OPERATOR´S MANUAL
PROXIMA HS
01/2022
Tractor is Zetor. Since 1946.
80 90 100 110 120
ZETOR
This Operator’s Manual for the Zetor tractors, which we are presenting to you will help you to
become familiar with the operation and maintenance of your new tractor.
Although many of you have rich experience with the operation of other tractors, please, read the
information contained in this Operator’s Manual very carefully.
In the Manual you will find a lot of new information and get a perfect overview of how to use the
tractor with maximum efficiency during various kinds of work.
If you observe the rules of tractor operation and maintenance and driving safety, your new tractor will
become your reliable and long-term friend.
The manufacturer of the tractor wishes you thousands of hours of satisfactory work.
ZETOR
Brno
The technical specifications and information about the design, equipment, material and appearance are valid at the time
of print. The manufacturer reserves the right to implement changes.
The instructions for use are a part of the machine.
1
2
Location of serial numbers ............................................................................................................................ 11
Safety instructions for users ......................................................................................................................... 13
Used pictograms .......................................................................................................................................... 14
General safety regulations ........................................................................................................................... 16
Proper clothing ............................................................................................................................................ 16
Starting the engine ..................................................................................................................................... 16
Driving operation ......................................................................................................................................... 17
Risk of the tractor overturning ..................................................................................................................... 18
Transportation of persons, operation .......................................................................................................... 18
Fire prevention principles ............................................................................................................................ 18
Preventive daily maintenance...................................................................................................................... 21
Driver's seat ................................................................................................................................................. 22
Front passenger´s seat notification ............................................................................................................. 22
Protection of cab against aerosols .............................................................................................................. 22
Level of external and internal noise ............................................................................................................. 23
The level of vibrations on driver´s seat ........................................................................................................ 23
Aggregation tractor - machine/trailer ........................................................................................................... 24
Tractors equipped with front end loader ...................................................................................................... 24
Principles for operating tractors equipped with front end loader ................................................................. 25
Zetor tractors used for work in the woods ................................................................................................... 26
Safety labels ................................................................................................................................................ 26
Preventive daily service ................................................................................................................................. 27
Preventive daily maintenance...................................................................................................................... 27
Fuel system leaks ........................................................................................................................................ 27
Engine oil level ............................................................................................................................................ 27
Cooling system ............................................................................................................................................ 27
Windshield washer tank .............................................................................................................................. 28
Washer nozzle ............................................................................................................................................. 28
Trailer brakes ............................................................................................................................................... 28
Hydrostatic steering ..................................................................................................................................... 29
Air cleaner ................................................................................................................................................... 29
Cab filtration ................................................................................................................................................ 29
Hitches ......................................................................................................................................................... 29
Inspection of fouling of coolers .................................................................................................................... 30
After work with front implements and in case of cooler clogging ............................................................... 30
Tyres and wheels ........................................................................................................................................ 30
Short functional test .................................................................................................................................... 30
Acquaintance with tractor ............................................................................................................................. 31
Safety cab .................................................................................................................................................... 31
Opening doors from the outside .................................................................................................................. 31
Opening the door from the inside ................................................................................................................ 31
Rear window ................................................................................................................................................ 32
Side window ................................................................................................................................................ 32
Emergency exits .......................................................................................................................................... 32
Sun screen................................................................................................................................................... 32
Shelf ............................................................................................................................................................. 33
Tools box ..................................................................................................................................................... 33
Right rear panel ........................................................................................................................................... 33
Internal lighting ............................................................................................................................................ 34
Rear view mirrors ........................................................................................................................................ 34
Aggregation opening ................................................................................................................................... 34
Passenger´s seat ......................................................................................................................................... 35
Driver's seat Sears ...................................................................................................................................... 36
Tilt steering wheel ........................................................................................................................................ 37
Tilting and protrusion of steering wheel ....................................................................................................... 37
Heating control panel, * air-condition .......................................................................................................... 38
Heating valve control (A) ............................................................................................................................. 38
Switch air-condition (C) ............................................................................................................................... 38
Air circulation in cabin control (D) ................................................................................................................ 39
Proper function of the heating and air-condition system ............................................................................. 39
Fast heating of the cabin area ..................................................................................................................... 40
Fast cooling of the space of the cabin ......................................................................................................... 40
Immediately after cooling the cabin ............................................................................................................. 40
CONTENTS
3
Operation of heating or air-condition with tractor´s work ............................................................................. 41
Air-condition and heating registers (A) ........................................................................................................ 42
Front windshield (B) defrosting .................................................................................................................... 42
*Air filter with active carbon ......................................................................................................................... 43
Control panel on right cab pillar ................................................................................................................... 44
Wiper and washer of the front window ........................................................................................................ 44
Front wiper speed switch ............................................................................................................................. 44
Rear window wiper ...................................................................................................................................... 45
Panel of the instrument panel ...................................................................................................................... 46
Lights switch ................................................................................................................................................ 47
Switch of warning lights ............................................................................................................................... 47
Lights switch between the grill and the cabin .............................................................................................. 47
Direction lights, lower beam head lights, head lights and horn switches .................................................... 47
Switch box ................................................................................................................................................... 48
Switch box key in the position (0) ................................................................................................................ 48
Switch box key in the position (I) ................................................................................................................. 48
Switch box key in the position (II) ................................................................................................................ 48
Manual throttle ............................................................................................................................................. 49
Pedals and levers ........................................................................................................................................ 49
Reversing lever ............................................................................................................................................ 50
Gear shifting lever ....................................................................................................................................... 50
Gear shifting scheme ................................................................................................................................... 50
Road and reduced speeds shifting lever ..................................................................................................... 50
PTO selection control lever ......................................................................................................................... 51
Lever of shifting of speed 540 (or 540E) and 1,000 rpm of the rear output shaft ....................................... 51
Lever of hand brake and hitch for single-axle trailer ................................................................................... 51
Battery disconnector .................................................................................................................................... 52
Fuel tank ...................................................................................................................................................... 52
Fuel tank drain plug ..................................................................................................................................... 52
Instrument panel ............................................................................................................................................. 53
Instrument panel - signal lamps .................................................................................................................. 53
Instrument panel - instruments .................................................................................................................... 54
Instrument panel - buttons ........................................................................................................................... 54
Display description ...................................................................................................................................... 55
Display - change of display .......................................................................................................................... 56
Display - display of air pressure in the air-pressure system of the tractor .................................................. 58
Display - warning of low air pressure in the air-pressure system of the tractor .......................................... 58
Display - resetting data ................................................................................................................................ 59
Display - manual brake ................................................................................................................................ 59
Display - service menu ................................................................................................................................ 60
Service menu ............................................................................................................................................... 60
Display - indicator of service inspection intervals ........................................................................................ 60
Exceeding the service interval ..................................................................................................................... 61
Zeroing (reset) of the indicator of service inspection intervals .................................................................... 61
Error signalling ............................................................................................................................................. 61
Display - error messages ............................................................................................................................. 62
Description of the display of error messages .............................................................................................. 62
Symbols of tractor nodes ............................................................................................................................. 62
Display - history of defects .......................................................................................................................... 63
Display - setting language mutation ............................................................................................................ 63
Display - backlight of display ....................................................................................................................... 64
Display - setting of day and night backlight of the display ........................................................................... 64
Display - setting the automatic mode of the display backlight ..................................................................... 65
Display - setting and calibration................................................................................................................... 66
Travel speed calibration ............................................................................................................................. 67
Display - machined area .............................................................................................................................. 68
Machined area menu ................................................................................................................................... 68
Processed area - user selection .................................................................................................................. 69
The processed area - setting of the width of aggregation ........................................................................... 69
Machined area record .................................................................................................................................. 70
Instrument panel - warning .......................................................................................................................... 71
Replenish fuel .............................................................................................................................................. 71
High temperature of the cooling liquid ......................................................................................................... 71
CONTENTS
4
High oil temperature in the gearbox ............................................................................................................ 72
Full pushing filter of the gearbox distributor ................................................................................................ 72
Full pushing filter of the hydraulics .............................................................................................................. 73
Signalling of driver's seat ............................................................................................................................. 73
Indication of the partly pressed clutch pedal ............................................................................................... 73
Operation ......................................................................................................................................................... 75
Starting the engine ...................................................................................................................................... 75
Non-permitted starting ................................................................................................................................. 75
If you do not succeed in starting the engine ................................................................................................ 76
Ignition system failure signalization ............................................................................................................. 76
*Coolant heater ............................................................................................................................................ 76
Starting the engine while using coolant heater............................................................................................ 77
Immediately after start ................................................................................................................................. 77
Engine heating ............................................................................................................................................. 77
Error signalling ............................................................................................................................................. 78
Diesel particle filter ...................................................................................................................................... 79
Diesel particle filter - system failures signalization ...................................................................................... 79
Diesel particle filter failure codes ................................................................................................................. 80
Diesel particle filter regeneration ................................................................................................................. 80
Reversing lever ............................................................................................................................................ 81
Reversing lever position signalization ......................................................................................................... 81
Driver´s seat - safety switch ........................................................................................................................ 81
Shifting road and reduced speeds ............................................................................................................... 82
Gear shifting ................................................................................................................................................ 82
Gear shifting from lower to higher gears ..................................................................................................... 82
Gear shifting from higher to lower gears ..................................................................................................... 82
The principles of appropriate use of tractors ............................................................................................... 83
The description of the system of travel clutches ......................................................................................... 83
The way of controlling the travel clutch by .................................................................................................. 83
The differences in ways of controlling the travel clutch by .......................................................................... 83
Interrupted sound signal .............................................................................................................................. 84
Dead start of the tractor ............................................................................................................................... 84
Dead start of tractor in regular operation - automatic dead start function ................................................... 85
Dead start of tractor in regular operation - clutch pedal .............................................................................. 85
Dead start - using the clutch pedal .............................................................................................................. 85
Change the direction of drive....................................................................................................................... 86
Change the direction of drive by means of reversing lever ......................................................................... 86
Change the direction of drive - using the clutch pedal ................................................................................ 86
Gear shifting ................................................................................................................................................ 86
Gear shifting - Using the clutch pedal ......................................................................................................... 86
Gear shifting - using the clutch control button on the head of gear shifting lever ...................................... 87
Blocking the automatic dead start function .................................................................................................. 87
Three-gear torque multiplier ........................................................................................................................ 87
Indication of the multiplier function .............................................................................................................. 87
Multiplier preselection switch ....................................................................................................................... 88
Automatic multiplier shifting ......................................................................................................................... 88
Blocking and automatic gear change of multiplier ....................................................................................... 90
Travelling up the slope ................................................................................................................................ 90
Travelling down the slope ............................................................................................................................ 90
Differential lock ............................................................................................................................................ 91
Control of front driving axle .......................................................................................................................... 91
Driving with engaged front driving axle ....................................................................................................... 92
Manual brake - signalization ........................................................................................................................ 92
Foot brakes .................................................................................................................................................. 93
Emergency braking ...................................................................................................................................... 93
Brakes of trailers and semi-trailers .............................................................................................................. 94
Connection of the ABS system of the trailer or semi-trailer ........................................................................ 94
The button for temporary deactivation of brakes of the trailer or semi-trailer ............................................. 94
Warning indication of air pressure drop ....................................................................................................... 95
Air brakes of trailers and semi-trailers ......................................................................................................... 95
One-hose and two-hose brakes .................................................................................................................. 96
One-hose brakes ......................................................................................................................................... 96
Two-hose brakes ......................................................................................................................................... 96
CONTENTS
5
Hydraulic brakes of trailers .......................................................................................................................... 97
Connecting and disconnecting quick couplings of trailer hydraulic brakes ................................................. 97
The socket for connection of the electrical installation of the trailer or semi-trailer ..................................... 97
Stopping the engine ..................................................................................................................................... 98
Leaving the tractor ....................................................................................................................................... 98
Warning signalization of hydrostatic steering failure ................................................................................... 99
Important warnings ...................................................................................................................................... 99
Running-in the tractor .................................................................................................................................. 101
General principles of new tractor run-in in first 100 hours of operation .................................................... 101
In first 10 hours of operation ...................................................................................................................... 101
From 100 hours of operation ..................................................................................................................... 101
Transport use ................................................................................................................................................ 103
Front hook.................................................................................................................................................. 103
Multistage adjustable suspension ............................................................................................................. 104
Height adjustment and disassembly of the CBM stage hitch .................................................................... 104
Automatic mouth of the CBM stage hitch .................................................................................................. 105
Modular system of hitches for trailers and semi-trailers ............................................................................ 105
Swinging draw-bar console module .......................................................................................................... 106
Swinging draw-bar console with a fixed pin module ................................................................................. 106
Console with a ø 80 ball module ............................................................................................................... 106
Towing bar ................................................................................................................................................. 106
Hitch for a single-axle CBM semi-trailer .................................................................................................... 107
Coupling of a single-axle trailer ................................................................................................................. 107
Uncoupling of a single-axle trailer ............................................................................................................. 107
Hook of the mounting for a single-axle trailer ............................................................................................ 107
Coupling with a trailer or semi-trailer ......................................................................................................... 108
Maximum permissible vertical static load of hitches for trailers and semi-trailers ..................................... 109
PTO drive of agricultural machines ............................................................................................................ 111
Work with PTO shaft .................................................................................................................................. 111
Setting of the display of the rear PTO shaft speed ................................................................................... 111
Display of revolutions of PTO shafts ......................................................................................................... 112
Replaceable end points of rear PTO shaft ................................................................................................ 112
Control elements of PTO shafts ................................................................................................................ 113
The rear PTO shaft - the gear shift lever of dependent and independent revolutions .............................. 113
The rear PTO shaft - the gear shift lever of revolutions of the PTO shaft ................................................. 113
The buttons for activation of PTO shafts ................................................................................................... 114
Automatic disengagement of PTO clutch .................................................................................................. 114
Setting automatic disengagement of PTO shaft clutch - display description ............................................ 115
Automatic disengagement of PTO shaft clutch - return to basic setting ................................................... 115
Work with automatic disengagement of PTO shaft clutch ......................................................................... 116
Facilitating connection of joint shaft of an aggregated machine to the tractor .......................................... 117
Working modes of PTO shafts .................................................................................................................. 117
Activation of the rear PTO shaft - independent revolutions - common working mode .............................. 118
Activation of the rear PTO shaft - independent revolutions - stationary working mode ............................ 119
Deactivation of the rear PTO shaft - independent revolutions .................................................................. 120
Switching on the rear PTO shaft - dependent revolutions ......................................................................... 120
Front PTO shaft ......................................................................................................................................... 121
Activation of the front PTO shaft - common working mode ....................................................................... 121
Activation of the front PTO shaft - stationary working mode ..................................................................... 122
Deactivation of the front PTO shaft ........................................................................................................... 122
Maximum transferred output ...................................................................................................................... 123
Drive of machines with greater inertia masses. ......................................................................................... 123
Hydraulic system .......................................................................................................................................... 125
Hydraulic system ....................................................................................................................................... 125
Hydraulics control panel ............................................................................................................................ 125
Amount of oil taken from outer hydraulic drives ........................................................................................ 126
Connecting and disconnecting quick-couplers .......................................................................................... 126
Quick-couplings with drip collection .......................................................................................................... 126
Connecting machines and tools to External hydraulic circuit .................................................................... 127
Front outlets of the external hydraulic circuit ............................................................................................. 127
Control of the external hydraulic circuit front outlets ................................................................................. 127
Mechanical hydraulics ................................................................................................................................. 129
Ways to regulate inner hydraulic circuit ..................................................................................................... 129
CONTENTS
6
Controlling the inner hydraulic circuit ........................................................................................................ 130
Free (floating) position ............................................................................................................................... 130
Adjustable stop .......................................................................................................................................... 130
Three-point hitch lowering speed control .................................................................................................. 130
Hydraulic system sensitivity control ........................................................................................................... 131
Position regulation of the lifting of the rear three-point hitch ..................................................................... 131
Power regulation of the lifting of the rear three-point hitch ........................................................................ 132
Mixed regulation of lifting the rear three-point hitch .................................................................................. 132
Exterior rear hydraulic arms controls ......................................................................................................... 133
Outer hydraulic circuit ................................................................................................................................ 133
Outer hydraulic circuit controls .................................................................................................................. 134
Locking control levers ................................................................................................................................ 134
Different functions of outer hydraulic circuit control levers ........................................................................ 135
Electro-hydraulic system ............................................................................................................................. 137
Control element functions .......................................................................................................................... 137
Equipment 'OFF' ........................................................................................................................................ 137
Blocking cancellation ................................................................................................................................. 138
Quick sinking ............................................................................................................................................. 138
Transport of implements ............................................................................................................................ 139
Stop position .............................................................................................................................................. 139
Vibration compensator (damper) ............................................................................................................... 139
Limitation of the upper position of the three-point hitch ............................................................................ 140
Lowering speed ......................................................................................................................................... 140
Free position .............................................................................................................................................. 140
Setting the control of three-point hitch ....................................................................................................... 140
Manual setting of control of three-point hitch ............................................................................................ 141
Automatic control of three-point hitch ........................................................................................................ 141
Using the rear control ................................................................................................................................ 142
External control buttons of the electro-hydraulic system ........................................................................... 142
Indication of EHR-B errors ......................................................................................................................... 143
Description of minor errors of the EHR-B electro-hydraulic system .......................................................... 144
Outer hydraulic circuit ................................................................................................................................ 144
Outer hydraulic circuit controls .................................................................................................................. 145
Locking control levers ................................................................................................................................ 145
Different functions of outer hydraulic circuit control levers ........................................................................ 146
Hitches ........................................................................................................................................................... 149
Rear three-point hitch ................................................................................................................................ 149
Safety principles of working with the three-point hitch .............................................................................. 150
Height adjustment of the lifting draw-bars ................................................................................................. 151
Fixed and free position of the lower hydraulic draw-bars .......................................................................... 151
Limiting draw-bars ..................................................................................................................................... 151
Upper pull rod ............................................................................................................................................ 152
Selection of holes in the bracket ............................................................................................................... 152
*Lower draw bar with slipping out end pieces ........................................................................................... 153
*Lower draw bar with CBM hooks ............................................................................................................. 153
Securing lower draw bars with CBM hooks ............................................................................................... 153
*Front three-point hitch .............................................................................................................................. 154
Controlling front three-point hitch .............................................................................................................. 154
Adjusting the lowering rate of the front three-point hitch ........................................................................... 154
Hydraulic lock of the front three-point hitch ............................................................................................... 155
Working and transport position of the front three-point hitch .................................................................... 155
Driving with agricultural machines attached to the front three-point hitch ................................................. 155
Wheel tread change ...................................................................................................................................... 157
Change of front wheels track with front drive axle..................................................................................... 157
Gauges of the front wheels of the front drive axle of the tractors equipped with screwed footer discs .... 157
Possible adjustable tracks of the front wheels of the front driving axle of the tractors .............................. 157
Front wheels track of front drive axle in tractors equipped with non-removable discs .............................. 158
Front wheels toe-in .................................................................................................................................... 159
Adjustment of toe-in of the wheels of the front driving axle ....................................................................... 159
Setting wheel stops with front drive axle ................................................................................................... 160
Front drive axle fenders ............................................................................................................................. 160
Rear wheels wheel track ........................................................................................................................... 161
Gauges of the tractor rear wheels equipped with screwed footer discs .................................................... 161
CONTENTS
7
Rear wheel track change ........................................................................................................................... 161
The gauges of the tractor rear wheels equipped with solid discs .............................................................. 162
Additional weights ........................................................................................................................................ 163
Weights in front of the bonnet mask .......................................................................................................... 163
Weights of the front three-point hitch ........................................................................................................ 163
Weights of rear wheels .............................................................................................................................. 163
Valve for filling tyre tubes with liquid ......................................................................................................... 164
Chocking of front wheels ........................................................................................................................... 164
Procedure of filling the tyres with liquid ..................................................................................................... 165
Procedure of draining liquid from the tyres ................................................................................................ 165
Antifreeze solution for tyre filling ............................................................................................................... 166
Electric installation ....................................................................................................................................... 167
Basic service information ........................................................................................................................... 167
Accumulator battery ................................................................................................................................... 167
Battery disconnector .................................................................................................................................. 168
Accumulator battery maintenance ............................................................................................................. 169
Alternator ................................................................................................................................................... 169
Alternator maintenance ............................................................................................................................. 170
Electric installation overload ..................................................................................................................... 170
Fuse panels ............................................................................................................................................... 171
Checking the adjustment of the front grill headlights ................................................................................ 175
Adjusting the front grill headlights ............................................................................................................. 175
List of lamps .............................................................................................................................................. 176
Tractor maintenance .................................................................................................................................... 177
Service inspections .................................................................................................................................... 177
Steps performed daily before the start of work .......................................................................................... 177
Steps performed every 50 hours of work .................................................................................................. 177
Steps performed every 100 hours of work ................................................................................................ 177
Steps performed every 500 hours of work ................................................................................................ 177
Steps performed outside the interval of 500 hours of work ....................................................................... 178
Monthly performed actions ........................................................................................................................ 178
Filling and filter replacement...................................................................................................................... 179
Fuels, coolants and lubricants used - amounts ......................................................................................... 180
ZETOR service fillings ............................................................................................................................... 180
Motor oils ................................................................................................................................................... 180
Oil in the gearbox and final drivehousing .................................................................................................. 180
Oil in the rear axle gantries ........................................................................................................................ 180
Oil for the front driving axle ........................................................................................................................ 180
Oil for the hydrostatic steering of the tractors ............................................................................................ 180
Specification of oils for Zetor engines equipped by diesel particle filter .................................................... 180
Specification of the oil for the gearbox housing and the final drive housing ............................................. 180
Specification of the oil for the portals ........................................................................................................ 181
Specification of oil for the front driving axle ............................................................................................... 181
Specification of oil for the tractor hydrostatic control system .................................................................... 181
Other recommended service fillings tested on Zetor tractors .................................................................... 181
Oils for Zetor engines which are equipped with diesel particle filter ......................................................... 181
Oil in the gearbox and final drivehousing .................................................................................................. 181
Oil in the rear axle gantries ........................................................................................................................ 182
Oil for the front driving axle ........................................................................................................................ 182
Oil for the hydrostatic steering of the tractors ............................................................................................ 183
Front PTO oil ............................................................................................................................................. 183
Plastic lubricant for the tractor ................................................................................................................... 183
A/C coolant ................................................................................................................................................ 184
Liquid for the cooling system of the tractors .............................................................................................. 184
Fuel for Zetor engines which are equipped with diesel paricle filter .......................................................... 184
Tractor greasing plan ................................................................................................................................. 185
Safety instructions for lubrication of the tractor ......................................................................................... 185
Solid front drive axle .................................................................................................................................. 185
Hitch for a single-axle semi-trailer ............................................................................................................. 185
Front three-point hitch ............................................................................................................................... 185
Three-point hitch ........................................................................................................................................ 186
Hitch mouth for a trailer ............................................................................................................................. 186
Upper linkage bracket ................................................................................................................................ 186
CONTENTS
8
Technical maintenance of the tractors after a general overhaul of the main groups ............................... 186
Maintenance instructions ............................................................................................................................ 187
Front bonnet opening ................................................................................................................................ 187
Checking oil levels in engine ..................................................................................................................... 187
Draining oil from engine ............................................................................................................................. 187
Replacing full-continuous motor oil filter .................................................................................................... 188
Pouring oil to engine .................................................................................................................................. 188
Fuel filter element replacement ................................................................................................................. 189
Fuel system venting ................................................................................................................................... 189
Maintenance instruction of dry air filter ...................................................................................................... 190
Air cleaner disassembly ............................................................................................................................. 190
Main air filter element regeneration ........................................................................................................... 190
Replacing dry filter locking element ........................................................................................................... 190
Back assembly of air filter elements .......................................................................................................... 191
Checking amount of oil in hydrostatic steering tank .................................................................................. 192
Replacing oil and hydrostatic steering filter element ................................................................................. 192
Venting hydraulic circuit of hydrostatic steering ........................................................................................ 193
Replacing the hoses of hydrostatic steering .............................................................................................. 194
Replacing coolant ..................................................................................................................................... 194
Check and replacement of oil in gearbox, axle drive and rear axle portals .............................................. 195
Drainage and inspection holes .................................................................................................................. 195
Oil replacement in gear system ................................................................................................................. 196
Changing suction filter ............................................................................................................................... 196
Replacement of the transmission oil cleaner element with hydraulic pump suction filter ........................ 197
Replacement of oil filter element of pushing filter of the brake system ..................................................... 197
Gearbox distributor - replacement of oil cleaner cartridge ........................................................................ 197
Front PTO ................................................................................................................................................. 198
Filling, controlling and draining hole of oil of front drive axle ..................................................................... 198
Filling, controlling and draining hole of oil of front wheels reducers .......................................................... 198
Cleaning the heating filters ........................................................................................................................ 199
Air filter with active carbon ........................................................................................................................ 200
Carbon filter installation instructions .......................................................................................................... 200
Air-conditioning maintenance ................................................................................................................... 201
Draining condensate from the air reservoir .............................................................................................. 201
Checking the air systems for leaks ........................................................................................................... 201
Working pressure of air brakes ................................................................................................................ 202
Maintenance and treatment of tyres ......................................................................................................... 202
Tractor shutdown and recommended points for tractor lifting ................................................................... 203
Diesel particle filter maintenance ............................................................................................................. 203
Adjustment .................................................................................................................................................... 205
Cogged belt tension ................................................................................................................................... 205
Bleeding of tractor brake system ............................................................................................................... 205
Check and adjustment of service and parking brakes .............................................................................. 205
Service brake adjustment .......................................................................................................................... 206
Parking brake adjustment .......................................................................................................................... 206
Adjustment of hitch for single-axle trailers ................................................................................................. 207
Adjustment of bowden cable ..................................................................................................................... 207
Main technical parameters .......................................................................................................................... 209
Main tractor's parameters (mm) ................................................................................................................ 209
Technical data of engines .......................................................................................................................... 210
Permitted maximum load of front axle (kg) ................................................................................................ 211
Permitted maximum load of rear axle (kg) ................................................................................................ 211
Permitted maximum weight of set 'tractor + mounted machine' (kg) ........................................................ 211
Manoeuvrability condition .......................................................................................................................... 211
Front tires steerability ................................................................................................................................ 212
Change of the load-bearing capacity of the front tyres (%) ....................................................................... 212
Bearing capacity of rear tires ..................................................................................................................... 213
Change of the load capacity of the rear tyres (%) ..................................................................................... 213
Permitted combinations of wheels for tractors .......................................................................................... 214
Performance on rear PTO shaft ................................................................................................................ 215
Lifting force of the three-point hitch ........................................................................................................... 215
Tensile force .............................................................................................................................................. 215
Forward travelling speed of the tractor - 40 km/h ...................................................................................... 216
CONTENTS
9
Backward travelling speed of the tractor - 40 km/h ................................................................................... 217
Rear independent PTO shaft rotation ........................................................................................................ 218
Speed of the Zuidberg front PTO .............................................................................................................. 218
Clearance-circle and turning circle diameter ............................................................................................. 218
Calculation of tractor load limit .................................................................................................................. 219
Index ............................................................................................................................................................... 223
CONTENTS
10
PCL18N001
1. Tractor data plate
2. Cab serial number
3. Engine serial number
4. Tractor serial number
When ordering spare parts and within all written and oral communication always specify the data of
your tractor that should be written in the frames below.
Tractor type
Tractor serial number
Engine serial number
LOCATION OF SERIAL NUMBERS
11
The 'right', 'left', 'front' and 'back' indications refer to
the driving direction of the tractor.
PCL18N002
LOCATION OF SERIAL NUMBERS
12
Pay increased attention to the parts in the instructions for use and maintenance indicated with this
symbol.
The symbol can be found next to all important warnings related to the operational safety. Follow these
warnings and be particularly careful in these situations! Inform your colleagues and other users about these
warnings
.
The chapters indicated with this symbol should be carefully studied prior to operation, maintenance
and tractor adjustment.
One of these symbols can be found next to all important warnings related to the
operation, adjustment and repairs of the starter. Follow these warnings and be particularly careful in these
situations!
This symbol is used to indicate the parts of the instructions for use related to the environmental
protection. Or the parts describing handling of hazardous wastes.
This symbol is used to indicate accessories for the tractor mounted in the production site on the
customer's request.
This symbol is used to indicate the parts of the instructions for use related only to the models
equipped with the diesel particulate filter DPF.
This symbol is used to indicate hot surfaces. Increased care should be taken when working in
their vicinity; risk of injury.
Accessories which are not mounted as a standard or * on the customer's request in the
p
roduction site
(
from the manufacturer
)
cannot be subject to a complaint!
This symbol identifies escape routes.
SAFETY INSTRUCTIONS FOR USERS
13
Used pictograms
Engine oil pressure Differential lock
Engine failure Slow operation
Engine coolant temperature Fast operation
Engine air filter clogged Hydraulic oil filter
Engine emissions system, failure or
malfunction
Force regulation
Engine emissions system temperature,
regeneration underway
Position regulation
DPF filter clogged Upper working position
Diesel particulate filter, regeneration,
disable (inhibit)
Lower working position
Transmission failure Fast rock lower
Transmission oil filter Rock damping
Brakes failure Rockshaft, raise
Parking brake Rockshaft, lower
Brake system pressure Power take-off (PTO), rated rotational
speed
Trailer brakes failure Automatic switching off of rear PTO switch
Function of trailer parking brake is
temporary suppressed
Rear PTO active
Steering system failure Front PTO active
Front axle drive PTO (Power take-off)
SAFETY INSTRUCTIONS FOR USERS
14
Read operator's manual Rear work light
Service indicator Work light
Information alert Bonnet, front working lights
Operator alert Tractor, auxiliary headlights
Engine, urgent stop Beacon
Engine glow plugs Interior compartment illumination
Battery charging condition Rear fog lights
Fuel Windscreen wiper, intermittent
Hourmeter Windscreen washer and wiper
Total distance covered Rear window wiper
Distance covered by the tractor since the
last reset of the value
Rear window, heating
Area worked Exterior rear view mirror, heating
Left direction lamp Blower
Right direction lamp Air conditioning
Turn signal, first trailer Recirculating air flow
Turn signal, second trailer Lighter
Hazard warning Horn
Master lighting switch Timer
High beam
SAFETY INSTRUCTIONS FOR USERS
15
General safety regulations
zThe tractor may only be operated by a trained person that has a valid driving licence and has been
thoroughly acquainted with the operation and safety rules.
zBesides the safety instructions mentioned in the Operator´s Manual you are obliged to respect
generally valid safety and traffic rules of the country where the tractor is used.
Proper clothing
zDo not wear loose clothing and free flying long hair.
zDuring all work use suitable (prescribed) means of personal protection (working boots, gloves,
goggles, etc.)
Starting the engine
zThe engine cannot be started by driving the tractor downhill.
zThe engine cannot be started by towing the tractor with another tractor.
zOnly start the engine from the driver's seat with the shift lever and reversing lever in the neutral
position, PTO switched off and the clutch pedal depressed.
Life hazard when starting by means of short-circuiting the starter terminals!
zThe key in the switch box must be in the 'I' position.
zWhen heating the engine with the * electric heater first plug the power supply cord to the heater and
only then to the electric mains. After the end of heating first disconnect the heater from the electric
mains.
Caution! Electric shock hazard!
Seat occupant switch Seat adjustment, longitudinal (fore and aft)
Seat adjustment, seatback recline Bottom seat cushion-Longitudinal
adjustment controller
Seat turning controller Seat tilt controller
SAFETY INSTRUCTIONS FOR USERS
16
Driving operatio
n
zHoses of the hydrostatic steering, brakes and fuel system must be checked and replaced if any signs
of damage are found. These are some examples of hose damage signs: - cracks on the hose surface,
releasing of pre-tensioning of hose connection (which can be verified by easy removal of the hose
from the connection) and mechanical damage of the hose. Hoses with indicated service life must be
replaced immediately after the expiration of the service period.
zDuring driving on roads with trailers and tools the brake pedals must be connected with a latch.
zThe brakes and steering must be in the perfect condition all the time.
zDriving downhill without an engaged gear is forbidden.
zSwitching the reversing lever at a speed over 10 km/h is forbidden.
zPay special attention when driving on a slope and muddy, sandy, icy or uneven ground.
zObserve the maximum specified inclination angle, i.e. 12°.
zRespect the total permissible weight of the tractor and trailer specified on the data plate of the tractor
or on the rear wheel mud-guard.
zDo not use the differential lock when driving into a bend.
zIt is forbidden to get into and out of a moving tractor.
zWhen driving the tractor with agricultural machines attached to the front three-point hitch, reduce the
driving speed to 15 km/h.
zWhen driving with machines attached to the rear hitches the load of the steered axle must not drop
below 20% of the current weight of the set. With the driving speed reduced to 20 km/h the load of the
steered axle may drop to 19% of the current weight of the set (set below 4.5 t) or to 18% of the current
weight of the set (set exceeding (4.5 t).
zDuring aggregations of the tractor with machines pay attention to possible worsening of stability of the
aggregated unit which may be influenced by the connected machine.
zDuring aggregation of Zetor tractors with machines and implements with high tensile resistance when
the engine speed drops and the engine tends to stall, the 1R, 2R reduced gears must not be used for
the work with these machines (risk of shaft twist-off).
SAFETY INSTRUCTIONS FOR USERS
17
Risk of the tractor overturnin
g
The risk of the tractor overturning is increased especially when the following is used:
za narrow wheel gauge
zinappropriate tractor travelling speed
ztravel on the slope along a contour line or turning on the slope
zdriving through ditches, depressions, near edges of ditches, chuckholes, steep slopes or when driving
on edges of water courses and water areas
zdriving up the steep slope, risk of overturning the tractor back
zdriving with the trailer, semi-trailer or machine with the three-point hitch connection that lifts the centre
of gravity of the tractor or combination of vehicles
ztilting of trailers and semi-trailers
Not all the cases that can cause overturning of the tractor are listed. Pay attention to driving of
the tractor and be prepared to resolve situations which can threaten stability of the machine.
Transportation of persons, operation
zThe number of persons transported by the tractor must not exceed the number specified in the
technical certificate of the tractor.
zPersons that are not authorized to work with the attached implement must not stand between the
tractor and the hitched machine (implement).
zBefore putting the tractor in motion make sure there is no person or obstacle in the driving direction.
Recovery, pushing
To recover a tractor that has sunk in mud use a tow bar or rope attached to the front hook
Never use chains! Rupture of the chain represents a danger of death!
zDuring recovery it is dangerous to stand near the towing rope.
zIt is prohibited to use the tractor axles (individual wheels) as a winch for releasing a sunken tractor.
zThe front hook should be only use to recover the entire tractor, i.e. without any trailer or another
attached implement.
zNever recover the tractor with reduced gears engaged.
zWhen pushing other vehicles (trailers, implements, etc.) with the tractor never insert free wooden
blocks or bars between the tractor and the pushed vehicle.
zIn case of use of the tractor for wrecking or towing purposes, use only the rear hitch.
zWhen towing the tractor, the reduction gear shift lever must be in the neutral position.
SAFETY INSTRUCTIONS FOR USERS
18
Leaving the tracto
r
zPark the tractor only on an even land and where not possible, support with a shim assy.
zDo not park the tractor with an attached implement in the lifted position.
zUsually use the left-hand side tractor door when leaving the tractor. Look round whether any vehicle is
coming, that could jeopardize your safety when leaving the tractor.
zUse steps and handles when leaving the tractor. When leaving the tractor by the right-hand side door
pay attention being in space of shifting lever and hand throttle control.
zBrake the tractor with parking brake before leaving tractor with running engine.
zWhen leaving the tractor with tools connected in the front or rear three-point hitch, the three-point
hitch with these tools must be lowered to the lower position.
The tractor must not be leaved with the tools in the upper position in three-point hitches.
zBefore leaving the tractor, do not forget to secure the tractor by manual brake. Engaging a gear does
not secure the tractor against rozjetím (clutch is disengaged), remove the key from the switchbox and
lock the cabin.
With stopped engine only
zAll work connected with refuelling, cleaning, lubricating and adjusting the tractor or attached
implements may only be performed with the engine and moving parts of the tractor stopped except
functional checks of the brakes, hydraulic system and charging.
zBefore removing the side plates of the hood it is always necessary to stop the engine. The tractor
engine can only run in a closed building or room if sufficient ventilation is ensured. Exhaust gases are
harmful for health.
Fire prevention principles
zRefuel the tractor best after the end of work and with the engine stopped.
zDo not refill fuel up to the top of the fuel tank in summer. Wipe spilt fuel immediately.
zDo not refuel the tractor near open flame and do not smoke.
zDo not smoke and do not use open flame when inspecting the battery electrolyte level.
zMake sure that fire safety instructions are strictly observed in environments with an increased danger
of fire (hay-lofts, straw-stacks, etc.).
zThe tractors are not equipped with a fire extinguisher from the production plant.
SAFETY INSTRUCTIONS FOR USERS
19
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