Toro 07410 User manual

Brand: Toro

Model: 07410

Type: User manual

FormNo.3442-916RevB

Workman®GTXElectricUtility

Vehicle

ModelNo.07410—SerialNo.407400000andUp

Registeratwww.Toro.com.

OriginalInstructions(EN)*3442-916*

ThisproductcomplieswithallrelevantEuropean

directives;fordetails,pleaseseetheseparateproduct

specicDeclarationofConformity(DOC)sheet.

WARNING

CALIFORNIA

Proposition65Warning

Thepowercordonthisproductcontains

lead,achemicalknowntotheState

ofCaliforniatocausebirthdefects

orotherreproductiveharm.Wash

handsafterhandling.

Batteryposts,terminals,andrelated

accessoriescontainleadandlead

compounds,chemicalsknownto

theStateofCaliforniatocause

cancerandreproductiveharm.Wash

handsafterhandling.

Introduction

Thisutilityvehicleisintendedtobeprimarilyused

off-highwaytotransportpeopleandmaterialloads.

Usingthisproductforpurposesotherthanitsintended

usecouldprovedangeroustoyouandbystanders.

Readthisinformationcarefullytolearnhowtooperate

andmaintainyourproductproperlyandtoavoid

injuryandproductdamage.Youareresponsiblefor

operatingtheproductproperlyandsafely.

Visitwww.Toro.comforproductsafetyandoperation

trainingmaterials,accessoryinformation,helpnding

adealer,ortoregisteryourproduct.

Wheneveryouneedservice,genuineT oroparts,or

additionalinformation,contactanAuthorizedService

DistributororToroCustomerServiceandhavethe

modelandserialnumbersofyourproductready.

Figure1identiesthelocationofthemodelandserial

numbersontheproduct.Writethenumbersinthe

spaceprovided.

Important:Withyourmobiledevice,youcan

scantheQRcodeontheserialnumberdecal(if

equipped)toaccesswarranty,parts,andother

productinformation.

g282597

Figure1

1.Modelandserialnumberlocation

ModelNo.

SerialNo.

Thismanualuses2wordstohighlightinformation.

Importantcallsattentiontospecialmechanical

informationandNoteemphasizesgeneralinformation

worthyofspecialattention.

Thesafety-alertsymbol(Figure2)appearsbothin

thismanualandonthemachinetoidentifyimportant

safetymessagesthatyoumustfollowtoavoid

accidents.Thissymbolwillappearwiththeword

Danger,Warning,orCaution.

•Dangerindicatesanimminentlyhazardous

situationwhich,ifnotavoided,willresultindeath

orseriousinjury.

•Warningindicatesapotentiallyhazardous

situationwhich,ifnotavoided,couldresultin

deathorseriousinjury.

•Cautionindicatesapotentiallyhazardoussituation

which,ifnotavoided,mayresultinminoror

moderateinjury.

g000502

Figure2

Safety-alertsymbol

8111LyndaleAvenueSouth

Bloomington,MN554202

Contactusatwww.Toro.com.

PrintedintheUSA

AllRightsReserved

Contents

Safety.......................................................................4

GeneralSafety...................................................4

SafetyandInstructionalDecals..........................5

Setup........................................................................8

1InstallingtheSteeringWheel(International

ModelsOnly)...................................................8

2CheckingtheFluidLevelsandTire

Pressure.........................................................8

3BurnishingtheBrakes......................................9

4ReadingtheManualandViewingthe

SetupMaterial.................................................9

ProductOverview...................................................10

Controls............................................................11

Specications..................................................14

Attachments/Accessories.................................14

BeforeOperation.................................................15

BeforeOperationSafety...................................15

PerformingDailyMaintenance..........................15

CheckingtheTirePressure...............................15

UnderstandingandUsingtheBattery

System..........................................................16

BreakinginaNewMachine..............................17

DuringOperation.................................................18

DuringOperationSafety...................................18

OperatingtheCargoBed..................................19

UsingtheRearCargoBedAccessory

Mount............................................................22

StoppingtheMachine.......................................22

LoadingtheCargoBed.....................................22

AfterOperation....................................................23

AfterOperationSafety......................................23

HaulingtheMachine.........................................23

TowingtheMachine..........................................24

TowingaTrailer................................................24

Maintenance...........................................................25

MaintenanceSafety..........................................25

RecommendedMaintenanceSchedule(s)...........25

DailyMaintenanceChecklist.............................26

MaintainingtheMachineunderSpecial

OperatingConditions....................................27

Pre-MaintenanceProcedures..............................27

PreparingtheMachineforMaintenance............27

LiftingtheMachine...........................................28

AccessingtheHood..........................................28

RaisingandLoweringtheSeat

Assembly......................................................29

RemovingaBucketSeat..................................29

InstallingaBucketSeat....................................29

RemovingaBenchCushion.............................29

InstallingaBenchCushion...............................30

Lubrication..........................................................30

GreasingtheFrontWheelBearings..................30

ElectricalSystemMaintenance...........................34

ElectricalSystemSafety...................................34

BatterySafety...................................................34

MaintainingtheBatteries..................................35

ReplacingtheFuses.........................................39

MaintainingtheHeadlights...............................39

DriveSystemMaintenance..................................40

MaintainingtheTires........................................40

InspectingtheSteeringandSuspension

Components.................................................41

AdjustingtheFrontWheelAlignment................41

CheckingtheTransaxle-FluidLevel..................42

ChangingtheTransaxleFluid...........................43

BrakeMaintenance.............................................43

CheckingtheParkingBrake.............................43

AdjustingtheParkingBrake..............................43

CheckingtheBrake-FluidLevel........................44

InspectingtheBrakes.......................................44

ReplacingtheServiceandParking-Brake

Pads..............................................................45

ChangingtheBrakeFluid.................................45

ChassisMaintenance...........................................45

AdjustingtheCargo-BedLatches.....................45

Cleaning..............................................................46

WashingtheMachine.......................................46

Storage...................................................................47

StorageSafety..................................................47

StoringtheMachine..........................................47

Troubleshooting......................................................48

Safety

Thismachinehasbeendesignedinaccordancewith

therequirementsofSAEJ2258(Nov2016).

GeneralSafety

Thisproductiscapableofcausingpersonalinjury.

Alwaysfollowallsafetyinstructionstoavoidserious

personalinjury.

•Readandunderstandthecontentsofthis

Operator’sManualbeforeyoustartthemachine.

Ensurethateveryoneusingthisproductknows

howtouseitandunderstandsthewarnings.

•Useyourfullattentionwhileoperatingthe

machine.Donotengageinanyactivitythat

causesdistractions;otherwise,injuryorproperty

damagemayoccur.

•Donotputyourhandsorfeetnearmoving

componentsofthemachine.

•Donotoperatethemachinewithoutallguards

andothersafetyprotectivedevicesinplaceand

workingonthemachine.

•Keepbystandersandchildrenoutoftheoperating

area.Neverallowchildrentooperatethemachine.

•Stopandshutoffthemachineandremovethekey

beforeservicing.

Improperlyusingormaintainingthismachinecan

resultininjury.Toreducethepotentialforinjury,

complywiththesesafetyinstructionsandalways

payattentiontothesafety-alertsymbol,which

meansCaution,Warning,orDanger—personalsafety

instruction.Failuretocomplywiththeseinstructions

mayresultinpersonalinjuryordeath.

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea

ofpotentialdanger.Replaceanydecalthatisdamagedormissing.

decal99-7345

99-7345

1.Warning—readtheOperator'sManual.

2.Warning—donottouchthehotsurface.

3.Entanglementhazard,belt—stayawayfrommovingparts;

keepallguardsinplace.

4.Crushinghazard,cargobox—usetheproprodtosupport

thecargobed.

decal131-8412

131-8412

1.Horn5.Off

2.Forward6.On

3.Neutral7.Turningon—1)Sitinthe

driver'sseat;2)Disengage

theparkingbrake;3)Turn

thekeyswitchtothestart

position;4)Pushdownon

thepedal.

4.Reverse8.Turningoff—1)Release

thepedal;2)Engagethe

parkingbrake;3)Turn

thekeyswitchtothestop

position;4)Removethe

keyfromthekeyswitch.

decal131-8414

131-8414

1.Warning—readthe

Operator'sManual.

3.Tippinghazard—drive

slowlyacrossorupslopes;

taketurnsslowly;donot

exceedspeedsof25kph

(16mph);driveslowly

whenhaulingcargo;drive

slowlyonuneventerrain.

2.Warning—receiveproper

trainingbeforeoperating

themachine.

4.Fallinghazard;severing

hazardoflimbs—donot

carrypassengersinthe

bed;donotcarryextra

passengersinbetween

theseats;donotputyour

armsorlegsoutsideofthe

machinewhileoperating.

decal131-8495

131-8495

1.Thebatteryisempty.3.Thebatteryischarged.

2.Thebatteryisalmost

charged.

4.Chargerfault;refertothe

chargermanualforthe

faultcodes.

decal131-8506

131-8506

1.Solidlight—unitis

preparedforoperation.

2.Flashinglight—refertothe

chargermanualforthe

faultcodes.

decal131-8527

131-8527

1.Performancemode2.Ecomode

200 LBS

91 KG

1500 LBS

680 KG

137-9984

decal137-9984

137-9984

1.Donotexceedatongue

weightof91kg(200lb).

2.Donotexceedatransport

loadof680kg(1,500lb).

decal138-3525

138-3525

1.Light—On3.Raisethebed.

2.Light—Off4.Lowerthebed.

decal139-3338

139-3338

1.ReadtheOperator’s

Manualforfuse

information.

5.Electric(10A)

2.Horn(30A)6.Headlights(10A)

3.Electricrelay(20A)7.USBpowerpoint(5A)

4.Bedlift(15A)decal139-4610

139-4610

1.Warning—readthe

Operator’sManual.

2.Crushinghazard,cargo

box—usetheproprodto

supportthecargobed.

Setup

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescriptionQty.Use

Steeringwheel1

Steeringwheelcover1

Washer(1/2inch)1

1Dustcover1

Installthesteeringwheel(International

modelsonly).

2Nopartsrequired–Checktheuidlevelsandtirepressure.

3Nopartsrequired–Burnish(break-in)thebrakes.

Operator'sManual1

Registrationcard1

PredeliveryInspectionForm1

CerticateofQuality1

Key2

ReadtheOperator'sManualandview

thesetupmaterialbeforeoperatingthe

machine.

Note:Determinetheleftandrightsidesofthe

machinefromthenormaloperatingposition.

InstallingtheSteering

Wheel(InternationalModels

Only)

Partsneededforthisprocedure:

1Steeringwheel

1Steeringwheelcover

1Washer(1/2inch)

1Dustcover

Procedure

1.Ifthecoverisinstalled,removeitfromthehub

ofthesteeringwheel(Figure3).

2.Removethelocknut(1/2inch)fromthesteering

shaft(Figure3).

3.Slidethesteeringwheel,dustcover,andwasher

(1/2inch)ontothesteeringshaft(Figure3).

Note:Withthefrontwheelsstraight,orientthe

steeringwheelsothatthesmallerspokeonthe

steeringwheelisvertical.

4.Securethesteeringwheeltotheshaftwiththe

locknut(1/2inch)andtightenitto18to30N∙m

(13to22ft-lb).

5.Installthecoveronthesteeringwheel(Figure3).

g198932

Figure3

1.Steeringwheelcover4.Steeringwheel

2.Locknut(1/2inch)5.Dustcover

3.Washer(1/2inch)6.Steeringshaft

CheckingtheFluidLevels

andTirePressure

NoPartsRequired

Procedure

1.Checkthewaterlevelinthebatteriesbefore

youoperatethemachine;refertoCheckingthe

WaterLeveloftheBatteries(page37).

2.Ensurethatthebatteriesarecharged;referto

ChargingtheBatteries(page35).

3.Checkthebrake-uidlevelbeforeyouoperate

themachine;refertoCheckingtheBrake-Fluid

Level(page44).

4.Checktheairpressureinthetires;referto

CheckingtheTirePressure(page15).

BurnishingtheBrakes

NoPartsRequired

Procedure

Toensureoptimumperformanceofthebrakesystem,

burnish(break-in)thebrakesbeforeuse.

1.Bringthemachineuptofullspeed,applythe

brakestorapidlystopthemachinewithout

lockingupthetires.

2.Repeatthisprocedure10times,waiting1minute

betweenstops,toavoidoverheatingthebrakes.

Important:Thisprocedureismosteffective

ifthemachineisloadedwith227kg(500lb).

ReadingtheManualand

ViewingtheSetupMaterial

Partsneededforthisprocedure:

1Operator'sManual

1Registrationcard

1PredeliveryInspectionForm

1CerticateofQuality

2Key

Procedure

•ReadtheOperator'sManual.

•Fillouttheregistrationcard.

•CompletethePredeliveryInspectionForm.

•ReviewtheCerticateofQuality.

ProductOverview

g034154

Figure4

1.Hoodlatch3.Cargobed5.Batterycharger

2.Steeringwheel4.Towingtongue6.Cargo-bedlever

g034544

Figure5

1.Passengerhandhold3.Rearcargo-bed-accessorymount

2.Parking-brakelever4.Trailerhitch

Controls

Becomefamiliarwithallthecontrolsbeforeyoustarttheengineandoperatethemachine.

ControlPanel

g034161

Figure6

1.Lightswitch7.Parking-brakelever

2.Hourmeter8.Brakepedal

3.Battery-dischargeindicator9.Acceleratorpedal

4.Hornbutton10.USBpowerpoint

5.Gear-shiftselector11.Status-indicatorlight

6.Keyswitch

AcceleratorPedal

Usetheacceleratorpedal(Figure6)tovaryground

speedofthemachine.Pressingdowntheaccelerator

pedalstartsthemachine.Pressingthepedalfarther

increasesgroundspeed.Releasingthepedalslows

themachine,andthemachineshutsoff.

Themaximumforwardspeedinperformancemodeis

26km/h(16mph)asshowninFigure9.

Themaximumforwardspeedineconomymodeis19

km/h(12mph)asshowninFigure9.

BrakePedal

Usethebrakepedaltostoporslowthemachine

(Figure6).

CAUTION

Operatingamachinewithwornorincorrectly

adjustedbrakescanmayresultinpersonal

injury.

Ifthebrakepedaltravelstowithin25mm(1

inch)ofthemachineoorboard,adjustor

repairthebrakes.

Parking-BrakeLever

Theparking-brakeleverislocatedonthecontrol

panel(Figure6).

Wheneveryoushutoffthemachine,engagethe

parkingbraketopreventthemachinefromaccidentally

moving.Ifthemachineisparkedonasteepgrade,

ensurethatyouengagetheparkingbrake.

Toengagetheparkingbrake,pulltheparking-brake

levertowardyou(Figure7).

g033923

Figure7

1.Parking-brakelever

Todisengagetheparkingbrake,pushdownthe

buttonontopoftheparking-brakelever,pullthe

parking-brakelevertowardyoutoreleasepressure,

andthenpushtheparking-brakeleverforward(Figure

8).

g033924

Figure8

1.Parking-brakelever

DirectionSelector

Thedirectionselectorislocatedtotheleftofthe

parking-brakelever.Thedirectionselectorhas3

positions:FORWARD,REVERSE,andNEUTRAL(Figure

6).

Note:Themachinecanbeinanyofthe3positions,

butonlymovesintheFORWARDandREVERSE

positions.

Important:Alwaysstopthemachinebefore

changingdirection.

HornButton

Thehornbuttonislocatedonthecontrolpanel(Figure

6).Pressthehornbuttontosoundthehorn.

LightSwitch

Usethelightswitch(Figure6)toilluminatethe

headlights.Pushthelightswitchuptoturnonthe

headlights.Pushthelightswitchdowntoturnoffthe

lights.

Battery-DischargeIndicator

Thebattery-dischargeindicatorislocatedto

theleftofthesteeringcolumn(Figure6).The

battery-dischargeindicatorindicatestheremaining

chargeinthebatteries.Whenthebatteriesarefully

charged,10indicatorbarsextendfromthe0tothe1

position.Asyouusethecharge,theindicatorbars

disappear,startingattherightsideofthemeter.For

detailedinformationonthebatterymeter,referto

UnderstandingandUsingtheBatterySystem(page

16).

HourMeter

Thehourmeterislocatedtotherightofthelight

switch(Figure6).Usethehourmetertondoutthe

totalnumberofoperatinghours.Thehourmeter

startstofunctionwheneveryouturnthekeyswitchto

theONpositionorifthemachineisrunning.

Note:Whenthemachineisrunning,thehourmeter

blinkscontinuously,recordingusage.

USBPowerPoint

TheUSBpowerpointislocatedtotheleftofthe

parking-brakelever(Figure6).Usethepowerpoint

topowermobiledevices.

Important:WhenyouarenotusingtheUSB

powerpoint,inserttherubberplugtoprevent

damagetothepowerpoint.

KeySwitch

Usethekeyswitch(Figure6),torunandshutoffthe

machine.

Thekeyswitchhas2positions:ONandOFF.Rotate

thekeyclockwisetotheONpositiontooperatethe

machine.Whenyoustopthemachine,rotatethekey

counterclockwisetotheOFFpositiontoshutoffthe

machine.Removethekeywheneveryouleavethe

machine.

SupervisorSpeed-LimitSwitch

Thesupervisorspeed-limitswitch,locatedunder

theseatassembly,has2positions:PERFORMANCE

andECONOMY.Rotatetheswitchclockwisetothe

ECONOMYpositiontolimitthemaximummachine

speedto19km/h(12mph).Rotatetheswitch

counterclockwisetothePERFORMANCEpositionto

restorethemaximumspeedofthemachineto26km/h

(16mph)asshowninFigure9.

g034167

Figure9

1.PERFORMANCEposition3.Supervisorspeed-limit

switch

2.ECONOMYposition

Status-IndicatorLight

Thestatus-indicatorlightislocatedtotherightofthe

parking-brakeleveronthecontrolpanel(Figure6).

Whenthemachineisturnedon,thegreen

status-indicatorlightilluminateseithersolidorblinking.

Ifthelightissolid,thisindicatesthatthemachineis

readyfornormaloperation.Ifthelightisblinking,

thereisanissuethatneedstoberesolvedbefore

continuingwithnormaloperationofthemachine.

Ifthestatus-indicatorlightblinks2times,this

indicatesthattheparkingbrakeisengagedwhilein

theFORWARDorREVERSEpositiononthedirection

selector.Disengagetheparkingbraketoshutoffthe

status-indicatorlight.

RefertoTroubleshooting(page48)ifthe

status-indicatorlightblinksmorethan2times.

PassengerHandholds

Thepassengerhandholdsarelocatedontheoutside

ofeachseat(Figure10).

g033955

Figure10

PassengerSideShown

1.Passengerhandhold

Specications

Note:Specicationsanddesignaresubjecttochangewithoutnotice.

BaseweightDry633kg(1,395lb)

Ratedcapacity(onlevelground)544kg(1,200lb)total,including91kg(200lb)operatorand91kg

(200lb)passenger,load,accessories,andattachments

Grossvehicleweight(GVW)—onlevelground1177kg(2,595lb)total,includingalloftheweightslistedabove

Maximumcargocapacity(onlevelground)363kg(800lb)total,includingrear-mountedaccessories

Maximumrearcargobedaccessorymountcapacity45kg(100lb)total

Tongueweight:91kg(200lb)

TowcapacityGrosstrailerweight(GTW):680kg(1,500lb)

Overallwidth119cm(47inches)

Overalllength302cm(119inches)

Overallheight127.5cm(50-3/16inches)

21.6cm(8-1/2inches)atthefrontwithnoloadoroperator

Groundclearance14cm(5-1/2inches)attherearwithnoloadoroperator

Wheelbase220cm(86-5/8inches)

Front:119cm(47inches)

Wheeltread(centerlinetocenterline)Rear:119cm(47inches)

Inside:102cm(40inches)

CargobedlengthOutside:114.3cm(45inches)

Inside:98cm(38-1/2inches)

CargobedwidthOutsideofthemoldedfenders:107.3cm(42-5/16inches)

Cargobedheight28cm(11inches)inside

*SpecicationslistedarewithTrojanT-125batteries.**Installingnon-standardbatteriesmayreducethe

cargo-bedcapacity.

Attachments/Accessories

AselectionofToroapprovedattachmentsandaccessoriesisavailableforusewiththemachinetoenhance

andexpanditscapabilities.ContactyourAuthorizedServiceDealerorauthorizedT orodistributororgoto

www.T oro.comforalistofallapprovedattachmentsandaccessories.

Toensureoptimumperformanceandcontinuedsafetycerticationofthemachine,useonlygenuineT oro

replacementpartsandaccessories.Replacementpartsandaccessoriesmadebyothermanufacturerscouldbe

dangerous,andsuchusecouldvoidtheproductwarranty.

Operation

Note:Theproceduresinthissectionshowa

machinewithaplasticcargobedandbucketseat;

foradditionalproceduresforotherattachments,

refertotheOperationsection(ifapplicable)inthe

InstallationInstructions.Visitwww.Toro.comforyour

instructionsorscantheQRcode(ifapplicable)on

yourattachment.

Note:Determinetheleftandrightsidesofthe

machinefromthenormaloperatingposition.

BeforeOperation

BeforeOperationSafety

GeneralSafety

•Neverallowchildrenorpeoplewhoarenottrained

orphysicallycapabletosafelyoperateorservice

themachine.Localregulationsmayrestrictthe

ageoftheoperator.Theownerisresponsiblefor

trainingalloperatorsandmechanics.

•Becomefamiliarwiththesafeoperationofthe

equipment,operatorcontrols,andsafetysigns.

•Shutoffthemachine,removethekey,andwait

forallmovementtostopbeforeyouleavethe

operator’sposition.Allowthemachinetocool

beforeadjusting,servicing,cleaning,orstoringit.

•Knowhowtostopandshutoffthemachinequickly.

•Ensurethattherearenotmoreoccupants(youand

yourpassenger(s))thanthenumberofhandholds

equippedonthemachine.

•Checkthatallsafetydevicesanddecalsarein

place.Repairorreplaceallsafetydevicesand

replaceallillegibleormissingdecals.Donot

operatethemachineunlesstheyarepresentand

functioningproperly.

PerformingDaily

Maintenance

ServiceInterval:Beforeeachuseordaily

Beforestartingthemachineeachday,performthe

EachUse/DailyprocedureslistedinMaintenance

(page25).

CheckingtheTirePressure

ServiceInterval:Beforeeachuseordaily

Frontandreartiresairpressurespecication:165

to207kPa(24to30psi)

Important:Donotexceedthemaximumair

pressureindicatedonthesidewallofthetire.

Note:Theairpressureneededinthetiresis

determinedbythepayloadthatyouintendtocarry.

1.Checktheairpressureinthetires.

•Uselowerairpressureinthetiresforlighter

payloads,forlesssoilcompaction,fora

smootherride,andtominimizetiremarkson

theground.

•Usehigherairpressureinthetiresfor

carryingheavierpayloadsathigherspeeds.

2.Ifnecessary,adjusttheairpressureinthetires

byaddingorremovingairinthetires.

g001055

Figure11

UnderstandingandUsing

theBatterySystem

UnderstandingDeep-Cycle

Batteries

Themachinecontains8deep-cycle,lead-acid

batteriesthatsupplypowertothemotorand

accessories.Adeep-cyclebatteryisnotthesame

asanautomobilebattery.Anautomobilebattery

isdesignedtoprovideasurgeofpowertostart

themachineandmoderatepowertorunthelights

andaccessorieswhenthemotorifofforidling.

Thealternatorthencontinuouslychargesasthe

automobileruns.Assuch,anautomobilebattery

seldomdropsbelow90%ofthemaximumcharge

level.

Adeep-cyclebatteryisdesignedtobeaprimarypower

sourcetoprovideasustainedoutput.Deep-cycle

batteriesaretypicallydischargedaslowas20to30%

ofthemaximumchargelevel.Adischargethislowis

consideredadeepdischarge.

Important:Repeateddeep-dischargecycles

reducesthebatterylife.

Lead-acidbatteriesproduceelectricitythrougha

chemicalreactionbetweenleadplatesandsulfuric

acid.Chargingabatteryreversesthechemical

reaction,allowingthebatterytoonceagainproduce

electricity.

Abatteryisaperishableitemthathasalimited

lifetime(Figure12).Whenabatteryisnew,itrequires

abreak-inperiodtoestablishefcientelectrical

production.Thisbreakinperiodusuallyrequires100

to150discharge/chargecycles.

g004049

Figure12

Battery-LifetimeTable

1.Batterycapacity4.Primebatterylife

2.Discharge/chargecycles5.Endofthebatterylife

3.Break-inperiod(100to

150cycles)

Afterthebreak-inperiod,thebatterymaintainsahigh

capacityformanycycles.Thenumberofcyclesthata

batteryperformsdependsonthefollowing:

•Batterymaintenance—impropermaintenance

severelyreducesthelifeofthebatteries.

•Depthofdischargebetweenchargecycles—the

deeperthebatteriesaredischargedona

regularbasisbetweencharges,theshorterthe

servicelifethebatterieswillhave.

•Chargefrequency—fullychargethebatteries

wheneverpossible.

Important:Fullydischargingthebatteries

damagesthemandreducestheirlife.

•Lowwaterlevels—iftheleadplatesbecome

exposed,itmaypermanentlydamagethe

batteries.Performthefollowingtomaintainthe

electrolytelevel:

Afterfullychargingthebatteries,llthe

batterieswithdistilledordeionizedwater;referto

CheckingtheWaterLeveloftheBatteries(page

37)andAddingDistilledorDeionizedWatertothe

Batteries(page37).

Important:Fullychargethebatteriesbefore

addingthewatertothebatteries.While

charging,theelectrolyteincreasesinvolume,

andllingalowbatterybeforefullycharging

thebatteriescancausetheelectrolyteto

overowandleakoutofthevent.

Attheendofthebatterylife,thebatteriesgradually

loseelectriccapacity.

UsingtheBatterySystem

Whenyourbatteriesarefullycharged,thetenth

bar(farright)illuminatesonthebattery-discharge

indicator(Figure13).

g192308

Figure13

1.Battery-discharge

indicator

2.Charge-indicatorbars

Asyouusethemachine,thebarsdisappearasthe

electricalcapacityofthebatteriesisused.

Whenonlythesecondbarfromtheleftremainson

thebattery-dischargeindicator,itisagoodtimeto

charge(Figure14).

g192309

Figure14

1.The2leftbarsalternatelyblinkuntilyouchargethe

batteries.

Ifyoucontinuetousethemachinewithonly2bars

remaining,bars1and2alternatelyash.

Important:Whenonlythesecondbarfromthe

leftremainsonthebattery-dischargeindicator,

themachinemayenterareduced-speedmode;

thismodeaidsinprotectingthebatteries,but

prolongedoperationinthismodecandamage

thebatteriesand/orthemachine.Avoiddraining

yourbatteriesdowntothesecondbarfromthe

lefttopreventthisissue.Chargethebatteries

immediately.

Ifthebatteriesbecomefullydischarged,the

machineshutsdown.Donotallowthebatteriesto

becomefullydischarged.

Important:Toobtainmaximumbatterylife,

alwayschargethebatteriesbeforethecharge

reachesthesecondbarfromtheleftonthe

screen.Regularlydepletingthebatteriestolower

thanthesecondbarfromtheleftreducesthelife

ofthebatteries.

BreakinginaNewMachine

ServiceInterval:Aftertherst100hours—Perform

thebreakinginanewmachine

guidelines.

Performthebreakinginanewmachineguidelines

toprovideproperperformanceandlonglifeforthe

machine.

•Checkthebrakeuidandthewaterlevelinthe

batteriesregularly.

•Avoidhardbrakingsituationsfortherstseveral

hoursofnewmachinebreak-inoperation.New

brakeliningsmaynotbeatoptimumperformance

untilseveralhoursofusehascausedthebrakes

tobecomeburnished(broken-in);referto3

BurnishingtheBrakes(page9).

•RefertoMaintenance(page25)foranyspecial,

low-hourchecks.

•Checkthefrontsuspensionpositioningandadjust

it,ifnecessary;refertoAdjustingtheFrontWheel

Alignment(page41).

DuringOperation

DuringOperationSafety

GeneralSafety

•Theowner/operatorcanpreventandisresponsible

foraccidentsthatmaycausepersonalinjuryor

propertydamage.

•Passengersshouldsitinthedesignatedseating

positionsonly.Donotcarrypassengersinthe

cargobed.Keepbystandersandpetsawayfrom

themachineduringoperation.

•Wearappropriateclothing,includingeye

protection;longpants;substantial,and

slip-resistantfootwear.Tiebacklonghairanddo

notwearlooseclothingorloosejewelry.

•Useyourfullattentionwhileoperatingthe

machine.Donotengageinanyactivitythat

causesdistractions;otherwise,injuryorproperty

damagemayoccur.

•Donotoperatethemachinewhileill,tired,or

undertheinuenceofalcoholordrugs.

•Donotexceedthemaximumgrossvehicleweight

(GVW)ofthemachine.

•Useextracautionwhenoperating,braking,or

turningthemachinewithaheavyloadinthecargo

bed.

•Carryingoversizedloadsinthecargobedreduces

thestabilityofthemachine.Donotexceedthe

carryingcapacityofthebed.

•Carryingmaterialthatcannotbeboundtothe

machineadverselyaffectsthesteering,braking,

andstabilityofthemachine.Whenyoucarry

materialthatcannotbeboundtothemachine,use

cautionwhensteeringorbraking.

•Carryareducedloadandreducetheground

speedofthemachinewhenoperatingonrough,

uneventerrain,andnearcurbs,holes,andother

suddenchangesinterrain.Loadsmayshift,

causingthemachinetobecomeunstable.

•Beforeyoustartthemachine,ensurethatthe

transmissionisinneutral,theparkingbrakeis

engaged,andyouareintheoperatingposition.

•Youandyourpassengersshouldremainseated

wheneverthemachineismoving.Keepyour

handsonthesteeringwheel;yourpassengers

shouldusethehandholdsprovided.Keeparms

andlegswithinthemachinebodyatalltimes.

•Operatethemachineonlyingoodvisibility.

Watchforholes,ruts,bumps,rocks,orother

hiddenobjects.Uneventerraincouldoverturnthe

machine.T allgrasscanhideobstacles.Usecare

whenapproachingblindcorners,shrubs,trees,or

otherobjectsthatmayobscureyourvision.

•Donotdrivethemachineneardrop-offs,ditches,

orembankments.Themachinecouldsuddenly

rolloverifawheelgoesovertheedgeorifthe

edgegivesway.

•Alwayswatchoutforandavoidlowoverhangs

suchastreelimbs,doorjambs,overhead

walkways,etc.

•Lookbehindanddownbeforereversingthe

machinetobesureofaclearpath.

•Whenusingthemachineonpublicroads,follow

alltrafcregulationsanduseanyadditional

accessoriesthatmayberequiredbylaw,suchas

lights,turnsignals,slow-movingvehicle(SMV)

signs,andothersasrequired.

•Ifthemachineevervibratesabnormally,stop

andshutoffthemachineimmediately,waitfor

allmovementtostop,andinspectfordamage.

Repairalldamagetothemachinebeforeresuming

operation.

•Itcantakelongertostopthemachineonwet

surfacesthanondrysurfaces.Todryoutwet

brakes,driveslowlyonlevelgroundwhileputting

lightpressureonthebrakepedal.

•Operatingthemachineathighspeedandthen

quicklystoppingmaycausetherearwheelstolock

up,whichimpairsyourcontrolofthemachine.

•Donottouchthemotorwhilethemotorisrunning,

orsoonafteryouturnoffthemotor,becausethese

areasmaybehotenoughtocauseburns.

•Donotleavearunningmachineunattended.

•Beforeyouleavetheoperatingposition,dothe

following:

–Parkthemachineonalevelsurface.

–MovethedirectionselectortotheNEUTRAL

position.

–Engagetheparkingbrake.

–Shutoffthemachineandremovethekey.

–Waitforallmovementtostop.

•Donotoperatethemachinewhenthereistherisk

oflightning.

•Useaccessoriesandattachmentsapprovedby

TheT oro®Companyonly.

Multi-PassengerSafety

•Donotexceedthegrossvehicleweight(GVW)

ofthemachine.Youmustaccountforyourself,

yourpassengers,andtheloadinthecargobed

contributingtotheoverallGVWofthemachine.

•Passengersshouldsitinthedesignatedseating

positionsonly.Donotallowpassengerstositin

thecargobed.

•Youandyourpassengersshouldremainseated

wheneverthemachineisinmotion.

•Theadditionalmachinelengthresultsinalarger

turnradius,soallowmorespacetomaneuverthe

machine.

SlopeSafety

Note:A2-postRolloverProtectionSystem(ROPS)

isavailableforthismachineasanaccessory.Usea

ROPSifyouwillworknexttodrop-offs,nearwater,

inroughterrain,oronaslope,whichcouldresultin

arollover.ContactanauthorizedT orodistributorfor

moreinformation.

Slopesareamajorfactorrelatedtoloss-of-control

andtip-overaccidents,whichcanresultinsevere

injuryordeath.

•Surveythesitetodeterminewhichslopesare

safeforoperatingthemachineandestablishyour

ownproceduresandrulesforoperatingonthose

slopes.Alwaysusecommonsenseandgood

judgmentwhenperformingthissurvey.

•Ifyoufeeluneasyoperatingthemachineona

slope,donotdoit.

•Keepallmovementonslopesslowandgradual.

Donotsuddenlychangethespeedordirectionof

themachine.

•Avoidoperatingthemachineonwetterrain.Tires

maylosetraction.Arollovercanoccurbeforethe

tireslosetraction.

•Travelstraightupanddownaslope.

•Ifyoubegintolosemomentumwhileclimbinga

slope,graduallyengagethebrakesandslowly

reversethemachinestraightdowntheslope.

•Turningwhilegoingupordownaslopecanbe

dangerous.Ifyoumustturnonaslope,doitslowly

andcautiously.

•Heavyloadsaffectstabilityonaslope.Carrya

reducedloadandreduceyourgroundspeedwhen

operatingonaslopeoriftheloadhasahigh

centerofgravity.Securetheloadtothecargobed

ofthemachinetopreventtheloadfromshifting.

Takeextracarewhenhaulingloadsthatshifteasily

(e.g.,liquids,rock,sand,etc.).

•Avoidstarting,stopping,orturningthemachine

onaslope,especiallywithaload.Stoppingwhile

goingdownaslopetakeslongerthanstopping

onlevelground.Ifyoumuststopthemachine,

avoidsuddenspeedchanges,whichcancause

themachinetotiporrollover.Donotengagethe

brakessuddenlywhenrollingrearward,asthis

maycausethemachinetooverturn.

LoadingandDumpingSafety

•Donotexceedthegrossvehicleweight(GVW)

ofthemachinewhenoperatingitwithaloadin

thecargobedand/ortowingatrailer;referto

Specications(page14).

•Distributetheloadinthecargobedevenlyto

improvethestabilityandcontrolofthemachine.

•Beforedumping,ensurethatthereisnoone

behindthemachine.

•Donotdumpaloadedcargobedwhilethe

machineissidewaysonaslope.Thechange

inweightdistributionmaycausethemachineto

overturn.

OperatingtheCargoBed

RaisingtheCargoBedtothe

DumpPosition

WARNING

Araisedbedcouldfallandinjurepersonsthat

areworkingbeneathit.

•Alwaysusetheproprodtoholdthebedup

beforeworkingunderthebed.

•Removeanyloadmaterialfromthebed

beforeraisingit.

WARNING

Drivingthemachinewiththecargobedraised

couldcausethemachinetotiporrolleasier.

Youcoulddamagethestructureofthecargo

bedifyouoperatethemachinewiththebed

raised.

•Operatethemachinewhenthecargobed

isdown.

•Afteremptyingthecargobed,lowerit.

CAUTION

Ifaloadisconcentratednearthebackofthe

cargobedwhenyoureleasethelatches,the

bedmayunexpectedlytipopen,injuringyou

orbystanders.

•Centerloadsinthecargobed,ifpossible.

•Holdthecargobeddownandensurethat

nooneisleaningoverthebedorstanding

behinditwhenreleasingthelatches.

•Removeallcargofromthebedbefore

liftingthebeduptoservicethemachine.

1.Pulltheleveronleft,insideofthecargobed

towardyouandliftthecargobedup(Figure15).

g034019

Figure15

1.Cargo-bedlever

2.Pulltheproprodintothedumppositiondetent

slottosecurethebedfordumping(Figure16).

g034021

Figure16

1.Servicepositiondetent

slot

3.Dumppositiondetentslot

2.Proprod

RaisingtheCargoBedtothe

ServicePosition

1.Pulltheleveronleft,insideofthecargobed

towardyouandliftthecargobedup(Figure15).

2.Pullproprodintotheservicepositiondetentslot

tosecurethebedformaintenance(Figure16).

LoweringtheCargoBed

WARNING

Theweightofthebedmaybeheavy.Hands

orotherbodypartscouldbecrushed.

Keepyourhandsandotherbodypartsaway

whenloweringthebed.

1.Raisethecargobedslightlybyliftinguponthe

latchlever(Figure15).

2.Pulltheproprodoutofthedetentslot(Figure

16).

3.Lowerthebeduntilitlatchessecurely.

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Toro 07410 User manual

Toro 07410 User manual

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