Toro Groundsmaster 360 4-Wheel Drive Multi-Purpose Machine User manual

Category
Lawnmowers
Type
User manual
FormNo.3444-243RevA
Groundsmaster
®
3604-Wheel
DriveMulti-PurposeMachine
ModelNo.31200—SerialNo.408000000andUp
ModelNo.31202—SerialNo.408000000andUp
Registeratwww.Toro.com.
OriginalInstructions(EN)
*3444-243*
ThisproductcomplieswithallrelevantEuropean
directives;fordetailspleaseseetheseparateproduct
specicDeclarationofConformity(DOC)sheet.
ItisaviolationofCaliforniaPublicResourceCode
Section4442or4443touseoroperatetheengineon
anyforest-covered,brush-covered,orgrass-covered
landunlesstheengineisequippedwithaspark
arrester,asdenedinSection4442,maintainedin
effectiveworkingorderortheengineisconstructed,
equipped,andmaintainedforthepreventionofre.
Theenclosedengineowner'smanualissupplied
forinformationregardingtheUSEnvironmental
ProtectionAgency(EPA)andtheCaliforniaEmission
ControlRegulationofemissionsystems,maintenance,
andwarranty.Replacementsmaybeorderedthrough
theenginemanufacturer.
Thisengineisnotequippedwithasparkarrester
mufer.IfisaviolationofCaliforniaPublicResource
CodeSection4442tooperatetheengineonany
forest-covered,brush-covered,orgrass-coveredland.
Otherstatesorfederalareasmayhavesimilarlaws.
WARNING
CALIFORNIA
Proposition65Warning
Dieselengineexhaustandsomeofits
constituentsareknowntotheStateof
Californiatocausecancer,birthdefects,
andotherreproductiveharm.
Batteryposts,terminals,andrelated
accessoriescontainleadandlead
compounds,chemicalsknownto
theStateofCaliforniatocause
cancerandreproductiveharm.Wash
handsafterhandling.
Useofthisproductmaycauseexposure
tochemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
Introduction
Thismachineisaride-on,multi-purposemachine
intendedtobeusedbyprofessional,hiredoperators
incommercialapplications.Itisprimarilydesigned
formaintaininggrassonwell-maintainedlawnsin
parks,sportselds,andoncommercialgrounds.It
isnotdesignedforcuttingbrush.Usingthisproduct
forpurposesotherthanitsintendedusecouldprove
dangeroustoyouandbystanders.
Readthisinformationcarefullytolearnhowtooperate
andmaintainyourproductproperlyandtoavoid
injuryandproductdamage.Youareresponsiblefor
operatingtheproductproperlyandsafely.
Visitwww.T oro.comforproductsafetyandoperation
trainingmaterials,accessoryinformation,helpnding
adealer,ortoregisteryourproduct.
Wheneveryouneedservice,genuineT oroparts,or
additionalinformation,contactanAuthorizedService
DealerorToroCustomerServiceandhavethemodel
andserialnumbersofyourproductready.Figure1
identiesthelocationofthemodelandserialnumbers
ontheproduct.Writethenumbersinthespace
provided.
Important:Withyourmobiledevice,youcan
scantheQRcodeontheserialnumberdecal(if
equipped)toaccesswarranty,parts,andother
productinformation.
g235835
Figure1
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhas
safetymessagesidentiedbythesafety-alertsymbol
(Figure2),whichsignalsahazardthatmaycause
seriousinjuryordeathifyoudonotfollowthe
recommendedprecautions.
g000502
Figure2
Safety-alertsymbol
Thismanualalsouses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanical
©2021—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
2
Contactusatwww.Toro.com.
PrintedintheUSA
AllRightsReserved
informationandNoteemphasizesgeneralinformation
worthyofspecialattention.
Contents
Safety.......................................................................4
GeneralSafety...................................................4
SafetyandInstructionalDecals..........................4
Setup.......................................................................11
1InstallingthePTODriveshafttoanOptional
CuttingUnitorQAS........................................11
2UsingtheOptionalCutting-Unit-Mounting
Hardware......................................................12
3AdjustingtheRollBar.....................................12
4CheckingtheTirePressure............................13
5CheckingtheFluidLevels..............................13
6InstallingtheDecal(CEMachines
Only).............................................................13
ProductOverview...................................................14
Controls...........................................................14
CabControls.................................................15
Specications..................................................17
Attachments/Accessories.................................18
BeforeOperation.................................................18
BeforeOperationSafety...................................18
AddingFuel......................................................19
CheckingtheEngine-OilLevel..........................20
CheckingtheCoolingSystem...........................20
CheckingtheHydraulicSystem........................20
TheSafety-InterlockSystem.............................20
PositioningtheStandardSeat..........................21
RaisingandLoweringtheSeat.........................21
AdjustingtheHeightofCut...............................22
UsingtheInfoCenterLCDDisplay....................22
UsingtheMenus...............................................24
ProtectedMenus..............................................25
AccessingProtectedMenus.............................25
DuringOperation.................................................26
DuringOperationSafety...................................26
StartingtheEngine...........................................28
ShuttingOfftheEngine.....................................29
DrivingtheMachine..........................................29
StoppingtheMachine.......................................29
SelectingtheSteeringMode.............................29
OperatingtheCuttingUnitor
Attachment....................................................30
CuttingGrasswiththeMachine........................31
DieselParticulateFilterRegeneration...............32
OperatingTips.................................................44
AfterOperation....................................................44
GeneralSafety.................................................44
PushingtheMachinebyHand..........................44
HaulingtheMachine.........................................45
LocatingtheTie-DownPoints...........................45
Maintenance...........................................................46
MaintenanceSafety..........................................46
RecommendedMaintenanceSchedule(s)...........46
DailyMaintenanceChecklist.............................48
Pre-MaintenanceProcedures..............................49
UsingtheHood-PropRod.................................49
Lubrication..........................................................50
GreasingtheBearingsandBushings................50
EngineMaintenance...........................................52
EngineSafety...................................................52
ServicingtheAirCleaner..................................52
ServicingtheEngineOil....................................53
ServicingtheDiesel-OxidationCatalyst
(DOC)andtheSootFilter..............................54
FuelSystemMaintenance...................................55
ServicingtheWaterSeparator..........................55
ServicingtheEngineFuelFilter........................56
DrainingtheFuelT ank......................................56
InspectingtheFuelLinesand
Connections..................................................56
CleaningtheFuelPick-UpTubeScreen............56
ElectricalSystemMaintenance...........................57
ElectricalSystemSafety...................................57
ServicingtheBattery.........................................57
CheckingtheFuses..........................................57
StoringtheBattery............................................58
DriveSystemMaintenance..................................58
CheckingtheTirePressure...............................58
CorrectingtheSteeringMisalignment...............58
CoolingSystemMaintenance..............................59
CoolingSystemSafety.....................................59
CoolantSpecication........................................59
CheckingtheCoolingSystem..........................60
CleaningtheRadiator.......................................60
BrakeMaintenance.............................................61
AdjustingtheBrakes.........................................61
AdjustingtheParkingBrake.............................61
BeltMaintenance................................................62
CheckingtheAlternatorBelt.............................62
ControlsSystemMaintenance.............................62
AdjustingtheTractionDriveforNeutral.............62
AdjustingtheMaximumGroundSpeed.............63
HydraulicSystemMaintenance...........................64
HydraulicSystemSafety...................................64
HydraulicFluidSpecication.............................64
CheckingtheHydraulicSystem........................64
ChangingtheHydraulicFluidAnd
Filter..............................................................64
CabMaintenance.................................................65
FillingtheWasher-FluidBottle..........................65
CleaningtheCabAirFilters..............................66
CleaningtheAir-ConditioningCoil....................66
Cleaning..............................................................67
CleaningtheCab..............................................67
WasteDisposal.................................................67
Storage...................................................................68
StorageSafety..................................................68
PreparingtheMachine......................................68
PreparingtheEngine........................................68
3
Safety
Thismachinehasbeendesignedinaccordancewith
CENstandardANSIB71.4-2017andISOEN5395
whenyouinstalltheproperCEKitsandcompletethe
setupprocedures.
GeneralSafety
Thisproductiscapableofamputatinghandsand
feetandofthrowingobjects.Alwaysfollowallsafety
instructionstoavoidseriouspersonalinjury.
Readandunderstandthecontentsofthis
OperatorsManualbeforestartingtheengine.
Useyourfullattentionwhileoperatingthe
machine.Donotengageinanyactivitythat
causesdistractions;otherwise,injuryorproperty
damagemayoccur.
Donotoperatethemachinewithoutallguards
andothersafetyprotectivedevicesinplaceand
functioningproperlyonthemachine.
Keepyourhandsandfeetawayfromrotating
parts.Keepclearofthedischargeopening.
Keepbystandersandchildrenoutoftheoperating
area.Neverallowchildrentooperatethemachine.
Shutofftheengine,removethekey,andwait
forallmovementtostopbeforeyouleavethe
operatorsposition.Allowthemachinetocool
beforeadjusting,servicing,cleaning,orstoringit.
Improperlyusingormaintainingthismachinecan
resultininjury.Toreducethepotentialforinjury,
complywiththesesafetyinstructionsandalways
payattentiontothesafety-alertsymbol
,which
meansCaution,Warning,orDanger—personalsafety
instruction.Failuretocomplywiththeseinstructions
mayresultinpersonalinjuryordeath.
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea
ofpotentialdanger.Replaceanydecalthatisdamagedormissing.
decal117-3276
117-3276
1.Enginecoolantunder
pressure
3.Warning—donottouchthe
hotsurface.
2.Explosionhazard—read
theOperator'sManual.
4.Warning—readthe
Operator'sManual.
decal117-3270
117-3270
1.Warning—donottouchthehotsurface.
2.Cutting/dismembermenthazard,hand;entanglement
hazard,belt—stayawayfrommovingparts;keepallguards
andshieldsinplace.
4
decal117-3272
117-3272
1.Warning—readtheOperator'sManual;failuretousethe
rolloverprotectionsystem(ROPS)canresultininjuryinthe
eventofarollover;wearaseatbeltwhenarollbarisin
place,donotwearaseatbeltwhentherollbarislowered.
decal106-2353
106-2353
1.Electricalpowerpoint
decal117-4766
117-4766
1.Cutting/dismembermenthazard;fan—stayawayfrom
movingparts;keepallguardsandshieldsinplace.
decal106-9206
106-9206
1.Wheeltorquespecications
2.ReadtheOperator'sManual.
decal117-3233
117-3233
1.ReadtheOperator'sManualforinformationonfuses.
2.4-wheelsteersolenoid(7.5A)
3.PTOenable,4-wheel-steerlamp,decklift,deckoat(7.5A)
4.Glowindicator,fuel-runsolenoid,diagnosticlight,start(7.5
A)
5.Headlights,deckactuator,powertakeoff(10A)
6.Lights(10A)
7.Operator-presenceswitch(10A)
8.Powerpoint,lights(15A)
9.Engine(10A)
5
decalbatterysymbols
BatterySymbols
Someorallofthesesymbolsareonyourbattery.
1.Explosionhazard6.Keepbystandersaway
fromthebattery.
2.Nore,opename,or
smoking
7.Weareyeprotection;
explosivegasescan
causeblindnessandother
injuries.
3.Causticliquid/chemical
burnhazard
8.Batteryacidcancause
blindnessorsevereburns.
4.Weareyeprotection.9.Flusheyesimmediately
withwaterandgetmedical
helpfast.
5.ReadtheOperator's
Manual.
10.Containslead;donot
discard
decal117-3273
117-3273
1.Warning—readtheOperator'sManual.
6.Thrownobjecthazard—keepbystandersaway.
2.Warning—donotoperatethismachineunlessyouaretrained.
7.Warning—engagetheparkingbrake,shutofftheengine,and
removethekeybeforeleavingthemachine.
3.Warning—weartheseatbeltwhenseatedintheoperator's
position.
8.Tippinghazard—slowthemachinebeforeturning;donotturn
athighspeeds.
4.Cutting/dismembermenthazardofhandorfoot,mower
blade—removethekeyandreadtheOperator’sManual
beforeperformingmaintenance.
9.Cuttinghazardofthehandorfoot—stayawayfrommoving
parts;keepallguardsinplace.
5.Warning—wearhearingprotection.
6
decal125-4399
125-4399
1.Lowerthedeck
4.Slow
7.Engine—start
2.Raisethedeck
5.Engine—shutoff
8.2-wheelsteering
3.Fast6.Engine—run9.4-wheelsteering
decal121-8378
121-8378
ModelwithCabOnly
1.Fan—off
5.Externalair
2.Fan—onfull
6.Internalair
3.Coldair7.Airconditioner—off
4.Hotair8.Airconditioner—on
7
decal125-9248
125–9248
ModelwithCabOnly
1.Raise/Lowerdecks
5.Fast
2.Engine—stop
6.Slow
3.Engine—run7.2-wheelsteering
4.Engine—start8.4–wheelsteering
decal132-3600
132-3600
ModelwithCabOnly
1.ReadtheOperator's
Manualformore
informationonfuses.
5.Workinglight(20A)
2.Headlight(25A)6.Auxiliarypower(15A)
3.CondenserfanandA/C
clutch(30A)
7.Cablight(15A)
4.Fan(25A)8.Windshieldwipers(15A)
decal125-9688
125-9688
ModelwithCabOnly
1.Windshieldwipers—off
3.Windshieldwipers—on
2.Windshieldwipers
4.Spraywindshieldwasher
uid
decal130-0611
130-0611
ModelwithCabOnly
1.Warning—1)Removethepin;2)Raisethedoors;3)Exit
thecab
8
decal130-0594
130-0594
ModelwithCabOnly
1.Warning—readtheOperatorsManual;whensittinginthe
cab,alwayswearaseatbelt;wearhearingprotection.
decal132-6552
132-6552
2-WheelDrivewithROPSand4-WheelDrivewithROPS
ModelsOnly
1.Heightofcut
decal132-6553
132-6553
ModelwithCabOnly
1.Heightofcut
decal133-8062
133-8062
decal120-0250
120-0250
1.Slow-movingvehicle
9
decal144-7256
144-7256
1.ReadtheOperatorsManualbeforeperformingmaintenance.
10.Parkingbrake
2.Fanbelttension
11.Gearbox
3.Radiatorscreen
12.Hydraulicuid
4.Enginecoolant
13.Engineairlter
5.Fuel/waterseparator
14.Battery
6.Engineoil
15.Fluidspecications
7.Tirepressure
16.Capacity
8.Fuel
17.Fluidinterval(hours)
9.Belttension
18.Filterinterval(hours)
10
Setup
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescription
Qty.
Use
PTOdriveshaft
1
Bolt(5/16x1-3/4inches)
4
Locknut(5/16inch)
4
1
Rollpin(3/16x1-1/2inches)
2
InstallthePTOdriveshafttoaoptional
cuttingunitorQAS.
Retainerpin2
Greasetting
2
2
Washerheadscrew(5/16x7/8inch)
2
Usethehardwaretoinstalltheoptional
cuttingunit.
3
Nopartsrequired
Adjusttherollbar.
4
Nopartsrequired
Checkthetirepressure.
5
Nopartsrequired
Checkthehydraulicuid,engineoil,
andcoolantlevels.
6
Production-yeardecal1
Installthedecal(CEmachinesonly).
MediaandAdditionalParts
Description
Qty.
Use
Operator'sManual
1
Reviewitbeforeoperatingthemachine.
Engineowner'smanual1
Useittoreferenceengineinformation.
Ignitionkeys2
Starttheengine.
1
InstallingthePTO
DriveshafttoanOptional
CuttingUnitorQAS
Partsneededforthisprocedure:
1
PTOdriveshaft
4
Bolt(5/16x1-3/4inches)
4
Locknut(5/16inch)
2
Rollpin(3/16x1-1/2inches)
Procedure
Note:InstallingthePTOdriveshaftiseasierifyou
positionthemachineonahoist.
1.Parkthemachineonalevelsurface,engagethe
parkingbrake,shutofftheengine,andremove
thekey.
WARNING
IfyoustarttheengineandallowthePTO
torotate,seriouspersonalinjuryand
machinedamagecouldresult.
Donotstarttheengineandengagethe
PTOswitchwhenthePTOdriveshaft
isdisconnectedfromthecuttingdeck.
BeforeyoudisconnectthePTO
driveshaftfromthecutting
deck,disconnectthePTO
solenoid-valve-coilconnector
fromthewireharnesstoprevent
unintentionallyengagingthePTO
clutch.
2.Disconnectthewire-harnessconnectorfromthe
PTOsolenoid-valve-coilconnector(Figure3).
11
g018339
Figure3
1.Wire-harnessconnector
3.PositionthePTOdriveshaftunderthefrontofthe
machine.Ensurethattheslip-shaftyokeofthe
driveshaftispositionedtowardthetransmission
driveshaft(Figure4).
g018340
Figure4
1.Transmissiondriveshaft
4.Locknut
2.Bolt5.Rollpin
3.PTOdriveshaft
4.Alignthesplineandroll-pinholeofthedriveshaft
yokewiththetransmissiondriveshaft.
5.SlidethePTOdriveshaftendyokeontothe
transmissiondriveshaft.
6.SecuretheendyokeofthePTOdriveshaftas
follows:
A.Installtherollpinintheendyokeandshaft.
B.Installtheboltsthroughthedriveshaftend
yoke.
C.Installandtightenthelocknutstosecurethe
endyoketothePTOdriveshaft.
Note:Retaintheremainingbolts,locknuts,
androllpintosecuretheotherendofthe
driveshafttotheattachmentgearboxshaft.
D.Torquethelocknutsto20to25N∙m(175
to225in-lb).
7.LubricatethegreasettingsonthePTO
driveshaft.
8.Afteryouconnecttheotherendofthedriveshaft
totheattachmentgearboxshaft,connect
thewire-harnessconnectortothePTO
solenoid-valve-coilconnector(Figure3).
2
UsingtheOptional
Cutting-Unit-Mounting
Hardware
Partsneededforthisprocedure:
2Retainerpin
2
Greasetting
2
Washerheadscrew(5/16x7/8inch)
Procedure
Note:Thesecomponentsandprocedurearerequired
onlyifacuttingunitthatrequiresretainerpinsis
mountedtothetractionunit.Refertothecuttingunit
OperatorsManualfortheinstallationinstructions.
Note:Ifyouarenotinstallingacuttingunitonthe
tractionunit,removeortieupthe4deck-liftchains
fromtheliftsuspension.
3
AdjustingtheRollBar
NoPartsRequired
Procedure
1.Removethehairpincottersandthepinsfrom
therollbar(Figure5).
2.Raisetherollbartotheuprightpositionand
installthe2pinsandsecurethemwiththe
hairpincotters(Figure5).
Note:Ifyoumustlowertherollbar,pushthebar
forwardtorelievepressureonthepins,remove
thepins,lowerthebarslowly,andsecureitwith
thepinssothatitdoesnotdamagethehood.
12
g014166
Figure5
1.Rollbar3.Hairpincotter
2.Pin
4
CheckingtheTirePressure
NoPartsRequired
Procedure
Checkthetirepressure;refertoCheckingtheTire
Pressure(page58).
Important:Maintainpressureinalltiresto
ensureagoodquality-of-cutandpropermachine
performance.Donotunderinatethetires.
5
CheckingtheFluidLevels
NoPartsRequired
Procedure
1.Checkthehydraulic-uidlevelbeforestarting
theengine,refertoCheckingtheHydraulic
System(page64).
2.Checktheengine-oillevelbeforestartingthe
engine,refertoCheckingtheEngine-OilLevel
(page53).
3.Checkthecoolingsystembeforestartingthe
engine;refertoCheckingtheCoolingSystem
(page60).
6
InstallingtheDecal(CE
MachinesOnly)
Partsneededforthisprocedure:
1Production-yeardecal
Procedure
OnmachinesrequiringCEcompliance,installthe
production-yeardecalincludedintheloosepartsand
theCEKit,soldseparately(Figure6).
g278147
Figure6
1.Production-yeardecal
13
ProductOverview
Controls
Becomefamiliarwithallthecontrolsbeforeyoustart
theengineandoperatethemachine.
TractionPedal
Thetractionpedal(Figure7)controlstheforwardand
reverseoperation.Pressthetopofthepedaltomove
forwardandthebottomtomoverearward.Theground
speeddependsonhowfaryoupressthepedal.For
noload,maximumgroundspeed,fullypressthepedal
whilethethrottleisintheFASTposition.
Tostopthemachine,reducethefootpressureon
thetractionpedalandallowittoreturntothecenter
position.
g197397
Figure7
1.Parkingbrake3.Tilt-steeringpedal
2.Brakepedal4.Tractionpedal
BrakePedal
Usethebrakepedalwiththebrake-pedallatchto
engageanddisengagetheparkingbrake(Figure
7).Tostopthemachine,releasethetractionpedal
andallowittoreturntothecenterposition.Youcan
usethebraketoassistinstoppingthemachineinan
emergencysituation.
Tilt-SteeringPedal
Totiltthesteeringwheeltowardyou,pressthefoot
pedaldown,pullthesteeringtowertowardyouto
themostcomfortableposition,andreleasethepedal
(Figure7).Tomovethesteeringwheelawayfrom
you,pressthefootpedalandreleaseitwhenthe
steeringwheelreachesthedesiredoperatingposition.
KeySwitch
Thekeyswitchhas3positions:OFF,ON/PREHEAT,
andSTART(Figure8).
g026098
Figure8
1.InfoCenter
5.Powerpoint
2.Power-takeoff(PTO)
switch
6.Keyswitch
3.Engine-speedswitch
7.Deck-liftswitch
4.Steeringselectorswitch
Engine-SpeedSwitch
Theengine-speedswitch(Figure8)has2modesto
changetheenginespeed.Bymomentarilytapping
theswitch,youcanincreaseordecreasetheengine
speedinincrementsof100rpm.Pressandholdthe
switchtosettheenginespeeddirectlytohighorlow
idle,dependingonwhichendoftheswitchyoupress.
Power-Takeoff(PTO)Switch
Thepower-takeoff(PTO)switchstartsandstopsthe
attachment(Figure8).
PowerPoint
Thepowerpointprovidesa12Vpowersupplyfor
electronicdevices(Figure8).
14
InfoCenterLCDDisplay
TheInfoCenterLCDdisplay(Figure8)shows
informationaboutyourmachine,suchastheoperating
status,variousdiagnostics,andotherinformation
aboutthemachine
Thescreensthatdisplaydependonwhichbuttons
youselect.Thepurposeofeachbuttonmaychange
dependingonwhatisrequiredatthetime.
Important:Ifthecuttingunitshutsdownand
theInfoCentertemperature-warningiconison,
pushthePTOknobdown;drivetoasafe,at
area;movethethrottlelevertotheSLOWposition;
allowthetractionpedaltomovetotheNEUTRAL
position;andengagetheparkingbrake.Allowthe
enginetoidleforseveralminuteswhileitcoolsto
asafelevel.Shutofftheengineandcheckthe
coolingsystem;refertoCheckingtheCooling
System(page60).
CabControls
ModelwithCabOnly
g198816
Figure9
1.Fancontrol4.Air-conditioningswitch
2.Temperaturecontrol5.Air-recirculationcontrol
3.Windshield-wiperswitch
Air-RecirculationControl
Setsthecabtoeitherrecirculatetheairinthecabinor
todrawairintothecabinfromoutside(Figure9).
Setittorecirculatetheairwhenusingthe
air-conditioning.
Setittodrawairinwhenusingtheheaterorfan.
Fan-ControlKnob
Rotatethefan-controlknobtoregulatethespeedof
thefan(Figure9).
Temperature-Control-Knob
Rotatethetemperature-controlknobtoregulatethe
airtemperatureinthecab(Figure9).
Windshield-WiperSwitch
Usethisswitchtoturnthewindshieldwipersonor
off(Figure9).
Air-ConditioningSwitch
Usethisswitchtoturntheairconditioningonoroff
(Figure9).
WindshieldLatch
Liftupthelatchtoopenthewindshield(Figure10).
Pressinthelatchtolockthewindshieldintheopen
position.Pulloutanddownonthelatchtocloseand
securethewindshield.
g196911
Figure10
1.Windshieldlatch
RearWindowLatch
Liftupthelatchestoopentherearwindow.Pressin
onthelatchtolockthewindowinOPENposition.Pull
outanddownonthelatchtocloseandsecurethe
window(Figure10).
Important:Closetherearwindowbeforeopening
thehoodordamagemayoccurtothehoodorrear
window.
FuelGauge
Thefuelgauge(Figure11)indicatestheamountof
fuelremaininginthefueltank.
15
g014170
Figure11
1.Fuelgauge2.Fuel-tankcap
SettingtheAutoIdle
1.IntheSettingsMenu,scrolldowntoAutoIdle.
2.Presstherightbuttontochangetheautoidle
timebetweenOFF,8S,10S,15S,20S,and30S.
16
Specications
Note:Specicationsanddesignaresubjecttochangewithoutnotice.
g198083
Figure12
DescriptionFigure12
Reference
DimensionorWeight
Heightwithrollbarup
C202cm(80inches)
Heightwithrollbardown
G140cm(55inches)
Heightwithcab
D
225cm(88-1/2inches)
Overalllength
F
276cm(108-1/2inches)
Overallwidth
B
138cm(54inches)
Wheelbase
E
155cm(61inches)
Wheeltread(tirecentertocenter)rear
A
112cm(44inches)
Groundclearance
15cm(6inches)
17
WeightoftheMachinewithCuttingUnits
4-Wheel
Drive
Machine
withROPS
Machine
withCab
2-Wheel
Drive
Machine
withROPS
Nocutting
unit
1,152kg
(2,540lb)
1,435kg
(3,163lb)
1,130kg
(2,492lb)
72inchside
discharge
cuttingunit
1,363kg
(3,004lb)
1,645kg
(3,627lb)
1,341kg
(2,956lb)
72inchbase
cuttingunit
1,341kg
(2,956lb)
1,623kg
(3,579lb)
1,319kg
(2,908lb)
62inchbase
cuttingunit
1,324kg
(2,918lb)
1,606kg
(3,541lb)
1,302kg
(2,870lb)
100inchrear
discharge
cuttingunit
1,510kg
(3,330lb)
1,793kg
(3,953lb)
1,489kg
(3,282lb)
Attachments/Accessories
AselectionofToroapprovedattachmentsand
accessoriesisavailableforusewiththemachine
toenhanceandexpanditscapabilities.Contact
yourAuthorizedServiceDealerorauthorizedT oro
distributororgotowww.T oro.comforalistofall
approvedattachmentsandaccessories.
Toensureoptimumperformanceandcontinuedsafety
certicationofthemachine,useonlygenuineToro
replacementpartsandaccessories.Replacement
partsandaccessoriesmadebyothermanufacturers
couldbedangerous,andsuchusecouldvoidthe
productwarranty.
Operation
Note:Determinetheleftandrightsidesofthe
machinefromthenormaloperatingposition.
BeforeOperation
BeforeOperationSafety
GeneralSafety
Neverallowchildrenoruntrainedpeopleto
operateorservicethemachine.Localregulations
mayrestricttheageoftheoperator.Theowner
isresponsiblefortrainingalloperatorsand
mechanics.
Becomefamiliarwiththesafeoperationofthe
equipment,operatorcontrols,andsafetysigns.
Shutofftheengine,removethekey,andwait
forallmovementtostopbeforeyouleavethe
operatorsposition.Allowthemachinetocool
beforeadjusting,servicing,cleaning,orstoringit.
Knowhowtostopthemachineandshutoffthe
enginequickly.
Checkthatoperator-presencecontrols,safety
switches,andguardsareattachedandfunctioning
properly.Donotoperatethemachineunlessthey
arefunctioningproperly.
Beforemowing,alwaysinspectthemachineto
ensurethattheblades,bladebolts,andcutting
assembliesareingoodworkingcondition.
Replacewornordamagedbladesandboltsinsets
topreservebalance.
Inspecttheareawhereyouwillusethemachine
andremoveallobjectsthatthemachinecould
throw.
FuelSafety
Useextremecareinhandlingfuel.Itisammable
anditsvaporsareexplosive.
Extinguishallcigarettes,cigars,pipes,andother
sourcesofignition.
Useonlyanapprovedfuelcontainer.
Donotremovethefuelcaporllthefueltank
whiletheengineisrunningorhot.
Donotaddordrainfuelinanenclosedspace.
Donotstorethemachineorfuelcontainerwhere
thereisanopename,spark,orpilotlight,such
asonawaterheaterorotherappliance.
Ifyouspillfuel,donotattempttostarttheengine;
avoidcreatinganysourceofignitionuntilthefuel
vaporshavedissipated.
18
AddingFuel
FuelSpecication
Important:Useonlyultra-lowsulphurdiesel
fuel.Fuelwithhigherratesofsulfurdegrades
thedieseloxidationcatalyst(DOC),whichcauses
operationalproblemsandshortenstheservicelife
ofenginecomponents.
Failuretoobservethefollowingcautionsmay
damagetheengine.
Neverusekeroseneorgasolineinsteadofdiesel
fuel.
Nevermixkeroseneorusedengineoilwiththe
dieselfuel.
Neverkeepfuelincontainerswithzincplatingon
theinside.
Donotusefueladditives.
PetroleumDiesel
Cetanerating:45orhigher
Sulfurcontent:Ultra-lowsulfur(<15ppm)
FuelTable
Dieselfuelspecication
Location
ASTMD975
No.1-DS15
No.2-DS15
USA
EN590EuropeanUnion
ISO8217DMX
International
JISK2204GradeNo.2
Japan
KSM-2610
Korea
Useonlyclean,freshdieselfuelorbiodieselfuels.
Purchasefuelinquantitiesthatcanbeusedwithin
180daystoensurefuelfreshness.
Usesummer-gradedieselfuel(No.2-D)at
temperaturesabove-7°C(20°F)andwinter-grade
fuel(No.1-DorNo.1-D/2-Dblend)belowthat
temperature.
Note:Useofwinter-gradefuelatlowertemperatures
provideslowerashpointandcoldowcharacteristics
whicheasesstartingandreducesfuellterplugging.
Usingsummer-gradefuelabove-7°C(20°F)
contributestowardlongerfuelpumplifeandincreased
powercomparedtowinter-gradefuel.
Biodiesel
Thismachinecanalsouseabiodieselblendedfuelof
uptoB20(20%biodiesel,80%petroleumdiesel).
Sulfurcontent:Ultra-lowsulfur(<15ppm)
Biodieselfuelspecication:ASTMD6751or
EN14214
Blendedfuelspecication:ASTMD975,EN590,
orJISK2204
Important:Thepetroleumdieselportionmust
beultra-lowsulfur.
Observethefollowingprecautions:
Biodieselblendsmaydamagepaintedsurfaces.
UseB5(biodieselcontentof5%)orlesserblends
incoldweather.
Monitorseals,hoses,gasketsincontactwithfuel
astheymaybedegradedovertime.
Fuellterpluggingmaybeexpectedforatime
afterconvertingtobiodieselblends.
ContactyourauthorizedTorodistributorifyouwish
formoreinformationonbiodiesel.
FuelTankCapacity
51L(13.5USgallons)
FillingtheFuelTank
Note:Ifpossible,llthefueltankaftereachuse.This
minimizespossiblebuildupofcondensationinsidethe
fueltank.
Addfueltothefueltankuntilthelevelisevenwiththe
bottomofthellerneck.Donotoverllthefueltank.
19
g236327
Figure13
CheckingtheEngine-Oil
Level
Beforeyoustarttheengineandusethemachine,
checktheoillevelintheenginecrankcase;referto
CheckingtheEngine-OilLevel(page53).
CheckingtheCooling
System
Beforeyoustarttheengineandusethemachine,
checkthecoolingsystem;refertoCheckingthe
CoolingSystem(page60).
CheckingtheHydraulic
System
Beforeyoustarttheengineandusethemachine,
checkthehydraulicsystem;refertoCheckingthe
HydraulicSystem(page64).
TheSafety-Interlock
System
CAUTION
Ifthesafety-interlockswitchesare
disconnectedordamaged,themachinecould
operateunexpectedly,causingpersonal
injury.
Donottamperwiththeinterlockswitches.
Checktheoperationoftheinterlock
switchesdailyandreplaceanydamaged
switchesbeforeoperatingthemachine.
UnderstandingtheSafetyInterlock
System
Thesafety-interlocksystemisdesignedtopreventthe
enginefromstartingunlessthefollowingoccurs:
Youaresittingontheseatortheparkingbrake
isengaged.
Thepowertakeoff(PTO)isdisengaged.
ThetractionpedalisintheNEUTRALposition.
Theenginetemperatureisbelowthemaximum
operatingtemperature.
Thesafety-interlocksystemisalsodesignedtoshut
offtheenginewhenyoumovethetractionpedalfrom
theNEUTRALpositionwiththeparkingbrakeengaged.
IfyourisefromtheseatwhenthePTOisengaged
thereisa1-seconddelayandthentheengineshuts
off.
TestingtheSafety-Interlock
System
ServiceInterval:Beforeeachuseordaily
Testthesafetyinterlocksystembeforeyouusethe
machineeachtime.Ifthesafetysystemdoesnot
operateasdescribedbelow,haveanauthorizedToro
distributorrepairthesafetysystemimmediately.
1.Sittingontheseat,engagetheparkingbrake
andmovethePTOtotheONposition.Try
startingtheengine;theengineshouldnotstart.
2.Sittingontheseat,engagetheparkingbrake
andmovethePTOtotheOFFposition.Press
thetractionpedal.Trystartingtheengine;the
engineshouldnotstart.
3.Sittingontheseat,engagetheparkingbrake,
movethePTOswitchtotheOFFposition,
andallowthetractionpedaltoreturntothe
NEUTRALposition.Nowstarttheengine.While
theengineisrunning,disengagetheparking
brake,engagethePTOandriseslightlyfromthe
20
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Toro Groundsmaster 360 4-Wheel Drive Multi-Purpose Machine User manual

Category
Lawnmowers
Type
User manual

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