Toro Groundsmaster 360 4-Wheel Drive Multi-Purpose Machine User manual

FormNo.3444-243RevA

Groundsmaster

®

3604-Wheel

DriveMulti-PurposeMachine

ModelNo.31200—SerialNo.408000000andUp

ModelNo.31202—SerialNo.408000000andUp

Registeratwww.Toro.com.

OriginalInstructions(EN)

*3444-243*

ThisproductcomplieswithallrelevantEuropean

directives;fordetailspleaseseetheseparateproduct

specicDeclarationofConformity(DOC)sheet.

ItisaviolationofCaliforniaPublicResourceCode

Section4442or4443touseoroperatetheengineon

anyforest-covered,brush-covered,orgrass-covered

landunlesstheengineisequippedwithaspark

arrester,asdenedinSection4442,maintainedin

effectiveworkingorderortheengineisconstructed,

equipped,andmaintainedforthepreventionofre.

Theenclosedengineowner'smanualissupplied

forinformationregardingtheUSEnvironmental

ProtectionAgency(EPA)andtheCaliforniaEmission

ControlRegulationofemissionsystems,maintenance,

andwarranty.Replacementsmaybeorderedthrough

theenginemanufacturer.

Thisengineisnotequippedwithasparkarrester

mufer.IfisaviolationofCaliforniaPublicResource

CodeSection4442tooperatetheengineonany

forest-covered,brush-covered,orgrass-coveredland.

Otherstatesorfederalareasmayhavesimilarlaws.

WARNING

CALIFORNIA

Proposition65Warning

Dieselengineexhaustandsomeofits

constituentsareknowntotheStateof

Californiatocausecancer,birthdefects,

andotherreproductiveharm.

Batteryposts,terminals,andrelated

accessoriescontainleadandlead

compounds,chemicalsknownto

theStateofCaliforniatocause

cancerandreproductiveharm.Wash

handsafterhandling.

Useofthisproductmaycauseexposure

tochemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

Introduction

Thismachineisaride-on,multi-purposemachine

intendedtobeusedbyprofessional,hiredoperators

incommercialapplications.Itisprimarilydesigned

formaintaininggrassonwell-maintainedlawnsin

parks,sportselds,andoncommercialgrounds.It

isnotdesignedforcuttingbrush.Usingthisproduct

forpurposesotherthanitsintendedusecouldprove

dangeroustoyouandbystanders.

Readthisinformationcarefullytolearnhowtooperate

andmaintainyourproductproperlyandtoavoid

injuryandproductdamage.Youareresponsiblefor

operatingtheproductproperlyandsafely.

Visitwww.T oro.comforproductsafetyandoperation

trainingmaterials,accessoryinformation,helpnding

adealer,ortoregisteryourproduct.

Wheneveryouneedservice,genuineT oroparts,or

additionalinformation,contactanAuthorizedService

DealerorToroCustomerServiceandhavethemodel

andserialnumbersofyourproductready.Figure1

identiesthelocationofthemodelandserialnumbers

ontheproduct.Writethenumbersinthespace

provided.

Important:Withyourmobiledevice,youcan

scantheQRcodeontheserialnumberdecal(if

equipped)toaccesswarranty,parts,andother

productinformation.

g235835

Figure1

1.Modelandserialnumberlocation

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhas

safetymessagesidentiedbythesafety-alertsymbol

(Figure2),whichsignalsahazardthatmaycause

seriousinjuryordeathifyoudonotfollowthe

recommendedprecautions.

g000502

Figure2

Safety-alertsymbol

Thismanualalsouses2wordstohighlightinformation.

Importantcallsattentiontospecialmechanical

8111LyndaleAvenueSouth

Bloomington,MN55420

2

Contactusatwww.Toro.com.

PrintedintheUSA

AllRightsReserved

informationandNoteemphasizesgeneralinformation

worthyofspecialattention.

Contents

Safety.......................................................................4

GeneralSafety...................................................4

SafetyandInstructionalDecals..........................4

Setup.......................................................................11

1InstallingthePTODriveshafttoanOptional

CuttingUnitorQAS........................................11

2UsingtheOptionalCutting-Unit-Mounting

Hardware......................................................12

3AdjustingtheRollBar.....................................12

4CheckingtheTirePressure............................13

5CheckingtheFluidLevels..............................13

6InstallingtheDecal(CEMachines

Only).............................................................13

ProductOverview...................................................14

Controls...........................................................14

CabControls.................................................15

Specications..................................................17

Attachments/Accessories.................................18

BeforeOperation.................................................18

BeforeOperationSafety...................................18

AddingFuel......................................................19

CheckingtheEngine-OilLevel..........................20

CheckingtheCoolingSystem...........................20

CheckingtheHydraulicSystem........................20

TheSafety-InterlockSystem.............................20

PositioningtheStandardSeat..........................21

RaisingandLoweringtheSeat.........................21

AdjustingtheHeightofCut...............................22

UsingtheInfoCenterLCDDisplay....................22

UsingtheMenus...............................................24

ProtectedMenus..............................................25

AccessingProtectedMenus.............................25

DuringOperation.................................................26

DuringOperationSafety...................................26

StartingtheEngine...........................................28

ShuttingOfftheEngine.....................................29

DrivingtheMachine..........................................29

StoppingtheMachine.......................................29

SelectingtheSteeringMode.............................29

OperatingtheCuttingUnitor

Attachment....................................................30

CuttingGrasswiththeMachine........................31

DieselParticulateFilterRegeneration...............32

OperatingTips.................................................44

AfterOperation....................................................44

GeneralSafety.................................................44

PushingtheMachinebyHand..........................44

HaulingtheMachine.........................................45

LocatingtheTie-DownPoints...........................45

Maintenance...........................................................46

MaintenanceSafety..........................................46

RecommendedMaintenanceSchedule(s)...........46

DailyMaintenanceChecklist.............................48

Pre-MaintenanceProcedures..............................49

UsingtheHood-PropRod.................................49

Lubrication..........................................................50

GreasingtheBearingsandBushings................50

EngineMaintenance...........................................52

EngineSafety...................................................52

ServicingtheAirCleaner..................................52

ServicingtheEngineOil....................................53

ServicingtheDiesel-OxidationCatalyst

(DOC)andtheSootFilter..............................54

FuelSystemMaintenance...................................55

ServicingtheWaterSeparator..........................55

ServicingtheEngineFuelFilter........................56

DrainingtheFuelT ank......................................56

InspectingtheFuelLinesand

Connections..................................................56

CleaningtheFuelPick-UpTubeScreen............56

ElectricalSystemMaintenance...........................57

ElectricalSystemSafety...................................57

ServicingtheBattery.........................................57

CheckingtheFuses..........................................57

StoringtheBattery............................................58

DriveSystemMaintenance..................................58

CheckingtheTirePressure...............................58

CorrectingtheSteeringMisalignment...............58

CoolingSystemMaintenance..............................59

CoolingSystemSafety.....................................59

CoolantSpecication........................................59

CheckingtheCoolingSystem..........................60

CleaningtheRadiator.......................................60

BrakeMaintenance.............................................61

AdjustingtheBrakes.........................................61

AdjustingtheParkingBrake.............................61

BeltMaintenance................................................62

CheckingtheAlternatorBelt.............................62

ControlsSystemMaintenance.............................62

AdjustingtheTractionDriveforNeutral.............62

AdjustingtheMaximumGroundSpeed.............63

HydraulicSystemMaintenance...........................64

HydraulicSystemSafety...................................64

HydraulicFluidSpecication.............................64

CheckingtheHydraulicSystem........................64

ChangingtheHydraulicFluidAnd

Filter..............................................................64

CabMaintenance.................................................65

FillingtheWasher-FluidBottle..........................65

CleaningtheCabAirFilters..............................66

CleaningtheAir-ConditioningCoil....................66

Cleaning..............................................................67

CleaningtheCab..............................................67

WasteDisposal.................................................67

Storage...................................................................68

StorageSafety..................................................68

PreparingtheMachine......................................68

PreparingtheEngine........................................68

3

Safety

Thismachinehasbeendesignedinaccordancewith

CENstandardANSIB71.4-2017andISOEN5395

whenyouinstalltheproperCEKitsandcompletethe

setupprocedures.

GeneralSafety

Thisproductiscapableofamputatinghandsand

feetandofthrowingobjects.Alwaysfollowallsafety

instructionstoavoidseriouspersonalinjury.

•Readandunderstandthecontentsofthis

Operator’sManualbeforestartingtheengine.

•Useyourfullattentionwhileoperatingthe

machine.Donotengageinanyactivitythat

causesdistractions;otherwise,injuryorproperty

damagemayoccur.

•Donotoperatethemachinewithoutallguards

andothersafetyprotectivedevicesinplaceand

functioningproperlyonthemachine.

•Keepyourhandsandfeetawayfromrotating

parts.Keepclearofthedischargeopening.

•Keepbystandersandchildrenoutoftheoperating

area.Neverallowchildrentooperatethemachine.

•Shutofftheengine,removethekey,andwait

forallmovementtostopbeforeyouleavethe

operator’sposition.Allowthemachinetocool

beforeadjusting,servicing,cleaning,orstoringit.

Improperlyusingormaintainingthismachinecan

resultininjury.Toreducethepotentialforinjury,

complywiththesesafetyinstructionsandalways

payattentiontothesafety-alertsymbol

,which

meansCaution,Warning,orDanger—personalsafety

instruction.Failuretocomplywiththeseinstructions

mayresultinpersonalinjuryordeath.

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea

ofpotentialdanger.Replaceanydecalthatisdamagedormissing.

decal117-3276

117-3276

1.Enginecoolantunder

pressure

3.Warning—donottouchthe

hotsurface.

2.Explosionhazard—read

theOperator'sManual.

4.Warning—readthe

Operator'sManual.

decal117-3270

117-3270

1.Warning—donottouchthehotsurface.

2.Cutting/dismembermenthazard,hand;entanglement

hazard,belt—stayawayfrommovingparts;keepallguards

andshieldsinplace.

4

decal117-3272

117-3272

1.Warning—readtheOperator'sManual;failuretousethe

rolloverprotectionsystem(ROPS)canresultininjuryinthe

eventofarollover;wearaseatbeltwhenarollbarisin

place,donotwearaseatbeltwhentherollbarislowered.

decal106-2353

106-2353

1.Electricalpowerpoint

decal117-4766

117-4766

1.Cutting/dismembermenthazard;fan—stayawayfrom

movingparts;keepallguardsandshieldsinplace.

decal106-9206

106-9206

1.Wheeltorquespecications

2.ReadtheOperator'sManual.

decal117-3233

117-3233

1.ReadtheOperator'sManualforinformationonfuses.

2.4-wheelsteersolenoid(7.5A)

3.PTOenable,4-wheel-steerlamp,decklift,deckoat(7.5A)

4.Glowindicator,fuel-runsolenoid,diagnosticlight,start(7.5

A)

5.Headlights,deckactuator,powertakeoff(10A)

6.Lights(10A)

7.Operator-presenceswitch(10A)

8.Powerpoint,lights(15A)

9.Engine(10A)

5

decalbatterysymbols

BatterySymbols

Someorallofthesesymbolsareonyourbattery.

1.Explosionhazard6.Keepbystandersaway

fromthebattery.

2.Nore,opename,or

smoking

7.Weareyeprotection;

explosivegasescan

causeblindnessandother

injuries.

3.Causticliquid/chemical

burnhazard

8.Batteryacidcancause

blindnessorsevereburns.

4.Weareyeprotection.9.Flusheyesimmediately

withwaterandgetmedical

helpfast.

5.ReadtheOperator's

Manual.

10.Containslead;donot

discard

decal117-3273

117-3273

1.Warning—readtheOperator'sManual.

6.Thrownobjecthazard—keepbystandersaway.

2.Warning—donotoperatethismachineunlessyouaretrained.

7.Warning—engagetheparkingbrake,shutofftheengine,and

removethekeybeforeleavingthemachine.

3.Warning—weartheseatbeltwhenseatedintheoperator's

position.

8.Tippinghazard—slowthemachinebeforeturning;donotturn

athighspeeds.

4.Cutting/dismembermenthazardofhandorfoot,mower

blade—removethekeyandreadtheOperator’sManual

beforeperformingmaintenance.

9.Cuttinghazardofthehandorfoot—stayawayfrommoving

parts;keepallguardsinplace.

5.Warning—wearhearingprotection.

6

decal125-4399

125-4399

1.Lowerthedeck

4.Slow

7.Engine—start

2.Raisethedeck

5.Engine—shutoff

8.2-wheelsteering

3.Fast6.Engine—run9.4-wheelsteering

decal121-8378

121-8378

ModelwithCabOnly

1.Fan—off

5.Externalair

2.Fan—onfull

6.Internalair

3.Coldair7.Airconditioner—off

4.Hotair8.Airconditioner—on

7

decal125-9248

125–9248

ModelwithCabOnly

1.Raise/Lowerdecks

5.Fast

2.Engine—stop

6.Slow

3.Engine—run7.2-wheelsteering

4.Engine—start8.4–wheelsteering

decal132-3600

132-3600

ModelwithCabOnly

1.ReadtheOperator's

Manualformore

informationonfuses.

5.Workinglight(20A)

2.Headlight(25A)6.Auxiliarypower(15A)

3.CondenserfanandA/C

clutch(30A)

7.Cablight(15A)

4.Fan(25A)8.Windshieldwipers(15A)

decal125-9688

125-9688

ModelwithCabOnly

1.Windshieldwipers—off

3.Windshieldwipers—on

2.Windshieldwipers

4.Spraywindshieldwasher

uid

decal130-0611

130-0611

ModelwithCabOnly

1.Warning—1)Removethepin;2)Raisethedoors;3)Exit

thecab

8

decal130-0594

130-0594

ModelwithCabOnly

1.Warning—readtheOperator’sManual;whensittinginthe

cab,alwayswearaseatbelt;wearhearingprotection.

decal132-6552

132-6552

2-WheelDrivewithROPSand4-WheelDrivewithROPS

ModelsOnly

1.Heightofcut

decal132-6553

132-6553

ModelwithCabOnly

1.Heightofcut

decal133-8062

133-8062

decal120-0250

120-0250

1.Slow-movingvehicle

9

decal144-7256

144-7256

1.ReadtheOperator’sManualbeforeperformingmaintenance.

10.Parkingbrake

2.Fanbelttension

11.Gearbox

3.Radiatorscreen

12.Hydraulicuid

4.Enginecoolant

13.Engineairlter

5.Fuel/waterseparator

14.Battery

6.Engineoil

15.Fluidspecications

7.Tirepressure

16.Capacity

8.Fuel

17.Fluidinterval(hours)

9.Belttension

18.Filterinterval(hours)

10

Setup

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

Qty.

Use

PTOdriveshaft

1

Bolt(5/16x1-3/4inches)

4

Locknut(5/16inch)

4

1

Rollpin(3/16x1-1/2inches)

2

InstallthePTOdriveshafttoaoptional

cuttingunitorQAS.

Retainerpin2

Greasetting

2

Washerheadscrew(5/16x7/8inch)

2

Usethehardwaretoinstalltheoptional

cuttingunit.

3

Nopartsrequired

–

Adjusttherollbar.

4

Nopartsrequired

–

Checkthetirepressure.

5

Nopartsrequired

–

Checkthehydraulicuid,engineoil,

andcoolantlevels.

6

Production-yeardecal1

Installthedecal(CEmachinesonly).

MediaandAdditionalParts

Description

Qty.

Use

Operator'sManual

1

Reviewitbeforeoperatingthemachine.

Engineowner'smanual1

Useittoreferenceengineinformation.

Ignitionkeys2

Starttheengine.

1

InstallingthePTO

DriveshafttoanOptional

CuttingUnitorQAS

Partsneededforthisprocedure:

1

PTOdriveshaft

4

Bolt(5/16x1-3/4inches)

4

Locknut(5/16inch)

2

Rollpin(3/16x1-1/2inches)

Procedure

Note:InstallingthePTOdriveshaftiseasierifyou

positionthemachineonahoist.

1.Parkthemachineonalevelsurface,engagethe

parkingbrake,shutofftheengine,andremove

thekey.

WARNING

IfyoustarttheengineandallowthePTO

torotate,seriouspersonalinjuryand

machinedamagecouldresult.

•Donotstarttheengineandengagethe

PTOswitchwhenthePTOdriveshaft

isdisconnectedfromthecuttingdeck.

•BeforeyoudisconnectthePTO

driveshaftfromthecutting

deck,disconnectthePTO

solenoid-valve-coilconnector

fromthewireharnesstoprevent

unintentionallyengagingthePTO

clutch.

2.Disconnectthewire-harnessconnectorfromthe

PTOsolenoid-valve-coilconnector(Figure3).

11

g018339

Figure3

1.Wire-harnessconnector

3.PositionthePTOdriveshaftunderthefrontofthe

machine.Ensurethattheslip-shaftyokeofthe

driveshaftispositionedtowardthetransmission

driveshaft(Figure4).

g018340

Figure4

1.Transmissiondriveshaft

4.Locknut

2.Bolt5.Rollpin

3.PTOdriveshaft

4.Alignthesplineandroll-pinholeofthedriveshaft

yokewiththetransmissiondriveshaft.

5.SlidethePTOdriveshaftendyokeontothe

transmissiondriveshaft.

6.SecuretheendyokeofthePTOdriveshaftas

follows:

A.Installtherollpinintheendyokeandshaft.

B.Installtheboltsthroughthedriveshaftend

yoke.

C.Installandtightenthelocknutstosecurethe

endyoketothePTOdriveshaft.

Note:Retaintheremainingbolts,locknuts,

androllpintosecuretheotherendofthe

driveshafttotheattachmentgearboxshaft.

D.Torquethelocknutsto20to25N∙m(175

to225in-lb).

7.LubricatethegreasettingsonthePTO

driveshaft.

8.Afteryouconnecttheotherendofthedriveshaft

totheattachmentgearboxshaft,connect

thewire-harnessconnectortothePTO

solenoid-valve-coilconnector(Figure3).

2

UsingtheOptional

Cutting-Unit-Mounting

Hardware

Partsneededforthisprocedure:

2Retainerpin

2

Greasetting

2

Washerheadscrew(5/16x7/8inch)

Procedure

Note:Thesecomponentsandprocedurearerequired

onlyifacuttingunitthatrequiresretainerpinsis

mountedtothetractionunit.Refertothecuttingunit

Operator’sManualfortheinstallationinstructions.

Note:Ifyouarenotinstallingacuttingunitonthe

tractionunit,removeortieupthe4deck-liftchains

fromtheliftsuspension.

3

AdjustingtheRollBar

NoPartsRequired

Procedure

1.Removethehairpincottersandthepinsfrom

therollbar(Figure5).

2.Raisetherollbartotheuprightpositionand

installthe2pinsandsecurethemwiththe

hairpincotters(Figure5).

Note:Ifyoumustlowertherollbar,pushthebar

forwardtorelievepressureonthepins,remove

thepins,lowerthebarslowly,andsecureitwith

thepinssothatitdoesnotdamagethehood.

12

g014166

Figure5

1.Rollbar3.Hairpincotter

2.Pin

4

CheckingtheTirePressure

NoPartsRequired

Procedure

Checkthetirepressure;refertoCheckingtheTire

Pressure(page58).

Important:Maintainpressureinalltiresto

ensureagoodquality-of-cutandpropermachine

performance.Donotunderinatethetires.

5

CheckingtheFluidLevels

NoPartsRequired

Procedure

1.Checkthehydraulic-uidlevelbeforestarting

theengine,refertoCheckingtheHydraulic

System(page64).

2.Checktheengine-oillevelbeforestartingthe

engine,refertoCheckingtheEngine-OilLevel

(page53).

3.Checkthecoolingsystembeforestartingthe

engine;refertoCheckingtheCoolingSystem

(page60).

6

InstallingtheDecal(CE

MachinesOnly)

Partsneededforthisprocedure:

1Production-yeardecal

Procedure

OnmachinesrequiringCEcompliance,installthe

production-yeardecalincludedintheloosepartsand

theCEKit,soldseparately(Figure6).

g278147

Figure6

1.Production-yeardecal

13

ProductOverview

Controls

Becomefamiliarwithallthecontrolsbeforeyoustart

theengineandoperatethemachine.

TractionPedal

Thetractionpedal(Figure7)controlstheforwardand

reverseoperation.Pressthetopofthepedaltomove

forwardandthebottomtomoverearward.Theground

speeddependsonhowfaryoupressthepedal.For

noload,maximumgroundspeed,fullypressthepedal

whilethethrottleisintheFASTposition.

Tostopthemachine,reducethefootpressureon

thetractionpedalandallowittoreturntothecenter

position.

g197397

Figure7

1.Parkingbrake3.Tilt-steeringpedal

2.Brakepedal4.Tractionpedal

BrakePedal

Usethebrakepedalwiththebrake-pedallatchto

engageanddisengagetheparkingbrake(Figure

7).Tostopthemachine,releasethetractionpedal

andallowittoreturntothecenterposition.Youcan

usethebraketoassistinstoppingthemachineinan

emergencysituation.

Tilt-SteeringPedal

Totiltthesteeringwheeltowardyou,pressthefoot

pedaldown,pullthesteeringtowertowardyouto

themostcomfortableposition,andreleasethepedal

(Figure7).Tomovethesteeringwheelawayfrom

you,pressthefootpedalandreleaseitwhenthe

steeringwheelreachesthedesiredoperatingposition.

KeySwitch

Thekeyswitchhas3positions:OFF,ON/PREHEAT,

andSTART(Figure8).

g026098

Figure8

1.InfoCenter

5.Powerpoint

2.Power-takeoff(PTO)

switch

6.Keyswitch

3.Engine-speedswitch

7.Deck-liftswitch

4.Steeringselectorswitch

Engine-SpeedSwitch

Theengine-speedswitch(Figure8)has2modesto

changetheenginespeed.Bymomentarilytapping

theswitch,youcanincreaseordecreasetheengine

speedinincrementsof100rpm.Pressandholdthe

switchtosettheenginespeeddirectlytohighorlow

idle,dependingonwhichendoftheswitchyoupress.

Power-Takeoff(PTO)Switch

Thepower-takeoff(PTO)switchstartsandstopsthe

attachment(Figure8).

PowerPoint

Thepowerpointprovidesa12Vpowersupplyfor

electronicdevices(Figure8).

14

InfoCenterLCDDisplay

TheInfoCenterLCDdisplay(Figure8)shows

informationaboutyourmachine,suchastheoperating

status,variousdiagnostics,andotherinformation

aboutthemachine

Thescreensthatdisplaydependonwhichbuttons

youselect.Thepurposeofeachbuttonmaychange

dependingonwhatisrequiredatthetime.

Important:Ifthecuttingunitshutsdownand

theInfoCentertemperature-warningiconison,

pushthePTOknobdown;drivetoasafe,at

area;movethethrottlelevertotheSLOWposition;

allowthetractionpedaltomovetotheNEUTRAL

position;andengagetheparkingbrake.Allowthe

enginetoidleforseveralminuteswhileitcoolsto

asafelevel.Shutofftheengineandcheckthe

coolingsystem;refertoCheckingtheCooling

System(page60).

CabControls

ModelwithCabOnly

g198816

Figure9

1.Fancontrol4.Air-conditioningswitch

2.Temperaturecontrol5.Air-recirculationcontrol

3.Windshield-wiperswitch

Air-RecirculationControl

Setsthecabtoeitherrecirculatetheairinthecabinor

todrawairintothecabinfromoutside(Figure9).

•Setittorecirculatetheairwhenusingthe

air-conditioning.

•Setittodrawairinwhenusingtheheaterorfan.

Fan-ControlKnob

Rotatethefan-controlknobtoregulatethespeedof

thefan(Figure9).

Temperature-Control-Knob

Rotatethetemperature-controlknobtoregulatethe

airtemperatureinthecab(Figure9).

Windshield-WiperSwitch

Usethisswitchtoturnthewindshieldwipersonor

off(Figure9).

Air-ConditioningSwitch

Usethisswitchtoturntheairconditioningonoroff

(Figure9).

WindshieldLatch

Liftupthelatchtoopenthewindshield(Figure10).

Pressinthelatchtolockthewindshieldintheopen

position.Pulloutanddownonthelatchtocloseand

securethewindshield.

g196911

Figure10

1.Windshieldlatch

RearWindowLatch

Liftupthelatchestoopentherearwindow.Pressin

onthelatchtolockthewindowinOPENposition.Pull

outanddownonthelatchtocloseandsecurethe

window(Figure10).

Important:Closetherearwindowbeforeopening

thehoodordamagemayoccurtothehoodorrear

window.

FuelGauge

Thefuelgauge(Figure11)indicatestheamountof

fuelremaininginthefueltank.

15

g014170

Figure11

1.Fuelgauge2.Fuel-tankcap

SettingtheAutoIdle

1.IntheSettingsMenu,scrolldowntoAutoIdle.

2.Presstherightbuttontochangetheautoidle

timebetweenOFF,8S,10S,15S,20S,and30S.

16

Specications

Note:Specicationsanddesignaresubjecttochangewithoutnotice.

g198083

Figure12

DescriptionFigure12

Reference

DimensionorWeight

Heightwithrollbarup

C202cm(80inches)

Heightwithrollbardown

G140cm(55inches)

Heightwithcab

D

225cm(88-1/2inches)

Overalllength

F

276cm(108-1/2inches)

Overallwidth

B

138cm(54inches)

Wheelbase

E

155cm(61inches)

Wheeltread(tirecentertocenter)rear

A

112cm(44inches)

Groundclearance

15cm(6inches)

17

WeightoftheMachinewithCuttingUnits

4-Wheel

Drive

Machine

withROPS

Machine

withCab

2-Wheel

Drive

Machine

withROPS

Nocutting

unit

1,152kg

(2,540lb)

1,435kg

(3,163lb)

1,130kg

(2,492lb)

72inchside

discharge

cuttingunit

1,363kg

(3,004lb)

1,645kg

(3,627lb)

1,341kg

(2,956lb)

72inchbase

cuttingunit

1,341kg

(2,956lb)

1,623kg

(3,579lb)

1,319kg

(2,908lb)

62inchbase

cuttingunit

1,324kg

(2,918lb)

1,606kg

(3,541lb)

1,302kg

(2,870lb)

100inchrear

discharge

cuttingunit

1,510kg

(3,330lb)

1,793kg

(3,953lb)

1,489kg

(3,282lb)

Attachments/Accessories

AselectionofToroapprovedattachmentsand

accessoriesisavailableforusewiththemachine

toenhanceandexpanditscapabilities.Contact

yourAuthorizedServiceDealerorauthorizedT oro

distributororgotowww.T oro.comforalistofall

approvedattachmentsandaccessories.

Toensureoptimumperformanceandcontinuedsafety

certicationofthemachine,useonlygenuineToro

replacementpartsandaccessories.Replacement

partsandaccessoriesmadebyothermanufacturers

couldbedangerous,andsuchusecouldvoidthe

productwarranty.

Operation

Note:Determinetheleftandrightsidesofthe

machinefromthenormaloperatingposition.

BeforeOperation

BeforeOperationSafety

GeneralSafety

•Neverallowchildrenoruntrainedpeopleto

operateorservicethemachine.Localregulations

mayrestricttheageoftheoperator.Theowner

isresponsiblefortrainingalloperatorsand

mechanics.

•Becomefamiliarwiththesafeoperationofthe

equipment,operatorcontrols,andsafetysigns.

•Shutofftheengine,removethekey,andwait

forallmovementtostopbeforeyouleavethe

operator’sposition.Allowthemachinetocool

beforeadjusting,servicing,cleaning,orstoringit.

•Knowhowtostopthemachineandshutoffthe

enginequickly.

•Checkthatoperator-presencecontrols,safety

switches,andguardsareattachedandfunctioning

properly.Donotoperatethemachineunlessthey

arefunctioningproperly.

•Beforemowing,alwaysinspectthemachineto

ensurethattheblades,bladebolts,andcutting

assembliesareingoodworkingcondition.

Replacewornordamagedbladesandboltsinsets

topreservebalance.

•Inspecttheareawhereyouwillusethemachine

andremoveallobjectsthatthemachinecould

throw.

FuelSafety

•Useextremecareinhandlingfuel.Itisammable

anditsvaporsareexplosive.

•Extinguishallcigarettes,cigars,pipes,andother

sourcesofignition.

•Useonlyanapprovedfuelcontainer.

•Donotremovethefuelcaporllthefueltank

whiletheengineisrunningorhot.

•Donotaddordrainfuelinanenclosedspace.

•Donotstorethemachineorfuelcontainerwhere

thereisanopename,spark,orpilotlight,such

asonawaterheaterorotherappliance.

•Ifyouspillfuel,donotattempttostarttheengine;

avoidcreatinganysourceofignitionuntilthefuel

vaporshavedissipated.

18

AddingFuel

FuelSpecication

Important:Useonlyultra-lowsulphurdiesel

fuel.Fuelwithhigherratesofsulfurdegrades

thedieseloxidationcatalyst(DOC),whichcauses

operationalproblemsandshortenstheservicelife

ofenginecomponents.

Failuretoobservethefollowingcautionsmay

damagetheengine.

•Neverusekeroseneorgasolineinsteadofdiesel

fuel.

•Nevermixkeroseneorusedengineoilwiththe

dieselfuel.

•Neverkeepfuelincontainerswithzincplatingon

theinside.

•Donotusefueladditives.

PetroleumDiesel

Cetanerating:45orhigher

Sulfurcontent:Ultra-lowsulfur(<15ppm)

FuelTable

Dieselfuelspecication

Location

ASTMD975

No.1-DS15

No.2-DS15

USA

EN590EuropeanUnion

ISO8217DMX

International

JISK2204GradeNo.2

Japan

KSM-2610

Korea

•Useonlyclean,freshdieselfuelorbiodieselfuels.

•Purchasefuelinquantitiesthatcanbeusedwithin

180daystoensurefuelfreshness.

Usesummer-gradedieselfuel(No.2-D)at

temperaturesabove-7°C(20°F)andwinter-grade

fuel(No.1-DorNo.1-D/2-Dblend)belowthat

temperature.

Note:Useofwinter-gradefuelatlowertemperatures

provideslowerashpointandcoldowcharacteristics

whicheasesstartingandreducesfuellterplugging.

Usingsummer-gradefuelabove-7°C(20°F)

contributestowardlongerfuelpumplifeandincreased

powercomparedtowinter-gradefuel.

Biodiesel

Thismachinecanalsouseabiodieselblendedfuelof

uptoB20(20%biodiesel,80%petroleumdiesel).

Sulfurcontent:Ultra-lowsulfur(<15ppm)

Biodieselfuelspecication:ASTMD6751or

EN14214

Blendedfuelspecication:ASTMD975,EN590,

orJISK2204

Important:Thepetroleumdieselportionmust

beultra-lowsulfur.

Observethefollowingprecautions:

•Biodieselblendsmaydamagepaintedsurfaces.

•UseB5(biodieselcontentof5%)orlesserblends

incoldweather.

•Monitorseals,hoses,gasketsincontactwithfuel

astheymaybedegradedovertime.

•Fuellterpluggingmaybeexpectedforatime

afterconvertingtobiodieselblends.

•ContactyourauthorizedTorodistributorifyouwish

formoreinformationonbiodiesel.

FuelTankCapacity

51L(13.5USgallons)

FillingtheFuelTank

Note:Ifpossible,llthefueltankaftereachuse.This

minimizespossiblebuildupofcondensationinsidethe

fueltank.

Addfueltothefueltankuntilthelevelisevenwiththe

bottomofthellerneck.Donotoverllthefueltank.

19

g236327

Figure13

CheckingtheEngine-Oil

Level

Beforeyoustarttheengineandusethemachine,

checktheoillevelintheenginecrankcase;referto

CheckingtheEngine-OilLevel(page53).

CheckingtheCooling

System

Beforeyoustarttheengineandusethemachine,

checkthecoolingsystem;refertoCheckingthe

CoolingSystem(page60).

CheckingtheHydraulic

System

Beforeyoustarttheengineandusethemachine,

checkthehydraulicsystem;refertoCheckingthe

HydraulicSystem(page64).

TheSafety-Interlock

System

CAUTION

Ifthesafety-interlockswitchesare

disconnectedordamaged,themachinecould

operateunexpectedly,causingpersonal

injury.

•Donottamperwiththeinterlockswitches.

•Checktheoperationoftheinterlock

switchesdailyandreplaceanydamaged

switchesbeforeoperatingthemachine.

UnderstandingtheSafetyInterlock

System

Thesafety-interlocksystemisdesignedtopreventthe

enginefromstartingunlessthefollowingoccurs:

•Youaresittingontheseatortheparkingbrake

isengaged.

•Thepowertakeoff(PTO)isdisengaged.

•ThetractionpedalisintheNEUTRALposition.

•Theenginetemperatureisbelowthemaximum

operatingtemperature.

Thesafety-interlocksystemisalsodesignedtoshut

offtheenginewhenyoumovethetractionpedalfrom

theNEUTRALpositionwiththeparkingbrakeengaged.

IfyourisefromtheseatwhenthePTOisengaged

thereisa1-seconddelayandthentheengineshuts

off.

TestingtheSafety-Interlock

System

ServiceInterval:Beforeeachuseordaily

Testthesafetyinterlocksystembeforeyouusethe

machineeachtime.Ifthesafetysystemdoesnot

operateasdescribedbelow,haveanauthorizedToro

distributorrepairthesafetysystemimmediately.

1.Sittingontheseat,engagetheparkingbrake

andmovethePTOtotheONposition.Try

startingtheengine;theengineshouldnotstart.

2.Sittingontheseat,engagetheparkingbrake

andmovethePTOtotheOFFposition.Press

thetractionpedal.Trystartingtheengine;the

engineshouldnotstart.

3.Sittingontheseat,engagetheparkingbrake,

movethePTOswitchtotheOFFposition,

andallowthetractionpedaltoreturntothe

NEUTRALposition.Nowstarttheengine.While

theengineisrunning,disengagetheparking

brake,engagethePTOandriseslightlyfromthe

20

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Toro Groundsmaster 360 4-Wheel Drive Multi-Purpose Machine User manual

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