Barco Blend plate motorization Installation guide

Barco
Brand
Barco
Model
Blend plate motorization
Category
Projectors
Type
Installation guide
Blend Plate Motorization
Installation manual
R98982425
R98982426
R59770693/03
23/10/2012
Barco nv Control Rooms & Simulation Division
Noordlaan 5, B-8520 Kuurne
Phone: +32 56.36.82.11
Fax: +32 56.36.84.86
Support: www.barco.com/esupport
Visit us at the web: www.barco.com
Printed in Belgium
Changes
Barco provides this manual ’as is’ without warranty of any kind, either expressed or implied, including but not limited to the implied war -
ranties or m erchantability and fitness for a particular purpose. Barco may make improvements and/or changes to the product(s) and/or the
program(s) described in this publication at any time without notice.
This pub lication could contain technical inaccuracies or typographical errors. Changes are periodically made to the information in this
publication; these c hanges are incorporated in new editions of this publication.
The latest edition of Barco manuals can be dow nloaded from the Barco web site w
ww.bar co.com or from the secured Barco web site
h
ttps://my.barco.com.
Copyright ©
All rights reserved. No part of this doc umen t m ay be copied, reproduced or translated. It shall not otherwise be r ecorded, transmitted or
stored in a retrieval system without the prior written consent of Barco.
Disposal Information
Waste Electrical and Electronic Equipm ent
This symbol on the product indicates that, under the European Directive 2002/96/EC governing waste from electrical and electronic
equipment, this product must not be disposed of with other municipal waste. Please dispose of your waste equipm ent by handing it over to
a designated collection point for the recycling of w aste electrical and electronic equipment. To prevent possible harm to the environment
or hum an hea lth from u ncontrolled waste disposal, please separate t hese items from other types of waste and recycle them responsibly
to prom ote the sustainable reuse of material resources.
For more information about recycling of this product, please con tact your local city office or your municipal was te disposal service. For
details, please visit the Barco website at: h
ttp://www.barco.
com/en/AboutBarco/weee
Guaran tee and Compensation
Barco provides a guarantee relating to perfect man ufacturing as part of the legally stipulated terms of guarantee. O n receipt, the pu rchaser
must immediately inspect all delivered goods for damage inc urred during transport, as well as for material and manufacturing faults Barco
must be informed immediately in writing of any complaints.
The period of guarantee begins on the date of transfer of risks, in the case of special systems and software on the date of commissioning,
at latest 30 days after the transfer of risks. In the event of justified notice of complaint, Barco can repair the fault or p rovide a replacement
at its own discretion w ithin an appropriate period. If this m easure proves to be impossible or uns uccessful, the purchaser ca n demand a
reduction in the purchase price or cancellation of the contract. All o ther claims, in particular those relating to compensation for direct or
indirect damage, and also damage attributed to the operation of s oftware as well as to other services provided by Barco, being a component
of the system or independent service, will be deemed invalid provided the dam age is n ot pro ven to be attributed to the absence of properties
guaranteed in writing o r due to the intent or gross negligence or part of Barco.
If the purchase r or a third party carries out modifications or repairs on go ods delivered by B arco, or if the goods are ha ndled incorrectly,
in particular if the systems are com missioned operated incorrectly or if, after the transfer of risks, the goods are subject to influences not
agreed upon in the contract, all guarantee claims of the purchaser will be rendered invalid. N ot included in the guarantee coverage are
system failures which are attributed to programs or special electronic circuitry provided by the purchaser, e.g. interfaces. Nor mal wear as
well as norm al maintenance a re not subject to the guarantee p rovided by Barco either.
The environmental conditions as well as the servicing and maintenance regulations s pecified in the this manual must be com plied with by
the customer.
Federal Communic ations Commissio
n (FCC Statement)
This equipment h as been tested and found to comply with the limits for a class A digital device, pursuant to Part 15 of the FCC rules.
These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial
environment. This equipment generates, uses, and can radiate radio frequency energy and , if not installed and used in a ccordance with
the instruction m anual, may cause harmful interference to radio com munications. O peration of this equipment in a residential area may
cause harmful interference, in which case the user will be responsible for correcting any interference at his own expense
Turkey RoHS compliance
Türkiye Cumhuriyeti: EEE Y önetme liğine Uygundur.
[Republic of Turkey: In conformity with the EEE Regulation]
中国大陆 R o HS – Chinese Mainland RoHS
根据中国大陆《电子信息产品污染控制管理办法》（也称为中国大陆RoHS ）， 以下部分列出了Barco产品中可能包含的有毒和/或有害物质
的名称和含量。中国大陆RoHS指令包含在中国信息产业部MCV 标准：“电子信息产品中有毒物质的限量要求”中。
According to the “China Administration on Control of P ollution Caused by Electronic Information Pr oducts” (Also called RoHS of Chinese
Mainland), the table below lists the nam es and c ontents of toxic and/or hazardous substances th at Barco’s product may contain. The RoHS
of Chinese Mainland is included in the M CV standard o f t he M inistry of Information Industry of China, in the section “Limit Requirements
of toxic substances in Electronic Information Products”.
零件项目(名称)
Component Name
有毒有害物质或元素
Hazardous S ubstances or Eleme nts
铅
(Pb)
汞
(Hg)
镉
(Cd )
六价 铬
(Cr6 + )
多溴联苯
(PBB)
多溴二苯醚
(PBDE)
印制电路配件
Printed Circuit
Assemblies
x
0
x
000
外接电(线)缆
External Cables
x
0
x
000
底架
Chassis
x
0
x
000
电源供应器
Power Supply U nit
x
0
x
000
文件说明书
Paper Manuals
000000
光盘说明书
CD Manual
000000
装置配件
Installation kit
000000
O: 表示该有毒有害物质在该部件所有均质材料中的含量均在 SJ /T 11363-2006 标准规定的限量要求以下.
O: Indicates that this toxic or hazardous substance contained in all of the homogeneous materials for this part is below the limit
requirement in SJ/T11363-2006.
X: 表示该有毒有害物质至少在该部件的某一均质材料中的含量超出 SJ/T 11363-2006 标准规定的限量要求.
X: Indicates that this toxic or hazar dous substance contained in at least one of the hom ogeneous materials used for this part is
above the limit requirement in SJ /T11363 2006.
在中国大陆销售的相应电子信息产品（EIP）都必须遵照中国大陆《电子信息产品污染控制标识要求》标
准贴上环保使用期限（EFUP）标签。
Barco产品所采用的EFUP标签（请参阅实例，徽标内部的编号使用于制定产品）基于中国大陆的《电子信息产品环保使用期限通则》标准。
All Elec tronic Information Prod ucts (EIP) that are sold w ithin Chinese Mainland must com ply with the “Electronic Information Produ cts
Pollution Control Lab eling S tandard” of Chinese Mainland, marked with the Environmental Friendly Use Period (EFUP) logo. The number
inside the EFUP logo that B arco uses (please refer to the photo) is based on the “Standard of Electronic Information Products Environ-
mental Friendly Use Period” of Chinese Mainland.
Image -1
Table of contents
TABLE OF CON TENTS
1. Safety................................................................................................................. 3
1.1 Installation instructions ............................................................................................................... 3
1.2 Operational instructions .............................................................................................................. 3
1.3 Safety warnings....................................................................................................................... 3
2. Blend Plate Motorization kit ...................................................................................... 5
2.1 Blend Plate Motorization description................................................................................................. 5
2.2 Blend Plate Motorization kit content ................................................................................................. 5
3. Installation of the Blend Plate Motorization ................................................................... 7
3.1 Unpacking the kit . . . .................................................................................................................. 7
3.2 Installing the Blend Plate Motorization............................................................................................... 8
3.3 Connecting the Blend Plate Motorization .. . ........................................................................................12
3.4 Aligning the Blend Plate Motorization...............................................................................................14
3.5 Installing a blend plate / 3D filter....................................................................................................15
4. Blend Plate Motorization control ...............................................................................17
4.1 Control of the Blend Plate Motorization using XDS RACU.........................................................................17
4.1.1 Assignment of Blend Plate M otorization .. ...................................................................................17
4.1.2 Control of Blend Plate Motorization through a Golden Alignment...........................................................18
4.1.3 Manually controlling Blend Plate Motorization through X D S RACU .. ......................................................18
4.2 Control of the Blend Plate M otorization without XDS RACU. . . ....................................................................18
4.2.1 Installing FTDI driver and exe cutable ........................................................................................19
4.2.2 Getting a list of all Blend Plate Motorizations................................................................................19
4.2.3 Moving the filter of one Blend Plate Motorization............................................................................20
4.2.4 Using the Blend Plate Debug batch file ......................................................................................20
A. Dimensions ..........................................................................................................21
A.1 Dimensions of the Blend P late Motorization (landscape mode) ...................................................................21
A.2 Dimensions of the Blend P late Motorization (portrait mode) . . . ....................................................................21
B. CE declaration.......................................................................................................23
B.1 CE declaration....................................................................................................................... 23
Index......................................................................................................................25
R59770693 BLEND PLATE MOTORIZATION 23/10/2012 1
Table of contents
2 R59770693 BLEND PLATE MOTORIZATION 23/10/2012
1. Safety
1. SAFETY
CAUTION: The installation may only be done by Barco qualified technicians.
About this chapter
This chapter includes warnings and guidelines to safely install and opera te the Blend Plate Motorization. Carefully read it and k eep
it for future r eference.
Overview
• Installation instructions
• Operational instructions
• Safety warnings
1.1 Installation instructions
Installation Instructions
• Before operating this equipment please read this manual thoroughly, and retain it for future reference.
• Installation and prelim inary adjustments can be performed after reading the documentation manuals in detail.
• All warnings on the device a n d in the documentation manuals should be adher
ed to.
• All instructions for oper ating and use of this equipment must be followed precisely.
1.2 Operational instructions
Operational instructions
• All warnings on the device and in the documentation manuals should be adhered to.
• Before operating this equipment please read this manual thoroughly, and retain it for future reference.
• All instructions for oper ating and use of this equipment must be followed precisely.
1.3 Safety warnings
Warnings
• To prevent fire or electrical shock hazard, do not expose this equipment to rain or moisture!
• Keep your han ds and fingers away from all mo ving parts.
• Unplugging the USB connection c an result in the frame moving to its original position.
• Do not wear loose clothing or jewelry. Keep long hair, clothing, scarves, rings, bracelets, gloves and such away from moving
parts, since they can be caught in moving pa rts.
• No people are allowed to c ome near the unit w hen it is in operation
• Do not operate the unit w hen other peo ple can come near to the unit.
• Keep children, outsiders, and other untrained persons away from the u nit and its moving parts.
• Ensure that there is no loose cabling from the unit that can get caught by the moving parts.
• In c ase of blockage of the frame, it will move to its previous position after some s econds.
R59770693 BLEND PLATE MOTORIZATION 23/10/2012
3
1. Safety
Image 1-1
Warning label: moving parts
4 R59770693 BLEND PLATE MOTORIZATION 23/10/2012
2. Blend Plate Motorization kit
2. BLEND PLATE MOTORIZATION KIT
About this chapter
This chapter describes the concept of the Blend P late Motorization and pr ovides details about the kit content.
Overview
• Blend Plate Mo torization description
• Blend Plate M otorization kit conten t
2.1 Blend Plate Motorization description
Description
Blend Plate Motorization allows for a blend plate or compatible filter to be moved in or moved ou t of the optical path between projector
and screen.
The Blend Plate Motorization cons ists of a motorized me chanical frame to which a standard Barco blend plate or 3D filter can be
fixed.
The Blend Plate Motorization k its com e in two different versions: Landscape mo de (R989 82425) and Portrait mode (R98982426).
The landscape mo de version is compatible with the standard OS EM frame (R9898242 1) for static installation.
Depending on the Blend P late Motorization version, yo ur Blend Plate Mo
torization might look slightly different
from som e of the graphics used in this man ual. This however, does not have any effect on the functionality.
The d ifferences b etween both Blend Plate M otorization versions (landscape mode and portrait mo de) are illus-
trated throug h grap hics and/or con tent. If no version is specified in a procedure, it applies to both versions.
If a procedure applies to one version only, it is explicitly stated.
2.2 Blend Plate Motorization kit content
Kit content (landscape mode)
• Blend Plate Motorization frame, see image 2-1.
• External power supply 12V, article number B563053
• C13 – CEE 7/7 VII power cord 2.5m
• C13 – NEMA 5–15 pow er cord 2.5m
• C13 – P RC/3 power cord 2.5m
• Installation manual R597 70693
R59770693 BLEND PLATE MOTORIZATION 23/10/2012
5
2. Blend Plate Motorization kit
Image 2-1
Blend Plate Motorization (landscape mode)
Kit content (portrait mode)
• Blend Plate Motorization frame, see image 2-2.
• External power supply 12V, article number B563053
• C13 – CEE 7/7 VII power cord 2.5m
• C13 – NEMA 5–15 pow er cord 2.5m
• C13 – P RC/3 power cord 2.5m
• Installation manual R597 70693
Image 2-2
Blend Plate Motorization (portrait m ode)
6 R59770693 BLEND PLATE MOTORIZATION 23/10/2012
3. Installation of the Blend Plate Motorization
3. INSTALLATION OF THE BLEND PLATE
MOTORIZATION
About this chapter
After unpacking the kit, the B lend Plate Motorization must be mechanically fixed and electrically con nected. Then, the correct filter
must be installed in the frame and finally this filter mus t be me chanically aligned. Each of these procedures is described in detail in
this chapter.
Overview
• Unpacking the kit
• Installing the Blend Plate Motorization
• Connecting the Blend Plate Motorization
• Aligning the Blend Plate Motorization
• Installing a blend plate / 3D filter
3.1 Unpacking the kit
WARNING: To avoid injuries, be extremely careful when using a knife to cut t he tape!
CAUTION: W hile using a knife to cut the tape, make sure to only cut the tape, not the underlaying cardboard.
Unpacking the kit
1. Open the outer bo x (label A).
D EA B C
C
C
C
Image 3-1
Unpacking the Blend Plate Motorization
A Outer box
B Inner box
C Foam corner parts
D Blend Plate Motorization
E Accessories b ox
2. Lift out the inner box (label B) and remov e the foam corner par ts (label C).
3. Open the inner box (label B) and take out the Blend Plate Motorization (label D) and the Installation manual.
4. Remove the power cords and the external power supply from the accessories box (label E).
R59770693 BLEND PLATE MOTORIZATION 23/10/2012
7
3. Installation of the Blend Plate Motorization
3.2 Insta lling the Blend Plate Motorization
Introduction
The way to install the Blend Plate Motorization kit mainly depends on the dis play system. For this reason, three procedures are
listed below:
• Installation on a standard OSE M (R98982421)frame;
• Installation if no standard OSEM frame is available;
• Additional fixa tion in case of motion based application.
Installation on a standard OSEM frame
The procedure b elow applies to the Blen d P late Motorization Land scape version only.
1. Remove the blend frame (label A) from the standard O SEM frame (label C).
B
A
C
Image 3-2
OSEM frame with blend frame
A Blend frame
B Position of the blend plate or compatible filter
COSEMframe
A
C
Image 3-3
Blend frame removal
A Blend frame
COSEMframe
2. Fix the Blend Plate Motorization (label D) to the standard OSEM frame (label C) using the same washers and nuts (M4).
Tip: For dimensions, see the Appendix.
8
R59770693 BLEND PLATE MOTORIZATION 23/10/2012
3. Installation of the Blend Plate Motorization
D
C
Image 3-4
Fixing the Blend Plate Motorization to the OSEM frame
COSEMframe
D Blend Plate Motorization
Image 3-5
Fixation holes on the Blend P late Motorization
R59770693 BLEND PLATE MOTORIZATION 23/10/2012 9
3. Installation of the Blend Plate Motorization
B
D
C
Image 3-6
Motorized O SEM installed
B Position of the blend plate or compatible filter
COSEMframe
D Blend Plate Motorization
It is also po ssible to fix the Blend Plate Motorization in the opposite direction (a roll of 180°) in case of a
blocking object.
B
D
C
Image 3-7
Motorized OSEM ins talle d
B Position of the blend plate or compatibl e filter
COSEMframe
D Blend Plate Motorization
10 R59770693 BLEND PLATE MOTORIZATION 23/10/2012
3. Installation of the Blend Plate Motorization
Installation if no standard OSEM frame is av ailable
It is required that the blend plate position in front of the p rojection lens is adjustable in six degrees of freedom (x, y, z, he ad, p itch,
roll) to align it to the projected light beam. Therefore the mechanical structure of the projector support must be extended with profiles
(called “supports” in the procedure below) that are fully adjustable. If the B lend Plate Motorization is used with 3D filter ins tead of
blend p late, there is only this restriction: it s hould be po sitioned perpendicular to the light b eam.
1. Extend the existing me chanical s tructure with adjustable supports having four holes.
2. Fix the Blend P late Motorization kit to the adjustable supports using suitable bolts (M4), washers and n uts.
Image 3-8
Fixation holes on the Blend Plate M otorization (landscape mode)
Image 3-9
Fixation holes on the Blend Plate Motorization (portrait mode)
Additional fixation in c ase of motion based applications
This additional fixation (2 points) ha s to be done next to the s tandard fixation (four points — see above). It is required to have profiles
that are adjustable in six degrees of freedom (x, y, z, head, p itch and roll) again.
1. Extend the existing m echanical structure with adjustable s upports having two holes.
2. Fix the Blend P late Motorization to the adjustable supports u sing two suitable bolts (M4), wash ers and nuts.
Tip: For dimensions, see the Appendix.
R59770693 BLEND PLATE MOTORIZATION 23/10/2012
11
3. Installation of the Blend Plate Motorization
Image 3-10
Fixation: additional fixation holes (landscape m ode)
Image 3-11
Fixation: additional fixation holes (portrait mode)
Note: This setup has been successfully passed a 3G peak 5–30Hz sine test and a 0.5Grms ( 5–1000Hz) random vibration t est
in both X /Y/Z axes.
3.3 Connecting the Blend Plate Motorization
The USB interfaces of the Blend Plate Motorization are bus pow ered ; com mu nication is therefore possib le as
soon as the USB connection is made, even if the DC power plugs are not connected. In the latter case it is
clear that the mo tors cannot b e actuated.
CAUTION: In the case where the Blend Plate Motorizations are co ntrolled by a customer made executable,
the US B con nection to the controlling compu ter may only be established after the FTDI driver is installed on
that comp uter. Also see "Control of the Blend P late Motorization without XDS RACU", page 18.
Connecting the Blend P late Motorization
1. Connect the pow er cord ( power plug — label B) and the US B cord (USB type B plug — label C) to t he Blend Plate Motorization.
B C
A
Image 3-12
Connectors: Blend Plate M otorization (landscape mode)
A Fixation point for cable tie
B: Power plug
CUSBtypeBplug
12 R59770693 BLEND PLATE MOTORIZATION 23/10/2012
3. Installation of the Blend Plate Motorization
A
B
C
Image 3-13
Connectors: Blend Plate Motorization (portrait mode)
A Fixation point for cable tie
B: Power plug
CUSBtypeBplug
2. Use a cable tie to fix both cords to the provided fixation point (label A on image 3-1 2 and image 3-13) in the way as visualized
on image 3-14 and image 3-15.
- This pr events the cords from accidently being unplugged;
- This prevents u nintentional disconnection in case of motion bas ed platforms;
- It still allows to quickly unp lug t he po wer cord incase of em ergency.
Image 3-14
Fixing the cords
Image 3-15
Fixing the cords
3. Connect the USB cord (USB t ype A plug):
R59770693 BLEND PLATE MOTORIZATION 23/10/2012
13
3. Installation of the Blend Plate Motorization
- to t he USB slot on the MCU ( if X DS RACU is available)
- or, to the USB slot on the computer that runs the customer-programmed con trol software.
Note: It is allowed to use a U S B hub to connect m ultiple Blend Plate Motorizations at the same time.
4. Connect the power cord (C13 plug) to the external power supply.
5. Connect the external power supply to the mains socket.
Caution: The mains socket must be installed near the Blend Plate Motorization and must be easily acc essible.
3.4 Aligning the Blend Plate Motorization
WARNING: Make sure not to m ove the filter into or out of the light path while aligning the Blend Plate Motor-
ization. For safety reasons, it should rem ain in t he selected p osition during t he full proced ure.
Introduction
Depending on the filter – blend plate or 3 D filter – the alignment is more or less critical. In case of blend plates, the Blend Plate
Motorization should have six degrees of freedom (x, y, z, head, pitch and roll), whereas in the case of 3D filters, the only restriction
is that the filter is positioned per pendicular to the projection light beam.
Aligning the Blend Plate Motorization with blend plate
It is assumed that the Blend Plate Motorization is in the position w here the blend plate has moved into the light path.
1. Align the y and z position in a way that the light beam hits the center of the filter ( = blend plate or 3D filter).
z
y
x
head
pitch
roll
Image 3-16
Alignment: Blend Plate Motorization (landscape mode)
z
y
x
head
pitch
roll
Image 3-17
Alignment: Blend Plate Motorization (portrait mode)
2. Align the x pos ition in a way that the light spot on the filter has the required size. A typical value is 18 cm wide.
3. Adjust the head and pitch to pos ition the filter perpendicular to the light beam.
4. Match the roll of the fi lter to the position o f the projector
14
R59770693 BLEND PLATE MOTORIZATION 23/10/2012
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Barco Blend plate motorization Installation guide

Barco
Brand
Barco
Model
Blend plate motorization
Category
Projectors
Type
Installation guide
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