
Display - history of defects .......................................................................................................................... 59
Display - setting language mutation ............................................................................................................ 59
Display - setting and calibration................................................................................................................... 60
Travel speed calibration ............................................................................................................................. 60
Setting of the display of the rear PTO shaft speed...................................................................................... 61
Setting of time .............................................................................................................................................. 61
System of treatment of exhaust gases - setting .......................................................................................... 62
Instrument panel - warning .......................................................................................................................... 62
Replenish fuel .............................................................................................................................................. 62
CONTENTS
4
Add urea ...................................................................................................................................................... 63
High temperature of the cooling liquid ......................................................................................................... 63
System of additional treatment of exhaust gases ....................................................................................... 65
Conditions for DPF operation ...................................................................................................................... 66
Error signalling of DPF system .................................................................................................................... 67
Conditions for SCR system operation ......................................................................................................... 67
Urea (Aqueous Urea Solution AUS 32, DEF) .............................................................................................. 68
Principles for safe handling of urea (AUS 32, DEF) .................................................................................... 68
Error signalling of SCR system.................................................................................................................... 69
Indication of amount of urea in the tank ...................................................................................................... 69
Indication of DPF and SCR errors on the display of the instrument panel .................................................. 70
Reduction of the engine power and engine revolutions .............................................................................. 71
Signalling of whether DPF is full .................................................................................................................. 72
Long-term shutdown of tractor ..................................................................................................................... 72
Repairs and maintenance of the system of additional treatment of exhaust gases .................................... 72
System of treatment of exhaust gases - setting .......................................................................................... 73
Automatic regeneration of the diesel particulate filter - EAT regeneration auto .......................................... 73
Inhibition of regeneration of the diesel particulate filter - EAT regeneration inhibit ..................................... 74
Operation ......................................................................................................................................................... 75
Before you start the engine ......................................................................................................................... 75
Non-permitted starting ................................................................................................................................. 75
*Coolant heater ............................................................................................................................................ 75
Starting the engine while using coolant heater ............................................................................................ 76
Starting the engine ...................................................................................................................................... 76
If engine does not start ................................................................................................................................ 77
Ignition system failure signalization ............................................................................................................. 77
Immediately after start ................................................................................................................................. 77
Engine heating ............................................................................................................................................. 78
Error signalling ............................................................................................................................................. 78
Indication of the limitation of the engine power and engine revolutions ...................................................... 78
Diesel particle filter ...................................................................................................................................... 79
Filter of solid particles - indication of operation and failures of the system ................................................. 79
Diesel particle filter regeneration ................................................................................................................. 80
Drive away ................................................................................................................................................... 81
Gear shifting ................................................................................................................................................ 82
Shifting road and reduced speeds ............................................................................................................... 82
Reversing lever ............................................................................................................................................ 82
Torque multiplier .......................................................................................................................................... 83
Indication of function of the multiplier .......................................................................................................... 83
Gear shifting from lower to higher gears ..................................................................................................... 83
Gear shifting from higher to lower gears ..................................................................................................... 83
Travelling up the slope ................................................................................................................................ 84
Travelling down the slope ............................................................................................................................ 84
Differential lock ............................................................................................................................................ 84
Control of front driving axle .......................................................................................................................... 85
Driving with engaged front driving axle ....................................................................................................... 85
Foot brakes .................................................................................................................................................. 85
Air brakes of trailers and semi-trailers ......................................................................................................... 86
Warning indication of air pressure drop ....................................................................................................... 86
One-hose and two-hose brakes .................................................................................................................. 86
One-hose brakes ......................................................................................................................................... 86
Two-hose brakes ......................................................................................................................................... 87
Hydraulic brakes of trailers .......................................................................................................................... 87
Connecting and disconnecting quick couplings of trailer hydraulic brakes ................................................. 87
Stopping the tractor - manual brake ............................................................................................................ 87
Stopping the engine ..................................................................................................................................... 88
Leaving the tractor ....................................................................................................................................... 88
Warning signalization of hydrostatic steering failure ................................................................................... 88
Important warnings ...................................................................................................................................... 89
Running-in the tractor .................................................................................................................................... 91
General principles of new tractor run-in in first 100 hours of operation....................................................... 91
In first 10 hours of operation ........................................................................................................................ 91
From 100 hours of operation ....................................................................................................................... 91
CONTENTS
5
Transport use .................................................................................................................................................. 93
Front hook .................................................................................................................................................... 93
Multistage adjustable suspension ............................................................................................................... 93
Height adjustment and disassembly of the CBM stage hitch ...................................................................... 93
Automatic mouth of the CBM stage hitch .................................................................................................... 94
Modular system of hitches for trailers and semi-trailers .............................................................................. 94
Swinging draw-bar console module ............................................................................................................ 94
Swinging draw-bar console with a fixed pin module ................................................................................... 95
Console with a ø 80 ball module ................................................................................................................. 95
Towing bar ................................................................................................................................................... 95
Hitch for a single-axle CBM semi-trailer ...................................................................................................... 95
Coupling of a single-axle trailer ................................................................................................................... 96
Uncoupling of a single-axle trailer ............................................................................................................... 96
Hook of the mounting for a single-axle trailer .............................................................................................. 96
Coupling with a trailer or semi-trailer ........................................................................................................... 96
Maximum permissible vertical static load of hitches for trailers and semi-trailers ....................................... 97
Pto drive of agricultural machines ................................................................................................................ 99
Work with PTO shaft .................................................................................................................................... 99
Front and rear PTO shaft control ................................................................................................................. 99
Display of revolutions of the PTO shaft ....................................................................................................... 99
Rear output shaft - shifting of dependent and independent speed of the shaft ........................................ 100
Rear output shaft - shifting of speed of the output shaft 540 and 1,000 or 540E rpm .............................. 100
Replaceable end points of rear PTO shaft ................................................................................................ 101
Facilitating connection of joint shaft of an aggregated machine to the tractor .......................................... 101
Switching on the rear PTO shaft - independent revolutions ...................................................................... 102
Switching on the rear PTO shaft - dependent revolutions ......................................................................... 102
Front PTO shaft ......................................................................................................................................... 103
Maximum transferred output ...................................................................................................................... 103
Drive of machines with greater inertia masses .......................................................................................... 103
Hydraulic system .......................................................................................................................................... 105
Hydraulic system ....................................................................................................................................... 105
Hydraulics control panel ............................................................................................................................ 105
Amount of oil taken from outer hydraulic drives ........................................................................................ 106
Connecting and disconnecting quick-couplers .......................................................................................... 106
Quick-couplings with drip collection .......................................................................................................... 106
Connecting machines and tools to External hydraulic circuit .................................................................... 107
Front outlets of the external hydraulic circuit ............................................................................................. 107
Control of the external hydraulic circuit front outlets ................................................................................. 108
Mechanical hydraulics ................................................................................................................................. 109
Ways to regulate inner hydraulic circuit ..................................................................................................... 109
Controlling the inner hydraulic circuit ........................................................................................................ 109
Free (floating) position ............................................................................................................................... 110
Adjustable stop .......................................................................................................................................... 110
Three-point hitch lowering speed control .................................................................................................. 110
Hydraulic system sensitivity control ........................................................................................................... 110
Position regulation of the lifting of the rear three-point hitch ..................................................................... 111
Power regulation of the lifting of the rear three-point hitch ........................................................................ 112
Mixed regulation of lifting the rear three-point hitch .................................................................................. 112
Exterior rear hydraulic arms controls ......................................................................................................... 113
Outer hydraulic circuit ................................................................................................................................ 113
Outer hydraulic circuit controls .................................................................................................................. 114
Locking control levers ................................................................................................................................ 114
Different functions of outer hydraulic circuit control levers ........................................................................ 115
Electro-hydraulic system ............................................................................................................................. 117
Control element functions .......................................................................................................................... 117
Equipment 'OFF' ........................................................................................................................................ 117
Blocking cancellation ................................................................................................................................. 118
Quick sinking ............................................................................................................................................. 118
Transport of implements ............................................................................................................................ 119
Stop position .............................................................................................................................................. 119
Vibration compensator (damper) ............................................................................................................... 119
Limitation of the upper position of the three-point hitch ............................................................................ 120
Lowering speed ......................................................................................................................................... 120
CONTENTS
6
Free position .............................................................................................................................................. 120
Setting the control of three-point hitch ....................................................................................................... 120
Manual setting of control of three-point hitch ............................................................................................ 121
Automatic control of three-point hitch ........................................................................................................ 121
Using the rear control ................................................................................................................................ 122
External control buttons of the electro-hydraulic system ........................................................................... 122
Indication of EHR-B errors ......................................................................................................................... 123
Description of minor errors of the EHR-B electro-hydraulic system .......................................................... 124
Outer hydraulic circuit ................................................................................................................................ 124
Outer hydraulic circuit controls .................................................................................................................. 125
Locking control levers ................................................................................................................................ 125
Different functions of outer hydraulic circuit control levers ........................................................................ 126
Hitches ........................................................................................................................................................... 129
Rear three-point hitch ................................................................................................................................ 129
Safety principles of working with the three-point hitch .............................................................................. 130
Height adjustment of the lifting draw-bars ................................................................................................. 130
Fixed and free position of the lower hydraulic draw-bars .......................................................................... 130
Limiting draw-bars ..................................................................................................................................... 130
Upper pull rod ............................................................................................................................................ 131
Selection of holes in the bracket................................................................................................................ 131
*Lower draw bar with slipping out end pieces ........................................................................................... 131
*Lower draw bar with CBM hooks ............................................................................................................. 132
Securing lower draw bars with CBM hooks ............................................................................................... 132
*Front three-point hitch .............................................................................................................................. 133
Controlling front three-point hitch .............................................................................................................. 133
Adjusting the lowering rate of the front three-point hitch ........................................................................... 133
Hydraulic lock of the front three-point hitch ............................................................................................... 134
Working and transport position of the front three-point hitch .................................................................... 134
Driving with agricultural machines attached to the front three-point hitch ................................................. 134
Wheel tread change ...................................................................................................................................... 135
Change of front wheels track with front drive axle..................................................................................... 135
Gauges of the front wheels of the front drive axle of the tractors equipped with screwed footer discs .... 135
Possible adjustable tracks of the front wheels of the front driving axle of the tractors.............................. 135
Front wheels track of front drive axle in tractors equipped with non-removable discs .............................. 136
Front wheels toe-in .................................................................................................................................... 136
Adjustment of toe-in of the wheels of the front driving axle ....................................................................... 137
Setting wheel stops with front drive axle ................................................................................................... 137
Front drive axle fenders ............................................................................................................................. 138
Rear wheels wheel track ........................................................................................................................... 138
Gauges of the tractor rear wheels equipped with screwed footer discs .................................................... 138
Rear wheel track change ........................................................................................................................... 139
The gauges of the tractor rear wheels equipped with solid discs .............................................................. 139
Additional weights ........................................................................................................................................ 141
Weights in front of the bonnet mask .......................................................................................................... 141
Weights of the front three-point hitch ........................................................................................................ 141
Weights of rear wheels .............................................................................................................................. 141
Valve for filling tyre tubes with liquid ......................................................................................................... 141
Chocking of front wheels ........................................................................................................................... 142
Antifreeze solution for tyre filling................................................................................................................ 143
Electric installation ....................................................................................................................................... 145
Basic service information ........................................................................................................................... 145
Accumulator battery ................................................................................................................................... 145
Battery disconnector .................................................................................................................................. 146
Accumulator battery maintenance ............................................................................................................. 146
Alternator ................................................................................................................................................... 147
Alternator maintenance ............................................................................................................................. 147
Electric installation overload ..................................................................................................................... 147
Fuse panel ................................................................................................................................................. 148
Checking the adjustment of the front grill headlights ................................................................................ 150
Adjusting the front grill headlights ............................................................................................................. 150
Checking the adjustment of the cab roof headlights ................................................................................. 151
List of lamps............................................................................................................................................... 151
CONTENTS
7
Tractor maintenance .................................................................................................................................... 153
Service inspections .................................................................................................................................... 153
Steps performed daily before the start of work .......................................................................................... 153
Steps performed every 50 hours of work .................................................................................................. 153
Steps performed every 100 hours of work ................................................................................................ 153
Steps performed every 500 hours of work ................................................................................................ 153
Steps performed outside the interval of 500 hours of work ....................................................................... 154
Monthly performed actions ........................................................................................................................ 154
Filling and filter replacement ...................................................................................................................... 154
Fuels, coolants and lubricants used - amounts ......................................................................................... 155
ZETOR service fillings ............................................................................................................................... 155
Motor oils ................................................................................................................................................... 155
Oil to gear systems of tractors ................................................................................................................... 155
Oil for the front driving axle ........................................................................................................................ 155
Oil for the hydrostatic steering of the tractors ............................................................................................ 155
Specification of oils for Zetor engines equipped by diesel particle filter .................................................... 155
Specification of oil for tractor transmission devices................................................................................... 155
Specification of oil for the front driving axle ............................................................................................... 156
Specification of oil for the tractor hydrostatic control system .................................................................... 156
Other recommended service fillings tested on Zetor tractors .................................................................... 156
Oils for Zetor engines which are equipped with diesel particle filter ......................................................... 156
Oils for tractor transmission gearing .......................................................................................................... 156
Oil for the front driving axle ........................................................................................................................ 157
Oil for the hydrostatic steering of the tractors ............................................................................................ 157
Front PTO oil ............................................................................................................................................. 157
Plastic lubricant for the tractor ................................................................................................................... 158
Hydraulic brake liquid for the tractors ........................................................................................................ 158
Liquid for the cooling system of the tractors .............................................................................................. 158
Fuel for Zetor engines which are equipped with diesel paricle filter .......................................................... 158
Urea (urea solution AUS 32) ..................................................................................................................... 159
Tractor greasing plan ................................................................................................................................. 159
Safety instructions for lubrication of the tractor ......................................................................................... 159
Solid front drive axle .................................................................................................................................. 159
Hitch for a single-axle semi-trailer ............................................................................................................. 159
Front three-point hitch ............................................................................................................................... 160
Three-point hitch ........................................................................................................................................ 160
Hitch mouth for a trailer ............................................................................................................................. 160
Upper linkage bracket ................................................................................................................................ 160
Pin of coupling switching off ...................................................................................................................... 161
Reversion lever pin .................................................................................................................................... 161
Technical maintenance of the tractors after a general overhaul of the main groups ............................... 161
Maintenance instructions ............................................................................................................................ 163
Front bonnet opening ................................................................................................................................ 163
Checking oil levels in engine ..................................................................................................................... 163
Draining oil from engine ............................................................................................................................. 163
Replacing full-continuous motor oil filter .................................................................................................... 164
Pouring oil to engine .................................................................................................................................. 164
Fuel filter element replacement ................................................................................................................. 164
Fuel system venting ................................................................................................................................... 165
Replacement of carter exhaust oil separator filter element ....................................................................... 165
Maintenance instruction of dry air filter ...................................................................................................... 165
Main air filter element regeneration ........................................................................................................... 166
Replacing dry filter locking element ........................................................................................................... 166
Back assembly of air filter elements .......................................................................................................... 166
Checking amount of oil in hydrostatic steering tank .................................................................................. 166
Replacing oil and hydrostatic steering filter element ................................................................................. 167
Venting hydraulic circuit of hydrostatic steering ........................................................................................ 168
Replacing the hoses of hydrostatic steering .............................................................................................. 168
Replacing coolant ..................................................................................................................................... 168
Check and replacement of oil in gearbox, axle drive and rear axle portals .............................................. 169
Drainage and inspection holes .................................................................................................................. 169
Changing suction filter ............................................................................................................................... 170
Replacement of the transmission oil cleaner element with hydraulic pump suction filter ........................ 170
CONTENTS
8
Gearbox distributor - replacement of oil cleaner cartridge ........................................................................ 170
Front PTO ................................................................................................................................................. 171
Filling, controlling and draining hole of oil of front drive axle ..................................................................... 171
Filling, controlling and draining hole of oil of front wheels reducers .......................................................... 171
Brake fluid replacement ............................................................................................................................. 171
Cleaning the heating filters ........................................................................................................................ 172
Air filter with active carbon ........................................................................................................................ 172
Carbon filter installation instructions .......................................................................................................... 172
Air-conditioning maintenance ................................................................................................................... 173
Draining condensate from the air reservoir .............................................................................................. 173
Checking the air systems for leaks ........................................................................................................... 173
Working pressure of air brakes ................................................................................................................. 174
Maintenance and treatment of tyres ......................................................................................................... 174
Storing the tractor ...................................................................................................................................... 174
Diesel particle filter maintenance .............................................................................................................. 175
Adjustment .................................................................................................................................................... 177
Cogged belt tension ................................................................................................................................... 177
Bleeding of tractor brake system ............................................................................................................... 177
1. Bleeding of pressure air brake system for trailers ................................................................................. 178
2. Bleeding of rear wheel brakes ............................................................................................................... 178
3. Bleeding of the brake system of front driving axle ................................................................................ 179
4. Bleeding the hydraulic brakes of a trailer .............................................................................................. 179
Check and adjustment of service and parking brakes .............................................................................. 180
Service brake adjustment .......................................................................................................................... 181
Parking brake adjustment .......................................................................................................................... 181
Adjustment of free travel of brake pedals .................................................................................................. 181
Adjustment of free travel of clutch pedal ................................................................................................... 182
Bleeding of hydraulic clutch circuit ............................................................................................................ 182
Engine travel clutch adjustment................................................................................................................. 183
Adjustment of hitch for single-axle trailers ................................................................................................. 183
Adjustment of bowden cable ..................................................................................................................... 183
Main technical parameters........................................................................................................................... 185
Main tractor's parameters (mm) ................................................................................................................ 185
Technical data of engines .......................................................................................................................... 186
Permitted maximum load of front axle (kg) ................................................................................................ 187
Permitted maximum load of rear axle (kg) ................................................................................................ 187
Permitted maximum weight of vehicle set 'tractor + mechanism' (kg) ...................................................... 187
Condition of steerage ................................................................................................................................ 187
Loading capacity of front tyres................................................................................................................... 188
Change of the load-bearing capacity of the front tyres (%) ....................................................................... 189
Loading capacity of rear tyres ................................................................................................................... 189
Change of the load capacity of the rear tyres (%) ..................................................................................... 191
Permitted combinations of wheels for tractors .......................................................................................... 191
Power ......................................................................................................................................................... 191
Lifting forc eof three-point hitch ................................................................................................................. 191
Tensile force .............................................................................................................................................. 191
Forward travel speed of the tractor - 30 km/h ........................................................................................... 192
Backward travel speed of the tractor - 30 km/h ......................................................................................... 193
Forward travel speed of the tractor - 40 km/h ........................................................................................... 194
Backward travel speed of the tractor - 40 km/h ......................................................................................... 195
Rear independent PTO shaft rotation ........................................................................................................ 195
Speed of front output shaft ........................................................................................................................ 196
Outer contour and track wheeling diamater .............................................................................................. 196
Calculation of tractor load limit .................................................................................................................. 197
Index............................................................................................................................................................... 201
CONTENTS
9

10
P15N069
1. Tractor data plate
2. Cab serial number
3. Engine serial number
4. Tractor serial number
When ordering spare parts and within all written and oral communication always specify the data of your
tractor that should be written in the frames below.
Tractor type
Tractor serial number
En
g
ine serial numbe
r
11
The 'right', 'left', 'front' and 'back' indications refer to the
driving direction of the tractor.
G3
12
Please, pay increased attention to the parts of the Operator´s Manual that are marked with this
symbol.
This symbol accompanies all important warnings that concern operation safety. Observe these
instructions and be extremely careful in these cases! Inform your colleagues and other users about these
warnings.
Carefully study the chapters marked with this symbol before starting to perform operation, repairs and
adjustments of your tractor.
This symbol identifies all important information concerning operation, adjustment and repairs of the
starter motor. Observe these instructions and be extremely careful in these cases!
This symbol marks parts of the Operator´s Manual concerning environment protection. Or possibly
sections describing handling of dangerous waste.
∗ This symbol refers to optional tractor accessories installed by the manufacturer on the customer´s
request.
Instruction manual´s passages related only to models equipped with DPF (diesel particle filter) are
labelled with this symbol.
Accessories that are not installed by the manufacturer in the standard way or * optionally on
the customer´s request (in the production plant) cannot be subject to a claim.
General safety regulations
zThe tractor may only be operated by a trained person that has a valid driving licence and has been
thoroughly acquainted with the operation and safety rules.
zBesides the safety instructions mentioned in the Operator´s Manual you are obliged to respect
generally valid safety and traffic rules of the country where the tractor is used.
Proper clothing
zDo not wear loose clothing and free flying long hair.
zDuring all work use suitable (prescribed) means of personal protection (working boots, gloves,
goggles, etc.)
SAFETY INSTRUCTIONS FOR USERS
13
Starting the engine
zOnly start the engine from the driver´s seat with the clutch pedal fully depressed.
Life hazard when starting by means of short-circuiting the starter terminals!
zThe key in the switch box must be in the 'I' position.
zWhen heating the engine with the * electric heater first plug the power supply cord to the heater and
only then to the electric mains. After the end of heating first disconnect the heater from the electric
mains.
zStarting the engine when driving tractor downhill is forbidden.
zStarting tractor by means of towing with another tractor or vehicle is allowed only when the pull bar is
used.
Driving operation
zHoses of the hydrostatic steering, brakes and fuel system must be checked and replaced immediately
if any signs of damage are found. These are some examples of hose damage signs: - cracks on the
hose surface, releasing of pretensioning of hose connection (which can be verified by easy removal of
the hose from the connection) and mechanical damage of the hose. Hoses with indicated service life
must be replaced immediately after the expiration of the service period.
zThe brakes and steering must be in the perfect condition all the time.
zDuring driving on roads with trailers and tools the brake pedals must be connected with a latch.
zDriving downhill without an engaged gear is forbidden.
zPay special attention when driving on a slope and muddy, sandy, icy or uneven ground.
zObserve the maximum set angle of slope availability 12° with tractors with front drive axle.
zDuring aggregations of the tractor with machines pay attention to possible worsening of stability of the
aggregated unit which may be influenced by the connected machine.
zRespect the total permissible weight of the tractor and trailer specified on the data plate of the tractor
or on the rear wheel mudguard.
zDo not use the differential lock when driving into a bend.
zIt is forbidden to get into and out of a moving tractor.
zWhen driving with machines attached to the rear hitches the load of the steered axle must not drop
below 18 % of the current weight of the set.
zWhen driving the tractor with agricultural machines attached to the front three-point hitch, reduce the
driving speed to 20 km/h.
zDuring aggregation of Zetor tractors with machines and implements with high tensile resistance when
the engine speed drops and the engine tends to stall, the 1R, 2R reduced gears must not be used for
the work with these machines (risk of shaft twist-off).
Transportation of persons, operation
zThe number of persons transported by the tractor must not exceed the number specified in the
technical certificate of the tractor.
zPersons that are not authorized to work with the attached implement must not stand between the
tractor and the hitched machine (implement).
zBefore putting the tractor in motion make sure there is no person or obstacle in the driving direction.
SAFETY INSTRUCTIONS FOR USERS
14
Recovery, pushing
zTo recover a tractor that has sunk in mud use a tow bar or rope attached to the front hook
Never use chains! Rupture of the chain represents a danger of death!
zDuring recovery it is dangerous to stand near the towing rope.
zIt is prohibited to use the tractor axles (individual wheels) as a winch for releasing a sunken tractor.
zThe front hook should be only use to recover the entire tractor, i.e. without any trailer or another
attached implement.
zNever recover the tractor with reduced gears engaged.
zWhen pushing other vehicles (trailers, implements, etc.) with the tractor never insert free wooden
blocks or bars between the tractor and the pushed vehicle.
zIn case of use of the tractor for wrecking or towing purposes, use only the rear hitch.
zWhen towing the tractor, the reduction gear shift lever must be in the neutral position.
Leaving the tractor
zPark the tractor only on an even land and where not possible, support with a shim assy.
zDo not park the tractor with an attached implement in the lifted position.
zUsually use the left-hand side tractor door when leaving the tractor. Look round whether any vehicle is
coming, that could jeopardize your safety when leaving the tractor.
zUse steps and handles when leaving the tractor. When leaving the tractor by the right-hand side door
pay attention being in space of shifting lever and hand throttle control.
zBrake the tractor with parking brake before leaving tractor with running engine.
zDo not forget to brake the tractor with parking brake (shift the gear), remove the key from key switch
and lock the cab before leaving the tractor.
zAt tractor equipped with reversor gear, shift the reversor lever into forward drive position.
With stopped engine only
zAll work connected with refuelling, cleaning, lubricating and adjusting the tractor or attached
implements may only be performed with the engine and moving parts of the tractor stopped except
functional checks of the brakes, hydraulic system and charging.
zBefore removing the side plates of the hood it is always necessary to stop the engine. The tractor
engine can only run in a closed building or room if sufficient ventilation is ensured. Exhaust gases are
harmful for health.
Fire prevention principles
zRefuel the tractor best after the end of work and with the engine stopped.
zDo not refill fuel up to the top of the fuel tank in summer. Wipe spilt fuel immediately.
zDo not refuel the tractor near open flame and do not smoke.
zDo not smoke and do not use open flame when inspecting the battery electrolyte level.
zMake sure that fire safety instructions are strictly observed in environments with an increased danger
of fire (hay-lofts, straw-stacks, etc.).
zThe tractors are not equipped with a fire extinguisher from the production plant.
SAFETY INSTRUCTIONS FOR USERS
15
Health and environment protection
zThe tractors are not equipped with special filters of air aspirated to the cab. Therefore, they are not
designed for work with aerosols and other harmful substances.
zCoolant, brake liquid, kerosene, diesel fuel, mineral oil and other oil products that are used for the
operation and maintenance of the tractor may cause various skin disorders in case of direct contact
with your skin and can irritate mucous membranes, eyes, the digestive system and upper respiratory
ways. Some of them may even cause systemic poisoning when swallowed.
zPersons that handle oil products are obliged to strictly observe safety and hygienic regulations, use
suitable means of protection and work in well ventilated rooms.
Working with oil products
zAfter the end of work or before a meal you should wash yourself with a mild agent and treat your
hands with a suitable ointment or cream.
zWhen connecting and disconnection quick-couplers of the hydraulic circuits use any piece of cloth to
remove residual oil remaining in the socket or on the plug of the quick-coupler.
Waste disposal
zWhen disposing of the tractor or its parts (incl. operation liquids) after the end of their service life you
must observe relevant provisions of valid acts and implementation directives of these acts of the
country where the tractor is used. The last seller of the tractor is obliged in accordance with the Waste
Act to inform the consumer - during the sale of the tractor - about the way of collection of some used
parts of the tractor. This is the case of oil and other operation liquids, batteries and tyres. These used
products must be received from the consumer without any obligation of the consumer to pay for this
service.
Preventive daily maintenance
zPerform this maintenance daily or after every 8 - 10 hours of operation at the latest.
Safety cab
zIf the protective frame of the safety cab is damaged by corrosion, an accident or otherwise, the safety
cab must be replaced.
Air-conditioning
zDisassembling, turning or otherwise handling the screw union of the air-conditioning system is not
allowed in any case. Sudden leak of the coolant may occur, causing quick local cooling. Contact or
freezing of components in hands may cause serious damage of some tissues.
zThe air-conditioning system is equipped with quick-couplers that make it possible to separate the cab
from the tractor body if necessary without any coolant leak. Entrust interventions into the air-
conditioning system to a specialized repair shop.
SAFETY INSTRUCTIONS FOR USERS
16
Electric installation
No additional interventions into the electric installation (connection of other electric
appliances) are permissible due to its possible overloading!
zThe values of the electric installation are:
Nominal voltage 12 V =
Grounded minus pole ( - ) pole
zUsing starting trucks or auxiliary power supplies with a different voltage or polarity may cause serious
failures of the tractor.
zWhen handling the battery you must pay increased attention and avoid short-circuits. In tractors
equipped with a battery disconnector switch the disconnector off when handling the battery.
zZetor tractors must not be operated with a disconnected battery as this may lead to a serious failure of
the tractor.
Work in a chemically aggressive environment
zIf the tractor is operating in a chemically aggressive environment (e.g. working with chemical sprays,
fertilizers, in environments with high concentrations of salt, etc.), it is always necessary to clean the
tractor thoroughly from chemically aggressive substances and neutralize them after the termination of
the work according to the manufacturer's instructions.
Driver's seat
If the driver's seat is equipped with a safety belt, this retaining system must be used during
operation of the tractor.
Front passenger´s seat notification
Protection of cab against aerosols
ATTENTION:
Transportation of personnel on front passenger´s seat is
allowed only with road transportation.
- Transportation of front passenger outside the
seat designed for this purpose is forbidden.
- Using the seat for front passenger during the work
with a tractor (e.g. during the work on the fields) is
explicitly forbidden.
- The use of safety belt on front passenger´s seat is
governed by valid regulations. In this respect, keep
the regulations valid in the country, where the tractor
is operated. FH13N002
The cab of Zetor tractors in standard design is not
designed for work with aerosols and other health
hazardous substances.
The level of cab protection in standard design complies
with EN 15695-1:2009 standard - level 2 (only dust proof
cab).
FH13N003
SAFETY INSTRUCTIONS FOR USERS
17
The level of external noise of tracto
r
The exposition to the effects of high levels of noise for a longer period of time may lead to
hearing disorders or deafness. Protect your hearing with protective means, e.g. headphones, ear
p
lu
g
s etc.
Resulting levels of noise when measuring noise for hearing of a person near a tractor. Based on European
directive 2009/63/EC - Amendment VI.
The level of internal sound of tractor
The exposition to the higher sound levels for longer periods of time may lead to hearing
disorders or deafness. Protect your hearing with protective measures, e.g. headphones, ear plugs
etc.
Resulting levels of noise when measuring noise for hearing of driver. Based on European directive
2009/76/EC.
The level of vibrations on driver´s seat
ZETOR tractors are classified in A category in classes I and II. ´A´category includes all tractors with set level
of vibrations owing to similar specifications of construction:
Results of measurement on testing bench are listed in the following table pursuant to directive 78/764/EEC.
The value a*wS is an adjusted value of effective acceleration balanced according to vibration movement.
The following table is valid for all type series of Zetor tractors.
(1) Values corresponding to driver´s weight of 50 kg.
(2) Values corresponding to driver´s weight of 120 kg.
Aggregation tractor - machine/trailer
While working with machines, trailers or semi-trailers, all instructions from the manufacturers
of these aggregations must be adhered to!
Model Proxima GP 100 Proxima GP 110
Travel speed 40 km 40 km
Tractor noise levels when travelling dB 80,5 80,5
Tractor noise levels when standing dB 81 81,5
Model Proxima GP 100 Proxima GP 110
Travel speed 40 km 40 km
Noise levels - Closed windows dB 78 78,5
Brand of seat Model Springing Class I & II
a*wS(1)
(m/s²) a*wS(2)
(m/s²)
GRAMMER MSG85/721 mechanical 1,18 0,8
GRAMMER MSG95A/721 pneumatic 1,16 1,1
MARS 78/764-73xx mechanical 1,25 1,23
SEARS 3008 mechanical 1,24 1,06
SEARS 3045 pneumatic 1,13 1,03
SAFETY INSTRUCTIONS FOR USERS
18
Tractors equipped with front end loade
r
Zetor Tractors in standard design are designed for utilization in agriculture and are not designed for special
purposes.
Tractors designed for operation within the European Union must be equipped, in case of using front end
loader, with a protective structure (FOPS - Falling Object Protective Structure) protecting drivers from
potential falling objects.
It is necessary to observe applicable local valid regulations in countries which are not part of the European
Union.
Two types of cab roofs are mounted to Zetor tractors.
1. Standard cab roof
2. Cab roof designed for tractors equipped with front end loader meeting the OECD code 10 (FOPS)
conditions.
Tractors ZETOR supplied already from production with front end loader are equipped with cab roof according
to point 2.
From safety reasons, series ZETOR tractors supplied without front end loader with standard roof pursuant to
point 1 must not be equipped or used with front end loader.
In case of additional front end loader assembly, it is necessary to equip tractor with cab roof pursuant to point
2.
Only front end loaders approved by ZETOR TRACTORS may be mounted to ZETOR tractor.
A
dditional assembl
y
of front end loader approved b
y
ZETOR TRACTORS can be done onl
y
b
y
authorized ZETOR service.
It is forbidden to use front end loaders unapproved of by ZETOR TRACTORS.
Not observing this instruction may cause serious accidents.
Carefully observe instructions for use supplied by the manufacturer of front end loader.
Attachment points for assembly of the front loader to the tractor are specified in the manual of
the loader manufacturer. The manual must be approved by the company ZETOR TRACTORS.
SAFETY INSTRUCTIONS FOR USERS
19
  • Page 1 1
  • Page 2 2
  • Page 3 3
  • Page 4 4
  • Page 5 5
  • Page 6 6
  • Page 7 7
  • Page 8 8
  • Page 9 9
  • Page 10 10
  • Page 11 11
  • Page 12 12
  • Page 13 13
  • Page 14 14
  • Page 15 15
  • Page 16 16
  • Page 17 17
  • Page 18 18
  • Page 19 19
  • Page 20 20
  • Page 21 21
  • Page 22 22
  • Page 23 23
  • Page 24 24
  • Page 25 25
  • Page 26 26
  • Page 27 27
  • Page 28 28
  • Page 29 29
  • Page 30 30
  • Page 31 31
  • Page 32 32
  • Page 33 33
  • Page 34 34
  • Page 35 35
  • Page 36 36
  • Page 37 37
  • Page 38 38
  • Page 39 39
  • Page 40 40
  • Page 41 41
  • Page 42 42
  • Page 43 43
  • Page 44 44
  • Page 45 45
  • Page 46 46
  • Page 47 47
  • Page 48 48
  • Page 49 49
  • Page 50 50
  • Page 51 51
  • Page 52 52
  • Page 53 53
  • Page 54 54
  • Page 55 55
  • Page 56 56
  • Page 57 57
  • Page 58 58
  • Page 59 59
  • Page 60 60
  • Page 61 61
  • Page 62 62
  • Page 63 63
  • Page 64 64
  • Page 65 65
  • Page 66 66
  • Page 67 67
  • Page 68 68
  • Page 69 69
  • Page 70 70
  • Page 71 71
  • Page 72 72
  • Page 73 73
  • Page 74 74
  • Page 75 75
  • Page 76 76
  • Page 77 77
  • Page 78 78
  • Page 79 79
  • Page 80 80
  • Page 81 81
  • Page 82 82
  • Page 83 83
  • Page 84 84
  • Page 85 85
  • Page 86 86
  • Page 87 87
  • Page 88 88
  • Page 89 89
  • Page 90 90
  • Page 91 91
  • Page 92 92
  • Page 93 93
  • Page 94 94
  • Page 95 95
  • Page 96 96
  • Page 97 97
  • Page 98 98
  • Page 99 99
  • Page 100 100
  • Page 101 101
  • Page 102 102
  • Page 103 103
  • Page 104 104
  • Page 105 105
  • Page 106 106
  • Page 107 107
  • Page 108 108
  • Page 109 109
  • Page 110 110
  • Page 111 111
  • Page 112 112
  • Page 113 113
  • Page 114 114
  • Page 115 115
  • Page 116 116
  • Page 117 117
  • Page 118 118
  • Page 119 119
  • Page 120 120
  • Page 121 121
  • Page 122 122
  • Page 123 123
  • Page 124 124
  • Page 125 125
  • Page 126 126
  • Page 127 127
  • Page 128 128
  • Page 129 129
  • Page 130 130
  • Page 131 131
  • Page 132 132
  • Page 133 133
  • Page 134 134
  • Page 135 135
  • Page 136 136
  • Page 137 137
  • Page 138 138
  • Page 139 139
  • Page 140 140
  • Page 141 141
  • Page 142 142
  • Page 143 143
  • Page 144 144
  • Page 145 145
  • Page 146 146
  • Page 147 147
  • Page 148 148
  • Page 149 149
  • Page 150 150
  • Page 151 151
  • Page 152 152
  • Page 153 153
  • Page 154 154
  • Page 155 155
  • Page 156 156
  • Page 157 157
  • Page 158 158
  • Page 159 159
  • Page 160 160
  • Page 161 161
  • Page 162 162
  • Page 163 163
  • Page 164 164
  • Page 165 165
  • Page 166 166
  • Page 167 167
  • Page 168 168
  • Page 169 169
  • Page 170 170
  • Page 171 171
  • Page 172 172
  • Page 173 173
  • Page 174 174
  • Page 175 175
  • Page 176 176
  • Page 177 177
  • Page 178 178
  • Page 179 179
  • Page 180 180
  • Page 181 181
  • Page 182 182
  • Page 183 183
  • Page 184 184
  • Page 185 185
  • Page 186 186
  • Page 187 187
  • Page 188 188
  • Page 189 189
  • Page 190 190
  • Page 191 191
  • Page 192 192
  • Page 193 193
  • Page 194 194
  • Page 195 195
  • Page 196 196
  • Page 197 197
  • Page 198 198
  • Page 199 199
  • Page 200 200
  • Page 201 201
  • Page 202 202
  • Page 203 203
  • Page 204 204
  • Page 205 205
  • Page 206 206
  • Page 207 207
  • Page 208 208

Zetor PROXIMA GP 2017 User manual

Category
Tractor
Type
User manual

Ask a question and I''ll find the answer in the document

Finding information in a document is now easier with AI