OPERATOR´S MANUAL
FORTERRA CL
3/2018
100 110
Tractor is Zetor. Since 1946.
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100
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130 140
ZETOR
This Operator’s Manual for the Zetor tractors, which we are presenting to you will help you to
become familiar with the operation and maintenance of your new tractor.
Although many of you have rich experience with the operation of other tractors, please, read the
information contained in this Operator’s Manual very carefully.
In the Manual you will find a lot of new information and get a perfect overview of how to use the
tractor with maximum efficiency during various kinds of work.
If you observe the rules of tractor operation and maintenance and driving safety, your new tractor will
become your reliable and long-term friend.
The manufacturer of the tractor wishes you thousands of hours of satisfactory work.
ZETOR
Brno
The technical specifications and information about the design, equipment, material and appearance are valid at the time
of print. The manufacturer reserves the right to implement changes.
The instructions for use are a part of the machine.
1
2
Location of serial numbers ............................................................................................................................ 11
Safety instructions for users ......................................................................................................................... 13
General safety regulations ........................................................................................................................... 13
Proper clothing ............................................................................................................................................ 13
Starting the engine ..................................................................................................................................... 14
Driving operation ......................................................................................................................................... 14
Risk of the tractor overturning ..................................................................................................................... 15
Transportation of persons, operation .......................................................................................................... 15
Fire prevention principles ............................................................................................................................ 16
Preventive daily maintenance...................................................................................................................... 17
Driver's seat ................................................................................................................................................. 18
Front passenger´s seat notification ............................................................................................................. 18
Protection of cab against aerosols .............................................................................................................. 18
The level of external noise of tractor ........................................................................................................... 19
The level of internal sound of tractor ........................................................................................................... 19
The level of vibrations on driver´s seat ........................................................................................................ 19
Aggregation tractor - machine/trailer ........................................................................................................... 20
Tractors equipped with front end loader ...................................................................................................... 20
Principles for operating tractors equipped with front end loader ................................................................. 21
Zetor tractors used for work in the woods ................................................................................................... 22
Safety labels ................................................................................................................................................ 22
Preventive daily service ................................................................................................................................. 23
Preventive daily maintenance...................................................................................................................... 23
Fuel system leaks ........................................................................................................................................ 23
Engine oil level ............................................................................................................................................ 23
Cooling system ............................................................................................................................................ 23
Windshield washer tank .............................................................................................................................. 24
Washer nozzle ............................................................................................................................................. 24
The liquid reservoir for control of the clutch ................................................................................................ 24
Trailer brakes ............................................................................................................................................... 24
Hydrostatic steering ..................................................................................................................................... 25
Air cleaner ................................................................................................................................................... 25
Cab filtration................................................................................................................................................. 25
Hitches ......................................................................................................................................................... 25
Inspection of fouling of coolers .................................................................................................................... 26
After work with front implements and in case of cooler clogging ............................................................... 26
Tyres and wheels ........................................................................................................................................ 26
Short functional test .................................................................................................................................... 26
Acquaintance with tractor.............................................................................................................................. 27
Safety cabin ................................................................................................................................................. 27
Opening the door from the outside .............................................................................................................. 27
Opening the door from the inside ................................................................................................................ 27
Rear window ................................................................................................................................................ 28
Side window................................................................................................................................................. 28
Emergency exits .......................................................................................................................................... 28
Hinged lid ..................................................................................................................................................... 28
Adjustable screen and cover of the swing lid .............................................................................................. 29
Shelf ............................................................................................................................................................. 29
Rear view mirrors ........................................................................................................................................ 30
Internal lighting ............................................................................................................................................ 30
Aggregation opening ................................................................................................................................... 30
Driver's seat Sears ...................................................................................................................................... 31
Passenger´s seat ......................................................................................................................................... 31
Tilting and protrusion of steering wheel ....................................................................................................... 32
Control panel on the right column of the cabin ............................................................................................ 32
Windscreen wiper ........................................................................................................................................ 32
Front wiper speed switch ............................................................................................................................. 33
Rear window wiper ...................................................................................................................................... 33
Windscreen washer ..................................................................................................................................... 33
Upper working lights switching on ............................................................................................................... 34
Control panel on the right rear mudguard ................................................................................................... 34
Panel of the instrument panel ...................................................................................................................... 35
Lights switch ................................................................................................................................................ 35
CONTENTS
3
Lights switch between the grill and the cabin .............................................................................................. 35
Direction lights, lower beam head lights, head lights and horn switches .................................................... 36
Switch box ................................................................................................................................................... 37
Switch box key in the position (0) ................................................................................................................ 37
Switch box key in the position (I) ................................................................................................................. 37
Switch box key in the position (II) ................................................................................................................ 37
Manual throttle ............................................................................................................................................. 38
Pedals and levers ........................................................................................................................................ 38
Gear shifting lever ....................................................................................................................................... 38
Reversing lever ............................................................................................................................................ 39
Road and reduced speeds shifting lever ..................................................................................................... 39
PTO revolutions preselection lever.............................................................................................................. 39
Auxiliary hydraulic switchbox control (external hydraulic circuit) ................................................................. 39
Manual brake lever and coupling for semi-trailer control lever .................................................................... 40
Battery disconnector .................................................................................................................................... 40
Heating control panel, * air-condition .......................................................................................................... 41
Heating valve control (A) ............................................................................................................................. 41
Switch air-condition (C) ............................................................................................................................... 41
Air circulation in cabin control (D) ................................................................................................................ 42
Proper function of the heating and air-condition system ............................................................................. 42
Fast heating of the cabin area ..................................................................................................................... 42
Fast cooling of the space of the cabin ......................................................................................................... 42
Immediately after cooling the cabin ............................................................................................................. 43
Operation of heating or air-condition with tractor´s work ............................................................................. 43
Air-condition and heating registers (A) ........................................................................................................ 43
Front windshield (B) defrosting .................................................................................................................... 44
*Air filter with active carbon ......................................................................................................................... 44
Fuel tank ...................................................................................................................................................... 45
Fuel tank drain plug ..................................................................................................................................... 45
Urea tank ..................................................................................................................................................... 45
Instrument panel ............................................................................................................................................. 47
Instrument panel - signal lamps................................................................................................................... 47
Instrument panel - instruments .................................................................................................................... 48
Instrument panel - buttons ........................................................................................................................... 48
Display description ...................................................................................................................................... 49
Display - change of display .......................................................................................................................... 49
Display - display of air pressure in the air-pressure system of the tractor .................................................. 52
Display - warning of low air pressure in the air-pressure system of the tractor .......................................... 52
Display - resetting data ................................................................................................................................ 53
Display - manual brake ................................................................................................................................ 53
Display - service menu ................................................................................................................................ 53
Service menu ............................................................................................................................................... 53
Display - indicator of service inspection intervals ........................................................................................ 54
Exceeding the service interval ..................................................................................................................... 54
Zeroing (reset) of the indicator of service inspection intervals .................................................................... 54
Error signalling ............................................................................................................................................. 55
Display - error messages ............................................................................................................................. 55
Description of the display of error messages .............................................................................................. 56
Symbols of tractor nodes ............................................................................................................................. 56
Display - history of defects .......................................................................................................................... 56
Display - setting language mutation ............................................................................................................ 57
Display - backlight of display ....................................................................................................................... 57
Display - setting of day and night backlight of the display ........................................................................... 58
Display - setting the automatic mode of the display backlight ..................................................................... 59
Display - setting and calibration................................................................................................................... 60
Travel speed calibration ............................................................................................................................. 61
Display - machined area .............................................................................................................................. 62
Machined area menu ................................................................................................................................... 62
Processed area - user selection .................................................................................................................. 63
The processed area - setting of the width of aggregation ........................................................................... 63
Machined area record .................................................................................................................................. 64
System of treatment of exhaust gases - setting .......................................................................................... 65
Instrument panel - warning .......................................................................................................................... 65
CONTENTS
4
Replenish fuel .............................................................................................................................................. 65
Add urea ...................................................................................................................................................... 65
High temperature of the cooling liquid ......................................................................................................... 66
Signalling of driver's seat ............................................................................................................................. 66
System of additional treatment of exhaust gases ....................................................................................... 67
Conditions for DPF operation ...................................................................................................................... 68
Error signalling of DPF system .................................................................................................................... 69
Conditions for SCR system operation ......................................................................................................... 69
Urea (Aqueous Urea Solution AUS 32, DEF) .............................................................................................. 70
Principles for safe handling of urea (AUS 32, DEF) .................................................................................... 70
Error signalling of SCR system.................................................................................................................... 71
Indication of DPF and SCR errors on the display of the instrument panel .................................................. 71
Indication of amount of urea in the tank ...................................................................................................... 72
Reduction of the engine power and engine revolutions .............................................................................. 73
Signalling of whether DPF is full .................................................................................................................. 74
Long-term shutdown of tractor ..................................................................................................................... 74
Repairs and maintenance of the system of additional treatment of exhaust gases .................................... 74
System of treatment of exhaust gases - setting .......................................................................................... 75
Automatic regeneration of the diesel particulate filter - REGEN. AUTO ..................................................... 75
Inhibition of regeneration of the diesel particulate filter - REGEN. INHIBIT ................................................ 76
Driving operation ............................................................................................................................................ 77
Starting the engine ...................................................................................................................................... 77
Non-permitted starting ................................................................................................................................. 77
If you do not succeed in starting the engine ................................................................................................ 78
Ignition system failure signalization ............................................................................................................. 78
*Coolant heater ............................................................................................................................................ 78
Starting the engine while using coolant heater ............................................................................................ 79
Immediately after start ................................................................................................................................. 79
Engine heating ............................................................................................................................................. 79
Error signalling ............................................................................................................................................. 80
Indication of the limitation of the engine power and engine revolutions ...................................................... 80
Signalling errors in the system of additional treatment of exhaust gases ................................................... 81
Diesel particle filter ...................................................................................................................................... 81
Filter of solid particles - indication of operation and failures of the system ................................................. 82
Diesel particle filter regeneration ................................................................................................................. 83
Gear shifting ................................................................................................................................................ 84
Gear shifting from lower to higher gears ..................................................................................................... 84
Gear shifting from higher to lower gears ..................................................................................................... 84
Recommendation for gear shift ................................................................................................................... 84
Reversing lever ............................................................................................................................................ 85
Shifting road and reduced speeds ............................................................................................................... 85
Three-gear torque multiplier ........................................................................................................................ 86
Signalization of multiplier function ............................................................................................................... 86
Increasing, decreasing the travel speed by two gears ................................................................................ 86
Multiplier preselection switch ....................................................................................................................... 87
Automatic multiplier shifting ......................................................................................................................... 87
Front drive axle control ................................................................................................................................ 89
Driving with engaged front axle drive .......................................................................................................... 89
Front Drive Axle Control - Manual Mode ..................................................................................................... 89
Automatically disconnect the front axle - manual mode .............................................................................. 90
Front Drive Axle Control - Automatic Mode ................................................................................................. 90
Automatic front axle control mode ............................................................................................................... 90
Differential lock control ................................................................................................................................ 91
Differential lock control - automatic mode ................................................................................................... 91
Automatic mode of differential lock control .................................................................................................. 92
Drive away ................................................................................................................................................... 92
Manual brake - signalization ........................................................................................................................ 93
Driving up the slope ..................................................................................................................................... 93
Driving down the slope ................................................................................................................................ 93
Foot brakes .................................................................................................................................................. 93
Emergency braking ...................................................................................................................................... 94
Brakes of trailers and semi-trailers .............................................................................................................. 94
Connection of the ABS system of the trailer or semi-trailer ........................................................................ 94
CONTENTS
5
The button for temporary deactivation of brakes of the trailer or semi-trailer ............................................. 95
Air brakes of trailers and articulated trailers ................................................................................................ 95
Warning signalization of air pressured drop ................................................................................................ 96
One-hose and two-hose brakes .................................................................................................................. 96
One-hose brakes ......................................................................................................................................... 96
Two-hose brakes ......................................................................................................................................... 96
Hydraulic brakes of trailers .......................................................................................................................... 97
Connecting and disconnecting quick couplings of trailer hydraulic brakes ................................................. 97
The socket for connection of the electrical installation of the trailer or semi-trailer ..................................... 97
Stopping the tractor - manual brake ............................................................................................................ 98
Stopping the engine ..................................................................................................................................... 98
Leaving the tractor ....................................................................................................................................... 98
Warning signalization of hydrostatic steering failure ................................................................................... 99
Important warnings ...................................................................................................................................... 99
Running in the tractor .................................................................................................................................. 101
General principles of new tractor run-in in first 100 hours of operation..................................................... 101
In first 10 hours of operation ...................................................................................................................... 101
From 100 hours of operation ..................................................................................................................... 101
Transport use ................................................................................................................................................ 103
Front hook .................................................................................................................................................. 103
Height adjustment and disassembly of the CBM stage hitch .................................................................... 103
Automatic mouth of the CBM stage hitch .................................................................................................. 104
Swing drawbar .......................................................................................................................................... 104
Modular system of hitches for trailers and semi-trailers ............................................................................ 104
Swinging draw-bar console module .......................................................................................................... 104
Swinging draw-bar console with a fixed pin module ................................................................................. 105
Console with a ø 80 ball module ............................................................................................................... 105
Hitch for a single-axle CBM semi-trailer .................................................................................................... 105
Uncoupling of a single-axle trailer ............................................................................................................. 105
Coupling of a single-axle trailer ................................................................................................................. 106
Maximum permissible vertical static load of hitches for trailers and semi-trailers ..................................... 106
Drive of farming machines........................................................................................................................... 107
Work with PTO shaft .................................................................................................................................. 107
Display of revolutions of PTO shafts ......................................................................................................... 107
Replaceable end points of rear PTO shaft ................................................................................................ 107
Control elements of PTO shafts ................................................................................................................ 108
The buttons for activation of PTO shafts ................................................................................................... 108
Selection switch of rear PTO clutch revolutions (P.T.O.) .......................................................................... 108
Rear PTO shaft revolutions preselection lever .......................................................................................... 109
Standard and economical independent revolutions of rear PTO shaft ..................................................... 110
Dependent and independent rear PTO shaft revolutions .......................................................................... 110
Automatic disengagement of PTO clutch .................................................................................................. 111
Setting automatic disengagement of PTO shaft clutch - display description ............................................ 111
Automatic disengagement of PTO shaft clutch - return to basic setting ................................................... 111
Work with automatic disengagement of PTO shaft clutch ......................................................................... 112
Facilitating connection of joint shaft of an aggregated machine to the tractor .......................................... 113
Working modes of PTO shafts ................................................................................................................... 113
Activation of the rear PTO shaft - independent revolutions - common working mode .............................. 114
Activation of the rear PTO shaft - independent revolutions - stationary working mode ............................ 115
Deactivation of the rear PTO shaft - independent revolutions .................................................................. 116
Rear PTO shaft switch - dependent speed - ordinary mode of operation ................................................. 117
Rear PTO shaft switch - dependent speed - stationary mode of operation .............................................. 118
Front PTO shaft ......................................................................................................................................... 120
Activation of the front PTO shaft - common working mode ....................................................................... 120
Activation of the front PTO shaft - stationary working mode ..................................................................... 121
Deactivation of the front PTO shaft ........................................................................................................... 121
Maximum transferred output ...................................................................................................................... 122
Drive of machines with greater inertia masses. ......................................................................................... 122
Hydraulic system .......................................................................................................................................... 123
Hydraulic system ....................................................................................................................................... 123
Hydraulic pump .......................................................................................................................................... 123
Control elements placement ...................................................................................................................... 123
Outer hydraulic circuit ................................................................................................................................ 123
CONTENTS
6
Connecting and disconnecting quick-couplers .......................................................................................... 123
Quick-couplings with drip collection .......................................................................................................... 123
Amount of oil taken from outer hydraulic drives ........................................................................................ 124
Hydraulic distributor of the outer hydraulic circuit ...................................................................................... 124
Description of the functions of individual positions of control levers of the hydraulic distributor .............. 125
Rear outlets of the outer hydraulic circuit .................................................................................................. 125
Front outlets of the outer hydraulic circuit ................................................................................................. 126
Connecting machines and implements to the outer hydraulic circuit ....................................................... 126
Electro-hydraulic system ............................................................................................................................. 127
Control element functions .......................................................................................................................... 127
Equipment 'OFF' ........................................................................................................................................ 127
Blocking cancellation ................................................................................................................................. 128
Quick sinking ............................................................................................................................................. 128
Transport of implements ............................................................................................................................ 129
Stop position .............................................................................................................................................. 129
Vibration compensator (damper) ............................................................................................................... 129
Limitation of the upper position of the three-point hitch ............................................................................ 130
Lowering speed ......................................................................................................................................... 130
Free position .............................................................................................................................................. 130
Setting the control of three-point hitch ....................................................................................................... 130
Manual setting of control of three-point hitch ............................................................................................ 131
Automatic control of three-point hitch ........................................................................................................ 131
Using the rear control ................................................................................................................................ 132
External control buttons of the electro-hydraulic system ........................................................................... 132
Indication of EHR-B errors ......................................................................................................................... 133
Description of signals of EHR-B electro-hydraulic system errors .............................................................. 133
Description of minor errors of the EHR-B electro-hydraulic system .......................................................... 134
Hitches ........................................................................................................................................................... 135
Rear three-point hitch ................................................................................................................................ 135
Safety principles of working with the three-point hitch .............................................................................. 136
Height adjustment of the lifting draw-bars ................................................................................................. 136
Fixed and free position of the lower hydraulic draw-bars .......................................................................... 136
Limiting draw-bars ..................................................................................................................................... 136
*Lower draw bar with slipping out end pieces ........................................................................................... 137
*Lower draw bar with CBM hooks ............................................................................................................. 137
Securing lower draw bars with CBM hooks ............................................................................................... 137
Upper draw-bar .......................................................................................................................................... 137
*Front three-point hitch .............................................................................................................................. 138
Controlling front three-point hitch .............................................................................................................. 138
Adjusting the lowering rate of the front three-point hitch ........................................................................... 138
Hydraulic lock of the front three-point hitch ............................................................................................... 138
Working and transport position of the front three-point hitch .................................................................... 139
Driving with agricultural machines attached to the front three-point hitch ................................................. 139
Wheel track change ...................................................................................................................................... 141
Gauges of the front wheels of the front drive axle of the tractors equipped with screwed footer discs .... 141
Possible adjustable tracks of the front wheels of the front driving axle of the tractors.............................. 141
Front wheels track of front drive axle in tractors equipped with non-removable discs .............................. 142
Toe-in of the wheels of the front driving axle ............................................................................................. 143
Adjustment of toe-in of the wheels of the front driving axle ....................................................................... 143
Front drive axle fenders ............................................................................................................................. 144
Setting wheel stops with front drive axle ................................................................................................... 144
Rear wheels wheel track ........................................................................................................................... 145
Gauges of the tractor rear wheels equipped with screwed footer discs .................................................... 145
Rear wheel track change ........................................................................................................................... 145
The gauges of the tractor rear wheels equipped with solid discs .............................................................. 146
Ballast weights .............................................................................................................................................. 147
*Rear wheel weights .................................................................................................................................. 147
Bottom weights .......................................................................................................................................... 147
*Front weights ............................................................................................................................................ 147
*Weight of the front three-point hitch ......................................................................................................... 148
Valve for filling tyre tubes with liquid ......................................................................................................... 148
Procedure of filling the tyres with liquid ..................................................................................................... 148
Procedure of draining liquid from the tyres ................................................................................................ 149
CONTENTS
7
Wedging the front wheels .......................................................................................................................... 149
Antifreeze solution for tyre filling................................................................................................................ 150
Electric installation ....................................................................................................................................... 151
Basic service information ........................................................................................................................... 151
Accumulator battery ................................................................................................................................... 151
Battery disconnector .................................................................................................................................. 152
Accumulator battery maintenance ............................................................................................................. 153
Alternator ................................................................................................................................................... 154
Alternator maintenance ............................................................................................................................. 154
Electric installation overload ..................................................................................................................... 154
Fuse panels ............................................................................................................................................... 155
Checking the adjustment of the front grill headlights ................................................................................ 159
Adjusting the front grill headlights ............................................................................................................. 159
Checking the adjustment of the cab roof headlights ................................................................................. 160
List of lamps............................................................................................................................................... 160
Tractor maintenance .................................................................................................................................... 161
Service inspections .................................................................................................................................... 161
Steps performed daily before the start of work .......................................................................................... 161
Steps performed every 50 hours of work .................................................................................................. 161
Steps performed every 100 hours of work ................................................................................................ 161
Steps performed every 500 hours of work ................................................................................................ 161
Steps performed outside the interval of 500 hours of work ....................................................................... 162
Monthly performed actions ........................................................................................................................ 162
Filling and filter replacement ...................................................................................................................... 163
Used operation liquids and filling - quantities ............................................................................................ 164
ZETOR service fillings ............................................................................................................................... 164
Motor oils ................................................................................................................................................... 164
Oil in the gearbox and final drivehousing .................................................................................................. 164
Oil for the front driving axle ........................................................................................................................ 164
Specification of oils for Zetor engines equipped by diesel particle filter .................................................... 164
Specification of oil for tractor transmission devices................................................................................... 164
Specification of oil for the front driving axle ............................................................................................... 164
Other recommended service fillings tested on Zetor tractors .................................................................... 165
Oils for Zetor engines which are equipped with diesel particle filter ......................................................... 165
Oils for tractor transmission gearing .......................................................................................................... 165
Oil for the front driving axle ........................................................................................................................ 165
Front PTO oil ............................................................................................................................................. 166
Plastic lubricant for the tractor ................................................................................................................... 166
Liquid for control of the travel clutch .......................................................................................................... 167
Fuel for Zetor engines which are equipped with diesel paricle filter .......................................................... 167
Urea (urea solution AUS 32) ..................................................................................................................... 167
Tractor greasing scheme ........................................................................................................................... 168
Safety instructions for lubrication of the tractor ......................................................................................... 168
Solid front drive axle .................................................................................................................................. 168
Hitch for a single-axle semi-trailer ............................................................................................................. 168
Front three-point hitch ............................................................................................................................... 169
Three-point hitch ........................................................................................................................................ 169
Hitch mouth for a trailer ............................................................................................................................. 169
Reversion lever pin .................................................................................................................................... 169
Technical maintenance of the tractors after a general overhaul of the main groups ............................... 169
Maintenance instructions ............................................................................................................................ 171
Opening the hood ...................................................................................................................................... 171
Checking the oil level in the engine ........................................................................................................... 171
Draining oil from the engine ....................................................................................................................... 172
Filling the engine with oil ........................................................................................................................... 172
Replacement of carter exhaust oil separator filter element ....................................................................... 172
Replacing the fuel filter element ............................................................................................................... 173
Bleeding the fuel system ........................................................................................................................... 173
Dry air cleaner maintenance instructions ................................................................................................. 174
Air cleaner disassembly ............................................................................................................................. 174
Recovery of the mainair cleaner element ................................................................................................. 174
Replacing the safety element of the air cleaner ....................................................................................... 174
Reassembly of the air cleaner elements .................................................................................................. 175
CONTENTS
8
Bleeding the hydraulic circuit of the hydrostatic steering ......................................................................... 176
Replacing the hydrostatic steering hoses ................................................................................................. 176
Replacing coolant ..................................................................................................................................... 177
Check and replacement of oil in gear box ................................................................................................. 178
Draining and checking holes .................................................................................................................... 178
Checking the oil in gearbox ...................................................................................................................... 178
After draining oil ........................................................................................................................................ 178
Replacement of the transmission oil cleaner element with hydraulic pump suction filter ........................ 179
Insertion piece replacement of the oil cleaner with delivery filter of the gearbox switchboard ................. 179
Filling, controlling and draining hole of oil of front drive axle ..................................................................... 179
Filling, controlling and draining hole of oil of front wheels reducers .......................................................... 179
Front PTO ................................................................................................................................................. 180
Addition of the liquid for control of the clutch ............................................................................................. 180
Carbon filter installation instructions .......................................................................................................... 180
Cleaning the heating filters ........................................................................................................................ 181
Air filter with active carbon ........................................................................................................................ 181
Air-conditioning maintenance ................................................................................................................... 182
Draining condensate from the air reservoir .............................................................................................. 182
Checking the air systems for leaks ........................................................................................................... 183
Working pressure of air brakes ................................................................................................................. 183
Maintenance and treatment of tyres ......................................................................................................... 183
Recommended inflation values of the front wheel tyres ........................................................................... 184
Tyres for driving wheels ............................................................................................................................ 184
Storing the tractor ...................................................................................................................................... 185
Diesel particle filter maintenance .............................................................................................................. 185
Adjustment .................................................................................................................................................... 187
Adjusting valve clearance .......................................................................................................................... 187
Flat belt drive tension of accessories ........................................................................................................ 187
Bleeding the brake system of the tractor .................................................................................................. 187
Adjustment of free travel of clutch pedal ................................................................................................... 187
Bleeding of hydraulic clutch circuit ............................................................................................................ 188
Foot brake check ...................................................................................................................................... 188
Foot brake adjustment .............................................................................................................................. 189
Parking brake adjustment ......................................................................................................................... 189
Adjustment of the lifting draw-bars of the hitch for a single-axle semi-trailer ............................................ 189
Adjusting the bowden cable ....................................................................................................................... 189
Main technical parameters........................................................................................................................... 191
Main tractor's parameters (mm) ................................................................................................................ 191
Technical data of engines .......................................................................................................................... 192
Permitted maximum load of front axle (kg) ................................................................................................ 193
Permitted maximum load of rear axle (kg) ................................................................................................ 193
Permitted maximum weight of set 'tractor + mounted machine' (kg) ........................................................ 193
Manoeuvrability condition .......................................................................................................................... 193
Front tires steerability ................................................................................................................................ 194
Change of the load-bearing capacity of the front tyres (%) ....................................................................... 194
Bearing capacity of rear tires ..................................................................................................................... 195
Change of the load capacity of the rear tyres (%) ..................................................................................... 196
Permitted combinations of wheels for tractors .......................................................................................... 196
Power ......................................................................................................................................................... 197
Lifting force of the three-point hitch ........................................................................................................... 197
Tensile force .............................................................................................................................................. 197
Tractor speeds (40 km/h) .......................................................................................................................... 198
Forward speed ........................................................................................................................................... 198
Reverse speed .......................................................................................................................................... 199
Independant rear PTO shaft revolutions ................................................................................................... 199
Dependent PTO shaft revolutions with nominal engine revolutions .......................................................... 200
Speed of the Zuidberg front PTO .............................................................................................................. 201
The outer contour and the turning circle diameter of the tractor ............................................................... 201
Calculation of tractor load limit .................................................................................................................. 202
Index............................................................................................................................................................... 205
CONTENTS
9
10
F15N050
1. Tractor data plate
2. Cab serial number
3. Engine serial number
4. Tractor serial number
When ordering spare parts and within all written and oral communication always specify the data of
your tractor that should be written in the frames below.
Tractor type
Tractor serial number
Engine serial number
LOCATION OF SERIAL NUMBERS
11
The 'right', 'left', 'front' and 'back' indications refer to
the driving direction of the tractor.
F11N003
LOCATION OF SERIAL NUMBERS
12
Pay increased attention to the parts in the instructions for use and maintenance indicated with this
symbol.
The symbol can be found next to all important warnings related to the operational safety. Follow these
warnings and be particularly careful in these situations! Inform your colleagues and other users about these
warnings.
The chapters indicated with this symbol should be carefully studied prior to operation, maintenance
and tractor adjustment.
One of these symbols can be found next to all important warnings related to the
operation, adjustment and repairs of the starter. Follow these warnings and be particularly careful in these
situations!
This symbol is used to indicate the parts of the instructions for use related to the environmental
protection. Or the parts describing handling of hazardous wastes.
∗This symbol is used to indicate accessories for the tractor mounted in the production site on the
customer's request.
This symbol is used to indicate the parts of the instructions for use related only to the models
equipped with the diesel particulate filter DPF.
This symbol is used to indicate hot surfaces. Increased care should be taken when working in
their vicinity; risk of injury.
Accessories which are not mounted as a standard or * on the customer's request in the
production site (from the manufacturer) cannot be
subject to a complaint!
General safety regulations
The tractor may only be operated by a trained person that has a valid driving licence and has been
thoroughly acquainted with the operation and safety rules.
Besides the safety instructions mentioned in the Operator´s Manual you are obliged to respect
generally valid safety and traffic rules of the country where the tractor is used.
Proper clothing
Do not wear loose clothing and free flying long hair.
During all work use suitable (prescribed) means of personal protection (working boots, gloves,
goggles, etc.)
SAFETY INSTRUCTIONS FOR USERS
13
Starting the engine
Only start the engine from the driver´s seat with the clutch pedal fully depressed.
Life hazard when starting by means of short-circuiting the starter terminals!
The key in the switch box must be in the 'I' position.
When heating the engine with the * electric heater first plug the power supply cord to the heater and
only then to the electric mains. After the end of heating first disconnect the heater from the electric
mains.
Caution! Electric shock hazard!
Starting the engine when driving tractor downhill is forbidden.
Starting tractor by means of towing with another tractor or vehicle is allowed only when the pull bar is
used.
Driving operation
Hoses of the hydrostatic steering, brakes and fuel system must be checked and replaced immediately
if any signs of damage are found. These are some examples of hose damage signs: - cracks on the
hose surface, releasing of pretensioning of hose connection (which can be verified by easy removal of
the hose from the connection) and mechanical damage of the hose. Hoses with indicated service life
must be replaced immediately after the expiration of the service period.
The brakes and steering must be in the perfect condition all the time.
During driving on roads with trailers and tools the brake pedals must be connected with a latch.
Driving downhill without an engaged gear is forbidden.
Pay special attention when driving on a slope and muddy, sandy, icy or uneven ground.
Observe the maximum prescribed slope gradient of 12°.
Respect the total permissible weight of the tractor and trailer specified on the data plate of the tractor
or on the rear wheel mudguard.
Do not use the differential lock when driving into a bend.
It is forbidden to get into and out of a moving tractor.
When driving with machines attached to the rear hitches the load of the steered axle must not drop
below 18 % of the current weight of the set.
When driving the tractor with agricultural machines attached to the front three-point hitch, reduce the
driving speed to 20 km/h.
During aggregations of the tractor with machines pay attention to possible worsening of stability of the
aggregated unit which may be influenced by the connected machine.
During aggregation of Zetor tractors with machines and implements with high tensile resistance when
the engine speed drops and the engine tends to stall, the 1R, 2R reduced gears must not be used for
the work with these machines (risk of shaft twist-off).
SAFETY INSTRUCTIONS FOR USERS
14
Risk of the tractor overturning
The risk of the tractor overturning is increased especially when the following is used:
a narrow wheel gauge
inappropriate tractor travelling speed
travel on the slope along a contour line or turning on the slope
driving through ditches, depressions, near edges of ditches, chuckholes, steep slopes or when driving
on edges of water courses and water areas
driving up the steep slope, risk of overturning the tractor back
driving with the trailer, semi-trailer or machine with the three-point hitch connection that lifts the centre
of gravity of the tractor or combination of vehicles
tilting of trailers and semi-trailers
Not all the cases that can cause overturning of the tractor are listed. Pay attention to
driving of the tractor and be prepared to resolve situations which can threaten stability of the
machine.
Transportation of persons, operation
The number of persons transported by the tractor must not exceed the number specified in the
technical certificate of the tractor.
Persons that are not authorized to work with the attached implement must not stand between the
tractor and the hitched machine (implement).
Before putting the tractor in motion make sure there is no person or obstacle in the driving direction.
Recovery, pushing
Use the tow bar or rope fixed in the front hitch to rescue the sunken tractor.
Never use chains! There is a risk of death in case that the chain breaks!
It is dangerous to stay near the tow rope during the rescue operation.
It is forbidden to use tractor axles (individual travel wheels) as a winch with extrication of the stuck
tractor.
The front hitch is only used to tow or rescue the stand-alone tractor, i.e. without the trailer or another
additional device. More information in the chapter TRANSPORT USE.
Never rescue the tractor when reduced gears are shifted.
When pushing another vehicle (trailers, semi-trailers, etc.) with the tractor, never use beams or bars
freely inserted between the tractor and the pushed item.
In case of use of the tractor for wrecking or towing purposes, use only the rear hitch.
When towing the tractor, the reduction gear shift lever must be in the neutral position.
SAFETY INSTRUCTIONS FOR USERS
15
Leaving the tractor
Park the tractor only on an even land and where not possible, support with a shim assy.
Do not park the tractor with an attached implement in the lifted position.
Usually use the left-hand side tractor door when leaving the tractor. Look round whether any vehicle is
coming, that could jeopardize your safety when leaving the tractor.
Use steps and handles when leaving the tractor. When leaving the tractor by the right-hand side door
pay attention being in space of shifting lever and hand throttle control.
Brake the tractor with parking brake before leaving tractor with running engine.
Do not forget to brake the tractor with parking brake (shift the gear), remove the key from key switch
and lock the cab before leaving the tractor.
At tractor equipped with reversor gear, shift the reversor lever into forward drive position.
When leaving the tractor with tools connected in the front or rear three-point hitch, the three-point
hitch with these tools must be lowered to the lower position.
The tractor must not be leaved with the tools in the upper position in three-point
hitches.
With stopped engine only
All work connected with refuelling, cleaning, lubricating and adjusting the tractor or attached
implements may only be performed with the engine and moving parts of the tractor stopped except
functional checks of the brakes, hydraulic system and charging.
Before removing the side plates of the hood it is always necessary to stop the engine. The tractor
engine can only run in a closed building or room if sufficient ventilation is ensured. Exhaust gases are
harmful for health.
Fire prevention principles
Refuel the tractor best after the end of work and with the engine stopped.
Do not refill fuel up to the top of the fuel tank in summer. Wipe spilt fuel immediately.
Do not refuel the tractor near open flame and do not smoke.
Do not smoke and do not use open flame when inspecting the battery electrolyte level.
Make sure that fire safety instructions are strictly observed in environments with an increased danger
of fire (hay-lofts, straw-stacks, etc.).
The tractors are not equipped with a fire extinguisher from the production plant.
SAFETY INSTRUCTIONS FOR USERS
16
Health and environment protection
The tractors are not equipped with special filters of air aspirated to the cab. Therefore, they are not
designed for work with aerosols and other harmful substances.
Coolant, brake liquid, kerosene, diesel fuel, mineral oil and other oil products that are used for the
operation and maintenance of the tractor may cause various skin disorders in case of direct contact
with your skin and can irritate mucous membranes, eyes, the digestive system and upper respiratory
ways. Some of them may even cause systemic poisoning when swallowed.
Persons that handle oil products are obliged to strictly observe safety and hygienic regulations, use
suitable means of protection and work in well ventilated rooms.
Working with oil products
After the end of work or before a meal you should wash yourself with a mild agent and treat your
hands with a suitable ointment or cream.
When connecting and disconnection quick-couplers of the hydraulic circuits use any piece of cloth to
remove residual oil remaining in the socket or on the plug of the quick-coupler.
Waste disposal
When disposing of the tractor or its parts (incl. operation liquids) after the end of their service life you
must observe relevant provisions of valid acts and implementation directives of these acts of the
country where the tractor is used. The last seller of the tractor is obliged in accordance with the Waste
Act to inform the consumer - during the sale of the tractor - about the way of collection of some used
parts of the tractor. This is the case of oil and other operation liquids, batteries and tyres. These used
products must be received from the consumer without any obligation of the consumer to pay for this
service.
Preventive daily maintenance
Perform this maintenance daily or after every 8 - 10 hours of operation at the latest.
Safety cab
If the protective frame of the safety cab is damaged by corrosion, an accident or otherwise, the safety
cab must be replaced.
Air-conditioning
Disassembling, turning or otherwise handling the screw union of the air-conditioning system is not
allowed in any case. Sudden leak of the coolant may occur, causing quick local cooling. Contact or
freezing of components in hands may cause serious damage of some tissues.
The air-conditioning system is equipped with quick-couplers that make it possible to separate the cab
from the tractor body if necessary without any coolant leak. Entrust interventions into the air-
conditioning system to a specialized repair shop.
SAFETY INSTRUCTIONS FOR USERS
17
Electric installation
No additional interventions into the electric installation (connection of other electric
appliances) are permissible due to its possible overloading!
The values of the electric installation are:
Nominal voltage 12 V =
Grounded minus pole ( - ) pole
Using starting trucks or auxiliary power supplies with a different voltage or polarity may cause serious
failures of the tractor.
When handling the battery you must pay increased attention and avoid short-circuits. In tractors
equipped with a battery disconnector switch the disconnector off when handling the battery.
Zetor tractors must not be operated with a disconnected battery as this may lead to a serious failure of
the tractor.
Work in a chemically aggressive environment
If the tractor is operating in a chemically aggressive environment (e.g. working with chemical sprays,
fertilizers, in environments with high concentrations of salt, etc.), it is always necessary to clean the
tractor thoroughly from chemically aggressive substances and neutralize them after the termination of
the work according to the manufacturer's instructions.
Driver's seat
If the driver's seat is equipped with a safety belt, this retaining system must be used during
operation of the tractor.
Front passenger´s seat notification
Protection of cab against aerosols
ATTENTION:
Transportation of personnel on front passenger´s seat is
allowed only with road transportation.
- Transportation of front passenger outside the
seat designed for this purpose is forbidden.
- Using the seat for front passenger during the work
with a tractor (e.g. during the work on the fields) is
explicitly forbidden.
- The use of safety belt on front passenger´s seat is
governed by valid regulations. In this respect, keep
the regulations valid in the country, where the tractor
is operated.
FH13N002
The cab of Zetor tractors in standard design is not
designed for work with aerosols and other health
hazardous substances.
The level of cab protection in standard design complies
with
EN 15695-1:2009 standard - level 2 (only dust proof
cab).
FH13N003
SAFETY INSTRUCTIONS FOR USERS
18
The level of external noise of tractor
The exposition to the effects of high levels of noise for a longer period of time may lead to
hearing disorders or deafness. Protect your hearing with protective means, e.g. headphones, ear
plugs etc.
The resulting noise levels when measuring the noise for the hearing of a person near the tractor according to
the Commission Delegated Regulation (EU) 2015/96, Annex III.
The level of internal sound of tractor
The exposition to the higher sound levels for longer periods of time may lead to hearing
disorders or deafness. Protect your hearing with protective measures, e.g. headphones, ear plugs
etc.
The resulting noise levels when measuring the noise for the hearing of a driver according to the
Commission Delegated Regulation (EU) 1322/2014, Annex XIII.
The level of vibrations on driver´s seat
ZETOR tractors are classified in the category A and the class I/II/III. The category A includes all tractors with
specified levels of vibration due to similar specifications of the construction.
The following table presents the results of the measurement on the test bench according to the Commission
Delegated Regulation (EU) No. 1322/2014, Annex XIV. The value a*wS is a modified value of the effective
acceleration balanced according to vibration movement.
The following table is valid for all type series of Zetor tractors.
(1) Values corresponding to the weight of the driver 50 kg.
(2) Values corresponding to the weight of the driver 120 kg.
Model Forterra CL
100
Forterra CL
110
Forterra CL
120
Forterra CL
130
Forterra CL
140
Travel speed 40 km 40 km 40 km 40 km 40 km
Tractor noise levels when
travelling dB(A) 86,2 86,3 86,4 86,2 86,3
Tractor noise levels when
standing dB(A) 80,5 80 80 80,6 80,5
Model Forterra CL
100
Forterra CL
110
Forterra CL
120
Forterra CL
130
Forterra CL
140
Travel speed 40 km 40 km 40 km 40 km 40 km
Noise levels - Closed
windows dB(A) 76,4 77,4 76,9 76,9 77,7
Seat brand Suspension
Class I/II/III
a*wS(1)
(m/s²)
a*wS(2)
(m/s²)
SEARS mechanical 1.24 1.06
SEARS pneumatic 1.13 1.03
SAFETY INSTRUCTIONS FOR USERS
19
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